CN109761183B - Double-head encapsulation method and system - Google Patents
Double-head encapsulation method and system Download PDFInfo
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- CN109761183B CN109761183B CN201910102681.5A CN201910102681A CN109761183B CN 109761183 B CN109761183 B CN 109761183B CN 201910102681 A CN201910102681 A CN 201910102681A CN 109761183 B CN109761183 B CN 109761183B
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000005538 encapsulation Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 271
- 239000011888 foil Substances 0.000 claims abstract description 80
- 238000001514 detection method Methods 0.000 claims abstract description 55
- 241001411320 Eriogonum inflatum Species 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 23
- 238000004806 packaging method and process Methods 0.000 claims abstract description 13
- 238000011179 visual inspection Methods 0.000 claims abstract description 5
- 238000005303 weighing Methods 0.000 claims description 28
- 230000009977 dual effect Effects 0.000 claims description 12
- 230000007723 transport mechanism Effects 0.000 claims description 12
- 230000007306 turnover Effects 0.000 claims description 11
- 230000032258 transport Effects 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 10
- 210000004907 gland Anatomy 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
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Abstract
The invention discloses a double-head encapsulation method and a system thereof, wherein the method comprises the following steps: respectively feeding the bottle body and the bottle stopper through a feeding mechanism; conveying the bottle body to a pressing mechanism through a first conveying mechanism, and inserting the bottle stopper into the pressing mechanism from the bottom of the bottle body for pressing; performing bottle stopper visual inspection on the pressed stoppered bottle; pushing the stoppered bottles which are qualified in detection, and filling; carrying out filling detection on the filling bottles; covering and screwing the qualified filling bottles; detecting the bottle caps of the capped filling bottles; turning the capped filling bottles qualified for detection at 90 degrees, and pasting foil; foil detection is carried out on the filling bottle after foil pasting; and (5) turning the finished product subjected to foil detection by 90 degrees, and sorting the finished product into a qualified product and an unqualified product. Packaging and filling the special-shaped bottle, plugging a bottle plug from the bottom end of the bottle body to seal one end of the bottle plug, filling from the other end of the bottle plug, capping and screwing; foil pasting; the special-shaped bottle can be well packaged and filled, and the method is novel.
Description
Technical Field
The invention relates to the technical field of bottle-filling manufacturing, in particular to a double-head packaging and encapsulating method and a double-head packaging and encapsulating system.
Background
The existing potting products with the requirements of screwing or rolling covers have irreplaceable production efficiency and advantages of a disc-type distribution filling and sealing machine.
But for a shaped container, for example: irregular-shaped medicine bottles have special requirements on the encapsulation process, the length of a production line can be lengthened and the size of a machine can be increased by a conventional disc type distribution scheme, so that the production cost such as laminar flow protection, online monitoring and aseptic control is improved, the production efficiency is reduced, or the traditional encapsulation mode is not suitable for some products with special encapsulation processes; or due to the special canning container, the transmission difficulty of the thumb wheel is increased, and the processing cost of the specification piece is increased.
Therefore, the existing method cannot perform better packaging and filling for the canned products of the special-shaped containers.
Disclosure of Invention
In view of the above, the present invention provides a double-head encapsulation and filling method and system, the method is directed to the encapsulation and filling of a special-shaped bottle, the bottle plug is inserted from the bottom end of the bottle body to seal one end, then the filling is performed from the other end, and the bottle is capped and screwed; and one end of the bottle plug is plugged with foil; the double-head packaging and filling can be better carried out on the special-shaped bottle, and the method is novel.
A method of dual head encapsulation filling, the method comprising:
s1, respectively feeding a bottle body and a bottle plug through a feeding mechanism;
s2, conveying the bottle body to a pressing mechanism through a first conveying mechanism to enable the bottle stopper to be plugged and pressed from the bottom of the bottle body;
s3, performing bottle stopper visual inspection detection on the pressed stoppered bottle;
s4, pushing the plug-added bottles qualified in detection, and filling;
s5, carrying out filling detection on the filled filling bottles;
s6, covering and screwing the qualified filling bottles;
s7, detecting the bottle caps of the capped filling bottles;
s8, turning the capped filling bottles qualified in detection at 90 degrees, and pasting foil;
s9, foil detection is carried out on the filling bottle after foil pasting;
s10, turning over the finished product subjected to foil detection by 90 degrees, and sorting the finished product into a qualified product and an unqualified product.
