CN109740945A - A kind of data management platform and method based on the production and operation - Google Patents
A kind of data management platform and method based on the production and operation Download PDFInfo
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Abstract
The present invention relates to a kind of data management platform and method based on the production and operation, the data management platform includes: data acquisition module, for acquiring, the point occurred when production capacity information and equipment operation condition information in producing line, especially equipment are run stops the frequency and corresponding stopping time is long；Data processing module is analyzed and processed for the data information to data collecting module collected, obtains processing result；Data display module, for processing result to be shown.Data management platform of the present invention can make enterprise administrator in producing line production capacity information and equipment operation condition information monitor in real time, the point occurred when especially equipment is run stops the frequency and corresponding stopping time long data, be conducive to find failure in time, and according to health information analyzing failure cause, be conducive to improve enterprise automation production efficiency；The data management platform can be realized the integrated operation benefit that production executive condition and manufacturing resource planning unified management are conducive to improve enterprise.
Description
Technical field
The present invention relates to data information management technical fields, and in particular to a kind of data management platform based on the production and operation
And method.
Background technique
In the manufacture process of product, the production and processing to product and factory test process is needed to be managed, than
Such as, during production operations, need to record every producing line yield, start the production time, terminate the production time, working hour,
The information such as work order number, product type, to form production report；In product export test process, need to record every batch of
The information such as test item, test time started, test end time, length of testing speech, the test result of product, to form product test
Report.Existing some manufacturing enterprises can use such as MES (Manufacturing Execution System, manufacturing enterprise
Production process executes system) carry out the production procedure of management product.
However, the existing production and operation management system similar to MES stops the equipment point of producing line data, especially producing line
Data monitoring is poor, and producing line occurs point and stops often as caused by equipment fault, and the prior art timely does not stop counting to point
According to being monitored and handling, it is unfavorable for the high-efficient automatic production of enterprise；Furthermore a large amount of production and operation data can occupy larger
Memory space new data can not be automatically stored after memory space takes, be unfavorable for the management to the production and operation；In addition,
Existing production executes management, manufacturing resource planning and warehousing management and is all independent from each other the different platform of support in fact
It is existing, it is unfavorable for improving the integrated operation benefit of enterprise.
Summary of the invention
In view of this, it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of numbers based on the production and operation
According to management platform and method.
In order to achieve the above object, the present invention adopts the following technical scheme: a kind of data management platform based on the production and operation,
Include:
Data acquisition module, for acquiring production capacity information and equipment operation condition information in producing line；
Data processing module is analyzed and processed for the data information to the data collecting module collected, obtains everywhere
Manage result；
Data display module, for being shown processing result according to preset strategy；
Wherein, the equipment operation condition information, comprising:
The point that equipment occurs when running stops the frequency and corresponding stopping time is long.
Optionally, the data management platform further include:
Data memory module, for storing production capacity information and equipment operation condition from the data collecting module collected
The processing result that information and the data processing module are handled.
Optionally, the data management platform further include:
Alarm module, for when producing line equipment breaks down, with vision and/or the sense of hearing, and the side of combining wireless communication
Formula sends warning message to the intelligent terminal of administrator.
Optionally, the data management platform further include:
Production plan scheduled production module；
The planned production information of the data collecting module collected staff planners input, and send the production plan row to
Produce module；
The production plan scheduled production module generates specific production planning and sequencing according to the planned production information, and described in utilization
Data display module shows the production planning and sequencing.
Optionally, the practical production capacity amount of the data collecting module collected is counted with production corresponding in the production planning and sequencing
The amount of drawing compares；
If the difference of practical production capacity amount and the production plan amount is less than preset threshold, carried out by the alarm module
Alarm.
Optionally, the data memory module has certain data space；
The data memory module can mark the storage rank of the data when storing to data, and according to when
Between sequencing store data in the data space.
Optionally, when being filled with data in the data space, according to the time sequencing and combined data of storage
Storage rank deletes the data that storage time is earliest and storage rank is minimum.
Optionally, the data display module is specifically used for:
Using data visualization tool, to treated, data are visualized.
The present invention also provides a kind of data managing methods based on the production and operation, comprising:
Acquire the production capacity information and equipment operation condition information in producing line；
Store the production capacity information and equipment operation condition information；
The production capacity information and equipment operation condition information are analyzed and processed, processing result is obtained；
Processing result is shown according to preset strategy.
Optionally, the data managing method further include:
When producing line equipment breaks down, with vision and/or the sense of hearing, and the mode of combining wireless communication is to the intelligence of administrator
It can terminal transmission warning message.
