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CN109695303B - Rotary friction type support capable of intelligently regulating rigidity damping - Google Patents

Rotary friction type support capable of intelligently regulating rigidity damping Download PDF

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CN109695303B
CN109695303B CN201910026725.0A CN201910026725A CN109695303B CN 109695303 B CN109695303 B CN 109695303B CN 201910026725 A CN201910026725 A CN 201910026725A CN 109695303 B CN109695303 B CN 109695303B
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CN109695303A (en
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胡宝琳
艾璐
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University of Shanghai for Science and Technology
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H9/00Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
    • E04H9/02Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
    • E04H9/021Bearing, supporting or connecting constructions specially adapted for such buildings

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Abstract

The invention relates to a rotary friction type support capable of intelligently regulating rigidity and damping, which comprises a spiral friction mandrel, a high-strength wear-resistant cylinder, a high-strength wear-resistant discrete body, a head bearing, a tail bearing, a rotary end head, an anchor bolt, a spring intelligent regulating device, a high-strength super-elastic arc pressurizing device, an upper fixed limiting device, a lower fixed limiting device, a rigidity-regulating energy consumption device, a rigid connecting piece and a rigid supporting plate. The energy consumption mode is that the spiral friction mandrel rotates, so that no loss is generated on energy consumption components, and the energy consumption type spiral friction mandrel has good durability and high reliability; the total rigidity and the energy consumption capacity of the support are adjusted by the deformation energy consumption of the variable-rigidity energy consumption device; damping of the intelligent regulation and control support is realized through stress intelligent sensor, singlechip control processing and the like, and a hysteresis energy consumption curve can be displayed through an image processor, so that real-time monitoring is realized. The invention has the advantages of clear design of the anti-seismic concept, simple structure and structure, low cost of the used materials, convenient construction and convenient replacement.

Description

一种智能调控刚度阻尼的转动摩擦型支撑A rotational friction support with intelligent control of stiffness and damping

技术领域Technical Field

本发明公开了一种智能调控刚度阻尼的转动摩擦型支撑,属于工程结构抗震与消能减震技术领域。The invention discloses a rotational friction type support for intelligently regulating stiffness and damping, and belongs to the technical field of earthquake resistance and energy dissipation and shock absorption of engineering structures.

背景技术Background technique

传统的建筑结构抗震设计方法是通过增强建筑结构本身的抗震性能来抵御地震作用的,如增加梁柱尺寸和配筋,即由结构本身储存和耗散地震能量被动消极的抗震对策,以满足结构抗震设防标准。The traditional seismic design method for building structures is to resist earthquakes by enhancing the seismic performance of the building structure itself, such as increasing the size and reinforcement of beams and columns, that is, a passive and negative seismic countermeasure of storing and dissipating seismic energy by the structure itself to meet the structural seismic fortification standards.

目前消能减震技术迅速发展,开发了许多种类的减震构件和耗能器,如粘滞阻尼器、软钢阻尼器、摩擦阻尼器等。消能减震技术即在结构的某些部位设置耗能器,通过弹塑性变形,摩擦等来消耗地震传给结构的能量,增加结构阻尼,从而达到保护结构的作用。消能减震技术在结构加固与结构抗震领域起着至关重要的作用,是现在建筑抗震最常用的手段之一。At present, energy dissipation and shock absorption technology is developing rapidly, and many types of shock absorption components and energy absorbers have been developed, such as viscous dampers, soft steel dampers, friction dampers, etc. Energy dissipation and shock absorption technology is to set energy absorbers in certain parts of the structure to consume the energy transmitted to the structure by earthquake through elastic-plastic deformation, friction, etc., increase structural damping, and thus achieve the role of protecting the structure. Energy dissipation and shock absorption technology plays a vital role in the field of structural reinforcement and structural earthquake resistance, and is one of the most commonly used means of building earthquake resistance.

