CN109706511B - Automatic carrying and exchanging system of electroplating hanger - Google Patents
Automatic carrying and exchanging system of electroplating hanger Download PDFInfo
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- CN109706511B CN109706511B CN201910183258.2A CN201910183258A CN109706511B CN 109706511 B CN109706511 B CN 109706511B CN 201910183258 A CN201910183258 A CN 201910183258A CN 109706511 B CN109706511 B CN 109706511B
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- lifting
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- electroplating
- hanging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses an automatic carrying and exchanging system of an electroplating hanger, which comprises a first conveying part, an exchanging part, a second conveying part and a lifting automatic exchanger. The first conveying part is provided with a plurality of first lifting mechanisms at intervals, a first traversing mechanism for stepping the first lifting mechanisms along the horizontal direction, and the exchange part is provided with a workbench and a limiting seat fixed on the workbench and respectively matched with cantilevers of the two first lifting mechanisms; the second conveying part is provided with a second traversing mechanism which moves step by step along the horizontal direction, a plurality of hooks are arranged on the second traversing mechanism at intervals, and the lifting automatic exchanger is used for conveying the electroplating hanger on the limiting seat of the exchange part to the second conveying part. Aiming at the problems of low feeding and discharging efficiency, high labor intensity and low automation degree of the existing equipment, the invention effectively releases labor force, reduces the operation intensity and has higher automation degree. In conclusion, the invention has high integration level and high automation degree, and meets the requirements of actual production.
Description
Technical Field
The invention belongs to the field of electroplating equipment of an elevated platform, and particularly relates to an automatic carrying and exchanging system of an electroplating hanger.
Background
Electroplating is a process of plating a thin layer of other metals or alloys on the surface of some metals using the principles of electrolysis. Electroplating requires a low-voltage high-current power supply for supplying power to the electroplating tank and an electrolysis device consisting of an electroplating solution, a workpiece to be plated and an anode. The electroplating solution contains main salt for providing metal ion, complexing agent for complexing metal ion in main salt to form complex, buffering agent for stabilizing pH value of solution, anode activator and special additive. The electroplating process is a process that metal ions in the plating solution are reduced into metal atoms through electrode reaction under the action of an external electric field, and metal deposition is carried out on a cathode. Thus, this is a metal electrodeposition process comprising the steps of liquid phase mass transfer, electrochemical reaction, and electric crystallization.
In the field of the existing electroplating equipment, the automation degree of the equipment is generally low, and in order to continuously and sequentially finish electroplating, unloading and discharging of the electroplating rack and automatically transfer to the next station, the purposes of saving labor force and improving production efficiency are achieved, and special tools are necessarily needed to assist in completion.
Disclosure of Invention
In order to overcome the problems, the invention provides an automatic carrying and exchanging system of an electroplating hanger, which solves the problems of low integration level, low automation degree and low production efficiency of the existing system.
The technical scheme adopted for solving the technical problems is as follows: an automated handling exchange system for electroplating racks, comprising:
the first conveying part is provided with a frame body, a plurality of first lifting mechanisms which are spaced and can move along the vertical direction, and a first traversing mechanism for stepping all the first lifting mechanisms along the horizontal direction; the first lifting mechanism is provided with a cantilever, and the free end of the cantilever is provided with a hanging frame for hanging an electroplating hanging tool; an electroplating bath is arranged at the lower part of the first lifting mechanism.
The exchange part is provided with a workbench which is fixed on the frame body and is arranged towards the downstream side direction of the first traversing mechanism, and a limiting seat which is fixed on the workbench and is respectively matched with the cantilevers of the two first lifting mechanisms; when the first lifting mechanisms descend, the cantilevers on the two adjacent first lifting mechanisms are limited on the limiting seat, and the cantilevers on the other first lifting mechanisms dip the electroplating rack into the electroplating bath through the hanging frame.
The second conveying part is arranged in the vertical direction of the first conveying part and is provided with a second transverse moving mechanism which moves step by step along the horizontal direction, a plurality of hooks are arranged on the second transverse moving mechanism at intervals, and the hooks are matched with the hanging frame to convey the electroplating hanging tool after electroplating treatment to the downstream side.
