Processing device for solar glue dripping plate
Technical Field
The invention relates to the technical field of photovoltaic manufacturing, in particular to a processing device of a solar glue dripping plate.
Background
The solar glue dripping plate is one of solar cell panels, and has the characteristics of high production speed, compression resistance, corrosion resistance, glittering and translucent appearance, low cost and the like; the solar glue dripping plate has great difference with the manufacturing process of the common solar cell panel, and the manufacturing process of the solar glue dripping plate is as follows: firstly, the solar cell is cut into small pieces by laser, required voltage and current are made, then the cut solar cells are welded on a glue dripping plate, then the solar cells are covered on the glue dripping plate by epoxy resin glue, the production of the solar glue dripping plate is completed after vacuumizing and baking film covering, the solar glue dripping plate is applied to solar artware, solar toys, solar radios and the like, and the annular solar glue dripping is the most commonly used.
The solar energy to annular is dripped and is generally carried out by adopting artificial mode when gluing, and the problem that this kind of working method exists is as follows, and the artifical rubber coating of solar energy of loop configuration is dripped to glue inconvenient, and glue coating efficiency is low, and glue coating weight is uncontrollable, causes glue coating efficiency low rejection rate height, life weak point easily, still need flatten the step after the glue coating, waste time and energy.
Disclosure of Invention
In order to solve the problems, the invention provides a processing device for a solar glue dripping plate, which can solve the problems that glue needs to be manually coated when the existing solar glue dripping plate is coated with the glue, the coating amount of the glue cannot be controlled, the coating efficiency of the glue is low, the glue cannot be flattened while the glue is coated, and the like, can realize the function of uniformly coating the glue on the glue dripping plate, and has the advantages that the glue is mechanically coated, the coating amount of the glue can be controlled, the coating efficiency of the glue is high, the glue can be flattened while the glue is coated, and the like.
In order to achieve the purpose, the invention adopts the following technical scheme that the processing device of the solar glue dripping plate comprises a mounting top plate, a glue coating device, a pushing device and a containing frame, wherein a feeding groove is formed in the mounting top plate, the containing frame is mounted on the lower end face of the mounting top plate, the glue coating device is connected with the containing frame, and the pushing device is mounted on the bottom of the front end of the mounting top plate.
The glue spreading device is characterized in that the containing frame is of a hollow structure with an opening at the upper end, a discharging guide groove is formed in the bottom of the containing frame, glue is contained in the containing frame, the glue in the containing frame can flow into the glue spreading device along a discharging guide groove formed in the containing frame, a sliding groove is formed in the outer side of the lower end of the discharging guide groove in the containing frame, a friction rod is arranged in the middle of the containing frame, the rear end of the friction rod is connected with the rear side wall of the containing frame in a friction fit mode, the front end of the friction rod penetrates through the front side wall of the containing frame, push plates are symmetrically arranged on the outer side surface of the front end of the friction rod, and a; the outer end of shutoff frame be the arc structure, the arc structure outer end of shutoff frame is provided with the rubber pad, and the size of shutoff frame is greater than the size that holds the frame and set up ejection of compact guide slot, the arc rubber pad of the lower extreme of shutoff frame is interference fit with the lower lateral wall that holds the frame, when concrete work, the shutoff frame can block up on the ejection of compact guide slot that holds the frame setting under the condition of no external force, prevent to hold the glue outflow in the frame, pusher's downstream can drive the shutoff frame and rotate under the effect through the push pedal, make the glue flow that holds in the frame to ejection of compact guide slot in, when pusher separates with the push pedal, the arc rubber pad of shutoff frame outer end can paste stifled on the ejection of compact guide slot that holds the frame setting, can also stir the glue that holds in the frame when the shutoff frame rotates.
