CN109746355A - A wire rope automatic cutting and riveting device - Google Patents
A wire rope automatic cutting and riveting device Download PDFInfo
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- CN109746355A CN109746355A CN201910056023.7A CN201910056023A CN109746355A CN 109746355 A CN109746355 A CN 109746355A CN 201910056023 A CN201910056023 A CN 201910056023A CN 109746355 A CN109746355 A CN 109746355A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000003032 molecular docking Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000007664 blowing Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention discloses a kind of cable wire automatic cutting and riveting devices, including transport establishment, automatic feed mechanism, feeding drum, synthetic operation platform, finished product rewinding box, rack and control system.Cable wire is by the material cutting-off mechanism, chamfer mechanism, perforation docking mechanism and riveting mechanism simultaneous processing that are arranged successively on synthetic operation platform；It pulls motor and cable wire is sent to fracture station from feeding drum, rope head is attached on rope head mold by automatic feed mechanism, then is carried to perforation docking station, realizes the feeding of cable wire and rope head；Cable wire is clamped by the linkage pneumatic clamper of transport establishment on each station, and transport establishment's walking, which is realized, moves material and finished product blanking.Control system completes the automatic control of cable wire dragging, fracture, chamfering, cable wire and rope head perforation docking, riveted, finished product recycling and transportational process.High degree of automation of the present invention, simple and compact for structure, conevying efficiency is high, can adapt to fracture, chamfering, perforation docking and the riveted of different lengths and diameter cable wire automatically.
Description
Technical field
The present invention relates to automated assembly technology field, specifically a kind of cable wire automatic cutting and riveting device.
Background technique
With the fast development of automobile industry, the degree of automation for processing auto parts and components is improved, auto parts model kind
Class is various, and automobile cable wire is widely used in the various aspects such as the braking, clutch, throttle adjustment of automobile, between rope head and cable wire often
It is connected using riveted.Due to complexity and be not easy to realize automated production, at present to the processing of cable wire often use mechanical material fracturing,
Manual grinding, places riveted at spot punch docking by hand, and production efficiency is low, and cable wire quality of production difficulty is secure, riveted position
It is difficult to fix.For the automated production for guaranteeing the quality of production, realizing cable wire, application number CN105350366 discloses automobile guy cable
The automatic processing integrated machine of wirerope is able to achieve the multiplexing of the self-feeding of automobile guy cable wirerope, truncation, turk, die casting and clear side
Sequence concentrated processing, workpiece are arranged in specified station by rotary-tray 90 degrees apartly, realize that cable wire connects in a manner of die casting
It connects；The device position equipment presses circular distribution, and occupied area is wider, and structure is complicated and processing flexibility is low and can only realize fixed length
Spend the processing of cable wire.Therefore it proposes that one kind occupies little space, structure is simple, high degree of automation and can realize that cable wire flexibility adds
The automatic cutting and riveting device of work are necessary.
Summary of the invention
The technical problem to be solved in the present invention is to provide one kind to occupy little space, and flexible can complete multiple diameter and length
Cable wire processing, complete cable wire fracture, two end chamfers, perforation docking, four processes of riveted automation equipment.
To realize that above-mentioned target, specific technical solution are as follows: a kind of cable wire automatic cutting and riveting device, by transporter
Structure, automatic feed mechanism, feeding drum, synthetic operation platform, finished product rewinding box, rack and control system composition, it is characterised in that:
The rack is the load basis of entire automation equipment, and structure is three layers, and transport establishment is mounted on top layer, synthetic operation
Platform is placed in middle layer, and automatic feed mechanism is fixed in the feed support platform of synthetic operation platform, feeding drum and finished product rewinding
Box is placed in bottom；The transport establishment is by pneumatic clamper connection frame, lead screw mould group, movable motor frame, slide rail, linkage pneumatic clamper group
At lead screw mould group drives the pneumatic clamper connection frame of rack top layer to slide on slide rail, and two groups of linkage pneumatic clampers are fixed on pneumatic clamper company
Frame lower end is connect, clamping, transport for realizing cable wire on station；The automatic feed mechanism is by multiple material-storing boxs and swivel mount group
At storage and automatic charging of the material-storing box along swivel mount circumference array distribution, for rope head；The synthetic operation platform is by moving
Moving platform, fixed platform, feed support platform, worktable frame, pull motor and guide rail composition, material cutting-off mechanism, chamfer mechanism,
Perforation docking mechanism and riveting mechanism are successively mounted side by side on the stationary platform, pull motor and are mounted in worktable frame side, use
In feeding, fracture, chamfering, perforation docking and the processing of riveted process flexibilitiesization of realizing cable wire.
