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CN109723750B - A magnetorheological damper piston assembly with settling active dispersion device - Google Patents

A magnetorheological damper piston assembly with settling active dispersion device Download PDF

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CN109723750B
CN109723750B CN201910116689.7A CN201910116689A CN109723750B CN 109723750 B CN109723750 B CN 109723750B CN 201910116689 A CN201910116689 A CN 201910116689A CN 109723750 B CN109723750 B CN 109723750B
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working cylinder
rotor
piston rod
stator
cylinder
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CN109723750A (en
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张红辉
杨涛
廖昌荣
谢磊
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Zhensheng Huiyuan Chongqing Technology Co ltd
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Chongqing University
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Abstract

本发明公开了一种带沉降主动分散装置的磁流变阻尼器活塞组件,包括工作缸、活塞杆和活塞组件;所述工作缸内装有磁流变液;所述活塞杆的上端穿入在所述工作缸的内部,其下端穿出工作缸的部分设置油封;所述活塞组件包括转子、定子、顶盖和底盖;所述转子的外圆周壁上设置有螺旋筋肋;所述转子松套于活塞杆上,并位于工作缸内部;所述定子外套于转子上,并位于工作缸内部;定子与转子之间形成阻尼间隙;所述顶盖套装在活塞杆上,并位于工作缸内;所述底盖位于工作缸内;本发明通过转子上的螺旋筋肋转动使磁流变液通过阻尼间隙在工作缸内做旋转流动和轴向流动,不仅实现了磁流变液沉降后的再分散,还有助于磁流变阻尼器正常运行时的能量再回收。

Figure 201910116689

The invention discloses a magnetorheological damper piston assembly with a settling active dispersion device, comprising a working cylinder, a piston rod and a piston assembly; the working cylinder is filled with magnetorheological fluid; the upper end of the piston rod penetrates into a Inside the working cylinder, an oil seal is provided at the part where the lower end penetrates the working cylinder; the piston assembly includes a rotor, a stator, a top cover and a bottom cover; the outer circumferential wall of the rotor is provided with spiral ribs; the rotor Loosely sleeved on the piston rod and located inside the working cylinder; the stator is sleeved on the rotor and located inside the working cylinder; a damping gap is formed between the stator and the rotor; the top cover is sleeved on the piston rod and located in the working cylinder The bottom cover is located in the working cylinder; the invention makes the magnetorheological fluid rotate and flow axially in the working cylinder through the damping gap through the rotation of the spiral ribs on the rotor, which not only realizes the after-settling of the magnetorheological fluid The redispersion of the MR damper also contributes to the energy recovery during normal operation of the MR damper.

Figure 201910116689

Description

一种带沉降主动分散装置的磁流变阻尼器活塞组件A magnetorheological damper piston assembly with settling active dispersion device

技术领域technical field

本发明涉及磁流变阻尼器领域,具体涉及一种带沉降主动分散装置的磁流变阻尼器活塞组件。The invention relates to the field of magnetorheological dampers, in particular to a magnetorheological damper piston assembly with a settling active dispersion device.

背景技术Background technique

磁流变液是由高磁导率、低磁滞性的微小软磁性颗粒和非导磁性液体混合而成的悬浮体。这种悬浮体在零磁场条件下呈现出低粘度的牛顿流体特性;而在强磁场作用下,则呈现出高粘度、低流动性的Bingham体特性。在零磁场情况下,磁流变液表现为流动性能良好的液体,其表观粘度很小;在强磁场作用下可在短时间(毫秒级)内表观粘度增加两个数量级以上,并呈现类固体特性;而且这种变化是连续的、可逆的,即去掉磁场后又恢复到原来的状态。然而,从50年代到80年代期间,由于没有认识到它的剪切应力的潜在能力以及存在悬浮稳定性等问题,磁流变液发展一直非常缓慢。Magnetorheological fluid is a suspension composed of tiny soft magnetic particles with high magnetic permeability and low magnetic hysteresis mixed with non-magnetic liquid. The suspension exhibits low-viscosity Newtonian fluid properties under the condition of zero magnetic field; while under the action of a strong magnetic field, it exhibits Bingham body properties with high viscosity and low fluidity. In the case of zero magnetic field, the MR fluid behaves as a liquid with good flow performance, and its apparent viscosity is very small; under the action of a strong magnetic field, the apparent viscosity can increase by more than two orders of magnitude in a short time (millisecond level), and shows Solid-like properties; and this change is continuous and reversible, that is, it returns to its original state after removing the magnetic field. However, from the 1950s to the 1980s, the development of magnetorheological fluids has been very slow due to the failure to recognize its potential for shear stress and the existence of suspension stability problems.

磁流变阻尼器是基于现代双向作用式筒式阻尼器原理,以磁流变液为工作介质的新型阻尼器。由于磁流变阻尼器可以在外加磁场控制下改变阻尼力,因此不再需要压缩阀、流通阀、复原阀和补偿阀等阀系组件,因此结构简单,可靠性好,同时磁流变液存在屈服应力大、响应快等优势,使磁流变阻尼器在工程应用上具有光明前景。The magnetorheological damper is a new type of damper based on the principle of modern double-acting cylinder damper and using magnetorheological fluid as the working medium. Since the magnetorheological damper can change the damping force under the control of an external magnetic field, valve components such as compression valve, circulation valve, recovery valve and compensation valve are no longer needed, so the structure is simple and the reliability is good. The advantages of high yield stress and fast response make magnetorheological dampers have bright prospects in engineering applications.