发明内容Summary of the invention

针对现有技术存在的缺陷,本发明的目的在于提供一种智能调控刚度阻尼的转动摩擦型支撑,其耗能能力强、耗能效果稳定、刚度阻尼可智能调控,并能够实时监控工作状态和耗能情况。In view of the defects of the prior art, the purpose of the present invention is to provide a rotational friction support with intelligently adjustable stiffness and damping, which has strong energy dissipation capacity, stable energy dissipation effect, intelligently adjustable stiffness and damping, and can monitor the working status and energy consumption in real time.

为了达到以上的目的,本发明所采用的技术方案是:In order to achieve the above purpose, the technical solution adopted by the present invention is:

一种智能调控刚度阻尼的转动摩擦型支撑,包括螺旋摩擦芯轴,高强耐磨缸,高强耐磨离散体,头部轴承,尾部轴承,旋转端头,锚栓,弹簧智能调节装置,高强超弹弧形加压装置,上固定限位装置和下固定限位装置,变调刚度耗能装置,刚性连接件,刚性支撑板;所述螺旋摩擦芯轴外设置高强耐磨缸,在高强耐磨缸内设置弹簧智能调节装置和高强超弹弧形加压装置,高强超弹弧形加压装置所围空间内填充高强耐磨离散体,所述螺旋摩擦芯轴置于高强耐磨离散体内;通过上固定限位装置和下固定限位装置将高强耐磨离散体、高强超弹弧形加压装置密封固定限位;变调刚度耗能装置一端通过刚性连接件与螺旋摩擦芯轴尾部固接,其另一端通过刚性连接件与嵌在高强耐磨缸内部的刚性支撑板连接;在上固定限位装置上设置弹簧智能调节装置,调控高强耐磨缸内高强耐磨离散体的预应力;所述螺旋摩擦芯轴端部通过锚栓固定连接旋转端头,旋转端头连接在头部轴承内部,高强耐磨缸的尾部连接尾部轴承;在高强耐磨缸内部设置红外感应仪和应力智能感应仪,高强耐磨缸外表面设置图像处理器和单片机控制处理模块,红外感应仪、应力智能感应仪、图像处理器、单片机控制处理模块和智能转动阀通过电信线通信连接。A rotating friction support with intelligent stiffness and damping control, comprising a spiral friction mandrel, a high-strength wear-resistant cylinder, a high-strength wear-resistant discrete body, a head bearing, a tail bearing, a rotating end, an anchor bolt, a spring intelligent adjustment device, a high-strength super-elastic arc-shaped pressurizing device, an upper fixed limit device and a lower fixed limit device, a variable stiffness energy dissipation device, a rigid connector, and a rigid support plate; a high-strength wear-resistant cylinder is arranged outside the spiral friction mandrel, a spring intelligent adjustment device and a high-strength super-elastic arc-shaped pressurizing device are arranged inside the high-strength wear-resistant cylinder, a high-strength wear-resistant discrete body is filled in the space surrounded by the high-strength super-elastic arc-shaped pressurizing device, and the spiral friction mandrel is placed in the high-strength wear-resistant discrete body; the high-strength wear-resistant discrete body and the high-strength super-elastic arc-shaped pressurizing device are sealed and fixed by the upper fixed limit device and the lower fixed limit device position; one end of the modulation stiffness energy dissipation device is fixedly connected to the tail of the spiral friction core shaft through a rigid connector, and the other end thereof is connected to a rigid support plate embedded in the high-strength wear-resistant cylinder through a rigid connector; a spring intelligent adjustment device is arranged on the upper fixed limit device to adjust the prestress of the high-strength wear-resistant discrete body in the high-strength wear-resistant cylinder; the end of the spiral friction core shaft is fixedly connected to the rotating end through an anchor bolt, the rotating end is connected to the inside of the head bearing, and the tail of the high-strength wear-resistant cylinder is connected to the tail bearing; an infrared sensor and a stress intelligent sensor are arranged inside the high-strength wear-resistant cylinder, and an image processor and a single-chip microcomputer control processing module are arranged on the outer surface of the high-strength wear-resistant cylinder, and the infrared sensor, the stress intelligent sensor, the image processor, the single-chip microcomputer control processing module and the intelligent rotating valve are connected through telecommunication lines.