The clamping pneumatic clamper of the transport establishment is corresponding with each station cable wire, and clamping pneumatic clamper forms linkage pneumatic clamper side by side,
The linkage pneumatic clamper of one group of fixation is mounted on fixed platform vertical direction, and another group of adjustable linkage pneumatic clamper is arranged in mobile platform and hangs down
Straight top, adjusts spacing by linear guide.
The backgauge of the material-storing box lower end is pitched and driving cylinder constitutes blowing lock, and the rope head in material-storing box is by blowing lock single-piece
Blowing, locating piece and Camlock handle realize fast assembling-disassembling of the material-storing box on swivel mount.
Mobile platform on the synthetic operation platform is slided along guide rail, adjusts mobile platform and fixed platform spacing；It is mobile
The regulated quantity of platform and the pneumatic clamper that links is identical and corresponding with rope length changing value.
The invention has the advantages that and effect: the connection in the clamping device and transport establishment on synthetic operation platform is set
Pawl take offence respectively along guide rail and linear guide slidable adjustment spacing, clamps the pickup range of pneumatic clamper, positioning pneumatic clamper and clamping device
Greatly, the clamping and transportation demand of different lengths, diameter cable wire are able to satisfy；Multiple station laid out in parallel are in synthetic operation platform plane
On, each station simultaneously operation, high production efficiency；Device hierarchical design increases device integration degree, saves production space；Fortune
Transfer mechanism clamps the cable wire on multiple stations, synchronously completes shifting material and feed back process, structure is simple, and control logic is clear；Automatically
The quick disassembled fast-assembling of the material-storing box of feeding machanism, swivel mount are rotated with constant angle, are solved and are reloaded low efficiency and pushing precision is difficult to ensure
The problem of card, the mechanism storing amount is big, positioning accuracy is high and the small vibration slowed down to device of power source；The present invention is that one kind accounts for
With space it is small, can flexibility processing, high degree of automation, reliable in action and the low automation integrating device of operating cost.
Detailed description of the invention
Fig. 1 is a kind of cable wire automatic cutting and riveting device structural schematic diagram；
Fig. 2 is synthetic operation platform schematic diagram in a kind of cable wire automatic cutting and riveting device；
Fig. 3 is transport establishment's schematic diagram in a kind of cable wire automatic cutting and riveting device；
Fig. 4 is automatic feed mechanism schematic diagram in a kind of cable wire automatic cutting and riveting device；
Fig. 5 is fracture structural scheme of mechanism in synthetic operation platform；
Fig. 6 is chamfer mechanism schematic diagram in synthetic operation platform；
Fig. 7 is synthetic operation platform middle punch docking mechanism schematic diagram；
Fig. 8 is riveting mechanism schematic diagram in synthetic operation platform；
It is as shown in the figure: 1- transport establishment, 2- automatic feed mechanism, 3- feeding drum, 4- synthetic operation platform, 5- finished product rewinding box,
6- rack, 7- mobile platform, 8- cable wire, 9- riveting mechanism, 10- perforation docking mechanism, 11- fixed platform, 12- feed support are flat
Platform, 13- chamfer mechanism, 14- material cutting-off mechanism, 15- worktable frame, 16- tensioning apparatus, 17- pull motor, 18- guide rail, 19-
Clamping device, 20- linear guide, 21- pneumatic clamper connection frame, 22- lead screw mould group, 23- movable motor frame, 24- slide rail, 25-
Clamping pneumatic clamper, 26- positioning pneumatic clamper, 27- linkage pneumatic clamper, 28- material-storing box, 29- locating piece, 30- Camlock handle, 31- rope head,
32- swivel mount, 33- connecting plate, 34- backgauge fork, 35- drive cylinder, 36- fracture cylinder, and 37- pushes plug-in strip, and 38- dovetail is led
Rail, 39- binding clasp, 40- cone angle abrasive grinding wheel, 41- passage cylinder, 42- abrasive grinding wheel seat, 43- driving motor, 44- horn mouth
Guider, 45- rope head mold, 46- carrier rails, 47- transport seat, and 48- rivets clamp, 49- floating die assembly, 50- mold rack.