The lifting automatic exchanger is used for conveying the electroplating rack on the limiting seat of the exchange part to the second conveying part and comprises a frame, an exchange box body and a second lifting mechanism, wherein the exchange box body is arranged on the frame and used for transferring the electroplated rack from the first conveying part to the second conveying part, and the second lifting mechanism is used for driving the exchange box body to move along the vertical direction; the exchange box body comprises a speed reducing motor capable of rotating positively and negatively, eccentric wheels arranged on the left side and the right side of the speed reducing motor, and manipulator exchange lifting hooks respectively arranged on the two eccentric wheels; when the exchange box body is positioned at the height of the first conveying part and the second conveying part, the rotation directions of the speed reducing motors are opposite to each other, and the rotation directions of the two mechanical arm exchange lifting hooks are opposite to each other at the same time. The gear motor is utilized to drive the eccentric wheel to rotate positively and negatively, so that the mechanical arm can exchange the forward and reverse alternate movement of the lifting hook, and the electroplating hanging tool can be placed and unloaded.
Further, the second lifting mechanism comprises a lifting speed reducer, a transmission shaft connected with the lifting speed reducer, a lifting ring belt arranged on the transmission shaft and connected with the exchange box body, and a balancing weight arranged on one side of the lifting ring belt away from the exchange box body.
Furthermore, lifting guide rails are arranged on two sides of the frame.
Further, the hanging frame is movably arranged on the cantilever, and the manipulator exchanging lifting hook is matched with the hanging frame.
In the initial state, a hanging frame for hanging the electroplating rack is arranged on a cantilever of a first lifting mechanism, the first lifting mechanism moves downwards, the electroplating rack is driven to be immersed in an electroplating bath, and after the electroplating treatment is finished, the first lifting mechanism drives the electroplating rack to move upwards; then, the first traversing mechanisms drive all the first lifting mechanisms to move a station along the horizontal direction, and at the moment, the cantilevers of the two first lifting mechanisms above the exchange part are respectively empty and hung with the hanging frame of the electroplating hanging tool after electroplating treatment; when the first lifting mechanism moves downwards again, the cantilevers above the exchange part are limited on the limiting seat, and the cantilevers on the other first lifting mechanisms move downwards to drive the electroplating hanger to enter the electroplating bath.
When the cantilever above the exchange part is limited on the limiting seat, the exchange box body of the lifting automatic exchanger moves to the plane where the first transmission part is located, and the gear motor controls the two manipulator exchange lifting hooks to rotate forward and backward respectively, so that the hanging frame of the electroplating hanging tool hung with electroplating treatment is detached from one cantilever on the limiting seat, and the other hanging frame is placed on the other cantilever; then, the second lifting mechanism controls the exchange box body to move to the plane where the second conveying part is located, the gear motor controls the two manipulator exchange lifting hooks to rotate reversely and positively respectively, and then the previously detached hanging frame is placed on one hanging hook of the second conveying part, and the other hanging frame is detached from the other hanging hook.
When the exchange box body of the lifting automatic exchanger is placed on the plane where the first conveying part is located and detached, the first lifting mechanism moves upwards again and drives the two cantilevers on the exchange part to separate from the limiting seat.
When the exchange box body of the lifting automatic exchanger is placed on the plane where the second conveying part is located and detached, the second traversing mechanism drives all hooks to move to the next station along the horizontal direction.
The automatic carrying and exchanging system of the electroplating hanger is designed aiming at the problems of low loading and unloading efficiency, high labor intensity and low automation degree of the traditional equipment, so that the labor force is effectively released, the operation intensity is reduced, and the automation degree is higher. In conclusion, the invention has high integration level and high automation degree, and meets the requirements of actual production.
The invention will be described in more detail below with reference to the drawings and examples.
Drawings
Fig. 1 is a front view of an elevating automatic exchange when an exchange box is located at a first transfer section.
Fig. 2 is a front view of the elevation type automatic exchange when the exchange case is located at the second transfer section.
Fig. 3 is a side view of the invention with the exchange box in the first transfer section.
Fig. 4 is a side view of the invention with the exchange box in the second transfer section.
Fig. 5 is a schematic diagram of the structure of the exchange case.
Fig. 6 is a schematic diagram of the first transfer section and the exchange section in the initial state.
Fig. 7 is a schematic structural diagram of the first transfer part and the exchange part after the first traversing mechanism moves by one station step on the basis of fig. 6.
Fig. 8 is a schematic structural view of the first conveying part and the exchanging part after the first lifting mechanism moves downwards to the right position on the basis of fig. 7.
Fig. 9 is a schematic diagram of a structure of the lifting automatic exchanger for unloading and placing the hanger at the exchange part based on fig. 8.
