CN109732066A - The out of stock device and method of taper pin formula ingot automatic demoulding - Google Patents
The out of stock device and method of taper pin formula ingot automatic demoulding Download PDFInfo
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- CN109732066A CN109732066A CN201910004943.4A CN201910004943A CN109732066A CN 109732066 A CN109732066 A CN 109732066A CN 201910004943 A CN201910004943 A CN 201910004943A CN 109732066 A CN109732066 A CN 109732066A
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Abstract
The invention discloses a kind of out of stock device and method of taper pin formula ingot automatic demoulding, equipment includes rack, stripper apparatus, out of stock device and moves ingot device;Rack includes day rail and column, and column, which is fixed under day rail, to be divided into demoulding station, out of stock station for day rail lower area and put ingot station;Stripper apparatus includes walking dolly and grabbing assembly, and grabbing assembly is assemblied under walking dolly, and walking dolly is set on day rail can be along day rail back and forth movement;Out of stock device includes denitrification device and gyro black assembly, denitrification device includes lifter and hammer, hammer is connected to the bottom end of lifter, and the top of lifter is connected under day rail, is located at out of stock station area, and gyro black assembly is set in out of stock station, positioned at the lower section of denitrification device;It moves ingot device to include walking dolly and move ingot pawl tool, moves ingot pawl tool and be assemblied under walking dolly, walking dolly is set on day rail can be along day rail back and forth movement;Stripper apparatus and shifting ingot device are divided into the two sides of out of stock device.
Description
Technical field
The invention belongs to nonferrous metallurgy industry smelting-casting equipment fields, more particularly to a kind of taper pin formula ingot automatic demoulding
Out of stock device and method.
Background technique
Traditional pure zinc, lead pig are different from using small ingot (weight 24kg-48kg is differed), hot galvanizing is closed with zinc-aluminium
Gold;The pure lead pig of lead bullion and part;Blister copper etc. then uses big ingot of the weight at 1 ton or so.And the overwhelming majority uses in these ingot shapes
Be rectangular parallelepiped structure, the form of demoulding is also multiplicity, and from the point of view of current service condition, finished ingot mostly uses removable embedded cone
Latch structure or mould bottom jack up demolding structure, and semi-finished product are not high to quality requirements, then use non-disconnectable shackle structure mostly.Nothing
By being that structure type, demoulding processing is mostly carried out using the mode of semi-artificial semi-machine at present.And in these types of structure: mould
Bottom jack-up demolding structure is since for clearance fit, plus expanding with heat and contract with cold, it is easy to appear leakage situations with mold for bottom pin shaft.Without
Removable shackle structure is usually only used in the semi-finished product such as blister copper, crude zinc since lifting lug is usually iron impuritiess.It is removable embedded
Taper pin structure is since taper pin can be removed from ingot by artificial or mechanical mode, while ingot mould is not needed as mould yet
Bottom jacks up demolding structure and needs additional processing that leakage situation is also not present like that, while the out of stock bellmouth formed later compares
Lifting after being conducive to.Therefore removable built-in taper pin structure is applied than wide, but is all made of manually taps at present
Form carries out out of stock, large labor intensity, and production efficiency is low.
Summary of the invention
The purpose of the present invention is to solve the shortcomings of the prior art place, providing one kind be can be realized to taper pin formula ingot
Carry out the out of stock device and method of automatic demoulding.
The out of stock equipment of this taper pin formula ingot automatic demoulding provided by the invention, it includes rack, stripper apparatus, out of stock
Device and shifting ingot device;Rack includes day rail and column, and column, which is fixed under day rail, is divided into stripper for day rail lower area
Ingot station and is put at out of stock station in position;Stripper apparatus includes walking dolly and grabbing assembly, and grabbing assembly is assemblied in walking dolly
Under, walking dolly is set on day rail can be along day rail back and forth movement;Out of stock device includes denitrification device and gyro black assembly, denitrification device
Including lifter and hammer, hammer is connected to the bottom end of lifter, and the top of lifter is connected under day rail, positioned at out of stock
Station area, gyro black assembly are set in out of stock station, positioned at the lower section of denitrification device;Moving ingot device includes walking dolly and shifting ingot
Pawl tool moves ingot pawl tool and is assemblied under walking dolly, and walking dolly is set on day rail can be along day rail back and forth movement;Stripper apparatus
The two sides of out of stock device are divided into shifting ingot device.