Preferably, when the S3 bottle stopper is detected as unqualified, the bottle stopper is rejected as waste.
Preferably, the filling detection of S5 is to determine that the filling is not qualified by the weight difference between before and after filling.
Preferably, when the filling detection of S5 is not qualified, the filling bottle is capped and screwed, and the filling bottle is rejected as waste.
Preferably, when the S7 bottle cap is detected as unqualified, the bottle cap is rejected as waste.
A double-head packaging and filling system comprises a bottle body plugging device, a filling device, a capping device, a foil pasting device, a sorting device, a second conveying mechanism, a third conveying mechanism, a fourth conveying mechanism and a fifth conveying mechanism;
the bottle body plugging device, the filling device, the capping device, the foil pasting device and the sorting device are sequentially connected;
the bottle body plugging device is used for plugging and packaging the bottom end of the bottle body and is connected with the filling device through a second pushing mechanism; the filling device is used for filling the plugged bottle body;
the capping device is connected with the foil pasting device through a turnover mechanism, the turnover mechanism turns over the filling bottle by 90 degrees, and the foil pasting device pastes foil to the plugging end of the bottle body;
the plug adding device is arranged at the front end of the second conveying mechanism, the filling device and the capping device are arranged on two sides of the second conveying mechanism, the foil pasting device is arranged on the side of the third conveying mechanism, and the sorting device is arranged at the tail end of the third conveying mechanism;
the second conveying mechanism, the third conveying mechanism, the fourth conveying mechanism and the fifth conveying mechanism are sequentially connected and arranged in parallel.
Preferably, the bottle body plugging device comprises a bottle body feeding mechanism, a first conveying mechanism, a first pushing mechanism, a bottle plug feeding mechanism, a pressing mechanism, a rotating mechanism and a bottle plug detecting mechanism;
the bottle body feeding mechanism feeds the bottle bodies to the first conveying mechanism, the first conveying mechanism conveys the bottle bodies to one side of the rotating mechanism, the first pushing mechanism pushes the bottle bodies on the first conveying mechanism to the end face of the rotating mechanism, and the rotating mechanism rotates the bottle bodies to the pressing mechanism;
the bottle stopper feeding mechanism feeds the bottle stopper to the pressing mechanism, and the pressing mechanism presses the bottle stopper and the bottle body;
the bottle stopper detection mechanism is arranged on the side of the rotating mechanism and is used for detecting the stoppered bottle after pressing.
Preferably, the filling device comprises a first weighing mechanism, a filling mechanism and a second weighing mechanism; the capping device comprises a bottle cap feeding mechanism, a capping mechanism, a screwing mechanism and a bottle cap detection mechanism; the stoppering device pushes the stoppering bottles to the second conveying mechanism;
the first weighing mechanism, the filling mechanism, the second weighing mechanism, the gland mechanism and the screwing mechanism are sequentially arranged on the side of the second conveying mechanism;
the first weighing mechanism is used for weighing the stoppered bottles transported by the second transporting mechanism;
the filling mechanism is used for filling the stoppered bottles;
the second weighing mechanism is used for weighing the filled filling bottles;
the bottle cap feeding mechanism is connected with the capping mechanism, the bottle cap feeding mechanism feeds the bottle caps to the capping mechanism, and the capping mechanism caps the bottle caps and the filling bottles;
and the screwing mechanism screws the bottle cap of the filling bottle.
Bottle lid detection mechanism sets up in second transport mechanism side, bottle lid detection mechanism carries out the bottle lid to the filling bottle after screwing and detects.
