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CN109732660B - Ground source heat pump tube cutting method - Google Patents

Ground source heat pump tube cutting method Download PDF

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Publication number
CN109732660B
CN109732660B CN201811649722.4A CN201811649722A CN109732660B CN 109732660 B CN109732660 B CN 109732660B CN 201811649722 A CN201811649722 A CN 201811649722A CN 109732660 B CN109732660 B CN 109732660B
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arc
rotating shaft
cutting
heat pump
source heat
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CN109732660A (en
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Wang Liansheng
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Jiaxing City Xun Cheng Information Technology Co Ltds
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/09Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/16Cutting rods or tubes transversely
    • B26D3/161Cutting rods or tubes transversely for obtaining more than one product at a time

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Earth Drilling (AREA)
  • Electromagnetic Pumps, Or The Like (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

The invention discloses a method for cutting a ground source heat pump pipe, which comprises the following steps: s1, performing primary cutting, namely placing the pipeline to be cut in an arc-shaped cutter of an installation block, then starting an air cylinder to enable an installation plate to descend, completing the primary cutting of the pipeline by utilizing the arc-shaped cutter on the installation plate, and inserting a limiting block into a limiting groove; and S2, starting a driving motor in the electric rotating shaft for secondary cutting, so that the lantern ring reciprocates on the electric rotating shaft to drive the arc-shaped cutter to perform secondary cutting on the pipeline, namely, finishing the cutting processing. According to the device, the ground source heat pump pipe can be efficiently and quickly cut, so that the cut is smooth, two pipelines can be cut at one time, the workload of operators is reduced, and the working efficiency is improved.

Description

地源热泵管切割方法Ground source heat pump tube cutting method

技术领域technical field

本发明涉及切割装置技术领域,尤其涉及地源热泵管切割方法。The invention relates to the technical field of cutting devices, in particular to a method for cutting a ground source heat pump tube.

背景技术Background technique

地源热泵系统(ground-source heat pump system)是目前最节能、环保、稳定的能源利用系统,地源热泵系统是以岩土体、地下水货地表为主低温热源,由水源热泵机组、地热能交换系统、建筑物内系统组成的冷暖空调和生活热水系统。根据地能热交换系统形式不同,地源热泵系统分为地埋管地源热泵系统、地下水地源热泵系统和地表水地源热泵系统,地源热泵专用管道系统,是专注于地源热泵系统配套领域,针对地热能交换系统的特点量身设计,由品质卓越的 HDPE管道和系列化专用配套管件组成。能最大程度地发挥地源热泵的系统各种优势。Ground-source heat pump system (ground-source heat pump system) is currently the most energy-saving, environmentally friendly and stable energy utilization system. Exchange systems, heating and cooling air-conditioning and domestic hot water systems composed of systems in buildings. According to the different forms of ground energy heat exchange systems, ground source heat pump systems are divided into buried pipe ground source heat pump systems, groundwater ground source heat pump systems and surface water ground source heat pump systems. Special pipeline systems for ground source heat pumps are dedicated to ground source heat pump systems. It is designed according to the characteristics of the geothermal energy exchange system, and is composed of high-quality HDPE pipes and series of special supporting pipe fittings. It can maximize the advantages of the ground source heat pump system.

地源热泵管是地源热泵系统专用的管道,具有耐老化、使用寿命长、抗应力开裂性好、连接可靠、耐化学腐蚀性好等优良特点,但是在地源热泵管生产过程中,首先需要对地源热泵管进行切割,因为地源热泵管采用性能较好的材料制成,通过手工操作时难以一次性切断,导致切口处参差不齐,影响管道的使用,且容易损坏管道,浪费成本,降低工作效率。Ground source heat pump pipes are special pipes for ground source heat pump systems. They have excellent characteristics such as aging resistance, long service life, good stress crack resistance, reliable connection, and good chemical corrosion resistance. However, in the production process of ground source heat pump pipes, first of all The ground source heat pump tube needs to be cut, because the ground source heat pump tube is made of materials with better performance, it is difficult to cut it at one time by manual operation, resulting in uneven incision, affecting the use of the pipeline, and easy to damage the pipeline, waste. cost and reduce work efficiency.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决现有技术中存在的缺点,而提出的地源热泵管切割方法。The purpose of the present invention is to propose a ground source heat pump pipe cutting method in order to solve the shortcomings existing in the prior art.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