然而,磁流变阻尼器不得不面对不可避免的磁流变液沉降问题。由于磁流变液由微米级的软磁性颗粒和载体液组成,它们之间存在密度差,且微米级颗粒布朗运动弱而重力效应强,在载体液中沉降不可避免,虽然通过加入表面活性剂等方式可以一定程度上延缓磁流变液的沉降问题,却无法从根本上克服。However, magnetorheological dampers have to face the inevitable problem of magnetorheological fluid settling. Since the magnetorheological fluid is composed of micron-sized soft magnetic particles and a carrier liquid, there is a density difference between them, and the Brownian motion of the micron-sized particles is weak and the gravitational effect is strong, so sedimentation in the carrier liquid is inevitable, although by adding surfactants Other methods can delay the settling problem of magnetorheological fluid to a certain extent, but cannot fundamentally overcome it.

为了使磁流变阻尼器不受沉降问题影响而得以正常工作,研究人员付出了艰辛的努力。大部分的研究工作集中在缓解磁流变液的沉降问题,提高悬浮稳定性上,且已经取得了长足进步。然而,即使美国LORD公司悬浮稳定性最好的磁流变液,也在静置一个月左右即会出现肉眼可见的分层沉降现象。因此,长期以来,人们希望找到合理的方法,可以针对静置状态的磁流变阻尼器施加一定的外力搅拌作用,促使发生一定程度沉降的磁流变液得以再分散,使磁流变阻尼器保持较好的状态。遗憾的是,由于机械结构的复杂性和工程应用的实际问题,这种结构至今未能有效实现。The researchers went to great lengths to make the magnetorheological damper work without the problem of settlement. Most of the research work has focused on alleviating the settling problem of magnetorheological fluids and improving the suspension stability, and great progress has been made. However, even the magnetorheological fluid with the best suspension stability from LORD Company in the United States will appear layered sedimentation phenomenon visible to the naked eye after standing for about a month. Therefore, for a long time, people have hoped to find a reasonable method, which can exert a certain external force stirring effect on the static magnetorheological damper, so as to promote the redispersion of the magnetorheological fluid that has settled to a certain degree, so that the magnetorheological damper can be re-dispersed. keep in good shape. Unfortunately, due to the complexity of the mechanical structure and practical problems of engineering applications, this structure has not been effectively realized so far.

因此,现有技术中需要一种能够克服上述问题的装置。Therefore, there is a need in the prior art for a device that can overcome the above-mentioned problems.

发明内容SUMMARY OF THE INVENTION

为实现本发明目的而采用的技术方案是这样的,一种带沉降主动分散装置的磁流变阻尼器活塞组件,其特征在于:包括工作缸、活塞杆和活塞组件。The technical solution adopted to achieve the purpose of the present invention is as follows, a magnetorheological damper piston assembly with a settling active dispersion device, which is characterized in that it includes a working cylinder, a piston rod and a piston assembly.

所述工作缸为圆筒状。所述工作缸的周向均布有若干个通槽I和若干个通孔I,其中通槽I位于所述工作缸的内圆面,其位置记为所述工作缸的平衡位置。所述工作缸内装有磁流变液。The working cylinder is cylindrical. Several through-slots I and several through-holes I are evenly distributed in the circumferential direction of the working cylinder, wherein the through-slot I is located on the inner circular surface of the working cylinder, and its position is recorded as the balance position of the working cylinder. The working cylinder is filled with magnetorheological fluid.

所述活塞杆为中空的圆柱体。所述活塞杆上端的内壁加工有螺纹。所述活塞杆的上端穿入在所述工作缸的内部,能够在所述工作缸的内部做往复运动,其下端穿出工作缸的部分设置油封。The piston rod is a hollow cylinder. The inner wall of the upper end of the piston rod is machined with threads. The upper end of the piston rod penetrates into the interior of the working cylinder and can reciprocate in the interior of the working cylinder, and the lower end of the piston rod is provided with an oil seal at the part that penetrates the working cylinder.

所述活塞组件包括转子、定子、顶盖和底盖。The piston assembly includes a rotor, a stator, a top cover and a bottom cover.

所述转子为中空圆柱体,其两端的端面中心设有圆环凸台。所述转子两端的端面上嵌入有鼠笼。所述转子的外圆周壁上设置有螺旋筋肋。The rotor is a hollow cylinder, and the center of the end faces at both ends of the rotor is provided with annular bosses. Squirrel cages are embedded on the end surfaces of both ends of the rotor. Spiral ribs are arranged on the outer circumferential wall of the rotor.

所述转子松套于所述活塞杆上,并位于所述工作缸内部。所述转子能够在工作缸内自由旋转。The rotor is loosely fitted on the piston rod and is located inside the working cylinder. The rotor is free to rotate within the working cylinder.

所述定子包括外筒和内筒。The stator includes an outer cylinder and an inner cylinder.

所述内筒位于所述外筒内部。所述内筒与所述外筒之间布置有若干个磁极。每一个磁极上均绕制有绕组。The inner cylinder is located inside the outer cylinder. Several magnetic poles are arranged between the inner cylinder and the outer cylinder. A winding is wound on each magnetic pole.

所述定子外套于所述转子上,并位于所述工作缸内部。所述定子与所述转子之间形成阻尼间隙。The stator covers the rotor and is located inside the working cylinder. A damping gap is formed between the stator and the rotor.

所述定子的外筒与所述工作缸内壁之间为间隙配合。There is clearance fit between the outer cylinder of the stator and the inner wall of the working cylinder.

所述顶盖包括圆环I和圆盘I。所述圆盘I位于所述圆环I内。所述圆盘I中心为沉头孔I。The top cover includes a ring I and a disk I. The disk I is located in the ring I. The center of the disc I is a countersunk hole I.

所述圆盘I与所述圆环I之间通过辐条I连接。The disc I and the circular ring I are connected by the spokes I.

所述顶盖套装在所述活塞杆上,并位于所述工作缸内,其中顶盖的圆环I与所述定子的下端相接触。所述转子下端的圆环凸台插入所述顶盖的沉头孔I台阶内。The top cover is sleeved on the piston rod and is located in the working cylinder, wherein the ring I of the top cover is in contact with the lower end of the stator. The annular boss at the lower end of the rotor is inserted into the countersunk hole I step of the top cover.