Fig. 10 is a schematic structural view of the first conveying part and the exchanging part after the first lifting mechanism moves upward to the right position on the basis of fig. 9.
Fig. 11 is a schematic structural diagram of the second conveying part before the second conveying part is hung or detached, in which the box part illustrates the position of the lifting automatic switch.
Fig. 12 is a schematic structural diagram of the second transfer unit after the second transfer unit is detached and attached.
Fig. 13 is a schematic structural view of the second conveying part after the second traversing mechanism moves stepwise by one station based on fig. 12.
Detailed Description
Examples
Referring to fig. 1 to 13, an automatic conveying and exchanging system for electroplating rack includes: a first transfer unit 1, a switching unit 2, a second transfer unit 3, and a lift-type automatic exchange 4.
The first conveying part 1 is provided with a frame body, a plurality of first lifting mechanisms 11 which are spaced and can move along the vertical direction, and a first traversing mechanism 12 for stepping all the first lifting mechanisms 11 along the horizontal direction; a cantilever 13 is arranged on the first lifting mechanism 11, and a hanging frame 104 for hanging an electroplating hanging tool 103 is arranged at the free end of the cantilever 13; a plating tank 14 is provided at the lower part of the first elevating mechanism. The hanger 104 is movably mounted on the cantilever 13 and is adapted to the robot exchange hook 46.
The exchanging section 2 includes a table 21 fixed to the frame and provided in a downstream direction of the first traverse mechanism, and a stopper 22 fixed to the table 21 and engaged with the cantilevers of the two first elevating mechanisms. When the first lifting mechanisms 11 descend, the cantilevers on the two adjacent first lifting mechanisms 11 are limited on the limiting seat 22, and the cantilevers on the other first lifting mechanisms dip the electroplating hanger 103 into the electroplating bath 14 through the hanging frame.
The second conveying part 3 is arranged in the vertical direction of the first conveying part 1 and is provided with a second traversing mechanism 31 which moves step by step along the horizontal direction, a plurality of hooks 32 are arranged on the second traversing mechanism 31 at intervals, and the hooks 32 are matched with the hanging frame 104 to convey the electroplating rack after the electroplating treatment to the downstream side.
The elevation automatic exchange 4 transfers the plating rack 103 on the first transfer section 101 for plating treatment to the downstream second transfer section 102, the first transfer section 101 and the second transfer section 102 being respectively at different vertical heights. The plating rack 103 is suspended on a hanger 104.
It comprises the following steps: a frame 41, a exchanging box 42 mounted on the frame 41 for transferring the plated rack from the first transfer part to the second transfer part, and a second elevating mechanism 43 for driving the exchanging box 42 to move in a vertical direction.
The exchange case 42 includes a gear motor 44 which can be rotated in the forward and reverse directions, eccentric wheels 45 provided at the left and right sides of the gear motor 44, and a robot exchange lifting hook 46 respectively installed on the two eccentric wheels. The robot exchange hook is adapted to the hanger 104 and movably mounts the hanger 104 to the robot exchange hook.
When the exchange case 42 is located at the height of the first conveying portion 101 and the second conveying portion 102, respectively, the rotation directions of the speed reduction motors 44 are opposite to each other, and the rotation directions of the two robot exchange hooks 46 are opposite to each other at the same time.
The second elevating mechanism 43 includes: the lifting speed reducer 47 fixed on the frame, the transmission shaft 48 connected with the lifting speed reducer 47, the lifting ring belt 49 arranged on the transmission shaft and connected with the exchange box body, and the balancing weight 410 arranged on one side of the lifting ring belt far away from the exchange box body.
Lifting guide rails matched with the exchange box body 42 are also arranged on two sides of the frame 41.
1) In the initial state, a hanging frame for hanging the electroplating rack is arranged on a cantilever of a first lifting mechanism, the first lifting mechanism moves downwards, the electroplating rack is driven to be immersed in an electroplating bath, and after the electroplating treatment is finished, the first lifting mechanism drives the electroplating rack to move upwards; then, the first traversing mechanisms drive all the first lifting mechanisms to move a station along the horizontal direction, and at the moment, the cantilevers of the two first lifting mechanisms above the exchange part are respectively empty and hung with the hanging frame of the electroplating hanging tool after electroplating treatment; when the first lifting mechanism moves downwards again, the cantilevers above the exchange part are limited on the limiting seat, and the cantilevers on the other first lifting mechanisms move downwards to drive the electroplating hanger to enter the electroplating bath.