In a specific embodiment, make the lifter linear actuator;The hammer includes hammer sheet
Body and tup, hammer ontology are vibrator, and tup is connected to the bottom end of vibrator, and hammer ontology is connected to the bottom of lifter
End.
In order to reliably release taper pin, making the denitrification device further includes support housing, and support housing is connected to described
It under lifter, is placed on outside hammer, the bottom of support housing is equipped with the opening passed through for the tup.
In a specific embodiment, the gyro black assembly is made to include revolution driving, pivoting support, bracket and deposit pin
Box;Bracket is T-type frame, and head was equipped with pin hole, and bracket is connected on pivoting support with the bottom end of its bar portion;It is affixed to deposit pin box
In crossing under pin hole for carrier head.
For the ease of taper pin recycling, it is equipped with through-hole in the bottom for depositing pin box, deposits and is connected with taper pin cylinder under pin box, push away
Pin cylinder is fixed under the through-hole for depositing pin box with its cylinder body, and piston rod can be protruded into across through-hole and be deposited in pin box.
In a specific embodiment, the grabbing assembly is made to include connection frame and several to being set under connection frame
Clamping jaw, each pair of clamping jaw include the L-type clamping plate of a pair of opposing, and two L-type clamping plates can be opposite or mutually from movement, under connection frame
Equipped with sensor to perceive whether clamping jaw grabs distribution.
Effect is grabbed in order to preserve value, making the stripper apparatus further includes hoisting mechanism, and hoisting mechanism includes telescoping cylinder and pass
In the guide rod that telescoping cylinder is arranged symmetrically;The cylinder body of telescoping cylinder is connected to the bottom of walking dolly, and piston rod is connected to the company
The center of frame is connect, the top of guide rod passes through walking dolly, bottom end is connected with connection frame.
In a specific embodiment, the shifting ingot pawl tool is made to include attachment base and be symmetrically arranged in connection seat both sides
A pair of of clamping plate, the top of attachment base are equipped with double head oil cylinder, and the top of clamping plate is connected with the piston rod of double head oil cylinder, middle part and connection
Seat is hinged, bottom is equipped with clamping jaw.
It is connected under the walking dolly preferably, having the shifting ingot pawl by elevating mechanism, elevating mechanism includes
Hydraulic cylinder and guide rod, the cylinder body of hydraulic cylinder is connected under walking dolly, piston rod is connected with attachment base, and the top of guide rod passes through
Walking dolly, bottom end are connected with attachment base.
The present invention also provides a kind of out of stock method of taper pin formula ingot automatic demoulding, this method is made using above-mentioned equipment
For tool, comprising the following steps:
Step 1: the walking dolly of manipulation stripper apparatus, makes above its operation to taper pin formula ingot;
It drives ingot to be lifted up Step 2: clamping the taper pin in insertion ingot by grabbing assembly, realizes metal
Separation between ingot and ingot mould;
Step 3: the ingot after demoulding is transported on the gyro black assembly in out of stock station, stripper apparatus is repositioned to de-
Die worker position;
Step 4: control gyro black assembly rotation, adjustment ingot position to distribution thereon are located under denitrification device;
Step 5: control denitrification device work, contacts hammer with distribution by lifter, make to bore by hammer hammering
Pin is detached from ingot;
Step 6: control, which moves ingot device, moves to ingot of the out of stock station by shifting ingot pawl tool crawl after out of stock, and will
Ingot is transported to put and remove under ingot station, and control moves ingot device and retracts to standby station after ingot transhipment.
Step 7: control stripper apparatus movement, grabbing assembly clamps the taper pin after crawl transhipment separation into ingot mould.