Preferably, the foil sticking device comprises a foil sticking mechanism and a foil detecting mechanism;
the foil pasting mechanism and the foil detecting mechanism are arranged on the side of the third conveying mechanism;
the third transportation mechanism transports the double-seal filling bottles;
the foil pasting mechanism is used for pasting foil on one end of the bottle stopper of the double-seal filling bottle;
and the foil detection mechanism carries out foil pasting detection on the double-sealed filling bottle with the foil pasting.
Preferably, the sorting device comprises a sorting mechanism, the sorting mechanism positively turns the finished product bottle body by 90 degrees and sorts the finished product bottle into a qualified product and an unqualified product; the fourth transportation mechanism transports qualified products, and the fifth transportation mechanism transports unqualified products.
The invention has the beneficial effects that: a double-head encapsulation method and a system thereof are provided, the method is used for encapsulating and filling a special-shaped bottle, a bottle plug is plugged from the bottom end of a bottle body to seal one end of the bottle plug, then the bottle plug is filled from the other end of the bottle body, and the bottle plug is covered and screwed; and one end of the bottle plug is plugged with foil; the double-head packaging and filling can be better carried out on the special-shaped bottle, and the method is novel; the system adopts a linear parallel layout, so that the transfer and handover difficulty can be reduced, the transmission and the layout of each station can be more compact and reasonable, the length of a production line is effectively shortened, the size of a machine is reduced, and the engineering control cost is reduced; and the waste removal detection is carried out in real time through the detection mechanism, so that the production efficiency is effectively improved, the waste of raw materials is reduced, and the production cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of a dual head encapsulation process;
FIG. 2 is a schematic flow chart of a dual head encapsulation method;
FIG. 3 is a schematic diagram of a double-head encapsulation method for bottle variation;
FIG. 4 is a schematic view of a dual head encapsulation system;
FIG. 5 is a schematic view of a body plugging device of a dual head encapsulated filling and sealing system;
FIG. 6 is a schematic view of a filling apparatus of a dual head encapsulation system;
FIG. 7 is a schematic view of a capping device for a dual head encapsulation system;
FIG. 8 is a schematic view of a dual head encapsulated encapsulation system foil application apparatus;
fig. 9 is a schematic diagram of a sorting apparatus of a dual-head encapsulation system.
Reference numerals
11 body plugging device 12 filling device
13 capping device 14 foil pasting device
15 second pushing mechanism of sorting device 16
111 body feed mechanism of 17 tilting mechanism
112 first transport mechanism 113 first pushing mechanism
114 bottle stopper feeding mechanism 115 pressing mechanism
116-rotating mechanism 117 bottle stopper detection mechanism
121 second transport mechanism 122 first weighing mechanism
123 filling mechanism 124 second weighing mechanism
131 gland mechanism 132 bottle cap feeding mechanism
133 mechanism 134 bottle lid detection mechanism of screwing
141 third transportation mechanism 142 foil pasting mechanism
143 foil detecting mechanism 151 sorting mechanism
152 fourth conveyance mechanism 153 fifth conveyance mechanism
101 bottle stopper 102 body
103 foil 100 stoppered bottle
300 capped filling bottles of 200 filling bottles
400 finished product
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
Referring to fig. 1 in conjunction with fig. 2 and 3, a method of dual head encapsulation filling includes:
s11, respectively feeding the bottle body and the bottle stopper through a feeding mechanism; the bottle body and the bottle plug are respectively loaded by the bottle body loading machine and the bottle plug loading machine.
S12, conveying the bottle body to a pressing mechanism through a first conveying mechanism to enable the bottle stopper to be plugged and pressed from the bottom of the bottle body; after body and bottle plug material loading, the body transports to pressing mechanism department through first transport mechanism to the top of bottle plug, and then the bottle plug is filled in and is carried out the pressfitting from the lower extreme of body, obtains the bottle that adds the stopper.
S13, performing bottle stopper visual inspection detection on the pressed stoppered bottle; and (3) performing bottle stopper visual inspection detection on the stoppered bottle, detecting whether the stoppered bottle reaches the requirement or not, rejecting the stoppered bottle as a waste product when the stoppered bottle is unqualified, and performing the next filling process when the stoppered bottle is qualified.