The gluing device comprises a discharging barrel, a rotating sliding column, a rotating frame, a spraying barrel, a material guide pipe, an incomplete gear, a connecting shaft and a supporting frame, wherein the top of the discharging barrel is positioned in a discharging guide groove on a containing frame;
a rotating frame is arranged at the bottom of the discharging barrel, a connecting groove is formed in the middle of the rotating frame, a spraying groove is formed in each of the left end and the right end of the rotating frame, a spraying barrel is arranged in each spraying groove of the rotating frame, each spraying barrel is of a square hollow structure, the inner end of each spraying barrel is connected with the outer end of a guide pipe, the guide pipe penetrates through the spraying grooves in the rotating frame, and the inner ends of the guide pipes are located in the connecting groove of the rotating frame;
the incomplete gear is positioned on the right side of the middle part of the discharging barrel, the incomplete gear is meshed with gear teeth arranged in the middle part of the discharging barrel, a spiral groove is formed in the right end of the incomplete gear, the incomplete gear is installed on a connecting shaft, the bottom of the connecting shaft is connected with a supporting frame in a friction fit mode, and the supporting frame is installed on a pushing device; the right-hand member top of support frame on be provided with square arch, during concrete work, the glue coating device can be with holding in the frame ejection of compact guide slot glue transmit spray barrel in, later spray barrel can with even the spilling of glue on dripping the offset plate.
The pushing device comprises a pushing push rod, a pushing mechanism, a connecting rod, a guide block, a pressurizing support plate, a pressurizing connecting frame, a pressurizing mechanism and an air guide pipe, wherein the upper end of the pushing push rod is installed on the bottom of the front end of the installation top plate, the lower end of the pushing push rod is provided with the pushing mechanism, the guide block is installed on the right end of the pushing mechanism through the connecting rod, and the guide block is positioned above the incomplete gear; a steel ball is arranged on the left side surface of the lower end of the guide block;
the pressurizing support plate is positioned right below the pushing mechanism, the pressurizing mechanism is installed on the pressurizing support plate and is connected with the upper end of the discharging guide groove on the containing frame through an air guide pipe, the middle part of the air guide pipe is installed at the bottom of the containing frame through a hanging ring buckle, the bottom of the pressurizing support plate is installed at the bottom of the front end of the installing top plate through a pressurizing connecting frame, in the specific work, the pushing device can drive the rotating frame to rotate and pressurize the pressurizing mechanism while pushing the friction rod to rotate, when the pushing push rod extends, the pushing mechanism can drive the plugging frame to rotate, when the pushing push rod continues to extend, the pushing mechanism can press down the pressurizing mechanism, so that glue in the discharging guide groove can be rapidly conveyed into the spraying cylinder, when the pressurizing mechanism is compressed to a certain degree, the guide block can drive the discharging cylinder to rotate under the action of the spiral groove on the incomplete gear, thereby a spray cylinder can be with the even coating of glue on dripping the offset plate, and the steel ball that the guide block set up can prevent that the guide block card from not fully taking turns to, and square bulge on the support frame can carry on spacingly to the high position of guide block, and the connecting axle is connected with the friction fit of support frame and can prevent to rotate under the condition that not fully takes turns to the no external force, leads to in the guide block can't insert the helicla flute of not fully taking turns to.
As a preferred technical scheme of the invention, the pushing mechanism comprises a pushing column, a pushing pressing block, a pushing rotating plate, a blocking frame and a positioning spring, the pushing column is installed at the lower end of a pushing push rod and is of a T-shaped structure, the pushing rotating plate is installed on the left side surface of the pushing column through a pin shaft, and the lower end of the pushing rotating plate is installed on the left side surface of the lower end of the pushing column through the positioning spring; positioning spring's concertina power be less than the friction-force between the friction lever and the frame that holds, the upper end of propelling movement commentaries on classics board is provided with blocks the frame, block the frame and install on the upper end left surface of propelling movement post, install the propelling movement briquetting on the bottom of propelling movement post, concrete during operation, when the extension motion is carried out to the propelling movement push rod, the propelling movement commentaries on classics board can drive the friction lever and carry out clockwise rotation under the effect that blocks the frame, when the propelling movement push rod contracts, because positioning spring's concertina power is less than the friction-force between the friction lever and the frame that holds, thereby the propelling movement commentaries on classics board can rotate, can not drive the friction lever and take place the.