The present invention makes its operation to taper pin formula metal in use, the walking dolly for first manipulating stripper apparatus is moved along day rail
Above ingot;The work of its secondary control grabbing assembly, the distribution of ingot is clamped by grabbing assembly, by crawl insertion ingot
Taper pin drive ingot to be lifted up, realize the separation between ingot and ingot mould, complete demoulding;And cone will be had after demoulding
The ingot of pin is transported on the gyro black assembly in out of stock station, and stripper apparatus is repositioned to demoulding station, prepares next ingot casting
Demoulding;Then control gyro black assembly rotation, adjustment ingot position to distribution thereon are located under denitrification device;Then it controls out of stock
Device work, contacts hammer with distribution by lifter, is detached from taper pin and ingot by hammer hammering, completes de-
Pin;Finally control moves ingot device and moves to ingot of the out of stock station by shifting ingot pawl tool clamping after out of stock, and is transported to and puts ingot
It is transplanted under station, control moves ingot device and retracts to standby station after transplanting.To complete the automatic de- of a taper pin formula ingot
Mould is out of stock, realizes automation, reduces the labor intensity of staff, improve production efficiency.
Detailed description of the invention
Fig. 1 is the schematic front view of a preferred embodiment of the invention.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 is the enlarged diagram of denitrification device in this preferred embodiment.
Fig. 4 is the side view assembling schematic diagram that ingot device and rack are moved in this preferred implementation.
Fig. 5 is the cutaway enlargement diagram of ingot in this preferred embodiment.
Illustrate serial number:
1-rack, 11-columns, 12-day rails, 13-reinforcing rods;
2-stripper apparatus,
21-walking dollies,
22-hoisting mechanisms, 221-telescoping cylinders, 222-guide rods,
23-grabbing assemblies, 231-connection frames, 232-clamping jaws, 233-sensors;
3-out of stock devices,
31-denitrification devices, 311-lifters, 312-hammers, 3121-hammer ontologies, 3122-tups, 313-
Support housing,
Pin box, 325-are deposited in 32-gyro black assemblies, 321-revolution drivings, 322-pivoting supports, 323-brackets, 324-
Promote cylinder;
4-move ingot device,
41-move ingot pawl tool, 411-attachment bases, 412-clamping plates, 413-double head oil cylinders, 414-clamping jaws,
42-elevators change, 421-hydraulic cylinders, 422-guide rods,
5-move ingot line;6-taper pins;7-ingots;
A-demoulding station;The out of stock station of B-;C-puts ingot station;The standby station of D-.
Specific embodiment
As shown in Figure 1 and Figure 2, the out of stock equipment of this taper pin formula ingot automatic demoulding that this preferred embodiment provides, including
Rack 1, out of stock device 3, moves ingot device 4 and moves ingot line 5 stripper apparatus 2.
Rack 1 include column 11, day rail 12 and reinforcing rod 13, column have three pairs, it is each pair of have two with, be fixed in the inside, one
It is welded in the top of column in parallel to day rail, reinforcing rod is fixed between same pair of two columns.Three columns are by day rail and bottom surface
Between region be divided into demoulding station A, out of stock station B, put ingot station C and standby station D.
As shown in Figure 1 and Figure 2, stripper apparatus 2 includes walking dolly 21, hoisting mechanism 22 and grabbing assembly 23.Walking dolly
21 select double track trolley.Hoisting mechanism 22 includes telescoping cylinder 221 and guide rod 222;It is small that the cylinder body of telescoping cylinder 221 is connected to walking
The bottom of vehicle, piston rod are connected to the center of grabbing assembly, and the top of guide rod passes through walking dolly, bottom end and grabbing assembly phase
Even.Grabbing assembly 23 includes connection frame 231, clamping jaw 232 and sensor 233, and each pair of clamping jaw includes the L-type of a pair of opposing
Clamping plate, two L-type clamping plates can be opposite or mutually from movements, and sensor is for perceiving whether clamping jaw grabs distribution.Stripper apparatus with
Walking dolly is installed on the day rail of rack, can be moved back and forth along day rail.