所述弹簧智能调节装置包括智能转动阀,平衡滑动塞,紧固装置,弹簧片;所述智能转动阀和紧固装置各四个,智能转动阀与紧固装置端部固连,紧固装置的另一端通过平衡滑动塞连接弹簧片,弹簧片的另一端固定在下固定限位装置上;当支撑应力达到单片机控制处理器设定值时,智能转动阀转动紧固装置,紧固装置推动平衡滑动塞,平衡滑动塞均匀压缩弹簧片,弹簧片变形推动高强超弹弧形加压装置向内搓动,从而挤压高强耐磨离散体,使高强耐磨离散体间预应力增大,从而增加支撑的内摩擦力,达到调节阻尼的目的。智能转动阀由单片机控制处理模块控制,在地震作用下,当支撑受力大于单片机所设定值时,由单片机控制处理模块控制智能转动阀开动齿轮,转动紧固装置压缩弹簧片推动高强超弹弧形加压装置改变高强耐磨离散体间的预应力,改变智能支撑的内摩擦力;在智能转动阀不断转动紧固装置,支撑受力不断增大后,达到一定数值后单片机控制处理模块控制智能转动阀停转。The spring intelligent adjustment device includes an intelligent rotating valve, a balanced sliding plug, a fastening device, and a spring sheet; there are four intelligent rotating valves and four fastening devices, the intelligent rotating valve is fixedly connected to the end of the fastening device, the other end of the fastening device is connected to the spring sheet through the balanced sliding plug, and the other end of the spring sheet is fixed on the lower fixed limit device; when the support stress reaches the set value of the single-chip control processor, the intelligent rotating valve rotates the fastening device, the fastening device pushes the balanced sliding plug, the balanced sliding plug uniformly compresses the spring sheet, the deformation of the spring sheet pushes the high-strength super-elastic arc-shaped pressurizing device to rub inward, thereby squeezing the high-strength wear-resistant discrete body, increasing the prestress between the high-strength wear-resistant discrete bodies, thereby increasing the internal friction of the support, and achieving the purpose of adjusting the damping. The intelligent rotating valve is controlled by a single-chip microcomputer control and processing module. Under the action of an earthquake, when the support force is greater than the value set by the single-chip microcomputer, the single-chip microcomputer control and processing module controls the intelligent rotating valve to start the gear, rotate the fastening device to compress the spring sheet, and push the high-strength super-elastic arc-shaped pressurizing device to change the prestress between the high-strength and wear-resistant discrete bodies, thereby changing the internal friction of the intelligent support; when the intelligent rotating valve continuously rotates the fastening device and the support force continues to increase, after reaching a certain value, the single-chip microcomputer control and processing module controls the intelligent rotating valve to stop.

所述高强超弹弧形加压装置共有四件,每件高强超弹弧形加压装置两边的弧面相互接触,在高强耐磨缸内围成一个四面体,四面体的四个面上各设置一个弹簧片,四面体内部填充高强耐磨离散体。There are four high-strength super-elastic arc-shaped pressurizing devices in total. The arc surfaces on both sides of each high-strength super-elastic arc-shaped pressurizing device contact each other, forming a tetrahedron in the high-strength wear-resistant cylinder. A spring sheet is arranged on each of the four faces of the tetrahedron, and the interior of the tetrahedron is filled with high-strength wear-resistant discrete bodies.

所述变调刚度耗能装置由多组变调刚度耗能板通过刚性管箍串联叠加构成,螺旋摩擦芯轴通过刚性连接件拉压变调刚度耗能装置位移变形时,位移变形量根据变调刚度耗能板的刚度分配在各变调刚度耗能板上,根据不同工况下不同的支撑位移设计需求增加变调刚度耗能装置数量,进而调节支撑的总刚度和耗能能力。The variable stiffness energy dissipation device is composed of a plurality of variable stiffness energy dissipation plates which are stacked in series via rigid pipe clamps. When the spiral friction core shaft pulls and compresses the variable stiffness energy dissipation device through a rigid connector to displace and deform, the displacement and deformation amount is distributed on each variable stiffness energy dissipation plate according to the stiffness of the variable stiffness energy dissipation plate. The number of variable stiffness energy dissipation devices is increased according to different support displacement design requirements under different working conditions, thereby adjusting the total stiffness and energy dissipation capacity of the support.