The invention adopts the above technical scheme, the data management platform based on the production and operation, comprising: data acquisition module
Block, for acquiring production capacity information and equipment operation condition information in producing line；Data processing module, for being acquired to the data
The data information of module acquisition is analyzed and processed, and obtains processing result；Data display module, for that will be located according to preset strategy
Reason result is shown, wherein the equipment operation condition information, comprising: the point that equipment occurs when running stops the frequency and correspondence
The point stopping time it is long.Data management platform of the present invention can make enterprise administrator to the production capacity information and equipment fortune in producing line
Row condition information is monitored in real time, and the point occurred when especially equipment is run stops the frequency and corresponding stopping time long data, real
When understand the production operation situation of each producing line, be conducive to the failure for finding producing line in time, and believe according to the operation conditions in producing line
Analyzing failure cause is ceased, advantageously ensures that the qualification rate of product, improves enterprise automation production efficiency；The data management platform is also
New production and operation data can be automatically stored according to logic of propositions；In addition, the data management platform can be realized and hold production
Market condition and manufacturing resource planning are managed collectively, and the integrated operation benefit for improving enterprise is conducive to.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is that the present invention is based on the structural schematic diagrams that the data management platform embodiment one of the production and operation provides；
Fig. 2 is that the present invention is based on the structural schematic diagrams that the data management platform embodiment two of the production and operation provides；
Fig. 3 is that the present invention is based on the flow diagrams that the data managing method embodiment one of the production and operation provides.
In figure: 1, data acquisition module；2, data memory module；3, data processing module；4, data display module；5, it reports
Alert module；6, production plan scheduled production module.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Fig. 1 is that the present invention is based on the structural schematic diagrams that the data management platform embodiment one of the production and operation provides.
As shown in Figure 1, based on the data management platform of the production and operation described in the present embodiment, comprising:
Data acquisition module 1, for acquiring production capacity information and equipment operation condition information in producing line；
Data processing module 3, the data information for acquiring to the data acquisition module 1 are analyzed and processed, obtain
Processing result；
Data display module 4, for being shown processing result according to preset strategy.
Further, the equipment operation condition information, comprising:
The point that equipment occurs when running stops the frequency and corresponding stopping time is long.
In process of producing product, we, which take up an official post producing line to carve an existing break-off phenomenon for the moment and referred to as once put, stops,
Primary point stops may be caused by equipment fault.The point of producing line stop situation often and can reflect in process of producing product there may be
Some problems, manufacturing enterprise needs to be monitored producing line operation data, to understand producing line operation conditions, finds producing line in time
Failure, to guarantee the qualification rate of product and the high efficiency of production.
Further, the data management platform further include:
Data memory module 2, for storing production capacity information and equipment operation shape from the data acquisition module 1 acquisition
Condition information and the processing result.
Further, the data management platform further include:
Production plan scheduled production module 6；
The planned production information of 1 acquisition plan personnel of the data acquisition module input, and send the production plan to
Scheduled production module 6；
The production plan scheduled production module 6 generates specific production planning and sequencing according to the planned production information, and utilizes institute
Data display module 4 is stated to show the production planning and sequencing.
Further, in process of producing product, the material lot number of record product, by material lot number tracking platform
Each link relevant information realizes effective retrospect of raw material production resume information, tracks the condition of production of each production link, from
Shipment information tracks raw material information of stocking up.Such as when customer complaint is returned goods, it can trace to the source immediately and search reason, especially for out
Now this previous very stubborn problem of batch return of goods order problem, more can timely and effectively be handled.
In addition, the data management platform also supports that the storage situation to product and material is managed, and passes through the number
The storage information of product and material is acquired according to acquisition module 1, and is deposited by 2 pairs of acquisition information of the data memory module
Storage, checks storage situation to formulate reasonable operation resource allocation scheme and real-time tracking.
Further, the data memory module 2 has certain data space；
The data memory module 2 can mark the storage rank of the data when storing to data, and according to when
Between sequencing store data in the data space.
Further, when being filled with data in the data space, according to the time sequencing and combined data of storage
Storage rank storage time earliest and is stored the minimum data of rank and deleted.
In actual use, the storage rank of the data can be divided into: common and important two storage levels (number
According to storage rank be not limited in two above storage level), all can be in the number when to every block number according to storing
The storage level that the upper data block is added according to the ending of block, when being filled with data in the data space, according to storage
The storage rank of chronological order and combined data carries out data deletion, can delete storage time at first early and storage rank
For common data, new data are stored to reserve spare space.