所述底盖包括圆环II和圆盘II。所述圆盘II位于所述圆环II内。所述圆盘II中心为沉头孔II。The bottom cover includes a ring II and a disk II. The disk II is located within the ring II. The center of the disc II is a countersunk hole II.

所述圆盘II与所述圆环II之间通过辐条II连接。所述底盖位于所述工作缸内,其中底盖的圆环II与所述定子的上端相接触。所述活塞杆的上端插入在所述底盖的沉头孔II台阶内,并通过螺钉紧固。The disk II and the ring II are connected by the spokes II. The bottom cover is located in the working cylinder, wherein the ring II of the bottom cover is in contact with the upper end of the stator. The upper end of the piston rod is inserted into the step II of the countersunk head hole of the bottom cover and fastened by screws.

当所述活塞组件处于平衡位置时,所述活塞组件位于所述工作缸的中段。When the piston assembly is in an equilibrium position, the piston assembly is located in the middle section of the working cylinder.

当对所述绕组施加电激励时,所述定子内形成旋转磁场,所述转子的鼠笼切割磁力线产生感生电流而受到磁力作用,带动转子旋转。When electrical excitation is applied to the windings, a rotating magnetic field is formed in the stator, and the squirrel cage of the rotor cuts the magnetic field lines to generate an induced current, which is acted by the magnetic force to drive the rotor to rotate.

当所述转子转动时,所述螺旋筋肋带动阻尼间隙中的磁流变液通过阻尼间隙在工作缸内做旋转流动和轴向流动,当所述活塞组件处于平衡位置时,通过阻尼间隙的磁流变液经所述工作缸的通槽I和通孔I流出,当所述活塞组件脱离平衡位置做上下往复运动时,通过阻尼间隙的磁流变液经所述工作缸的通孔I流出。When the rotor rotates, the helical ribs drive the magnetorheological fluid in the damping gap to make rotational flow and axial flow in the working cylinder through the damping gap. The magnetorheological fluid flows out through the through groove I and the through hole I of the working cylinder. When the piston assembly moves up and down from the equilibrium position, the magnetorheological fluid passing through the damping gap passes through the through hole I of the working cylinder. outflow.

进一步,所述转子由软磁材料制作。Further, the rotor is made of soft magnetic material.

所述定子采用硅钢片叠合制成。The stator is made by stacking silicon steel sheets.

进一步,所述内筒的内壁上均布有若干个贯穿内筒两端的通槽II。在相邻的两个磁极所对应的内筒的内壁上,均具有一个通槽II。Further, a plurality of through grooves II running through both ends of the inner cylinder are uniformly distributed on the inner wall of the inner cylinder. There is a through groove II on the inner wall of the inner cylinder corresponding to the two adjacent magnetic poles.

进一步,所述绕组引线、活塞杆和底盖的配合部位用环氧树脂进行密封。Further, the mating parts of the winding lead, the piston rod and the bottom cover are sealed with epoxy resin.

进一步,所述活塞杆上端的端面上开有若干个引线槽I。Further, several lead grooves I are opened on the end face of the upper end of the piston rod.

所述辐条II上开有若干个引线槽II。The spokes II are provided with several lead grooves II.

所述活塞杆的引线槽I与所述底盖的引线槽II相对应。所述定子内的绕组引线从所述引线槽II和所述引线槽I引出,通过所述活塞杆内部从所述活塞杆的下端穿出。The lead groove I of the piston rod corresponds to the lead groove II of the bottom cover. The winding leads in the stator are led out from the lead slot II and the lead slot I, and pass through the inside of the piston rod and pass out from the lower end of the piston rod.

进一步,所述活塞杆与所述螺钉的配合部位用环氧树脂进行密封。Further, the fitting part of the piston rod and the screw is sealed with epoxy resin.

进一步,所述定子的外筒与所述工作缸内壁之间的间隙范围为1~2mm。Further, the range of the gap between the outer cylinder of the stator and the inner wall of the working cylinder is 1-2 mm.

本发明的技术效果是毋庸置疑的,本发明通过转子上的螺旋筋肋转动使磁流变液通过阻尼间隙在工作缸内做旋转流动和轴向流动,不仅实现了磁流变液沉降后的再分散,还有助于磁流变阻尼器正常运行时的能量再回收。The technical effect of the present invention is unquestionable. The present invention makes the magnetorheological fluid rotate and axially flow in the working cylinder through the damping gap through the rotation of the spiral ribs on the rotor, which not only realizes the magnetic rheological fluid after settling. Redispersion also contributes to energy recovery during normal operation of the MR damper.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明转子的结构示意图;Fig. 2 is the structural representation of the rotor of the present invention;

图3为本发明定子的结构示意图;Fig. 3 is the structural schematic diagram of the stator of the present invention;

图4为本发明工作缸的结构示意图;Fig. 4 is the structural representation of the working cylinder of the present invention;

图5为本发明顶盖的结构示意图;Fig. 5 is the structural representation of the top cover of the present invention;

图6为本发明底盖的结构示意图;Fig. 6 is the structural schematic diagram of the bottom cover of the present invention;

图7为本发明活塞杆的结构示意图。FIG. 7 is a schematic structural diagram of the piston rod of the present invention.