在旋转端头与头部轴承表面之间内设置滚珠,减少旋转端头转动时与头部轴承的摩擦。A ball bearing is arranged between the rotating end and the surface of the head bearing to reduce the friction between the rotating end and the head bearing when the rotating end rotates.

在刚性支撑板与高强耐磨缸相接的凹槽内设置滚珠,减少刚性支撑板因螺旋摩擦芯轴带动其转动时与凹槽的摩擦。A ball bearing is arranged in a groove where the rigid support plate and the high-strength wear-resistant cylinder are connected, so as to reduce the friction between the rigid support plate and the groove when the rigid support plate is driven to rotate by the spiral friction core shaft.

智能调控刚度阻尼的控制处理系统包括计算处理模块,红外感应仪,图像处理器,应力智能感应仪,单片机控制处理模块,弹簧智能调节装置;所述单片机处理控制模块输入端连接计算处理模块,接收计算处理模块输出的数字信号,输出端连接弹簧智能调节装置的智能转动阀;所述红外感应仪测量螺旋摩擦芯轴在地震作用下位移数据,应力智能感应仪测量支撑地震作用下受力大小数据,通过红外感应仪与应力智能感应仪所测得实时数据并发送到计算处理模块,然后由计算处理模块处理数据形成滞回曲线发送到图像处理器中显示,同时发送数字信号到单片机控制处理模块,由单片机控制处理模块根据设定值来控制启动弹簧智能调节装置。The control and processing system for intelligently regulating stiffness and damping comprises a calculation and processing module, an infrared sensor, an image processor, a stress intelligent sensor, a single-chip microcomputer control and processing module, and a spring intelligent adjustment device; the input end of the single-chip microcomputer control and processing module is connected to the calculation and processing module to receive the digital signal output by the calculation and processing module, and the output end is connected to the intelligent rotating valve of the spring intelligent adjustment device; the infrared sensor measures the displacement data of the spiral friction core shaft under the action of an earthquake, and the stress intelligent sensor measures the force size data of the support under the action of an earthquake. The real-time data measured by the infrared sensor and the stress intelligent sensor are sent to the calculation and processing module, and then the calculation and processing module processes the data to form a hysteresis curve and sends it to the image processor for display, and at the same time sends a digital signal to the single-chip microcomputer control and processing module, and the single-chip microcomputer control and processing module controls the start-up of the spring intelligent adjustment device according to the set value.

所述螺旋摩擦芯轴使用高强钢,能有效减少其在工作状态的摩擦损耗,防止摩擦系数降低,影响其正常使用。高强耐磨离散体采用高硬度,耐磨性能好,摩擦系数高的材料颗粒,能大幅增加该支撑的耗能能力与耐久性。The spiral friction mandrel is made of high-strength steel, which can effectively reduce its friction loss in the working state and prevent the friction coefficient from decreasing, which affects its normal use. The high-strength wear-resistant discrete body adopts material particles with high hardness, good wear resistance and high friction coefficient, which can greatly increase the energy consumption capacity and durability of the support.

