CN109736044B - Base material rainbow line slurry scraping and drying device - Google Patents
Base material rainbow line slurry scraping and drying device Download PDFInfo
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- CN109736044B CN109736044B CN201910202462.4A CN201910202462A CN109736044B CN 109736044 B CN109736044 B CN 109736044B CN 201910202462 A CN201910202462 A CN 201910202462A CN 109736044 B CN109736044 B CN 109736044B
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- rollers
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- 238000001035 drying Methods 0.000 title claims abstract description 22
- 238000007790 scraping Methods 0.000 title abstract description 5
- 239000000463 material Substances 0.000 title description 32
- 239000002002 slurry Substances 0.000 title description 2
- 238000001816 cooling Methods 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims abstract description 15
- 238000005498 polishing Methods 0.000 claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 238000009966 trimming Methods 0.000 claims abstract description 4
- 239000000758 substrate Substances 0.000 claims abstract 2
- 239000004744 fabric Substances 0.000 claims description 36
- 239000000498 cooling water Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 description 6
- 230000007704 transition Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000008707 rearrangement Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to a substrate rainbow line pulp scraping and drying device which comprises an unwinding mechanism, a two-knife type coating machine, a rainbow line drying mechanism, a heating and cooling mechanism, a surface polishing mechanism, a two-roll cooling mechanism and a winding mechanism, wherein the unwinding mechanism, the two-knife type coating machine rainbow line drying mechanism, the heating and cooling mechanism, the surface polishing mechanism, the two-roll cooling mechanism, a trimming machine and the winding mechanism are sequentially placed from right to left; the design has the advantages of simple structure, easy manufacture, practicality and high efficiency.
Description
Technical Field
The invention relates to the technical field of polyester cloth, in particular to a base material rainbow line pulp scraping and drying device.
Background
The conventional cloth base treatment is that two strings of needle clip (or chain clip) chains are bound on the cloth edge, and the cloth edge is gradually stretched. The overfeeding device is arranged at the cloth feeding position, the fabric enters the drying room along with the operation of the needle clip chains, the width of the fabric is increased due to the gradual increase of the distance between the two side needle clip chains, the distance between the two side needle clip chains is kept within a certain range later, the required width of the fabric is kept, and finally the distance is gradually reduced, so that the fabric can be favorably separated from the needle clip chains. But the edge of the base material is deformed irreversibly after the base material passes through the chain, so that irreparable damage is caused.
Disclosure of Invention
The first cloth storage machine and the second cloth storage machine are additionally arranged, so that the winding and unwinding of the cloth are replaced under the condition that the machine is not closed, and the practical performance of the cloth storage machine is greatly improved; provides a base material rainbow line scraping and drying device.
In order to solve the technical problems, the structure of the invention comprises an unwinding mechanism, a two-knife type coating machine, a rainbow line drying mechanism, a heating and cooling mechanism, a surface polishing mechanism, a two-roller cooling mechanism and a winding mechanism, wherein the unwinding mechanism, the two-knife type coating machine rainbow line drying mechanism, the surface polishing mechanism, the two-roller cooling mechanism, a trimming machine and the winding mechanism are sequentially arranged from right to left, the unwinding mechanism consists of a double-station unwinding machine, a first cloth storage machine and a transition rack, transition rollers are arranged at the top and inside of the transition rack, the winding mechanism consists of a pneumatic back pressure winding machine and a second cloth storage machine, and the trimming machine is arranged between the second cloth storage machine and the two-roller cooling mechanism.
Further: the cloth storage machine comprises a first support, an upper guide roller, a lower guide roller, a lifting frame and a cylinder, wherein the first support is internally provided with a plurality of upper guide rollers, the lifting frame is provided with a plurality of lower guide rollers, the upper guide rollers are positioned above the lower guide rollers, and the lifting frame is movably connected to the first support through the cylinder.
And further: rainbow line drying mechanism include support frame, arc line type casing, combustor, the air-out cover body and direction roller, the bottom of support frame be provided with the stand, arc line type casing fixed mounting on the support frame, arc line type casing in install a plurality of direction roller, arc line type casing in a plurality of direction roller also be the arc and arrange, the combustor install the top at arc line type casing, the air-out cover body install in arc line type casing and be linked together with the combustor, the bottom of the air-out cover body seted up a plurality of air outlet.