图中:工作缸1、通槽I101、通孔I102、活塞杆2、引线槽I201、转子3、圆环凸台301、鼠笼302、螺旋筋肋303、定子4、外筒401、内筒402、通槽II4021、磁极403、绕组404、绕组引线405、阻尼间隙X、顶盖5、圆环I501、圆盘I502、沉头孔I5021、辐条I503、底盖6、圆环II601、圆盘II602、沉头孔II6021、辐条II603和引线槽II6031。In the figure: working cylinder 1, through slot I101, through hole I102, piston rod 2, lead slot I201, rotor 3, annular boss 301, squirrel cage 302, spiral ribs 303, stator 4, outer cylinder 401, inner cylinder 402, through slot II4021, magnetic pole 403, winding 404, winding lead 405, damping gap X, top cover 5, ring I501, disk I502, countersunk hole I5021, spoke I503, bottom cover 6, ring II601, disk II602, Counterbore II6021, Spoke II603 and Lead Slot II6031.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步说明,但不应该理解为本发明上述主题范围仅限于下述实施例。在不脱离本发明上述技术思想的情况下,根据本领域普通技术知识和惯用手段,做出各种替换和变更,均应包括在本发明的保护范围内。The present invention will be further described below in conjunction with the examples, but it should not be understood that the scope of the above-mentioned subject matter of the present invention is limited to the following examples. Without departing from the above-mentioned technical idea of the present invention, various substitutions and changes can be made according to common technical knowledge and conventional means in the field, which shall be included in the protection scope of the present invention.

实施例1:Example 1:

参见图1,一种带沉降主动分散装置的磁流变阻尼器活塞组件,其特征在于:包括工作缸1、活塞杆2和活塞组件。Referring to Fig. 1, a magnetorheological damper piston assembly with a settling active dispersion device is characterized in that it includes a working cylinder 1, a piston rod 2 and a piston assembly.

参见图4,所述工作缸1为圆筒状。所述工作缸1的周向均布有若干个通槽I101和若干个通孔I102,其中通槽I101位于所述工作缸1的内圆面,其位置记为所述工作缸1的平衡位置。所述工作缸1内装有磁流变液。Referring to FIG. 4 , the working cylinder 1 is cylindrical. Several through-slots I101 and several through-holes I102 are evenly distributed in the circumferential direction of the working cylinder 1 , wherein the through-slots I101 are located on the inner circular surface of the working cylinder 1 , and its position is recorded as the balance position of the working cylinder 1 . The working cylinder 1 contains magnetorheological fluid.

参见图7,所述活塞杆2为中空的圆柱体。所述活塞杆2上端的内壁加工有螺纹。所述活塞杆2上端的端面上开有若干个引线槽I201。所述活塞杆2的上端穿入在所述工作缸1的内部,能够在所述工作缸1的内部做往复运动,其下端穿出工作缸1的部分设置油封,实现磁流变液在缸内的密封。Referring to FIG. 7 , the piston rod 2 is a hollow cylinder. The inner wall of the upper end of the piston rod 2 is processed with threads. Several lead grooves I201 are opened on the end face of the upper end of the piston rod 2 . The upper end of the piston rod 2 penetrates into the interior of the working cylinder 1, and can reciprocate in the interior of the working cylinder 1, and the lower end of the piston rod 2 penetrates the working cylinder 1. inner seal.

所述活塞组件包括转子3、定子4、顶盖5和底盖6。The piston assembly includes a rotor 3 , a stator 4 , a top cover 5 and a bottom cover 6 .

参见图2,所述转子3由软磁材料制作而成,所述转子3为中空圆柱体,其两端的端面中心设有圆环凸台301。所述转子3两端的端面上嵌入有鼠笼302。所述转子3的外圆周壁上设置有螺旋筋肋303。Referring to FIG. 2 , the rotor 3 is made of soft magnetic material, the rotor 3 is a hollow cylinder, and the center of the end faces at both ends of the rotor 3 is provided with annular bosses 301 . Squirrel cages 302 are embedded on the end surfaces of both ends of the rotor 3 . The outer circumferential wall of the rotor 3 is provided with helical ribs 303 .

所述转子3松套于所述活塞杆2上,并位于所述工作缸1内部。所述转子3能够在工作缸1内自由旋转。The rotor 3 is loosely fitted on the piston rod 2 and is located inside the working cylinder 1 . The rotor 3 is free to rotate within the working cylinder 1 .

参见图3,所述定子4采用硅钢片叠合制成,包括外筒401和内筒402。Referring to FIG. 3 , the stator 4 is made by stacking silicon steel sheets, and includes an outer cylinder 401 and an inner cylinder 402 .

所述内筒402位于所述外筒401内部。所述内筒402与所述外筒401之间布置有若干个磁极403。每一个磁极403上均绕制有绕组404。在本实施例中,采用三对共六个磁极403。The inner cylinder 402 is located inside the outer cylinder 401 . Several magnetic poles 403 are arranged between the inner cylinder 402 and the outer cylinder 401 . A winding 404 is wound on each magnetic pole 403 . In this embodiment, three pairs of six magnetic poles 403 are used.

所述内筒402的内壁上均布有6个贯穿内筒402两端的通槽II4021。在相邻的两个磁极403所对应的内筒402的内壁上,均具有一个通槽II4021,便于绕制绕组404。The inner wall of the inner cylinder 402 is evenly distributed with six through grooves II4021 penetrating both ends of the inner cylinder 402 . There is a through slot II 4021 on the inner wall of the inner cylinder 402 corresponding to the two adjacent magnetic poles 403 , which is convenient for winding the winding 404 .

所述定子4外套于所述转子3上,并位于所述工作缸1内部。所述定子4与所述转子3之间形成阻尼间隙X。The stator 4 is sheathed on the rotor 3 and is located inside the working cylinder 1 . A damping gap X is formed between the stator 4 and the rotor 3 .

所述定子4的外筒401与所述工作缸1内壁之间具有间隙,值得说明的是,作为流道的一部分,该间隙大小根据阻尼力需求确定,本实施例中,该间隙为1mm。There is a gap between the outer cylinder 401 of the stator 4 and the inner wall of the working cylinder 1. It is worth noting that, as a part of the flow channel, the size of the gap is determined according to the damping force requirement. In this embodiment, the gap is 1 mm.

参见图5,所述顶盖5包括圆环I501和圆盘I502。所述圆盘I502位于所述圆环I501内。所述圆盘I502中心为沉头孔I5021。Referring to FIG. 5 , the top cover 5 includes a circular ring I501 and a circular disk I502. The disk I502 is located within the ring I501. The center of the disk I502 is a countersunk hole I5021.