2) When the cantilever above the exchange part is limited on the limiting seat, the exchange box body of the lifting automatic exchanger moves to the plane where the first transmission part is located, and the gear motor controls the two manipulator exchange lifting hooks to rotate forward and backward respectively, so that the hanging frame of the electroplating hanging tool hung with electroplating treatment is detached from one cantilever on the limiting seat, and the other hanging frame is placed on the other cantilever; then, the second lifting mechanism controls the exchange box body to move to the plane where the second conveying part is located, the gear motor controls the two manipulator exchange lifting hooks to rotate reversely and positively respectively, and then the previously detached hanging frame is placed on one hanging hook of the second conveying part, and the other hanging frame is detached from the other hanging hook.
3) When the exchange box body of the lifting automatic exchanger is placed on the plane where the first conveying part is located and detached, the first lifting mechanism moves upwards again and drives the two cantilevers on the exchange part to separate from the limiting seat.
4) When the exchange box body of the lifting automatic exchanger is placed on the plane where the second conveying part is located and detached, the second traversing mechanism drives all hooks to move to the next station along the horizontal direction.
The foregoing description is only illustrative of the preferred embodiments of the invention, and is not intended to limit the scope of the invention, so that all changes and modifications that come within the meaning and range of equivalents of the structures, features and principles of the invention will be suggested to one skilled in the art without departing from the spirit and purview of the invention.
Claims (6)
1. An automatic handling exchange system for electroplating rack, comprising:
The first conveying part is provided with a frame body, a plurality of first lifting mechanisms which are spaced and can move along the vertical direction, and a first traversing mechanism for stepping all the first lifting mechanisms along the horizontal direction; the first lifting mechanism is provided with a cantilever, and the free end of the cantilever is provided with a hanging frame for hanging an electroplating hanging tool; the lower part of the first lifting mechanism is provided with an electroplating bath;
the exchange part is provided with a workbench which is fixed on the frame body and is arranged towards the downstream side direction of the first traversing mechanism, and a limiting seat which is fixed on the workbench and is respectively matched with the cantilevers of the two first lifting mechanisms; when the first lifting mechanisms descend, the cantilevers on the two adjacent first lifting mechanisms are limited on the limiting seat, and the cantilevers on the other first lifting mechanisms dip the electroplating hanger into the electroplating bath through the hanging frame;
The second conveying part is arranged in the vertical direction of the first conveying part and is provided with a second traversing mechanism which moves in a stepping mode along the horizontal direction, a plurality of hooks are arranged on the second traversing mechanism at intervals, and the hooks are matched with the hanging rack to convey the electroplating hanging rack after electroplating to the downstream side;
The lifting automatic exchanger is used for conveying the electroplating rack on the limiting seat of the exchange part to the second conveying part and comprises a frame, an exchange box body and a second lifting mechanism, wherein the exchange box body is arranged on the frame and used for transferring the electroplated rack from the first conveying part to the second conveying part, and the second lifting mechanism is used for driving the exchange box body to move along the vertical direction; the exchange box body comprises a speed reducing motor capable of rotating positively and negatively, eccentric wheels arranged on the left side and the right side of the speed reducing motor, and manipulator exchange lifting hooks respectively arranged on the two eccentric wheels; when the exchange box body is positioned at the height of the first conveying part and the second conveying part, the rotation directions of the speed reducing motors are opposite to each other, and the rotation directions of the two mechanical arm exchange lifting hooks are opposite to each other at the same time;
In the initial state, a hanging frame for hanging the electroplating rack is arranged on a cantilever of a first lifting mechanism, the first lifting mechanism moves downwards, the electroplating rack is driven to be immersed in an electroplating bath, and after the electroplating treatment is finished, the first lifting mechanism drives the electroplating rack to move upwards; then, the first traversing mechanisms drive all the first lifting mechanisms to move a station along the horizontal direction, and at the moment, the cantilevers of the two first lifting mechanisms above the exchange part are respectively empty and hung with the hanging frame of the electroplating hanging tool after electroplating treatment; when the first lifting mechanisms move downwards again, the cantilevers above the exchange part are limited on the limiting seat, and the cantilevers on the other first lifting mechanisms move downwards to drive the electroplating hanger to enter the electroplating bath;
When the cantilever above the exchange part is limited on the limiting seat, the exchange box body of the lifting automatic exchanger moves to the plane where the first transmission part is located, and the gear motor controls the two manipulator exchange lifting hooks to rotate forward and backward respectively, so that the hanging frame of the electroplating hanging tool hung with electroplating treatment is detached from one cantilever on the limiting seat, and the other hanging frame is placed on the other cantilever; then, the second lifting mechanism controls the exchange box body to move to the plane where the second conveying part is located, the gear motor controls the two manipulator exchange lifting hooks to rotate reversely and positively respectively, and then the previously detached hanging frame is placed on one hanging hook of the second conveying part, and the other hanging frame is detached from the other hanging hook.