S14, pushing the plug-added bottles qualified in detection, and filling; and when the stoppered bottle is qualified, weighing the stoppered bottle for the first time, then filling, and weighing for the second time after filling.
S15, carrying out filling detection on the filled filling bottles; and weighing before and after filling, calculating a difference value of weighing twice, and comparing the difference value with a preset qualified range to judge whether the filled bottle after being detected is qualified or not, and distinguishing qualified filling from unqualified filling.
S16, covering and screwing the qualified filling bottles; whether the filling is unqualified, the bottle is capped and screwed tightly, so that the filling materials of the unqualified filling bottle can be prevented from being scattered everywhere; and rejecting the unqualified filled bottles which are covered and screwed, and performing the next procedure on qualified products.
S17, detecting the bottle caps of the capped filling bottles; the bottle cap detection is carried out on the capped filling bottle, so that the filling bottle can be prevented from being scattered due to the fact that the bottle cap is not screwed tightly; rejecting unqualified capped filling bottles as waste products.
S18, turning the capped filling bottles qualified in detection at 90 degrees, and pasting foil; and turning the qualified capped filling bottles for 90 degrees, so that one end of the added plug faces to the working surface.
S19, foil detection is carried out on the filling bottle after foil pasting; the stoppering surface of the capped filling bottle which is turned over at 90 degrees is foiled, generally an aluminum foil is attached, and one end of the stoppering is further reinforced.
S20, turning the finished product subjected to foil detection by 90 degrees, and sorting the finished product into a qualified product and an unqualified product. And turning the finished product subjected to foil pasting for 90 degrees in a reverse direction to enable the finished product to be turned right, judging and detecting foil pasting of the turned right finished product, detecting qualified finished products and unqualified finished products, sorting and rejecting the unqualified products.
As shown in fig. 3, the special-shaped container is in a cuboid shape, the method packages and fills the cuboid shape, the bottle stopper 101 is inserted from the bottom end of the bottle body 102 to seal one end of the bottle stopper, then the bottle is filled from the other end of the bottle stopper, and the bottle stopper is covered and screwed; and one end of the bottle plug is plugged with foil; the double-head packaging and filling can be better carried out on the special-shaped bottle, and the method is novel.
Referring to fig. 4, 5, 6, 7, 8 and 9 in combination with fig. 3, fig. 4, 5, 6, 7, 8 and 9, a dual head encapsulation system includes a body stopper 11, a filling device 12, a capping device 13, a foil pasting device 14, a sorting device 15, a second transportation mechanism 121, a third transportation mechanism 141, a fourth transportation mechanism 152 and a fifth transportation mechanism 153; the bottle body plugging device 11, the filling device 12, the capping device 13, the foil pasting device 14 and the sorting device 15 are sequentially connected; the bottle body plugging device 11 is used for plugging and packaging the bottom end of the bottle body 102, and the bottle body plugging device 11 is connected with the filling device 12 through a second pushing mechanism 16; the second pushing mechanism 16 pushes the stoppered bottle 100 stoppered by the body stoppering device 11 to the filling device 12, and the filling device 12 fills the stoppered body; the capping device 13 is connected with the foil sticking device 14 through a turnover mechanism 17, the turnover mechanism 17 turns over the filling bottle 200 for 90 degrees, and the foil sticking device 14 sticks foil to the plugging end of the bottle body; the plugging device is arranged at the front end of the second transportation mechanism 121, the filling device 12 and the capping device 13 are arranged at two sides of the second transportation mechanism 121, the foil pasting device 14 is arranged at the side of the third transportation mechanism 141, and the sorting device 15 is arranged at the tail end of the third transportation mechanism 141; the second transport mechanism 121, the third transport mechanism 141, the fourth transport mechanism 152 and the fifth transport mechanism 153 are connected in sequence and arranged in parallel, and are distributed in parallel in a straight line. Namely, the stoppering device carries out stoppering and stitching on the