地源热泵管切割方法包括如下步骤:S1、初步切割,将待切割的管道放置在安装块的弧形切刀内,然后启动气缸,使安装板下降,利用安装板上的弧形切刀完成对管道的初步切割,此时限位块插入了限位槽内;S2、二次切割启动电动转轴内的驱动电机,使套环在电动转轴上往复移动,带动弧形切刀对管道进行二次切割,即,完成切割加工。The ground source heat pump tube cutting method includes the following steps: S1. Preliminary cutting, placing the pipe to be cut in the arc cutter of the installation block, then starting the air cylinder to lower the installation plate, and using the arc cutter on the installation plate to complete For the preliminary cutting of the pipe, the limit block is inserted into the limit groove at this time; S2, the secondary cutting starts the driving motor in the electric rotating shaft, so that the collar moves back and forth on the electric rotating shaft, and drives the arc cutter to carry out the secondary cutting of the pipe. Cutting, that is, completing the cutting process.

本切割方法采用地源热泵管切割装置进行切割。The cutting method adopts a ground source heat pump tube cutting device for cutting.

地源热泵管切割装置包括基座,所述基座上表面固定有固定块,所述固定块上表面两侧对称固定有安装块,所述基座上表面固定有两组支撑杆,且两组支撑杆位于固定块的两侧,两组所述支撑杆顶部之间连接有顶板,所述顶板下表面两侧对称安装有气缸,两组所述气缸的活塞杆连接同一安装板,所述安装板与两组安装块相靠近的一侧对称开设有弧形开口,所述弧形开口处安装有与之相匹配的弧形固定板,两组所述弧形固定板和两组安装块相靠近的一侧均设有弧形滑槽,所述弧形滑槽内活动安装有弧形切刀,且位于安装板上的弧形切刀的两侧均设有限位块,位于安装块上的弧形切刀的两侧均设有限位槽,所述限位块与限位槽大小相匹配,所述固定块上表面中间位置活动安装有电动转轴,所述电动转轴上活动安装有套环,所述套环的两侧铰接有连接杆,两组所述连接杆远离套环的一端分别与两组安装块上的弧形切刀铰接。The ground source heat pump tube cutting device includes a base, a fixing block is fixed on the upper surface of the base, the installation blocks are fixed symmetrically on both sides of the upper surface of the fixing block, two sets of support rods are fixed on the upper surface of the base, and the two A set of support rods are located on both sides of the fixed block, a top plate is connected between the tops of the two sets of support rods, a cylinder is symmetrically installed on both sides of the lower surface of the top plate, and the piston rods of the two sets of cylinders are connected to the same mounting plate, the The side of the mounting plate that is close to the two sets of mounting blocks is symmetrically provided with an arc-shaped opening, and the arc-shaped opening is installed with a matching arc-shaped fixing plate, and the two sets of the arc-shaped fixing plates and the two sets of mounting blocks are installed. An arc-shaped chute is arranged on the adjacent side, and an arc-shaped cutter is movably installed in the arc-shaped chute, and limit blocks are provided on both sides of the arc-shaped cutter located on the mounting plate, which are located in the mounting block. There are limit grooves on both sides of the arc cutter on the upper surface, the limit block matches the size of the limit groove, an electric rotating shaft is movably installed on the middle position of the upper surface of the fixed block, and an electric rotating shaft is movably installed on the electric rotating shaft. A collar, two sides of the collar are hinged with connecting rods, and one end of the two sets of the connecting rods away from the collar is respectively hinged with the arc cutters on the two sets of installation blocks.