在地震作用下,螺旋摩擦芯轴受力来回运动时,螺旋摩擦芯轴上的螺旋面与高强耐磨离散体的摩擦挤压,挤压力和摩擦力使螺旋摩擦芯轴旋转,通过螺旋摩擦芯轴的旋转、螺旋面与高强耐磨离散体的机械摩擦产生耗能效果。本发明可通过应力智能感应仪和单片机控制处理等实现智能调控支撑的阻尼,并且可通过图像处理器显示滞回耗能曲线,可直接查看支撑工作状态和耗能情况,实现实时监控。同时螺旋摩擦芯轴拉动变调刚度耗能装置变形耗能,通过变调刚度耗能板的变形进而调节支撑的总刚度和耗能能力。本支撑通过螺旋摩擦芯轴的旋转、螺旋摩擦芯轴螺旋面与高强耐磨离散体的摩擦、变调刚度耗能装置变形耗能三种耗能方式耗能,减少结构地震反应,从而保护起到结构的作用。Under the action of earthquake, when the spiral friction mandrel is forced to move back and forth, the friction and extrusion between the spiral surface on the spiral friction mandrel and the high-strength wear-resistant discrete body cause the spiral friction mandrel to rotate, and the energy consumption effect is generated through the rotation of the spiral friction mandrel and the mechanical friction between the spiral surface and the high-strength wear-resistant discrete body. The present invention can realize the damping of the intelligent control support through the stress intelligent sensor and the single-chip microcomputer control processing, and can display the hysteresis energy consumption curve through the image processor, and can directly view the working state and energy consumption of the support to achieve real-time monitoring. At the same time, the spiral friction mandrel pulls the variable modulation stiffness energy consumption device to deform and consume energy, and the total stiffness and energy consumption capacity of the support are adjusted through the deformation of the variable modulation stiffness energy consumption plate. This support consumes energy through three energy consumption modes: the rotation of the spiral friction mandrel, the friction between the spiral surface of the spiral friction mandrel and the high-strength wear-resistant discrete body, and the deformation of the variable modulation stiffness energy consumption device, thereby reducing the seismic response of the structure, thereby protecting the structure.

与现有技术相比,本发明具有如下的优点:Compared with the prior art, the present invention has the following advantages:

本发明耗能方式为通过螺旋摩擦芯轴的旋转,螺旋面与高强耐磨离散体的机械摩擦,变调刚度耗能装置变形耗能来产生耗能效果,减少结构地震反应。主要耗能方式为螺旋摩擦芯轴的旋转,不会对耗能构件产生损耗,所以其耐久性好,可靠度高;通过变调刚度耗能装置的变形耗能进而调节支撑的总刚度和耗能能力;同时本发明可通过应力智能感应仪和单片机控制处理等实现智能调控支撑的阻尼,并且可通过图像处理器显示滞回耗能曲线,可直接查看支撑工作状态和耗能情况,实现实时监控。本发明抗震概念设计清晰、结构构造简单、所用材料成本低廉,施工方便,便于更换。The energy dissipation method of the present invention is to produce energy dissipation effect through the rotation of the spiral friction mandrel, the mechanical friction between the spiral surface and the high-strength wear-resistant discrete body, and the deformation energy dissipation of the variable stiffness energy dissipation device to reduce the seismic response of the structure. The main energy dissipation method is the rotation of the spiral friction mandrel, which will not cause loss to the energy dissipation component, so it has good durability and high reliability; the total stiffness and energy dissipation capacity of the support are adjusted through the deformation energy dissipation of the variable stiffness energy dissipation device; at the same time, the present invention can realize intelligent control of the damping of the support through stress intelligent sensors and single-chip microcomputer control processing, and can display the hysteresis energy dissipation curve through an image processor, so that the working status and energy consumption of the support can be directly checked to achieve real-time monitoring. The seismic concept design of the present invention is clear, the structural construction is simple, the cost of the materials used is low, the construction is convenient, and it is easy to replace.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种智能调控刚度阻尼的转动摩擦型支撑的整体示意图;FIG1 is an overall schematic diagram of a rotational friction type support with intelligently controlled stiffness and damping according to the present invention;

图2为本发明一种智能调控刚度阻尼的转动摩擦型支撑的内部构造示意图;FIG2 is a schematic diagram of the internal structure of a rotational friction type support with intelligently controlled stiffness and damping according to the present invention;

图3为本发明一种智能调控刚度阻尼的转动摩擦型支撑的横截面示意图;FIG3 is a schematic cross-sectional view of a rotational friction support with intelligently controlled stiffness and damping according to the present invention;