bottle body 102, the stoppering bottle 100 after stitching is pushed to the second transportation mechanism 121 through the second pushing mechanism 16, then the filling device 12 carries out filling on the stoppering bottle 100, the capping device 13 carries out capping and screwing on the filling bottle 200 after filling, the turnover mechanism 17 carries out 90-degree turnover on the capped filling bottle 300 to the third transportation mechanism 141, and the bottle is transmitted to the foil pasting device 14 through the third transportation mechanism 141 to carry out foil pasting to obtain a finished product 400; the sorting device 15 turns the finished product 400 by 90 degrees, so that the finished product 400 turns right, and sorts the finished product 400 into qualified products and unqualified products, which are output through the fourth transportation mechanism 152 and the fifth transportation mechanism 153 respectively. The system adopts a linear parallel layout, so that the transfer and handover difficulty can be reduced, the transmission and the layout of each station can be more compact and reasonable, the length of a production line is effectively shortened, the size of a machine is reduced, and the engineering control cost is reduced;
the bottle body plugging device 11 comprises a bottle body feeding mechanism 111, a first conveying mechanism 112, a first pushing mechanism 113, a bottle stopper feeding mechanism 114, a pressing mechanism 115, a rotating mechanism 116 and a bottle stopper detecting mechanism 117; the bottle body feeding mechanism 111 feeds the bottle bodies to the first conveying mechanism 112, the first conveying mechanism 112 conveys the bottle bodies to one side of the rotating mechanism 116, the first pushing mechanism 113 pushes the bottle bodies on the first conveying mechanism 112 to the end face of the rotating mechanism 116, and the rotating mechanism 116 rotates the bottle bodies to the position of the pressing mechanism 115; the bottle stopper feeding mechanism 114 feeds the bottle stopper to the pressing mechanism 115, and the pressing mechanism 115 presses the bottle stopper 101 and the bottle body; the bottle stopper detection mechanism 117 is arranged on the side of the rotating mechanism 116, and the bottle stopper detection mechanism 117 detects the pressed stoppered bottle 100; rejecting unqualified stoppered bottles 100, performing the next process on qualified products, namely completing the pressing and detection of the bottle bodies and the bottle stoppers 101, and pushing the stoppered bottles 100 onto the second conveying mechanism 121 through the first pushing mechanism 113.
When the stoppered bottles 100 are transported to the position of the filling device 12 by the second transporting mechanism 121, the filling device 12 fills the filling bottles 200 to obtain the filling bottles 200, and covers the filling bottles 200; the filling device 12 conveying mechanism comprises a first weighing mechanism 122, a filling mechanism 123 and a second weighing mechanism 124 for the second filling device 12; the capping device 13 comprises a bottle cap feeding mechanism 132, a capping mechanism 131, a screwing mechanism 133 and a bottle cap detection mechanism 134; the stopper-adding device pushes the stopper-added bottle 100 to the second transportation mechanism 121; the first weighing mechanism 122, the filling mechanism 123, the second weighing mechanism 124, the capping mechanism 131 and the screwing mechanism 133 are sequentially arranged on the side of the second conveying mechanism 121; the first weighing mechanism 122 weighs the stoppered bottles 100 transported by the second transporting mechanism 121; the filling mechanism 123 fills the stoppered bottle 100; the second weighing mechanism 124 weighs the filled filling bottles 200; meanwhile, filling is also detected, unqualified products are marked, the bottle cap feeding mechanism 132 is connected with the capping mechanism 131, the bottle cap feeding mechanism 132 feeds the bottle caps to the capping mechanism 131, and the capping mechanism 131 caps the bottle caps and the filling bottles 200; the tightening mechanism 133 tightens the cap of the filling bottle 200. The bottle cap detection mechanism 134 is arranged on the side of the second transportation mechanism 121, and the bottle cap detection mechanism 134 performs bottle cap detection on the screwed filling bottle 200; rejecting waste of unqualified capped filling bottles 300, namely completing filling and detection; after filling, the turnover mechanism 17 turns the capped filling bottles 300 by 90 degrees to the third transportation mechanism 141, so that the plugging end faces are opposite to the foil sticking device 14.