Specific embodiment
The invention will be described in further detail below:
As shown in Figure 1, rack 6 is the load basis of entire automation equipment, transport establishment 1 is mounted on top layer, synthetic operation platform 4
It is placed in middle layer, automatic feed mechanism 2 is fixed in feed support platform 12 by connecting plate 33, and feeding drum 3 and finished product are received
Magazine 5 is placed in bottom；Synthetic operation platform 4 is by mobile platform 7, fixed platform 11, feed support platform 12, worktable frame
15, it pulls motor 17 and guide rail 18 forms, material cutting-off mechanism 14, chamfer mechanism 13, perforation docking mechanism 10 and riveting mechanism 9 are successively
It is mounted side by side in fixed platform 11, pulls motor 17 mounted in worktable frame 15 close to the side of material cutting-off mechanism 14；Feeding line
Disk 3 is located at 6 bottom of rack, is located at fracture station front end, round material stock drum is placed in rotary shafts, realization free to rotate
Cable wire feeding；Finished product rewinding box 5 is located at 6 bottom of rack, placed side by side on the outside of riveted station, recycles for finished product after riveted.
Whole device uses layered arrangement, and fracture, chamfering, perforation docking and the riveted of cable wire produce station laid out in parallel.
When transporting cable wire, pneumatic clamper connection frame 21 is driven by the movable motor on movable motor frame 23 by lead screw mould group 22
It back and forth walks on slide rail 24, completes cable wire 8 and successively moved between station；Lifting cylinder makes the up and down action of pneumatic clamper 27 that links,
It clamps pneumatic clamper 25 and positioning pneumatic clamper 26 picks up cable wire, put down cable wire after reaching designated position；To realize cable wire 8 on four stations
Synchronous transport and finished product recycling；When processing different length cable wire, mobile platform 7 slides on the track 18, thus same step
The spacing of whole each station upper clamping mechanism 19；The pneumatic clamper 27 that links adjusts pneumatic clamper spacing, the adjustment amount of the two by linear guide 20
It is identical and corresponding with rope length changing value；When processing different-diameter cable wire, clamping pneumatic clamper 25, positioning pneumatic clamper 26 and clamping dress
19 amount of opening are set greater than cable wire maximum gauge, energy automatic centering clamps；Realize the Flexible Manufacture of cable wire different length, diameter.
After the material-storing box 28 of six fast demountables fills rope head 31 in automatic feed mechanism 2, by locating piece 29 and partially
30 circumference array of heart lock handle is distributed on swivel mount 32, in feed, the backgauge fork 34 and driving gas of 28 lower end of material-storing box
Cylinder 35, which collaborates, constitutes blowing lock, realizes the blowing of single rope head 31, when rope head 31 exhausts in material-storing box 28 on station, decelerating motor
Driving swivel mount 32 continues blowing after rotating 60o, and unified feed supplement, realizes automatical and efficient feed after six magazines are finished material, from
Dynamic feeding machanism 2 vibrates very little when working, and reduces the vibration for causing whole device.
Fracture station: PLC pulls motor 17 by production timing control and cable wire 8 is dragged to preset length, band in dragging process
The dynamic rotation of feeding drum 3 feed is adjusted dragging motor 17 and controls rope length, and clamping device 19 clamps cable wire front end, tensioning
It pulls back after the clamping cable wire of binding clasp 39 of device 16 along dovetail guide 38 and tightens cable wire, the fracture cylinder 36 of material cutting-off mechanism 14 pushes
Plug-in strip 37 completes cable wire fracture.
Two end chamfer stations: the cable wire 8 after fracture is transported chamfering station, steel by clamping pneumatic clamper 25 by transport establishment 1
Rope front and rear ends are fixedly clamped by the clamping device 19 on chamfering station, and front and rear ends are arranged to be spliced by two grinding wheels
Cone angle abrasive grinding wheel 40, rotate in same direction by driving motor 43, passage cylinder 41 push abrasive grinding wheel seat 42 move closer to steel
Grinding chamfering is completed at rope both ends.
Perforation docking station: the cable wire 8 after chamfering is transported perforation docking work by clamping pneumatic clamper 25 by transport establishment 1
Position, cable wire front and rear ends are fixedly clamped by the clamping device 19 on perforation docking station, rope head mold 45 and horn mouth guider
44 are mounted on transport seat 47, receive the rope head 31 that automatic feed mechanism 2 is put down, horn mouth guiding from 46 right end of carrier rails
Rope head 31 in the closure fastening rope head mold 45 of device 44, during transport seat 47 moves on the left of guide rail along carrier rails 46, steel
Rope 8 guides automatic centering by horn mouth on horn mouth guider 44, completes perforation docking.
Riveted station: the cable wire 8 after perforation docking is positioned and is transported with rope head 31 by positioning pneumatic clamper 26 by transport establishment 1
To riveted station, cable wire front and rear ends are fixedly clamped by the clamping device 19 of riveted station, and riveting 48 riveted workpiece of clamp is specified
Position, when riveting, floating die assembly 49 can in mold rack 50 transverse shifting, it is automatic that compensate cable wire when offset makes riveted automatic
Centering.