图4为本发明一种智能调控刚度阻尼的转动摩擦型支撑的高强耐磨缸示意图;FIG4 is a schematic diagram of a high-strength wear-resistant cylinder of a rotating friction type support with intelligently adjustable stiffness and damping according to the present invention;

图5为本发明一种智能调控刚度阻尼的转动摩擦型支撑的弹簧智能调节装置、高强超弹弧形和加压装置变调刚度耗能装置在高强耐磨缸内部设置示意图;5 is a schematic diagram of the arrangement of a spring intelligent adjustment device of a rotating friction type support with intelligent stiffness damping control, a high-strength superelastic arc and a pressurizing device variable stiffness energy dissipation device inside a high-strength wear-resistant cylinder according to the present invention;

图6为本发明一种智能调控刚度阻尼的转动摩擦型支撑的图像处理器设置示意图;FIG6 is a schematic diagram of an image processor setting of a rotational friction type support with intelligently controlled stiffness and damping according to the present invention;

图7为本发明一种智能调控刚度阻尼的转动摩擦型支撑的图像处理器示意图;FIG7 is a schematic diagram of an image processor of a rotational friction support with intelligently controlled stiffness and damping according to the present invention;

图8为本发明一种智能调控刚度阻尼的转动摩擦型支撑的智能控制模块通信连接示意图;FIG8 is a schematic diagram of communication connection of an intelligent control module of a rotational friction support with intelligent stiffness and damping control according to the present invention;

图9为本发明一种智能调控刚度阻尼的转动摩擦型支撑的螺旋摩擦芯轴示意图;FIG9 is a schematic diagram of a spiral friction mandrel of a rotational friction support with intelligently adjustable stiffness and damping according to the present invention;

图10为本发明一种智能调控刚度阻尼的转动摩擦型支撑的头部轴承示意图;FIG10 is a schematic diagram of a head bearing of a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention;

图11为本发明一种智能调控刚度阻尼的转动摩擦型支撑头部轴承构造示意图;FIG11 is a schematic diagram of a rotational friction type support head bearing structure with intelligently adjustable stiffness and damping according to the present invention;

图12为本发明一种智能调控刚度阻尼的转动摩擦型支撑的头部轴承内部构造示意图;FIG12 is a schematic diagram of the internal structure of a head bearing of a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention;

图13为本发明一种智能调控刚度阻尼的转动摩擦型支撑的旋转端头示意图;FIG13 is a schematic diagram of a rotating end of a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention;

图14为本发明一种智能调控刚度阻尼的转动摩擦型支撑的旋转端头剖面示意图;FIG14 is a cross-sectional schematic diagram of a rotating end of a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention;

图15为本发明一种智能调控刚度阻尼的转动摩擦型支撑的端部构造剖面示意图;FIG15 is a schematic cross-sectional view of the end structure of a rotational friction type support with intelligent stiffness and damping control according to the present invention;

图16为本发明一种智能调控刚度阻尼的转动摩擦型支撑的螺旋摩擦芯轴与旋转端头连接示意图;FIG16 is a schematic diagram of the connection between the spiral friction mandrel and the rotating end of a rotational friction support with intelligent stiffness and damping control according to the present invention;

图17为本发明一种智能调控刚度阻尼的转动摩擦型支撑的螺旋摩擦芯轴与头部轴承连接示意图;FIG17 is a schematic diagram of the connection between the spiral friction mandrel and the head bearing of a rotating friction support with intelligent stiffness and damping control according to the present invention;

图18为本发明一种智能调控刚度阻尼的转动摩擦型支撑的弹簧片示意图;FIG18 is a schematic diagram of a spring sheet of a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention;

图19为本发明一种智能调控刚度阻尼的转动摩擦型支撑的高强超弹弧形加压装置示意图;FIG19 is a schematic diagram of a high-strength super-elastic arc-shaped pressurizing device of a rotating friction type support with intelligently controlled stiffness and damping according to the present invention;