As a preferred technical scheme of the invention, the pressurizing mechanism comprises a pressurizing expansion plate, a pressurizing sliding column, a return spring and a rebound column, the pressurizing expansion plate is positioned above a pressurizing support plate, the pressurizing sliding column is symmetrically arranged on the bottom of the pressurizing expansion plate, the pressurizing sliding column is uniformly distributed on the outer side of the rebound column, the middle part of the pressurizing sliding column is connected with the pressurizing support plate in a sliding fit manner, the return spring is arranged on the outer side of the upper end of the pressurizing sliding column, the return spring is arranged between the pressurizing expansion plate and the pressurizing support plate, the rebound column is arranged on the lower end face of the middle part of the pressurizing expansion plate, the rebound column is provided with a one-way valve which can not be pushed out, when the pushing rotation plate drives a friction rod to rotate clockwise, a pushing press block can be contacted with the pressurizing expansion plate, the rebound column can contract, the rebound column can convey gas into a discharging guide groove under the action of the one-way valve, therefore, the glue in the discharging guide groove can rapidly flow out of the spraying cylinder, and the glue has high viscosity, so that the common dripping speed is low, the effect is poor, and the glue needs to be extruded in a pressurizing mode.
As a preferred technical scheme of the invention, round holes are uniformly arranged on the lower end surface of the middle part of the spraying cylinder; the round hole of a spray cylinder be the leanin structure, be provided with the coating brush on the front end bottom of a spray cylinder, be provided with the scraper on the rear end bottom of a spray cylinder, concrete during operation, the round hole of leanin structure can prevent that glue from getting rid of the outside of dripping the offset plate under the effect of centrifugal force on the spray cylinder, the scraper of spray cylinder bottom can be strickleed off the glue on the offset plate, the coating brush on the spray cylinder can be with the glue brush on the offset plate even.
The structural characteristics, the working principle and the control method of the push rod are all the prior art.
The invention has the beneficial effects that:
the glue spreading machine has the advantages that glue is mechanically coated, the glue coating amount can be controlled, the glue coating efficiency is high, glue can be spread while being coated, and the like;
the pushing device is arranged, and can drive the rotating frame to rotate and the pressurizing mechanism to pressurize while pushing the friction rod to rotate;
the containing frame is provided with the plugging frame, the plugging frame can be plugged on a discharging guide groove arranged on the containing frame under the condition of no external force, the glue in the containing frame is prevented from flowing out, and the glue in the containing frame can be stirred when the plugging frame rotates;
the glue spreading device is provided with the spraying cylinder, the circular hole of the spraying cylinder in the inward inclined structure can prevent glue from being thrown to the outer side of the glue dripping plate under the action of centrifugal force, the scraper at the bottom of the spraying cylinder can scrape the glue on the glue dripping plate flat, and the coating brush on the spraying cylinder can brush the glue on the glue dripping plate uniformly.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a first configuration of the present invention;
FIG. 2 is a schematic structural view of the pushing mechanism of the present invention;
FIG. 3 is a second schematic structural view of the present invention;
FIG. 4 is an enlarged view of the portion A of FIG. 3;
fig. 5 is a sectional view of the containing frame of the present invention;
FIG. 6 is a schematic view of the construction of the glue applicator of the present invention;
FIG. 7 is a sectional view showing the positions of the rotating frame, the spray cylinder and the guide tube according to the present invention;
fig. 8 is a schematic view of the structure of the spray cylinder of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 8, a processing device for a solar glue dripping plate comprises a mounting top plate 1, a gluing device 2, a pushing device 3 and a containing frame 4, wherein a feeding tank is arranged on the mounting top plate 1, the containing frame 4 is arranged on the lower end face of the mounting top plate 1, the gluing device 2 is connected with the containing frame 4, and the pushing device 3 is arranged on the bottom of the front end of the mounting top plate 1.