The above implementation process is only to illustrate preferred embodiment of the invention, non-therefore the scope of the patents that limitation is of the invention；It is all
It, should all be similarly with simply modification and the equivalent structure variation for it of description of the invention, schema content and above-mentioned technical proposal institute
It is contained within scope of patent protection of the invention.
Claims (4)
1. a kind of cable wire automatic cutting and riveting device, by transport establishment (1), automatic feed mechanism (2), feeding drum (3), comprehensive
Close workbench (4), finished product rewinding box (5), rack (6) and control system composition, it is characterised in that:
The rack (6) is the load basis of entire automation equipment, and structure is three layers, and transport establishment (1) is mounted on top layer, comprehensive
It closing workbench (4) and is placed in middle layer, automatic feed mechanism (2) is fixed in the feed support platform (12) of synthetic operation platform (4),
Feeding drum (3) and finished product rewinding box (5) are placed in bottom；
The transport establishment (1) by pneumatic clamper connection frame (21), lead screw mould group (22), movable motor frame (23), slide rail (24),
Link pneumatic clamper (27) composition, and lead screw mould group (22) drives the pneumatic clamper connection frame (21) of rack (6) top layer on slide rail (24)
Sliding, two groups of linkage pneumatic clampers (27) are fixed on pneumatic clamper connection frame (21) lower end, clamping, transport for realizing cable wire on station；
The automatic feed mechanism (2) is made of multiple material-storing boxs (28) and swivel mount (32), and material-storing box (28) is along swivel mount
(32) circumference array distribution, storage and automatic charging for rope head；
The synthetic operation platform (4) is by mobile platform (7), fixed platform (11), feed support platform (12), worktable frame
(15), motor (17) and guide rail (18) is pulled to form, material cutting-off mechanism (14), chamfer mechanism (13), perforate docking mechanism (10) and
Riveting mechanism (9) is successively mounted side by side on fixed platform (11), is pulled motor (17) and is mounted in worktable frame (15) side, uses
In feeding, fracture, chamfering, perforation docking and the processing of riveted process flexibilitiesization of realizing cable wire.
2. a kind of cable wire automatic cutting according to claim 1 and riveting device, it is characterised in that: the transport establishment
(1) clamping pneumatic clamper (25) is corresponding with each station cable wire (8), clamping pneumatic clamper (25) composition linkage pneumatic clamper (27) side by side, and one
The fixed linkage pneumatic clamper (27) of group is mounted on fixed platform (11) vertical direction, and another group of adjustable linkage pneumatic clamper (27) is arranged in
Mobile platform (7) vertical direction adjusts spacing by linear guide (20).
3. a kind of cable wire automatic cutting according to claim 1 and riveting device, it is characterised in that: the material-storing box (28)
The backgauge fork (34) of lower end and driving cylinder (35) constitute blowing lock, and the rope head (31) in material-storing box (28) is put by blowing lock single-piece
Material, locating piece (29) and Camlock handle (30) realize the fast assembling-disassembling of material-storing box (28) on swivel mount (32).
4. a kind of cable wire automatic cutting according to claim 1 and riveting device, it is characterised in that: the synthetic operation platform
(4) mobile platform (7) on is slided along guide rail (18), adjusts mobile platform (7) and fixed platform (11) spacing；Mobile platform
(7) and the regulated quantity of linkage pneumatic clamper (27) is identical and corresponding with rope length changing value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910056023.7A CN109746355B (en) | 2019-01-22 | 2019-01-22 | Automatic wire rope breaking and riveting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910056023.7A CN109746355B (en) | 2019-01-22 | 2019-01-22 | Automatic wire rope breaking and riveting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109746355A true CN109746355A (en) | 2019-05-14 |
| CN109746355B CN109746355B (en) | 2024-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910056023.7A Active CN109746355B (en) | 2019-01-22 | 2019-01-22 | Automatic wire rope breaking and riveting device |
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| Country | Link |
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| CN (1) | CN109746355B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238296A (en) * | 2019-06-24 | 2019-09-17 | 四川大学 | A new type of punch and die structure and connection technology for riveting without rivets |
| CN116786718A (en) * | 2023-06-30 | 2023-09-22 | 江阴市荣泰车业部件有限公司 | An integrated device for controlling wire harness fusing and stamping |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238296A (en) * | 2019-06-24 | 2019-09-17 | 四川大学 | A new type of punch and die structure and connection technology for riveting without rivets |
| CN116786718A (en) * | 2023-06-30 | 2023-09-22 | 江阴市荣泰车业部件有限公司 | An integrated device for controlling wire harness fusing and stamping |
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| Publication number | Publication date |
|---|---|
| CN109746355B (en) | 2024-01-16 |
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