As shown in Figure 1 and Figure 2, out of stock device 3 includes denitrification device 31 and gyro black assembly 32.As shown in figure 3, denitrification device 31 wraps
Include lifter 311, hammer 312 and support housing 313;Lifter 311 selects linear actuator;Hammer 312 includes hammering
Device ontology 3121 and tup 3122, the vibrator that hammer ontology is selected as standard, tup are connected to the bottom end of vibrator, hammer
Device ontology is connected to the bottom end of lifter;Support housing 313 is connected under lifter, is placed on outside hammer, the bottom of support housing
Portion is equipped with the opening passed through for tup;Denitrification device is fixed in the out of stock station being fixed under day rail by steelframe 33.Revolution
Component 32 includes revolution driving 321, pivoting support 322, bracket 323, deposits pin box 324 and promote cylinder 325;Bracket 323 is T-type
Frame, head were equipped with pin hole, and bracket is connected on pivoting support with the bottom end of its bar portion;The bottom for depositing pin box is equipped with through-hole,
It deposits pin box to be fixed under carrier head, through-hole and pin hole excessively are to just;Cylinder is promoted to be fixed under the through-hole for depositing pin box with its cylinder body,
Piston rod can be protruded into across through-hole and be deposited in pin box;Gyro black assembly is set in out of stock station.
As shown in Figure 1, Figure 2, Figure 4 shows, ingot device 4 is moved to include walking dolly 21, move ingot pawl tool 41 and elevating mechanism 42;Move ingot
Pawl tool 41 includes attachment base 411 and clamping plate 412, and the top of attachment base 411 is equipped with double head oil cylinder 413;Clamping plate has a pair, about even
Joint chair is arranged symmetrically, and the top of clamping plate is connected with the piston rod of double head oil cylinder, middle part and attachment base are hinged, bottom is equipped with clamping jaw
414;Elevating mechanism 42 includes hydraulic cylinder 421 and guide rod 422, and the cylinder body of hydraulic cylinder is connected under walking dolly, piston rod and company
Joint chair is connected, and the top of guide rod passes through walking dolly, bottom end is connected with attachment base.Shifting ingot line 5 is set to put to be used under ingot station
Ingot after undertaking transhipment completion demoulding is out of stock.
With this implement this as tool carry out taper pin formula ingot automatic demoulding it is out of stock when according to following detailed step into
Row.
Early-stage preparations: before pig moulding machine casting, taper pin 6 must be placed at the fixation position in ingot 7 and can be with one
Movement is played, to ensure that the ingot after solidifying and taper pin can form an entirety, as shown in figure 5, and with the movement of pig moulding machine
It is transferred to demoulding station.
Demoulding: demoulding station demoulding device is awaited orders herein at this time, manipulates the walking dolly of stripper apparatus, makes its operation extremely
Above taper pin formula ingot, then manipulating hoisting mechanism work makes grabbing assembly downlink close to ingot, and reaching grabbing assembly can
To pick up the suitable position of taper pin head recess, after make a pair of of clamping jaw is opposite to close up crawl taper pin, sensor, which detects, to be grabbed
Behind position, hoisting mechanism is lifted up, and taper pin is hung out ingot mould together with ingot, is realized ingot, mould separation, is completed demoulding and make
Industry.Ingot mould forms the empty mould without taper pin simultaneously.
Ingot is moved to out of stock station: the ingot after exercising demoulding on hoisting mechanism is promoted to setting height, is then walked small
Vehicle drives entire stripper apparatus and ingot thereon and taper pin transfer to out of stock station, then hoisting mechanism device handle downwards
Ingot is put on the gyro black assembly of out of stock device, and grabbing assembly opens fixture, realizes the disengaging between grabbing assembly and taper pin,
It manipulates to exercise grabbing assembly on hoisting mechanism and move back up to designated position again and is downloaded to demoulding station and awaits orders.