图20为本发明一种智能调控刚度阻尼的转动摩擦型支撑的高强超弹弧形加压装置围成四面体示意图;FIG20 is a schematic diagram of a tetrahedron formed by a high-strength superelastic arc-shaped pressurizing device of a rotational friction type support with intelligently controlled stiffness and damping according to the present invention;

图21为本发明一种智能调控刚度阻尼的转动摩擦型支撑的上、下固定限位装置、平衡滑动塞示意图;FIG21 is a schematic diagram of an upper and lower fixed limit device and a balanced sliding plug of a rotational friction type support with intelligent stiffness and damping control according to the present invention;

图22为本发明一种智能调控刚度阻尼的转动摩擦型支撑的紧固装置示意图;FIG22 is a schematic diagram of a fastening device for a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention;

图23为本发明一种智能调控刚度阻尼的转动摩擦型支撑的智能转动阀示意图;FIG23 is a schematic diagram of an intelligent rotary valve of a rotary friction support with intelligent control of stiffness and damping according to the present invention;

图24为本发明一种智能调控刚度阻尼的转动摩擦型支撑的智能转动阀剖面图;FIG24 is a cross-sectional view of an intelligent rotary valve of a rotary friction type support for intelligently regulating stiffness and damping according to the present invention;

图25为本发明一种智能调控刚度阻尼的转动摩擦型支撑的弹簧智能调节装置中智能转动阀与紧固装置相接示意图。FIG. 25 is a schematic diagram showing the connection between an intelligent rotary valve and a fastening device in an intelligent spring adjustment device of a rotary friction type support for intelligently regulating stiffness and damping according to the present invention.

图26为本发明一种智能调控刚度阻尼的转动摩擦型支撑的变调刚度耗能装置中变调刚度耗能板示意图。FIG. 26 is a schematic diagram of a variable stiffness energy dissipation plate in a variable stiffness energy dissipation device of a rotating friction type support with intelligently adjustable stiffness damping according to the present invention.

图27为本发明一种智能调控刚度阻尼的转动摩擦型支撑的变调刚度耗能装置中刚性管箍示意图。FIG. 27 is a schematic diagram of a rigid pipe clamp in a variable stiffness energy dissipation device of a rotational friction type support with intelligently adjustable stiffness damping according to the present invention.

图28为本发明一种智能调控刚度阻尼的转动摩擦型支撑的变调刚度耗能装置示意图。FIG. 28 is a schematic diagram of a variable stiffness energy dissipation device of a rotational friction type support with intelligently adjustable stiffness damping according to the present invention.

图29为本发明一种智能调控刚度阻尼的转动摩擦型支撑的尾部轴承示意图。FIG. 29 is a schematic diagram of a tail bearing of a rotational friction type support with intelligently adjustable stiffness and damping according to the present invention.

图1到图29附图标记与各部位名称对应关系如下:The corresponding relationship between the reference numerals in Figures 1 to 29 and the names of the parts is as follows:

1、螺旋摩擦芯轴,2、高强耐磨离散体,3、高强耐磨缸,4、下固定限位装置,5、头部轴承,6、尾部轴承,7、旋转端头,8、滚珠,9、锚栓,10、弹簧片,11、高强超弹弧形加压装置,12、上固定限位装置,13、平衡滑动塞,14、紧固装置,15、变调刚度耗能板,16、红外感应仪,17、图像处理器,18、应力智能感应仪,19、单片机控制处理模块,20、智能转动阀,21、刚性管箍,22、刚性连接件,23、刚性支撑板,24、电信线。1. Spiral friction mandrel, 2. High-strength wear-resistant discrete body, 3. High-strength wear-resistant cylinder, 4. Lower fixed limit device, 5. Head bearing, 6. Tail bearing, 7. Rotating end, 8. Ball, 9. Anchor bolt, 10. Spring sheet, 11. High-strength super-elastic arc pressure device, 12. Upper fixed limit device, 13. Balanced sliding plug, 14. Fastening device, 15. Modulated stiffness energy dissipation plate, 16. Infrared sensor, 17. Image processor, 18. Stress intelligent sensor, 19. Single-chip microcomputer control processing module, 20. Intelligent rotary valve, 21. Rigid pipe clamp, 22. Rigid connector, 23. Rigid support plate, 24. Telecommunication line.