And further: the heating and cooling mechanism comprises a second support, a third support, cooling rollers, first heating rollers and a second heating roller, the second support is located on the left side of the third support, the second support is sequentially provided with the four cooling rollers and the four first heating rollers from left to right, and the second heating roller is arranged on the third support.
And further: the first heating roller and the second heating roller are filled with heat conduction oil, and the cooling roller is filled with circulating cooling water.
And further: the two-roller cooling mechanism comprises a fourth bracket and two second cooling rollers, the two second cooling rollers are vertically arranged on the fourth bracket, and circulating cooling water is filled in the second cooling rollers.
And further: the surface grinding mechanism comprises a fifth support, three first guide rollers, three second guide rollers and three grinding rollers, the first guide rollers, the second guide rollers and the grinding rollers are respectively arranged in a straight line shape and are arranged on the fifth support, the first guide rollers are arranged in the translation frame and are connected with the position adjusting mechanism, the three second guide rollers and the three grinding rollers are arranged in a vertical straight line shape in a staggered mode and are arranged on the fifth support, and the grinding rollers are connected with the motor.
And further: the position adjusting mechanism comprises a threaded hole and an adjusting bolt, the threaded hole and the adjusting bolt are formed in the fifth support, a guide groove matched with the translation frame is further formed in the fifth support, the translation frame is movably connected into the guide groove, and the adjusting bolt penetrates through the threaded hole to be connected with the translation frame.
After the structure is adopted, the first cloth storage machine and the second cloth storage machine which are additionally arranged are used for replacing the winding and unwinding rolls under the condition that the machine is not closed, so that the practical performance of the machine is greatly improved; the cloth base material is dried by a rainbow line after being scraped, so that the warp direction of the base material is uniform and consistent in temperature and the weft direction (free from stretching of chain clips) is freely contracted in a drying process, air is sent to a heater for heating by a powerful blower in a hot air mode and then is sprayed to the surface of the base material by a hot air pipe, and because the base material has certain moisture and enters an oven, the front humid air can be discharged out of a room, and the rear dry air can be used, usually, the surface of the base material reaches the required shaping temperature, and after the base material leaves a shaping area, the base material is forced to be cooled in a state of keeping the base material in a shaping state. The cooling method is to blow cold air to the fabric or to pass the base material through a cooling roller, generally requires the cropping temperature to be below 50 ℃, keeps the base material in a certain size and shape, heats the base material to the required temperature, and then rapidly cools the base material to fix the changed microstructure after being heated, thereby stabilizing the size and shape of the base material. It is essentially due to the rearrangement of the macromolecular segments of the fiber, thereby eliminating internal stresses.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial structure schematic diagram of the rainbow line drying mechanism.
Fig. 3 is a partial schematic view of the right end of the present invention.
FIG. 4 is a schematic view of the left end of the present invention.
Fig. 5 is a schematic structural diagram of a first cloth storage machine and a second cloth storage machine.
Fig. 6 is a schematic structural view of the surface grinding mechanism.
Detailed Description
As shown in fig. 1, fig. 3 and fig. 4, a base material rainbow line doctor blade drying device is characterized in that: including unwinding mechanism, two sword formula coating machines 2, rainbow line drying mechanism, heating cooling body, surface grinding mechanism, two roller cooling body and winding mechanism, unwinding mechanism, two sword formula coating machines 2 rainbow line drying body heating cooling body, surface grinding mechanism, two roller cooling body, bead cutter and winding mechanism place from right side to left side in proper order, unwinding mechanism constitute by duplex position unreeling machine 5, first cloth storage machine 4 and transition frame 3, the top and the inside of transition frame all install the transition roller, winding mechanism constitute by pneumatic backpressure unreeling machine 7 and second cloth storage machine 8, second cloth storage machine 8 and two roller cooling body between still be provided with the bead cutter. The first cloth storage machine and the second cloth storage machine are additionally arranged, so that the winding and unwinding of the cloth are replaced under the condition that the machine is not closed, and the practicability of the cloth storage machine is greatly improved.