The glue spreading device is characterized in that the containing frame 4 is of a hollow structure with an opening at the upper end, a discharging guide groove is formed in the bottom of the containing frame 4, glue is contained in the containing frame 4, the glue in the containing frame 4 can flow into the glue spreading device 2 along the discharging guide groove formed in the containing frame 4, a sliding groove is formed in the outer side of the lower end of the discharging guide groove in the containing frame 4, a friction rod 41 is arranged in the middle of the containing frame 4, the rear end of the friction rod 41 is connected with the rear side wall of the containing frame 4 in a friction fit mode, the front end of the friction rod 41 penetrates through the front side wall of the containing frame 4, push plates are symmetrically arranged on the outer side face of the front end of the friction rod 41, and the middle of; the outer end of shutoff frame 42 be the arc structure, the arc structure outer end of shutoff frame 42 is provided with the rubber pad, and the size of shutoff frame 42 is greater than the size that holds frame 4 and set up ejection of compact guide slot, the arc rubber pad of the lower extreme of shutoff frame 42 is interference fit with the lower lateral wall that holds frame 4, when concrete work, shutoff frame 42 can block up on the ejection of compact guide slot that holds frame 4 setting under the condition of no external force, prevent to hold the glue outflow in the frame 4, pusher 3's downstream can drive shutoff frame 42 to rotate under the effect of push pedal, make the glue that holds in the frame 4 flow to the ejection of compact guide slot in, when pusher 3 and push pedal separation, the arc rubber pad of shutoff frame 42 outer end can paste stifled on the ejection of compact guide slot that holds frame 4 and set up, when shutoff frame 42 rotates can also stir the glue that holds in the frame 4.
The pushing device 3 comprises a pushing push rod 31, a pushing mechanism 32, a connecting rod 33, a guide block 34, a pressurizing support plate 35, a pressurizing connecting frame 36, a pressurizing mechanism 37 and an air guide pipe 38, wherein the upper end of the pushing push rod 31 is installed on the bottom of the front end of the installation top plate 1, the pushing mechanism 32 is installed on the lower end of the pushing push rod 31, the guide block 34 is installed on the right end of the pushing mechanism 32 through the connecting rod 33, and the guide block 34 is located above the incomplete gear 26; a steel ball is arranged on the left side surface of the lower end of the guide block 34;
a pressurizing support plate 35 is positioned right below the pushing mechanism 32, a pressurizing mechanism 37 is installed on the pressurizing support plate 35, the pressurizing mechanism 37 is connected with the upper end of the discharging guide groove on the containing frame 4 through an air duct 38, the middle part of the air duct 38 is installed at the bottom of the containing frame 4 through a suspension loop, the bottom of the pressurizing support plate 35 is installed at the bottom of the front end of the installing top plate 1 through a pressurizing connecting frame 36, in particular, during operation, the pushing device 3 can drive the rotating frame 23 to rotate and pressurize the pressurizing mechanism 37 while pushing the friction rod 41 to rotate, during the extending movement of the pushing push rod 31, the pushing mechanism 32 can drive the plugging frame 42 to rotate, during the extending movement of the push rod 31, the pushing mechanism 32 can press down the pressurizing mechanism 37, so that the glue in the discharging guide groove can be rapidly conveyed into the spraying cylinder 24, when the pressurizing mechanism 37 is compressed to a certain degree, guide block 34 can drive out feed cylinder 21 under the effect of helicla flute on incomplete gear 26 and rotate, thereby spray cylinder 24 can be with the even coating of glue on dripping the offset plate, the steel ball that guide block 34 set up can prevent that guide block 34 card from on incomplete gear 26, square bulge on the support frame 28 can be spacing to the high position of guide block 34, connecting axle 27 is connected with the friction fit of support frame 28 and can prevent to rotate under the condition that incomplete gear 26 does not have external force, lead to guide block 34 can't insert in incomplete gear 26's the helicla flute.