It is out of stock: ingot to be put surely to after on the bracket of gyro black assembly, driving pivoting support rotates clockwise 90 degree, so that
One of taper pin is in the underface of denitrification device;After in place, denitrification device operation, linear actuator work makes support housing and hammering
The tup that device comes downwards to hammer contacts with taper pin and provides downward pressure, and vibrator works, tup hammering are controlled after contact
Taper pin separates taper pin with ingot with the lower pressure synergistic effect that linear actuator provides, makees after disconnecting power source in gravity
It is being formed in range with being in limit inferior under tup but being vertically oriented and can generally hammered a period of time with free extension
Taper pin can isolate and fall off with ingot afterwards, but still have small part situation to only produce loosening and do not completely disengage, at this time
Linear actuator can drive entire support housing downlink to squeeze taper pin, due to this when of hammer broken power source, hammer
Head can be bounced back after encountering at the top of taper pin at the top of support housing contacts baseplate taper pin, make taper pin by the pressure of linear actuator
It is detached from ingot;Guarantee that taper pin can be separated reliably with ingot.It is fallen on after taper pin separation and deposits pin box, taper pin lifting cylinder mentions
For buffering and memory space.A denitrification device is configured in order to save the general a set of equipment of cost.In the case where a denitrification device,
After a taper pin is fallen in unloading, device for revolving and driving rotates 180 degree counterclockwise and carries out the out of stock of another taper pin, repeats out of stock mistake
Journey, until depositing in pin box for out of stock device stores taper pin.After removing ingot in demoulding station, pin is deposited in the driving of taper pin cylinder
Taper pin in box rises to origin-location, while the ingot for having formed empty mold is placed back in using stripper apparatus crawl taper pin
In mould, it is poured next time.
Move ingot: after out of stock, control moves ingot device and moves to gold of the out of stock station by shifting ingot pawl tool crawl after out of stock
Belong to ingot and transfer is to moving on ingot line, ingot is transported to other processes.In order not to interfere the operation for moving ingot on ingot line, complete
Transfer, which moves back ingot device and return back to standby station, awaits orders.
To which the automatic demoulding for completing a taper pin formula ingot is out of stock, realizes automation, reduce the labor of staff
Fatigue resistance improves production efficiency.
Claims (10)
1. a kind of out of stock equipment of taper pin formula ingot automatic demoulding, it is characterised in that: it includes rack, stripper apparatus, out of stock dress
Set and move ingot device;
Rack includes day rail and column, and column, which is fixed under day rail, is divided into demoulding station, out of stock station for day rail lower area
With put ingot station;
Stripper apparatus includes walking dolly and grabbing assembly, and grabbing assembly is assemblied under walking dolly, and walking dolly is set to day
It can be along day rail back and forth movement on rail;
Out of stock device includes denitrification device and gyro black assembly, and denitrification device includes lifter and hammer, and hammer is connected to lifter
Bottom end, the top of lifter is connected under day rail, is located at out of stock station area, and gyro black assembly is set in out of stock station, position
In the lower section of denitrification device;
It moves ingot device to include walking dolly and move ingot pawl tool, moves ingot pawl tool and be assemblied under walking dolly, walking dolly is set to day
It can be along day rail back and forth movement on rail;
Stripper apparatus and shifting ingot device are divided into the two sides of out of stock device.
2. the out of stock equipment of taper pin formula ingot automatic demoulding as described in claim 1, it is characterised in that: the lifter is straight
Line drive;The hammer includes hammer ontology and tup, and hammer ontology is vibrator, and tup is connected to vibrator
Bottom end, hammer ontology are connected to the bottom end of lifter.
3. the out of stock equipment of taper pin formula ingot automatic demoulding as claimed in claim 2, it is characterised in that: the denitrification device also wraps
Support housing is included, support housing is connected under the lifter, is placed on outside hammer, and the bottom of support housing is equipped with for described
The opening that tup passes through.
4. the out of stock equipment of taper pin formula ingot automatic demoulding as described in claim 1, it is characterised in that: the gyro black assembly packet
It includes revolution driving, pivoting support, bracket and deposits pin box;Bracket is T-type frame, and head was equipped with pin hole, and bracket is with its bar portion
Bottom end is connected on pivoting support;Pin box is deposited to be fixed under the pin hole excessively of carrier head.