Further, the data display module 4 is specifically used for:
Using data visualization tool, to treated, data are visualized.
Data management platform described in the present embodiment can make enterprise administrator to the production capacity information and equipment fortune in producing line
Row condition information is monitored in real time, and the point occurred when especially equipment is run stops the frequency and corresponding stopping time long data, real
When understand the production operation situation of each subsidiary factory, each producing line, be conducive to the failure for finding producing line in time, and according to the operation in producing line
Condition information analyzing failure cause advantageously ensures that the qualification rate of product, improves enterprise automation production efficiency；The data are deposited
Storage module 2 can be automatically stored new production and operation data according to logic of propositions, can store latest data to realize
Under the premise of, previous important data information is not omitted；In addition, the data management platform can be realized production executive condition and life
It produces resource planning to be managed collectively, is conducive to the integrated operation benefit for improving enterprise.
Fig. 2 is that the present invention is based on the structural schematic diagrams that the data management platform embodiment two of the production and operation provides.
As shown in Fig. 2, the data management platform described in the present embodiment based on the production and operation is on the basis of example 1,
Further include:
Alarm module 5, for when producing line equipment breaks down, with vision and/or the sense of hearing, and the side of combining wireless communication
Formula sends warning message to the intelligent terminal of administrator.
Further, the data management platform further include:
Production plan scheduled production module 6；
The planned production information of 1 acquisition plan personnel of the data acquisition module input, and send the production plan to
Scheduled production module 6；
The production plan scheduled production module 6 generates specific production planning and sequencing according to the planned production information, and utilizes institute
Data display module 4 is stated to show the production planning and sequencing.
Further, the practical production capacity amount data acquisition module 1 acquired and corresponding life in the production planning and sequencing
Amount of plan is produced to compare；
If the difference of practical production capacity amount and the production plan amount be less than preset threshold, by the alarm module 5 into
Row alarm.
Data display module 4 described in the present embodiment can also show each producing line scheduling amount and yield in production, and
Situation is reached to production capacity and is monitored early warning, if the difference of practical production capacity amount and the production plan amount is less than production plan amount
10% (the 10% of the production plan amount is preset threshold), then the data display module 4 is understood in a manner of visual, such as
Also red font is shown on the display page, to alarm, to remind enterprise production management personnel to know production run in time
Situation adjusts production status in time, guarantees enterprise's efficient operation.
Data management platform described in the present embodiment can make administrator timely understand production run by alarm module 5
Situation can be such that administrator handles in time when a fault is found, be conducive to improve enterprise automation production efficiency.
Fig. 3 is that the present invention is based on the flow diagrams that the data managing method embodiment one of the production and operation provides.
As shown in figure 3, based on the data managing method of the production and operation described in the present embodiment, comprising:
S31: production capacity information and equipment operation condition information in acquisition producing line；
Further, the equipment operation condition information, comprising:
The point that equipment occurs when running stops the frequency and corresponding stopping time is long；
S32: the production capacity information and equipment operation condition information are analyzed and processed, processing result is obtained；
S33: processing result is shown according to preset strategy.
Wherein, the equipment operation condition information, comprising:
The point that equipment occurs when running stops the frequency and corresponding stopping time is long.
Further, using data visualization tool, to treated, data are visualized.
Further, the data managing method further include:
When producing line equipment breaks down, with vision and/or the sense of hearing, and the mode of combining wireless communication is to the intelligence of administrator
It can terminal transmission warning message.
The working principle of data managing method described in the present embodiment based on the production and operation and data pipe described above
The working principle of platform is identical, and details are not described herein.
Data managing method described in the present embodiment by producing line production capacity information and equipment operation condition information into
Row acquisition, and to the acquisition information carry out processing and result show, can make enterprise administrator in producing line production capacity information and
Equipment operation condition information is monitored in real time, and the point occurred when especially equipment is run stops the frequency and corresponding stopping time long number
According to being conducive to the failure for finding producing line in time, and according to the operation in producing line to understand the production operation situation of each producing line in real time
Condition information analyzing failure cause advantageously ensures that the qualification rate of product, improves enterprise automation production efficiency.
It is understood that same or similar part can mutually refer in the various embodiments described above, in some embodiments
Unspecified content may refer to the same or similar content in other embodiments.
It should be noted that in the description of the present invention, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " multiple "
Refer at least two.