2. The automated handling exchange system of plating rack of claim 1, wherein: the second lifting mechanism comprises a lifting speed reducer, a transmission shaft connected with the lifting speed reducer, a lifting ring belt arranged on the transmission shaft and connected with the exchange box body, and a balancing weight arranged on one side of the lifting ring belt away from the exchange box body.
3. The automated handling exchange system of plating rack of claim 1, wherein: lifting guide rails are further arranged on two sides of the frame.
4. The automated handling exchange system of plating rack of claim 1, wherein: the hanging frame is movably arranged on the cantilever, and the manipulator exchanging lifting hook is matched with the hanging frame.
5. The automated handling exchange system of plating rack of claim 1, wherein: when the exchange box body of the lifting automatic exchanger is placed on the plane where the first conveying part is located and detached, the first lifting mechanism moves upwards again and drives the two cantilevers on the exchange part to separate from the limiting seat.
6. The automated handling exchange system of plating rack of claim 1, wherein: when the exchange box body of the lifting automatic exchanger is placed on the plane where the second conveying part is located and detached, the second traversing mechanism drives all hooks to move to the next station along the horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183258.2A CN109706511B (en) | 2019-03-12 | 2019-03-12 | Automatic carrying and exchanging system of electroplating hanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183258.2A CN109706511B (en) | 2019-03-12 | 2019-03-12 | Automatic carrying and exchanging system of electroplating hanger |
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| Publication Number | Publication Date |
|---|---|
| CN109706511A CN109706511A (en) | 2019-05-03 |
| CN109706511B true CN109706511B (en) | 2024-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910183258.2A Active CN109706511B (en) | 2019-03-12 | 2019-03-12 | Automatic carrying and exchanging system of electroplating hanger |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116005235B (en) * | 2023-03-27 | 2023-10-31 | 昆山科比精工设备有限公司 | Automatic circulation conveying equipment for rack plating |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209652467U (en) * | 2019-03-12 | 2019-11-19 | 苏州台祥机电设备有限公司 | A kind of automatic transporting exchange system of Electropolating hangers |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0151829B1 (en) * | 1995-08-16 | 1998-12-01 | 김광호 | Lead frame loading equipment for automatic loading / unloading of racks and loading / unloading equipment for lead frames and racks |
| JPH10182066A (en) * | 1996-12-26 | 1998-07-07 | Ohbayashi Corp | Vertical conveying device |
| JP3753953B2 (en) * | 2001-06-06 | 2006-03-08 | 上村工業株式会社 | Electroplating equipment |
| CN1322171C (en) * | 2004-07-08 | 2007-06-20 | 宝龙自动机械（深圳）有限公司 | Electroplating machine capable of automatically accessing hanger |
| JP5276580B2 (en) * | 2009-12-24 | 2013-08-28 | 通菱テクニカ株式会社 | Automatic transfer device and plating processing device using the same |
| CN204509485U (en) * | 2015-02-13 | 2015-07-29 | 杭州天隆环保科技有限公司 | Transport exchange mechanism on electroplating assembly line |
| CN106087028B (en) * | 2016-07-01 | 2018-02-09 | 广州明毅电子机械有限公司 | One kind plating folder conducting type volume to volume vertical continuous electroplating device |
| CN207483887U (en) * | 2017-08-21 | 2018-06-12 | 范亚平 | Automatically upper lower pendant assemble mechanism |
| CN207738883U (en) * | 2017-12-28 | 2018-08-17 | 珠海市春生五金工业有限公司 | Automate electroplating production device |
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2019
- 2019-03-12 CN CN201910183258.2A patent/CN109706511B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209652467U (en) * | 2019-03-12 | 2019-11-19 | 苏州台祥机电设备有限公司 | A kind of automatic transporting exchange system of Electropolating hangers |
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