优选的,所述电动转轴包括底座以及底座上的转动轴、装设在该转动轴上部的转动盘、设置在转动盘上的筒体,筒体内装设有驱动电机,该驱动电机与装设在转动轴上部的转动盘传动及电源连接。Preferably, the electric rotating shaft comprises a base and a rotating shaft on the base, a rotating disk mounted on the upper part of the rotating shaft, and a cylinder body disposed on the rotating disk. The rotating disc drive and power connection on the upper part of the rotating shaft.

优选的,所述电动转轴表面沿竖直方向设有螺纹。Preferably, the surface of the electric rotating shaft is provided with threads along the vertical direction.

优选的,所述套环内圈设有内螺纹,且内螺纹与电动转轴上的螺纹相匹配。Preferably, the inner ring of the collar is provided with an inner thread, and the inner thread matches the thread on the electric rotating shaft.

优选的,所述安装板的中间位置开设有圆形通孔,且圆形通孔的直径略大于电动转轴的直径。Preferably, a circular through hole is formed in the middle of the mounting plate, and the diameter of the circular through hole is slightly larger than the diameter of the electric rotating shaft.

与现有技术相比,本发明的有益效果是:本发明中,在进行对地源热泵管的切割时,通过本装置,可以高效快速的将地源热泵管切割完成,通过双层切割使切口处平整,且一次可以切割两根管道,降低操作人员的工作量,提高了工作效率,本装置结构简单,设计新颖,值得推广。Compared with the prior art, the beneficial effects of the present invention are: in the present invention, when cutting the ground source heat pump pipe, the device can efficiently and quickly complete the cutting of the ground source heat pump pipe, and the double-layer cutting makes the ground source heat pump pipe cut. The incision is flat, and two pipes can be cut at a time, which reduces the workload of the operator and improves the work efficiency. The device has a simple structure and a novel design, and is worthy of popularization.

附图说明Description of drawings

图1为本发明提出的地源热泵管切割方法的结构示意图;Fig. 1 is the structural representation of the ground source heat pump pipe cutting method proposed by the present invention;

图2为本发明提出的地源热泵管切割方法的A处的放大图。FIG. 2 is an enlarged view of part A of the ground source heat pump pipe cutting method proposed by the present invention.

图中:1基座、2支撑杆、3顶板、4气缸、5固定块、6安装板、 7安装块、8弧形固定板、9弧形滑槽、10弧形切刀、11限位块、12 限位槽、13电动转轴、14套环、15连接杆。In the picture: 1 base, 2 support rod, 3 top plate, 4 cylinder, 5 fixing block, 6 mounting plate, 7 mounting block, 8 arc fixing plate, 9 arc chute, 10 arc cutter, 11 limit Blocks, 12 limit slots, 13 electric shafts, 14 collars, 15 connecting rods.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.

参照图1-2,地源热泵管切割方法包括如下步骤:S1、初步切割:将待切割的管道放置在安装块7的弧形切刀10,然后启动气缸4,使安装板6下降,利用安装板6上的弧形切刀10完成对管道的初步切割,此时限位块11插入了限位槽12内;1-2, the ground source heat pump pipe cutting method includes the following steps: S1, preliminary cutting: place the pipe to be cut on the arc cutter 10 of the installation block 7, then start the air cylinder 4, make the installation plate 6 descend, use The arc cutter 10 on the mounting plate 6 completes the preliminary cutting of the pipeline, and the limit block 11 is inserted into the limit slot 12 at this time;

S2、二次切割:然后启动电动转轴13内的驱动电机,使套环14 在电动转轴13上往复移动,带动弧形切刀10对管道进行二次切割,使切割完整。S2. Secondary cutting: then start the driving motor in the electric rotating shaft 13 to make the collar 14 reciprocate on the electric rotating shaft 13, and drive the arc cutter 10 to cut the pipe twice, so that the cutting is complete.

本切割方法采用地源热泵管切割装置进行切割。The cutting method adopts a ground source heat pump tube cutting device for cutting.