As shown in fig. 5, the first cloth storage machine 4 and the second cloth storage machine 8 are both composed of a first support 21, an upper guide roller 22, a lower guide roller 23, a lifting frame 24 and an air cylinder 25, wherein a plurality of upper guide rollers 22 are installed in the first support 21, a plurality of lower guide rollers 23 are installed on the lifting frame 24, the upper guide rollers 22 are positioned above the lower guide rollers 23, and the lifting frame 24 is movably connected to the first support 21 through the air cylinder 25.
The rainbow line drying mechanism shown in fig. 2 comprises a support frame 14, an arc-shaped shell 16, a burner 17, an air outlet cover body 19 and guide rollers 18, wherein a stand column 15 is arranged at the bottom of the support frame 14, the arc-shaped shell 16 is fixedly installed on the support frame 14, a plurality of guide rollers 18 are installed in the arc-shaped shell 16, the guide rollers 18 in the arc-shaped shell 16 are also arranged in an arc shape, the burner 17 is installed at the top of the arc-shaped shell 16, the air outlet cover body 19 is installed in the arc-shaped shell 16 and communicated with the burner 17, and a plurality of air outlets 20 are formed in the bottom of the air outlet cover body 19.
The heating and cooling mechanism shown in fig. 4 includes a second bracket, a third bracket, a cooling roller 12, a first heating roller 13 and a second heating roller 6, the second bracket is located on the left side of the third bracket, the second bracket is sequentially provided with four cooling rollers 12 and four first heating rollers 13 from left to right, and the second heating roller 6 is arranged on the third bracket.
The first heating roller 13 and the second heating roller 6 are filled with heat conducting oil, and the cooling roller 12 is filled with circulating cooling water.
The two-roll cooling mechanism shown in fig. 4 includes a fourth frame and two second cooling rolls 10, the two second cooling rolls 10 are vertically mounted on the fourth frame, and the second cooling rolls 10 are also filled with circulating cooling water.
The surface grinding mechanism shown in fig. 6 includes a fifth bracket 26, three first guide rollers 27, three second guide rollers 29 and three grinding rollers 30, the first guide rollers 27, the second guide rollers 29 and the grinding rollers 30 are respectively provided, the three first guide rollers 27 are vertically arranged in a straight line on the fifth bracket 26, the first guide rollers 27 are installed in the translation frame and connected with the position adjusting mechanism, the three second guide rollers 29 and the three grinding rollers 30 are vertically arranged in a straight line and staggered on the fifth bracket 26, and the grinding rollers 30 are connected with a motor. The position adjusting mechanism comprises a threaded hole and an adjusting bolt 28 which are formed in a fifth support 26, a guide groove matched with the translation frame is further formed in the fifth support 26, the translation frame is movably connected into the guide groove, and the adjusting bolt 28 penetrates through the threaded hole to be connected with the translation frame.
To sum up, the cloth base material is dried through a rainbow line after being scraped, so that the warp direction of the base material is uniform and consistent in temperature and the weft direction (free from stretching of chain clips) is freely contracted in a hot air mode, air is sent to a heater for heating by a powerful air blower and then is sprayed to the surface of the base material through a hot air pipe, and because the base material has certain moisture to enter an oven, the front humid air can be discharged out of a room, and the rear dry air can be used together, usually, the surface of the base material reaches the required shaping temperature, and after the base material leaves a shaping area, the base material is forced to be cooled in a state of being kept in a shaping state. The cooling method is to blow cold air to the fabric or to pass the base material through a cooling roller, generally requires the cropping temperature to be below 50 ℃, keeps the base material in a certain size and shape, heats the base material to the required temperature, and then rapidly cools the base material to fix the changed microstructure after being heated, thereby stabilizing the size and shape of the base material. It is essentially due to the rearrangement of the macromolecular segments of the fiber, thereby eliminating internal stresses.