所述圆盘I502与所述圆环I501之间通过辐条I503连接。The disk I502 and the ring I501 are connected by spokes I503.

所述顶盖5套装在所述活塞杆2上,并位于所述工作缸1内,其中顶盖5的圆环I501与所述定子4的下端相接触。所述转子3下端的圆环凸台301插入所述顶盖5的沉头孔I5021台阶内。The top cover 5 is sleeved on the piston rod 2 and is located in the working cylinder 1 , wherein the ring I501 of the top cover 5 is in contact with the lower end of the stator 4 . The annular boss 301 at the lower end of the rotor 3 is inserted into the step of the countersunk hole I5021 of the top cover 5 .

参见图6,所述底盖6包括圆环II601和圆盘II602。所述圆盘II602位于所述圆环II601内。所述圆盘II602中心为沉头孔II6021。Referring to FIG. 6 , the bottom cover 6 includes a circular ring II601 and a circular disc II602. The disk II602 is located within the ring II601. The center of the disc II602 is a countersunk hole II6021.

所述圆盘II602与所述圆环II601之间通过辐条II603连接。所述辐条II603上开有若干个引线槽II6031。The disk II602 and the ring II601 are connected by spokes II603. The spokes II603 are provided with a plurality of lead grooves II6031.

所述底盖6位于所述工作缸1内,其中底盖6的圆环II601与所述定子4的上端相接触。所述活塞杆2的上端插入在所述底盖6的沉头孔II6021台阶内,并通过螺钉7紧固,其中活塞杆2的引线槽I201与底盖6的引线槽II6031相对应。所述定子4内的绕组引线405从所述引线槽II6031和所述引线槽I201引出,通过所述活塞杆2内部从所述活塞杆2的下端穿出。The bottom cover 6 is located in the working cylinder 1 , wherein the ring II601 of the bottom cover 6 is in contact with the upper end of the stator 4 . The upper end of the piston rod 2 is inserted into the step of the countersunk hole II6021 of the bottom cover 6 and fastened by screws 7 , wherein the lead groove I201 of the piston rod 2 corresponds to the lead groove II6031 of the bottom cover 6 . The winding leads 405 in the stator 4 are drawn out from the lead slot II6031 and the lead slot I201 , and pass through the inside of the piston rod 2 and pass out from the lower end of the piston rod 2 .

所述活塞杆2与所述螺钉7的配合部位用环氧树脂进行密封。The fitting part of the piston rod 2 and the screw 7 is sealed with epoxy resin.

所述绕组引线405、活塞杆2和底盖6的配合部位用环氧树脂进行密封。The mating parts of the winding lead 405 , the piston rod 2 and the bottom cover 6 are sealed with epoxy resin.

当所述活塞组件处于平衡位置时,所述活塞组件位于所述工作缸1的中段。When the piston assembly is in the equilibrium position, the piston assembly is located in the middle section of the working cylinder 1 .

当对所述绕组404施加电激励时,采用交流电激励,所述定子4内形成旋转磁场,磁场旋转速度由施加的电磁激励交变频率决定,在旋转磁场作用下,所述转子3的鼠笼302切割磁力线产生感生电流而受到磁力的作用,带动转子3旋转。When electrical excitation is applied to the winding 404, alternating current excitation is used, a rotating magnetic field is formed in the stator 4, and the rotation speed of the magnetic field is determined by the alternating frequency of the applied electromagnetic excitation. Under the action of the rotating magnetic field, the squirrel cage of the rotor 3 302 cuts the magnetic line of force to generate an induced current and is acted by the magnetic force to drive the rotor 3 to rotate.

当所述转子3转动时,在所述螺旋筋肋303的作用下,旋转的转子3带动阻尼间隙X中的磁流变液通过阻尼间隙X在工作缸内做旋转流动和轴向流动,这种旋转流动和轴向流动的复合,可以有效分散分层甚至沉降的磁流变液,当所述活塞组件处于平衡位置时,通过阻尼间隙X的磁流变液经所述工作缸1的通槽I101和通孔I102流出,当所述活塞组件脱离平衡位置做上下往复运动时,通过阻尼间隙X的磁流变液经所述工作缸1的通孔I102流出,形成流动回路,从而实现有效的磁流变液再分散作用。When the rotor 3 rotates, under the action of the helical ribs 303, the rotating rotor 3 drives the magnetorheological fluid in the damping gap X to rotate and flow in the working cylinder through the damping gap X. The combination of rotational flow and axial flow can effectively disperse the stratified or even settled magnetorheological fluid. When the piston assembly is in the equilibrium position, the magnetorheological fluid passing through the damping gap X passes through the flow of the working cylinder 1. The groove I101 and the through hole I102 flow out. When the piston assembly moves up and down from the equilibrium position, the magnetorheological fluid passing through the damping gap X flows out through the through hole I102 of the working cylinder 1 to form a flow loop, thereby achieving effective Magnetorheological fluid redispersion.

值得说明的是,螺旋筋肋303的旋向需要根据定子4内励磁顺序决定。It should be noted that the rotation direction of the spiral ribs 303 needs to be determined according to the excitation sequence in the stator 4 .

当所述活塞组件上下往复运动时,平衡位置的通槽I101将降低阻尼器的阻尼力,而一旦活塞组件离开平衡位置,阻尼力将得到恢复,由于平衡位置时振动速度大而位移小,这种设置将有助于优化阻尼器的阻尼特性。When the piston assembly reciprocates up and down, the through groove I101 in the equilibrium position will reduce the damping force of the damper, and once the piston assembly leaves the equilibrium position, the damping force will be recovered. Since the vibration speed is large and the displacement is small in the equilibrium position, this This setting will help optimize the damping characteristics of the damper.