地源热泵管切割装置包括基座1,基座1上表面固定有固定块5,固定块5上表面两侧对称固定有安装块7,基座1上表面固定有两组支撑杆2,且两组支撑杆2位于固定块5的两侧,两组支撑杆2顶部之间连接有顶板3,顶板3下表面两侧对称安装有气缸4,两组气缸 4的活塞杆连接同一安装板6,安装板6的中间位置开设有圆形通孔,且圆形通孔的直径略大于电动转轴13的直径,安装板6与两组安装块7相靠近的一侧对称开设有弧形开口,弧形开口处安装有与之相匹配的弧形固定板8,两组弧形固定板8和两组安装块7相靠近的一侧均设有弧形滑槽9,弧形滑槽9内活动安装有弧形切刀10,且位于安装板6上的弧形切刀10的两侧均设有限位块11,位于安装块7上的弧形切刀10的两侧均设有限位槽12,限位块11与限位槽12大小相匹配,固定块5上表面中间位置活动安装有电动转轴13,电动转轴 13表面沿竖直方向设有螺纹,电动转轴13包括底座以及底座上的转动轴、装设在该转动轴上部的转动盘、设置在转动盘上的筒体,筒体内装设有驱动电机,该驱动电机与装设在转动轴上部的转动盘传动及电源连接,电动转轴13上活动安装有套环14,套环14内圈设有内螺纹,且内螺纹与电动转轴13上的螺纹相匹配,套环14的两侧铰接有连接杆15,两组所述连接杆15远离套环14的一端分别与两组安装块7上的弧形切刀10铰接,本发明中,在进行对地源热泵管的切割时,通过本装置,可以高效快速的将地源热泵管切割完成,通过双层切割使切口处平整,且一次可以切割两根管道,降低操作人员的工作量,提高了工作效率,本装置结构简单,设计新颖,值得推广。The ground source heat pump tube cutting device comprises a base 1, a fixing block 5 is fixed on the upper surface of the base 1, mounting blocks 7 are fixed symmetrically on both sides of the upper surface of the fixing block 5, and two sets of support rods 2 are fixed on the upper surface of the base 1, and Two sets of support rods 2 are located on both sides of the fixed block 5, a top plate 3 is connected between the tops of the two sets of support rods 2, and cylinders 4 are symmetrically installed on both sides of the lower surface of the top plate 3, and the piston rods of the two sets of cylinders 4 are connected to the same mounting plate 6. , the middle position of the mounting plate 6 is provided with a circular through hole, and the diameter of the circular through hole is slightly larger than the diameter of the electric rotating shaft 13, and the side of the mounting plate 6 that is close to the two sets of mounting blocks 7 is symmetrically opened with an arc-shaped opening, A matching arc-shaped fixing plate 8 is installed at the arc-shaped opening, and the two sets of arc-shaped fixing plates 8 and the two sets of installation blocks 7 are provided with arc-shaped chute 9 on the side close to each other. The arc-shaped cutter 10 is movably installed, and the two sides of the arc-shaped cutter 10 located on the mounting plate 6 are provided with limit blocks 11, and the two sides of the arc-shaped cutter 10 located on the installation block 7 are provided with limit slots. 12. The limit block 11 matches the size of the limit slot 12. An electric rotating shaft 13 is movably installed in the middle of the upper surface of the fixed block 5. The surface of the electric rotating shaft 13 is provided with threads in the vertical direction. The electric rotating shaft 13 includes the base and the A rotating shaft, a rotating disk installed on the upper part of the rotating shaft, and a cylinder body installed on the rotating disk. A driving motor is installed in the cylinder, and the driving motor is connected to the rotating disk installed on the upper part of the rotating shaft and the power A sleeve ring 14 is movably installed on the rotating shaft 13. The inner ring of the sleeve ring 14 is provided with an inner thread, and the inner thread is matched with the thread on the electric rotating shaft 13. The two sides of the sleeve ring 14 are hinged with connecting rods 15. One end of the rod 15 away from the collar 14 is hinged with the arc cutters 10 on the two sets of installation blocks 7 respectively. In the present invention, when cutting the ground source heat pump tube, the device can efficiently and quickly cut the ground source heat pump tube. After the heat pump tube is cut, the incision is flattened by double-layer cutting, and two pipes can be cut at a time, which reduces the workload of the operator and improves the work efficiency.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (4)