The pushing mechanism 32 comprises a pushing column 321, a pushing pressing block 322, a pushing rotating plate 323, a blocking frame 324 and a positioning spring 325, the pushing column 321 is installed on the lower end of the pushing push rod 31, the pushing column 321 is of a T-shaped structure, the pushing rotating plate 323 is installed on the left side surface of the pushing column 321 through a pin shaft, and the lower end of the pushing rotating plate 323 is installed on the left side surface of the lower end of the pushing column 321 through the positioning spring 325; the telescopic force of the positioning spring 325 is smaller than the friction force between the friction rod 41 and the containing frame 4, the upper end of the pushing rotating plate 323 is provided with the blocking frame 324, the blocking frame 324 is installed on the left side surface of the upper end of the pushing column 321, the pushing pressing block 322 is installed on the bottom of the pushing column 321, during specific work, when the pushing push rod 31 performs extension movement, the pushing rotating plate 323 can drive the friction rod 41 to rotate clockwise under the action of the blocking frame 324, when the pushing push rod 31 contracts, because the telescopic force of the positioning spring 325 is smaller than the friction force between the friction rod 41 and the containing frame 4, the pushing rotating plate 323 can rotate, and the friction rod 41 cannot be driven to displace.
The pressurizing mechanism 37 comprises a pressurizing telescopic plate 371, a pressurizing sliding column 372, a return spring 373 and a rebound column 374, the pressurizing telescopic plate 371 is positioned above the pressurizing support plate 35, the pressurizing sliding column 372 is symmetrically arranged on the bottom of the pressurizing telescopic plate 371, the pressurizing sliding column 372 is uniformly distributed on the outer side of the rebound column 374, the middle part of the pressurizing sliding column 372 is connected with the pressurizing support plate 35 in a sliding fit mode, the return spring 373 is arranged on the outer side of the upper end of the pressurizing sliding column 372, the return spring 373 is arranged between the pressurizing telescopic plate 371 and the pressurizing support plate 35, the rebound column 374 is arranged on the lower end face of the middle part of the pressurizing telescopic plate 371, a one-way valve which can not be pushed in is arranged on the rebound column 374, in specific work, after the pushing rotary plate 323 drives the friction rod 41 to rotate clockwise, the pushing press block 322 is in contact with the pressurizing telescopic plate 371, the rebound column 374 can contract, and the rebound column 374 can convey gas into the discharging guide groove under the action of the one, therefore, the glue in the discharging guide groove can rapidly flow out of the spraying cylinder 24, and the glue has high viscosity, so that the common dripping speed is low, the effect is poor, and the glue needs to be extruded in a pressurizing mode.
The gluing device 2 comprises a discharging barrel 21, a rotating slide column 22, a rotating frame 23, a spraying barrel 24, a material guide pipe 25, an incomplete gear 26, a connecting shaft 27 and a supporting frame 28, wherein the top of the discharging barrel 21 is positioned in a discharging guide groove on the containing frame 4, the rotating slide column 22 is symmetrically installed on the outer side of the upper end of the discharging barrel 21, the upper end of the rotating slide column 22 is connected with a sliding groove arranged in the discharging guide groove on the containing frame 4 in a sliding fit manner, and gear teeth are arranged on the outer side surface of the middle part of the discharging barrel 21;
a rotating frame 23 is installed on the bottom of the discharging barrel 21, a connecting groove is formed in the middle of the rotating frame 23, a spraying groove is formed in each of the left and right ends of the rotating frame 23, a spraying barrel 24 is installed in each spraying groove of the rotating frame 23, the spraying barrels 24 are of a square hollow structure, the inner end of each spraying barrel 24 is connected with the outer end of a guide pipe 25, the guide pipe 25 penetrates through the spraying grooves of the rotating frame 23, and the inner end of the guide pipe 25 is located in the connecting groove of the rotating frame 23;
the incomplete gear 26 is positioned at the right side of the middle part of the discharging barrel 21, the incomplete gear 26 is meshed with gear teeth arranged at the middle part of the discharging barrel 21, a spiral groove is arranged at the right end of the incomplete gear 26, the incomplete gear 26 is arranged on a connecting shaft 27, the bottom of the connecting shaft 27 is connected with a supporting frame 28 in a friction fit mode, and the supporting frame 28 is arranged on the pushing device 3; the top of the right end of the supporting frame 28 is provided with a square bulge, when the glue spreading device 2 works, glue in the discharging guide groove on the containing frame 4 can be transferred to the spraying cylinder 24, and then the spraying cylinder 24 can uniformly spread the glue on the glue dripping plate.