实施例2:Example 2:

参见图1,一种带沉降主动分散装置的磁流变阻尼器活塞组件,其特征在于:包括工作缸1、活塞杆2和活塞组件。Referring to Fig. 1, a magnetorheological damper piston assembly with a settling active dispersion device is characterized in that it includes a working cylinder 1, a piston rod 2 and a piston assembly.

参见图4,所述工作缸1为圆筒状。所述工作缸1的周向均布有若干个通槽I101和若干个通孔I102,其中通槽I101位于所述工作缸1的内圆面,其位置记为所述工作缸1的平衡位置。所述工作缸1内装有磁流变液。Referring to FIG. 4 , the working cylinder 1 is cylindrical. Several through-slots I101 and several through-holes I102 are evenly distributed in the circumferential direction of the working cylinder 1 , wherein the through-slots I101 are located on the inner circular surface of the working cylinder 1 , and its position is recorded as the balance position of the working cylinder 1 . The working cylinder 1 contains magnetorheological fluid.

参见图7,所述活塞杆2为中空的圆柱体。所述活塞杆2上端的内壁加工有螺纹。所述活塞杆2上端的端面上开有若干个引线槽I201。所述活塞杆2的上端穿入在所述工作缸1的内部,能够在所述工作缸1的内部做往复运动,其下端穿出工作缸1的部分设置油封,实现磁流变液在缸内的密封。Referring to FIG. 7 , the piston rod 2 is a hollow cylinder. The inner wall of the upper end of the piston rod 2 is processed with threads. Several lead grooves I201 are opened on the end face of the upper end of the piston rod 2 . The upper end of the piston rod 2 penetrates into the interior of the working cylinder 1, and can reciprocate in the interior of the working cylinder 1, and the lower end of the piston rod 2 penetrates the working cylinder 1. inner seal.

所述活塞组件包括转子3、定子4、顶盖5和底盖6。The piston assembly includes a rotor 3 , a stator 4 , a top cover 5 and a bottom cover 6 .

参见图2,所述转子3由软磁材料制作而成,所述转子3为中空圆柱体,其两端的端面中心设有圆环凸台301。所述转子3两端的端面上嵌入有鼠笼302。所述转子3的外圆周壁上设置有螺旋筋肋303。Referring to FIG. 2 , the rotor 3 is made of soft magnetic material, the rotor 3 is a hollow cylinder, and the center of the end faces at both ends of the rotor 3 is provided with annular bosses 301 . Squirrel cages 302 are embedded on the end surfaces of both ends of the rotor 3 . The outer circumferential wall of the rotor 3 is provided with helical ribs 303 .

所述转子3松套于所述活塞杆2上,并位于所述工作缸1内部。所述转子3能够在工作缸1内自由旋转。The rotor 3 is loosely fitted on the piston rod 2 and is located inside the working cylinder 1 . The rotor 3 is free to rotate within the working cylinder 1 .

参见图3,所述定子4采用硅钢片叠合制成,包括外筒401和内筒402。Referring to FIG. 3 , the stator 4 is made by stacking silicon steel sheets, and includes an outer cylinder 401 and an inner cylinder 402 .

所述内筒402位于所述外筒401内部。所述内筒402与所述外筒401之间布置有若干个磁极403。每一个磁极403上均绕制有绕组404。在本实施例中,采用三对共六个磁极403。The inner cylinder 402 is located inside the outer cylinder 401 . Several magnetic poles 403 are arranged between the inner cylinder 402 and the outer cylinder 401 . A winding 404 is wound on each magnetic pole 403 . In this embodiment, three pairs of six magnetic poles 403 are used.

所述内筒402的内壁上均布有6个贯穿内筒402两端的通槽II4021。在相邻的两个磁极403所对应的内筒402的内壁上,均具有一个通槽II4021,便于绕制绕组404。The inner wall of the inner cylinder 402 is evenly distributed with six through grooves II4021 penetrating both ends of the inner cylinder 402 . There is a through slot II 4021 on the inner wall of the inner cylinder 402 corresponding to the two adjacent magnetic poles 403 , which is convenient for winding the winding 404 .

所述定子4外套于所述转子3上,并位于所述工作缸1内部。所述定子4与所述转子3之间形成阻尼间隙X。The stator 4 is sheathed on the rotor 3 and is located inside the working cylinder 1 . A damping gap X is formed between the stator 4 and the rotor 3 .

所述定子4的外筒401与所述工作缸1内壁之间具有间隙,值得说明的是,作为流道的一部分,该间隙大小根据阻尼力需求确定,本实施例中,该间隙为2mm。There is a gap between the outer cylinder 401 of the stator 4 and the inner wall of the working cylinder 1. It is worth noting that, as a part of the flow channel, the size of the gap is determined according to the damping force requirement. In this embodiment, the gap is 2mm.

参见图5,所述顶盖5包括圆环I501和圆盘I502。所述圆盘I502位于所述圆环I501内。所述圆盘I502中心为沉头孔I5021。Referring to FIG. 5 , the top cover 5 includes a circular ring I501 and a circular disk I502. The disk I502 is located within the ring I501. The center of the disk I502 is a countersunk hole I5021.

所述圆盘I502与所述圆环I501之间通过辐条I503连接。The disk I502 and the ring I501 are connected by spokes I503.

所述顶盖5套装在所述活塞杆2上,并位于所述工作缸1内,其中顶盖5的圆环I501与所述定子4的下端相接触。所述转子3下端的圆环凸台301插入所述顶盖5的沉头孔I5021台阶内。The top cover 5 is sleeved on the piston rod 2 and is located in the working cylinder 1 , wherein the ring I501 of the top cover 5 is in contact with the lower end of the stator 4 . The annular boss 301 at the lower end of the rotor 3 is inserted into the step of the countersunk hole I5021 of the top cover 5 .