Claims (1)
1. The utility model provides a thick liquid drying device is scraped to substrate rainbow line which characterized in that: the automatic rainbow line drying and winding machine comprises an unwinding mechanism, a two-knife type coating machine, a rainbow line drying mechanism, a heating and cooling mechanism, a surface polishing mechanism, a two-roller cooling mechanism and a winding mechanism, wherein the unwinding mechanism, the two-knife type coating machine rainbow line drying mechanism, the heating and cooling mechanism, the surface polishing mechanism, the two-roller cooling mechanism, a trimming machine and the winding mechanism are sequentially arranged from right to left;
the first cloth storage machine and the second cloth storage machine are composed of a first support, upper guide rollers, lower guide rollers, a lifting frame and an air cylinder, wherein a plurality of upper guide rollers are installed in the first support, a plurality of lower guide rollers are installed on the lifting frame, the upper guide rollers are positioned above the lower guide rollers, and the lifting frame is movably connected to the first support through the air cylinder;
the rainbow line drying mechanism comprises a support frame, an arc-shaped shell, a burner, an air outlet cover body and guide rollers, wherein the bottom of the support frame is provided with a stand column, the arc-shaped shell is fixedly arranged on the support frame, the arc-shaped shell is internally provided with a plurality of guide rollers, the guide rollers in the arc-shaped shell are also arranged in an arc shape, the burner is arranged at the top of the arc-shaped shell, the air outlet cover body is arranged in the arc-shaped shell and communicated with the burner, and the bottom of the air outlet cover body is provided with a plurality of air outlets;
the heating and cooling mechanism comprises a second bracket, a third bracket, cooling rollers, first heating rollers and second heating rollers, wherein the second bracket is positioned on the left side of the third bracket;
the first heating roller and the second heating roller are filled with heat conduction oil, and the cooling roller is filled with circulating cooling water;
the two-roller cooling mechanism comprises a fourth bracket and two second cooling rollers, the two second cooling rollers are vertically arranged on the fourth bracket, and circulating cooling water is also filled in the second cooling rollers;
the surface polishing mechanism comprises a fifth support, three first guide rollers, three second guide rollers and three polishing rollers, the first guide rollers, the second guide rollers and the polishing rollers are respectively arranged in a straight line shape and are vertically arranged on the fifth support, the first guide rollers are arranged in the translation frame and are connected with the position adjusting mechanism, the three second guide rollers and the three polishing rollers are arranged in a straight line shape and are arranged on the fifth support in a staggered manner, and the polishing rollers are connected with a motor;
the position adjusting mechanism comprises a threaded hole and an adjusting bolt, the threaded hole and the adjusting bolt are formed in the fifth support, a guide groove matched with the translation frame is further formed in the fifth support, the translation frame is movably connected into the guide groove, and the adjusting bolt penetrates through the threaded hole to be connected with the translation frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910202462.4A CN109736044B (en) | 2019-03-11 | 2019-03-11 | Base material rainbow line slurry scraping and drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910202462.4A CN109736044B (en) | 2019-03-11 | 2019-03-11 | Base material rainbow line slurry scraping and drying device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109736044A CN109736044A (en) | 2019-05-10 |
| CN109736044B true CN109736044B (en) | 2021-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910202462.4A Active CN109736044B (en) | 2019-03-11 | 2019-03-11 | Base material rainbow line slurry scraping and drying device |
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| CN (1) | CN109736044B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4774490B2 (en) * | 2008-06-06 | 2011-09-14 | 株式会社ワールド | Sewing fabric processing apparatus and processing method |
| CN105599428A (en) * | 2016-03-05 | 2016-05-25 | 郑树川 | Rainbow film forming process and apparatus |
| CN205498283U (en) * | 2016-03-05 | 2016-08-24 | 郑树川 | Phragmoid production facility of rainbow film and rainbow film |
| CN108274883B (en) * | 2018-02-06 | 2021-02-02 | 江苏明源纺织有限公司 | Device for warp printing and sizing combination |
| CN109294311B (en) * | 2018-09-12 | 2021-03-30 | 电子科技大学中山学院 | Zinc sulfide rainbow pulp pigment, pigment manufacturing method and transparent laser paint film manufacturing method |
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