Round holes are uniformly arranged on the lower end surface of the middle part of the spraying cylinder 24; the round hole of a spray section of thick bamboo 24 be the leanin structure, be provided with the coating brush on the front end bottom of a spray section of thick bamboo 24, be provided with the scraper on the rear end bottom of a spray section of thick bamboo 24, concrete during operation, the round hole of leanin structure can prevent that glue from getting rid of the outside of dripping the offset plate under the effect of centrifugal force on a spray section of thick bamboo 24, the scraper of a spray section of thick bamboo 24 bottom can be strickleed off the glue on the offset plate, the coating brush on a spray section of thick bamboo 24 can be even with the glue brush on the offset plate.
The structural features, the working principle and the control method of the push rod 31 are all the prior art.
When the glue dripping device works, firstly, mixed glue special for the glue dripping plate is poured into the containing frame 4 through the feeding groove on the mounting top plate 1, and then the mounting top plate 1 is locked above a glue dripping plate conveying line;
secondly, firstly, the pushing push rod 31 is controlled to extend, the pushing rotating plate 323 can drive the friction rod 41 to rotate clockwise under the action of the blocking frame 324, the blocking frame 42 removes the action of blocking glue in the containing frame 4, so that the glue in the containing frame 4 flows into the discharging guide groove, when the pushing device 3 is separated from the pushing plate, the arc-shaped rubber pad at the outer end of the blocking frame 42 can be attached to the discharging guide groove arranged in the containing frame 4, the pushing mechanism 32 can press the rebounding column 374 down when the pushing push rod 31 is continuously extended, the rebounding column 374 can transmit gas into the discharging guide groove under the action of the one-way valve, so that the glue in the discharging guide groove can rapidly flow out from the spraying cylinder 24, when the pressurizing mechanism 37 is compressed to a certain degree, the guide block 34 can drive the discharging cylinder 21 to rotate under the action of the spiral groove on the incomplete gear 26, and the spraying cylinder 24 can uniformly coat the glue on the glue dripping plate, the round hole of the structure of leanin can prevent to spray on a section of thick bamboo 24 that glue from getting rid of the outside of dripping the offset plate under the effect of centrifugal force, the scraper of spraying a section of thick bamboo 24 bottom can be strickleed off the glue on the offset plate, it is even that the coating brush on the section of thick bamboo 24 can brush the glue on the offset plate, after the coating is brushed and is accomplished to the offset plate, control propelling movement push rod 31 contracts, because positioning spring 325's concertina power is less than friction lever 41 and holds the frictional force between the frame 4, thereby propelling movement rotating plate 323 can rotate, can not drive friction lever 41 and take place the displacement, rebound post 374 can reply initial position under the effect of answer spring 373, the coating volume of dripping offset plate glue can be adjusted through the elongation rate of control propelling movement push rod 31, propelling movement push rod 31 is slow more, glue coating volume on the dripping the offset plate is more.
The invention realizes the function of uniformly coating the glue on the glue dripping plate, solves the problems that the glue needs to be coated manually when the glue coating is carried out on the existing solar glue dripping plate, the glue coating amount cannot be controlled, the glue coating efficiency is low, the glue cannot be flattened while the glue coating is carried out, and the like, and achieves the aim.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.