The stoppered filling bottles 200 are transported to the foil sticking device 14 through the third transportation mechanism 141 for foil sticking, and the foil sticking device 14 comprises a foil sticking mechanism 142 and a foil 103 detection mechanism 143; the foil sticking mechanism 142 and the foil 103 detection mechanism 143 are disposed on the side of the third transport mechanism 141; the third transportation mechanism 141 transports the double-sealed filling bottles 200; the foil pasting mechanism 142 carries out foil pasting on one end of the bottle stopper of the double-seal filling bottle 200 to obtain a finished product 400; the foil 103 detection means 143 detects foil sticking to the double-sealed filled bottle 200. And rejecting unqualified products.
The sorting device 15 comprises a sorting mechanism 151, the sorting mechanism 151 is used for overturning finished products 400 at an angle of 90 degrees and sorting the finished products 400 into qualified products and unqualified products; the fourth transport mechanism 152 transports the qualified product output, and the fifth transport mechanism 153 transports the unqualified product output.
Through set up detection mechanism in each stage, carry out the inspection of rejecting in real time, effectively improve production efficiency, reduce the waste of raw and other materials, reduction in production cost.
The embodiment of the invention can carry out sequence adjustment, combination and deletion according to actual needs.
The embodiments describe the present invention in detail, and the specific embodiments are applied to explain the structural principle and the implementation of the present invention, and the above embodiments are only used to help understand the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A double-head packaging and filling system is characterized by comprising a bottle body plugging device, a filling device, a capping device, a foil pasting device, a sorting device, a second conveying mechanism, a third conveying mechanism, a fourth conveying mechanism and a fifth conveying mechanism;
the bottle body plugging device, the filling device, the capping device, the foil pasting device and the sorting device are sequentially connected;
the bottle body plugging device is used for plugging and packaging the bottom end of the bottle body and is connected with the filling device through a second pushing mechanism; the filling device is used for filling the plugged bottle body;
the capping device is connected with the foil pasting device through a turnover mechanism, the turnover mechanism turns over the filling bottle by 90 degrees, and the foil pasting device pastes foil to the plugging end of the bottle body;
the bottle body plugging device is arranged at the front end of the second conveying mechanism, the filling device and the capping device are arranged on two sides of the second conveying mechanism, the foil pasting device is arranged on the side of the third conveying mechanism, and the sorting device is arranged at the tail end of the third conveying mechanism;
the second conveying mechanism, the third conveying mechanism, the fourth conveying mechanism and the fifth conveying mechanism are sequentially connected and arranged in parallel.
2. The system of claim 1, wherein the body stopper adding device comprises a body feeding mechanism, a first transporting mechanism, a first pushing mechanism, a stopper feeding mechanism, a pressing mechanism, a rotating mechanism and a stopper detecting mechanism;
the bottle body feeding mechanism feeds the bottle bodies to the first conveying mechanism, the first conveying mechanism conveys the bottle bodies to one side of the rotating mechanism, the first pushing mechanism pushes the bottle bodies on the first conveying mechanism to the end face of the rotating mechanism, and the rotating mechanism rotates the bottle bodies to the pressing mechanism;
the bottle stopper feeding mechanism feeds the bottle stopper to the pressing mechanism, and the pressing mechanism presses the bottle stopper and the bottle body;
the bottle stopper detection mechanism is arranged on the side of the rotating mechanism and is used for detecting the stoppered bottle after pressing.
3. The system of claim 1, wherein the filling device comprises a first weighing mechanism, a filling mechanism, a second weighing mechanism; the capping device comprises a bottle cap feeding mechanism, a capping mechanism, a screwing mechanism and a bottle cap detection mechanism; the bottle body plugging device pushes the plugged bottle to the second conveying mechanism;
the first weighing mechanism, the filling mechanism, the second weighing mechanism, the gland mechanism and the screwing mechanism are sequentially arranged on the side of the second conveying mechanism;
the first weighing mechanism is used for weighing the stoppered bottles transported by the second transporting mechanism;
the filling mechanism is used for filling the stoppered bottles;
the second weighing mechanism is used for weighing the filled filling bottles;
the bottle cap feeding mechanism is connected with the capping mechanism, the bottle cap feeding mechanism feeds the bottle caps to the capping mechanism, and the capping mechanism caps the bottle caps and the filling bottles;
the screwing mechanism screws the bottle cap of the filling bottle;
bottle lid detection mechanism sets up in second transport mechanism side, bottle lid detection mechanism carries out the bottle lid to the filling bottle after screwing and detects.