5. the out of stock equipment of taper pin formula ingot automatic demoulding as claimed in claim 4, it is characterised in that: the bottom for depositing pin box
Portion is equipped with through-hole, deposits and is connected with taper pin cylinder under pin box, promotes cylinder and is fixed under the through-hole for depositing pin box with its cylinder body, piston rod
It can protrude into and be deposited in pin box across through-hole.
6. the out of stock equipment of taper pin formula ingot automatic demoulding as described in claim 1, it is characterised in that: the grabbing assembly packet
Include connection frame and several to the clamping jaw being set under connection frame, each pair of clamping jaw includes the L-type clamping plate of a pair of opposing, two L
Type clamping plate can be opposite or mutually from movement, and connection frame has sensor to perceive whether clamping jaw grabs distribution.
7. the out of stock equipment of taper pin formula ingot automatic demoulding as claimed in claim 6, it is characterised in that: the stripper apparatus is also
Including hoisting mechanism, hoisting mechanism includes telescoping cylinder and the guide rod that is arranged symmetrically about telescoping cylinder;The cylinder body of telescoping cylinder connects
In the bottom of walking dolly, piston rod is connected to the center of the connection frame, the top of guide rod pass through walking dolly, bottom end with
Connection frame is connected.
8. the out of stock equipment of taper pin formula ingot automatic demoulding as described in claim 1, it is characterised in that: the shifting ingot pawl tool packet
Attachment base and a pair of of the clamping plate for being symmetrically arranged in connection seat both sides are included, the top of attachment base is equipped with double head oil cylinder, the top of clamping plate
It is connected with the piston rod of double head oil cylinder, middle part and attachment base are hinged, bottom is equipped with clamping jaw.
9. the out of stock equipment of taper pin formula ingot automatic demoulding as claimed in claim 8, it is characterised in that: the shifting ingot pawl tool is logical
It crosses elevating mechanism to be connected under the walking dolly, elevating mechanism includes hydraulic cylinder and guide rod, and the cylinder body of hydraulic cylinder is connected to row
Walk under trolley, piston rod is connected with attachment base, the top of guide rod passes through walking dolly, bottom end is connected with attachment base.
10. a kind of out of stock method of taper pin formula ingot automatic demoulding, which is characterized in that this method is using described in claim 1
Equipment is as tool, comprising the following steps:
Step 1: the walking dolly of manipulation stripper apparatus, makes above its operation to taper pin formula ingot;
Step 2: by grabbing assembly clamp insertion ingot in taper pin drive ingot be lifted up, realize ingot with
Separation between ingot mould;
Step 3: the ingot after demoulding is transported on the gyro black assembly in out of stock station, stripper apparatus is repositioned to stripper
Position;
Step 4: control gyro black assembly rotation, adjustment ingot position to distribution thereon are located under denitrification device;
Step 5: control denitrification device work, contact hammer with distribution by lifter, by hammer hammering make taper pin and
Ingot is detached from;
Step 6: control move ingot device move to out of stock station by move the tool crawl of ingot pawl it is out of stock after ingot, and by metal
Ingot is transported to put and remove under ingot station, and control moves ingot device and retracts to standby station after ingot transhipment;
Step 7: control stripper apparatus movement, grabbing assembly clamps the taper pin after crawl transhipment separation into ingot mould.
Priority Applications (1)
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CN201910004943.4A CN109732066B (en) | 2019-01-03 | 2019-01-03 | Taper pin type automatic demoulding and pin removing equipment and method for metal ingot |
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CN201910004943.4A CN109732066B (en) | 2019-01-03 | 2019-01-03 | Taper pin type automatic demoulding and pin removing equipment and method for metal ingot |
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CN109732066B CN109732066B (en) | 2021-05-07 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113275546A (en) * | 2021-05-24 | 2021-08-20 | 中南大学 | Ingot casting demoulding device |
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CN205183749U (en) * | 2015-11-18 | 2016-04-27 | 江西万泰铝业有限公司 | Aluminium ingot shedder |
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CN113275546A (en) * | 2021-05-24 | 2021-08-20 | 中南大学 | Ingot casting demoulding device |
CN113275546B (en) * | 2021-05-24 | 2022-06-28 | 中南大学 | An ingot demoulding device |
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