1. The cutting method of the ground source heat pump pipe is characterized by comprising the following steps:
s1, performing primary cutting, namely placing the pipeline to be cut in an arc-shaped cutter (10) of an installation block (7), starting an air cylinder (4) to enable an installation plate (6) to descend, completing the primary cutting of the pipeline by utilizing the arc-shaped cutter (10) on the installation plate (6), and inserting a limiting block (11) into a limiting groove (12) at the moment;
the mounting blocks (7) are two groups and fixed on two sides of the upper surface of the fixing block (5), the fixing block (5) is fixed on the upper surface of the base (1), two groups of supporting rods (2) are fixed on the upper surface of the base (1), the two groups of supporting rods (2) are positioned on two sides of the fixing block (5), a top plate (3) is connected between the tops of the two groups of supporting rods (2), air cylinders (4) are symmetrically mounted on the lower surface of the top plate (3), two groups of piston rods of the air cylinders (4) are connected with the same mounting plate (6), an arc opening is symmetrically formed in one side, close to the mounting plate (6) and the two groups of mounting blocks (7), of arc fixing plates (8) matched with the arc opening is mounted at the arc opening, arc sliding grooves (9) are formed in one side, close to the two groups of arc fixing plates (8) and, limiting blocks (11) are arranged on two sides of the arc-shaped cutter (10) on the mounting plate (6), limiting grooves (12) are arranged on two sides of the arc-shaped cutter (10) on the mounting block (7), and the limiting blocks (11) are matched with the limiting grooves (12) in size;
s2, secondary cutting, wherein an electric rotating shaft (13) is movably mounted in the middle of the upper surface of a fixing block (5), a lantern ring (14) is movably mounted on the electric rotating shaft (13), connecting rods (15) are hinged to two sides of the lantern ring (14), and one ends, far away from the lantern ring (14), of the two groups of connecting rods (15) are respectively hinged to arc-shaped cutters (10) on the two groups of mounting blocks (7); and starting a driving motor in the electric rotating shaft (13), so that the lantern ring (14) reciprocates on the electric rotating shaft (13) to drive the arc-shaped cutter (10) to perform secondary cutting on the pipeline, namely, finishing the cutting processing.
2. The method for cutting the ground source heat pump pipe as claimed in claim 1, wherein the electrically driven rotating shaft (13) comprises a base, a rotating shaft on the base, a rotating disc mounted on the upper portion of the rotating shaft, and a barrel mounted on the rotating disc, wherein a driving motor is mounted in the barrel, and the driving motor is connected with the rotating disc mounted on the upper portion of the rotating shaft and a power supply.
3. The ground source heat pump pipe cutting method according to claim 1, wherein the surface of the electric rotating shaft (13) is provided with threads in a vertical direction; the inner ring of the lantern ring (14) is provided with an internal thread, and the internal thread is matched with the thread on the electric rotating shaft (13).
4. The method for cutting the ground source heat pump pipe as claimed in claim 1, wherein a circular through hole is formed in the middle of the mounting plate (6), and the diameter of the circular through hole is slightly larger than that of the electric rotating shaft (13).
CN201811649722.4A 2017-09-15 2017-09-15 Ground source heat pump tube cutting method Active CN109732660B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811649722.4A CN109732660B (en) 2017-09-15 2017-09-15 Ground source heat pump tube cutting method

Applications Claiming Priority (2)

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CN201710837692.9A CN107351153B (en) 2017-09-15 2017-09-15 Ground source heat pump line cutter device
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CN111360895B (en) * 2020-03-23 2021-05-28 扬州尚翔汽车零部件有限公司 Rubber hose manufacturing and processing machine
CN111390998B (en) * 2020-03-23 2021-06-25 江苏永和高分子技术有限公司 Manufacturing and processing method of rubber hose
CN114274493B (en) * 2020-09-28 2023-12-26 中国石油天然气股份有限公司 Edge banding device of lining pipe

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