4. The system of claim 1, wherein the foiling device comprises a foiling mechanism and a foil detection mechanism;
the foil pasting mechanism and the foil detecting mechanism are arranged on the side of the third conveying mechanism;
the third transportation mechanism transports the double-seal filling bottles;
the foil pasting mechanism is used for pasting foil on one end of the bottle stopper of the double-seal filling bottle;
and the foil detection mechanism carries out foil pasting detection on the double-sealed filling bottle with the foil pasting.
5. The system of claim 1, wherein the sorting device comprises a sorting mechanism that performs a 90 ° flip-over rotation of the finished bottles and sorts the finished bottles into acceptable and unacceptable; the fourth transportation mechanism transports qualified products, and the fifth transportation mechanism transports unqualified products.
6. A method of dual head encapsulation filling of a dual head encapsulation filling system according to any one of claims 1 to 5, the method comprising:
s1, respectively feeding a bottle body and a bottle plug through a feeding mechanism;
s2, conveying the bottle body to a pressing mechanism through a first conveying mechanism, and plugging and packaging the bottle stopper from the bottom end of the bottle body through a bottle body plugging device;
s3, performing bottle stopper visual inspection detection on the pressed stoppered bottle;
s4, pushing the qualified stoppered bottles to a second conveying mechanism by a second pushing mechanism, and filling the bottles from the heads of the stoppered bottle bodies by a filling device;
s5, carrying out filling detection on the filled filling bottles;
s6, covering and screwing the heads of the filling bottles which are qualified in filling through a covering device;
s7, detecting the bottle caps of the capped filling bottles;
s8, connecting the capping device with the foil pasting device through a turnover mechanism, turning the capped filling bottles qualified in detection through 90 degrees by the turnover mechanism, enabling one end of the added plug to face to the working surface, and pasting foil at the position of the added plug at the bottom of the bottle body through the foil pasting device;
s9, foil detection is carried out on the filling bottle after foil pasting;
s10, turning over the finished product subjected to foil detection by 90 degrees, and sorting the finished product into a qualified product and an unqualified product.
7. The method of claim 6 wherein said S3 stoppers are rejected as rejects when they are detected as being rejected.
8. The method of claim 6, wherein the filling at S5 is detected as a difference in weight between before and after filling, thereby determining that the filling is not acceptable.
9. The method of claim 8, wherein when the filling test of S5 is failed, the filling bottles are capped and screwed down and rejected as waste.
10. The method of claim 6, wherein the S7 bottle caps are rejected as rejected when they are detected as being rejected.
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| CN105270659A (en) * | 2015-10-13 | 2016-01-27 | 上海东富龙科技股份有限公司 | Automatic production line for tail-filling double-hard-tube non-PVC soft-bag infusion solutions |
| CN105416628A (en) * | 2015-12-08 | 2016-03-23 | 河北工业大学 | Blood type detection card filling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6802828B2 (en) * | 2001-11-23 | 2004-10-12 | Duoject Medical Systems, Inc. | System for filling and assembling pharmaceutical delivery devices |
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2019
- 2019-02-01 CN CN201910102681.5A patent/CN109761183B/en active Active
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| DE19613891A1 (en) * | 1996-04-06 | 1997-10-09 | Innotech Vertriebs Gmbh | Multi-path spray can or bottle |
| EP1291162A2 (en) * | 2001-09-07 | 2003-03-12 | Shikoku Kakoki Co., Ltd. | Packaging machine |
| CN105270659A (en) * | 2015-10-13 | 2016-01-27 | 上海东富龙科技股份有限公司 | Automatic production line for tail-filling double-hard-tube non-PVC soft-bag infusion solutions |
| CN105416628A (en) * | 2015-12-08 | 2016-03-23 | 河北工业大学 | Blood type detection card filling machine |
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| CN109761183A (en) | 2019-05-17 |
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