Any process described otherwise above or method description are construed as in flow chart or herein, and expression includes
It is one or more for realizing specific logical function or process the step of executable instruction code module, segment or portion
Point, and the range of the preferred embodiment of the present invention includes other realization, wherein can not press shown or discussed suitable
Sequence, including according to related function by it is basic simultaneously in the way of or in the opposite order, Lai Zhihang function, this should be of the invention
Embodiment person of ordinary skill in the field understood.
It should be appreciated that each section of the invention can be realized with hardware, software, firmware or their combination.Above-mentioned
In embodiment, software that multiple steps or method can be executed in memory and by suitable instruction execution system with storage
Or firmware is realized.It, and in another embodiment, can be under well known in the art for example, if realized with hardware
Any one of column technology or their combination are realized: having a logic gates for realizing logic function to data-signal
Discrete logic, with suitable combinational logic gate circuit specific integrated circuit, programmable gate array (PGA), scene
Programmable gate array (FPGA) etc..
Those skilled in the art are understood that realize all or part of step that above-described embodiment method carries
It suddenly is that relevant hardware can be instructed to complete by program, the program can store in a kind of computer-readable storage medium
In matter, which when being executed, includes the steps that one or a combination set of embodiment of the method.
It, can also be in addition, each functional unit in each embodiment of the present invention can integrate in a processing module
It is that each unit physically exists alone, can also be integrated in two or more units in a module.Above-mentioned integrated mould
Block both can take the form of hardware realization, can also be realized in the form of software function module.The integrated module is such as
Fruit is realized and when sold or used as an independent product in the form of software function module, also can store in a computer
In read/write memory medium.
Storage medium mentioned above can be read-only memory, disk or CD etc..
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (10)
1. a kind of data management platform based on the production and operation characterized by comprising
Data acquisition module, for acquiring production capacity information and equipment operation condition information in producing line；
Data processing module is analyzed and processed for the data information to the data collecting module collected, obtains processing knot
Fruit；
Data display module, for being shown processing result according to preset strategy；
Wherein, the equipment operation condition information, comprising:
The point that equipment occurs when running stops the frequency and corresponding stopping time is long.
2. data management platform according to claim 1, which is characterized in that further include:
Data memory module, for storing production capacity information and the equipment operation condition letter from the data collecting module collected
The processing result that breath and the data processing module are handled.
3. data management platform according to claim 1, which is characterized in that further include:
Alarm module, for when producing line equipment breaks down, with vision and/or the sense of hearing, and the mode of combining wireless communication to
The intelligent terminal of administrator sends warning message.
4. data management platform according to claim 3, which is characterized in that further include:
Production plan scheduled production module；
The planned production information of the data collecting module collected staff planners input, and send the production plan scheduled production mould to
Block；
The production plan scheduled production module generates specific production planning and sequencing according to the planned production information, and utilizes the data
Display module shows the production planning and sequencing.
5. data management platform according to claim 4, which is characterized in that by the reality of the data collecting module collected
Production capacity amount is compared with production plan amount corresponding in the production planning and sequencing；
If the difference of practical production capacity amount and the production plan amount is less than preset threshold, reported by the alarm module
It is alert.
6. data management platform according to any one of claims 1 to 5, which is characterized in that the data memory module tool
There is certain data space；
The data memory module can mark the storage rank of the data when storing to data, and according to time elder generation
It sequentially stores data in the data space afterwards.
7. data management platform according to claim 6, which is characterized in that when being filled with data in the data space
When, according to the time sequencing of storage and the storage rank of combined data by storage time earliest and the minimum data of storage rank into
Row is deleted.
8. data management platform according to any one of claims 1 to 5, which is characterized in that the data display module tool
Body is used for:
Using data visualization tool, to treated, data are visualized.
9. a kind of data managing method based on the production and operation characterized by comprising
Acquire the production capacity information and equipment operation condition information in producing line；
The production capacity information and equipment operation condition information are analyzed and processed, processing result is obtained；
Processing result is shown according to preset strategy；
Wherein, the equipment operation condition information, comprising:
The point that equipment occurs when running stops the frequency and corresponding stopping time is long.
10. data managing method according to claim 9, which is characterized in that further include:
When producing line equipment breaks down, with vision and/or the sense of hearing, and the intelligence of from the mode of combining wireless communication to administrator are whole
End sends warning message.
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| CN112686501B (en) * | 2020-12-15 | 2024-07-05 | 珠海格力电器股份有限公司 | Method and device for analyzing production line, storage medium and processor |
| CN114091852A (en) * | 2021-11-10 | 2022-02-25 | 浙江文谷科技有限公司 | Method and system for monitoring production efficiency of equipment, electronic equipment and storage medium |
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