参见图6,所述底盖6包括圆环II601和圆盘II602。所述圆盘II602位于所述圆环II601内。所述圆盘II602中心为沉头孔II6021。Referring to FIG. 6 , the bottom cover 6 includes a circular ring II601 and a circular disc II602. The disk II602 is located within the ring II601. The center of the disc II602 is a countersunk hole II6021.

所述圆盘II602与所述圆环II601之间通过辐条II603连接。所述辐条II603上开有若干个引线槽II6031。The disk II602 and the ring II601 are connected by spokes II603. The spokes II603 are provided with a plurality of lead grooves II6031.

所述底盖6位于所述工作缸1内,其中底盖6的圆环II601与所述定子4的上端相接触。所述活塞杆2的上端插入在所述底盖6的沉头孔II6021台阶内,并通过螺钉7紧固,其中活塞杆2的引线槽I201与底盖6的引线槽II6031相对应。所述定子4内的绕组引线405从所述引线槽II6031和所述引线槽I201引出,通过所述活塞杆2内部从所述活塞杆2的下端穿出。The bottom cover 6 is located in the working cylinder 1 , wherein the ring II601 of the bottom cover 6 is in contact with the upper end of the stator 4 . The upper end of the piston rod 2 is inserted into the step of the countersunk hole II6021 of the bottom cover 6 and fastened by screws 7 , wherein the lead groove I201 of the piston rod 2 corresponds to the lead groove II6031 of the bottom cover 6 . The winding leads 405 in the stator 4 are drawn out from the lead slot II6031 and the lead slot I201 , and pass through the inside of the piston rod 2 and pass out from the lower end of the piston rod 2 .

所述活塞杆2与所述螺钉7的配合部位用环氧树脂进行密封。The fitting part of the piston rod 2 and the screw 7 is sealed with epoxy resin.

所述绕组引线405、活塞杆2和底盖6的配合部位用环氧树脂进行密封。The mating parts of the winding lead 405 , the piston rod 2 and the bottom cover 6 are sealed with epoxy resin.

当所述活塞组件处于平衡位置时,所述活塞组件位于所述工作缸1的中段。When the piston assembly is in the equilibrium position, the piston assembly is located in the middle section of the working cylinder 1 .

当对所述绕组404施加电激励时,采用交流电激励,所述定子4内形成旋转磁场,磁场旋转速度由施加的电磁激励交变频率决定,在旋转磁场作用下,所述转子3的鼠笼302切割磁力线产生感生电流而受到磁力的作用,带动转子3旋转。When electrical excitation is applied to the winding 404, alternating current excitation is used, a rotating magnetic field is formed in the stator 4, and the rotation speed of the magnetic field is determined by the alternating frequency of the applied electromagnetic excitation. Under the action of the rotating magnetic field, the squirrel cage of the rotor 3 302 cuts the magnetic line of force to generate an induced current and is acted by the magnetic force to drive the rotor 3 to rotate.

当所述转子3转动时,在所述螺旋筋肋303的作用下,旋转的转子3带动阻尼间隙X中的磁流变液通过阻尼间隙X在工作缸内做旋转流动和轴向流动,这种旋转流动和轴向流动的复合,可以有效分散分层甚至沉降的磁流变液,当所述活塞组件处于平衡位置时,通过阻尼间隙X的磁流变液经所述工作缸1的通槽I101和通孔I102流出,当所述活塞组件脱离平衡位置做上下往复运动时,通过阻尼间隙X的磁流变液经所述工作缸1的通孔I102流出,形成流动回路,从而实现有效的磁流变液再分散作用。When the rotor 3 rotates, under the action of the helical ribs 303, the rotating rotor 3 drives the magnetorheological fluid in the damping gap X to rotate and flow in the working cylinder through the damping gap X. The combination of rotational flow and axial flow can effectively disperse the stratified or even settled magnetorheological fluid. When the piston assembly is in the equilibrium position, the magnetorheological fluid passing through the damping gap X passes through the flow of the working cylinder 1. The groove I101 and the through hole I102 flow out. When the piston assembly moves up and down from the equilibrium position, the magnetorheological fluid passing through the damping gap X flows out through the through hole I102 of the working cylinder 1 to form a flow loop, thereby achieving effective magnetorheological fluid redispersion.

值得说明的是,螺旋筋肋303的旋向需要根据定子4内励磁顺序决定。It should be noted that the rotation direction of the spiral ribs 303 needs to be determined according to the excitation sequence in the stator 4 .

当所述活塞组件上下往复运动时,平衡位置的通槽I101将降低阻尼器的阻尼力,而一旦活塞组件离开平衡位置,阻尼力将得到恢复,由于平衡位置时振动速度大而位移小,这种设置将有助于优化阻尼器的阻尼特性。When the piston assembly reciprocates up and down, the through groove I101 in the equilibrium position will reduce the damping force of the damper, and once the piston assembly leaves the equilibrium position, the damping force will be recovered. Since the vibration speed is large and the displacement is small in the equilibrium position, this This setting will help optimize the damping characteristics of the damper.

Claims (7)

1. The utility model provides a magnetorheological damper piston assembly of initiative dispersion devices is subsided in area which characterized in that: comprises a working cylinder (1), a piston rod (2) and a piston assembly;
the working cylinder (1) is cylindrical; a plurality of through grooves I (101) and a plurality of through holes I (102) are uniformly distributed in the circumferential direction of the working cylinder (1), wherein the through grooves I (101) are positioned on the inner circular surface of the working cylinder (1), and the positions of the through grooves I (101) are marked as the balance position of the working cylinder (1); magnetorheological fluid is filled in the working cylinder (1);
the piston rod (2) is a hollow cylinder; the inner wall of the upper end of the piston rod (2) is processed with threads; a plurality of lead grooves I (201) are formed in the end face of the upper end of the piston rod (2); the upper end of the piston rod (2) penetrates into the working cylinder (1) and can reciprocate in the working cylinder (1), and an oil seal is arranged at the part of the lower end of the piston rod, which penetrates out of the working cylinder (1);
the piston assembly comprises a rotor (3), a stator (4), a top cover (5) and a bottom cover (6);
the rotor (3) is a hollow cylinder, and the centers of the end surfaces of two ends of the rotor are provided with circular bosses (301); squirrel cages (302) are embedded into the end faces of the two ends of the rotor (3); the outer circumferential wall of the rotor (3) is provided with a spiral rib (303);
the rotor (3) is loosely sleeved on the piston rod (2) and is positioned inside the working cylinder (1); the rotor (3) can rotate freely in the working cylinder (1);
the stator (4) comprises an outer cylinder (401) and an inner cylinder (402);
the inner barrel (402) is positioned inside the outer barrel (401); a plurality of magnetic poles (403) are arranged between the inner cylinder (402) and the outer cylinder (401); a winding (404) is wound on each magnetic pole (403);
the stator (4) is sleeved on the rotor (3) and is positioned inside the working cylinder (1); a damping gap (X) is formed between the stator (4) and the rotor (3);
a gap is reserved between the outer cylinder (401) of the stator (4) and the inner wall of the working cylinder (1);
the top cover (5) comprises a circular ring I (501) and a circular disc I (502); the disc I (502) is positioned in the circular ring I (501); the center of the disc I (502) is a counter bore I (5021);
the disc I (502) is connected with the ring I (501) through spokes I (503);
the top cover (5) is sleeved on the piston rod (2) and is positioned in the working cylinder (1), wherein a circular ring I (501) of the top cover (5) is in contact with the lower end of the stator (4); a circular boss (301) at the lower end of the rotor (3) is inserted into a step of a counter bore I (5021) of the top cover (5);
the bottom cover (6) comprises a circular ring II (601) and a circular disc II (602); the disc II (602) is positioned in the circular ring II (601); the center of the disc II (602) is provided with a counter bore II (6021);
the disc II (602) is connected with the circular ring II (601) through spokes II (603);
the bottom cover (6) is positioned in the working cylinder (1), wherein a circular ring II (601) of the bottom cover (6) is in contact with the upper end of the stator (4); the upper end of the piston rod (2) is inserted into a step of a counter bore II (6021) of the bottom cover (6) and is fastened through a screw (7);
when the winding (404) is electrically excited, a rotating magnetic field is formed in the stator (4), the squirrel cage (302) of the rotor (3) cuts magnetic lines of force to generate induced current, and the induced current is acted by magnetic force to drive the rotor (3) to rotate;
when the rotor (3) rotates, the spiral rib (303) drives magnetorheological fluid in the damping gap (X) to flow in a rotating mode and an axial mode in the working cylinder (1) through the damping gap (X), when the piston assembly is located at the balance position, the magnetorheological fluid passing through the damping gap (X) flows out through the through groove I (101) and the through hole I (102) of the working cylinder (1), and when the piston assembly is separated from the balance position to do up-and-down reciprocating motion, the magnetorheological fluid passing through the damping gap (X) flows out through the through hole I (102) of the working cylinder (1).
2. The magnetorheological damper piston assembly with an active settling dispersion device of claim 1, wherein: the rotor (3) is made of soft magnetic material;
the stator (4) is made of silicon steel sheets in an overlapping mode.
3. The magnetorheological damper piston assembly with an active settling dispersion device of claim 1, wherein: a plurality of through grooves II (4021) penetrating through two ends of the inner cylinder (402) are uniformly distributed on the inner wall of the inner cylinder (402); and the inner wall of the inner barrel (402) corresponding to two adjacent magnetic poles (403) is provided with a through groove II (4021).
4. The magnetorheological damper piston assembly with an active settling dispersion device of claim 1, wherein: and the matching part of the piston rod (2) and the screw (7) is sealed by epoxy resin.
5. The magnetorheological damper piston assembly with an active settling dispersion device of claim 1, wherein: a plurality of lead grooves I (201) are formed in the end face of the upper end of the piston rod (2);
a plurality of lead wire grooves II (6031) are formed in the spoke II (603);
the lead wire groove I (201) of the piston rod (2) corresponds to the lead wire groove II (6031) of the bottom cover (6); and a winding lead (405) in the stator (4) is led out from the lead groove II (6031) and the lead groove I (201) and penetrates out from the lower end of the piston rod (2) through the inside of the piston rod (2).
6. The magnetorheological damper piston assembly with an active settling dispersion device of claim 5, wherein: and the matching parts of the winding lead (405), the piston rod (2) and the bottom cover (6) are sealed by epoxy resin.
7. The magnetorheological damper piston assembly with an active settling dispersion device of claim 1, wherein: the clearance range between the outer cylinder (401) of the stator (4) and the inner wall of the working cylinder (1) is 1-2 mm.
CN201910116689.7A 2019-02-13 2019-02-13 A magnetorheological damper piston assembly with settling active dispersion device Active CN109723750B (en)

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CN112443618B (en) * 2019-08-28 2025-01-03 重庆茂创建筑工程有限公司 A magnetorheological damper with an external active dispersion device
CN111005970B (en) * 2020-01-03 2021-03-12 株洲时代新材料科技股份有限公司 Rotary mixing magnetorheological fluid high-speed damper and magnetorheological fluid rotary mixing method thereof
CN112227799A (en) * 2020-10-28 2021-01-15 沈阳建筑大学 Screw rod viscous damper
CN112901703B (en) * 2021-01-29 2022-12-09 重庆大学 An anti-subsidence multi-layer spiral plate damper based on giant electrorheological fluid
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CN114251407A (en) * 2021-11-18 2022-03-29 广西科技大学 O-shaped rod type anti-precipitation magnetorheological damper
CN116104898A (en) * 2022-12-31 2023-05-12 重庆大学 Self-powered spiral groove magnetorheological damper based on rotating armature power generation effect
CN116146649A (en) * 2023-03-03 2023-05-23 重庆大学 Magnetorheological fluid damper

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