具体实施方式Detailed ways

下面结合附图对本发明的具体实施例作进一步说明。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

如图1、图2、图3、图9至图17、图21所示,一种智能调控刚度阻尼的转动摩擦型支撑,包括螺旋摩擦芯轴1,高强耐磨缸3,高强耐磨离散体2,头部轴承5,尾部轴承6,旋转端头7,锚栓9,弹簧智能调节装置,高强超弹弧形加压装置11,上固定限位装置12和下固定限位装置4,变调刚度耗能装置,刚性连接件22,刚性支撑板23;所述螺旋摩擦芯轴1外设置高强耐磨缸3,在高强耐磨缸3内设置弹簧智能调节装置和高强超弹弧形加压装置11,高强超弹弧形加压装置11所围空间内填充高强耐磨离散体2,所述螺旋摩擦芯轴1置于高强耐磨离散体2内;通过上固定限位装置12和下固定限位装置4将高强耐磨离散体2、高强超弹弧形加压装置11密封固定限位;变调刚度耗能装置一端通过刚性连接件22与螺旋摩擦芯轴1尾部固接,其另一端通过刚性连接件22与嵌在高强耐磨缸3内部的刚性支撑板23连接;在上固定限位装置12上设置弹簧智能调节装置,调控高强耐磨缸3内高强耐磨离散体2的预应力;所述螺旋摩擦芯轴1端部通过锚栓9固定连接旋转端头7,旋转端头7连接在头部轴承5内部,高强耐磨缸3的尾部连接尾部轴承6;在高强耐磨缸3内部设置红外感应仪16和应力智能感应仪18,高强耐磨缸3外表面设置图像处理器17和单片机控制处理模块19,红外感应仪16、应力智能感应仪18、图像处理器17、单片机控制处理模块19和智能转动阀20通过电信线24通信连接。As shown in Figures 1, 2, 3, 9 to 17, and 21, a rotating friction support with intelligently controlled stiffness and damping comprises a spiral friction mandrel 1, a high-strength wear-resistant cylinder 3, a high-strength wear-resistant discrete body 2, a head bearing 5, a tail bearing 6, a rotating end 7, an anchor bolt 9, a spring intelligent adjustment device, a high-strength super-elastic arc-shaped pressurizing device 11, an upper fixed limit device 12 and a lower fixed limit device 4, a variable stiffness energy dissipation device, a rigid connector 22, and a rigid support plate 23; a high-strength wear-resistant cylinder 3 is arranged outside the spiral friction mandrel 1, a spring intelligent adjustment device and a high-strength super-elastic arc-shaped pressurizing device 11 are arranged inside the high-strength wear-resistant cylinder 3, a high-strength wear-resistant discrete body 2 is filled in the space surrounded by the high-strength super-elastic arc-shaped pressurizing device 11, and the spiral friction mandrel 1 is placed in the high-strength wear-resistant discrete body 2; the high-strength wear-resistant discrete body 2 and the high-strength super-elastic arc-shaped pressurizing device are placed in the space surrounded by the high-strength wear-resistant discrete body 2 by the upper fixed limit device 12 and the lower fixed limit device 4 11 sealed fixed limit; one end of the modulation stiffness energy dissipation device is fixedly connected to the tail of the spiral friction core shaft 1 through a rigid connector 22, and the other end thereof is connected to a rigid support plate 23 embedded in the high-strength wear-resistant cylinder 3 through a rigid connector 22; a spring intelligent adjustment device is arranged on the upper fixed limit device 12 to adjust the prestress of the high-strength wear-resistant discrete body 2 in the high-strength wear-resistant cylinder 3; the end of the spiral friction core shaft 1 is fixedly connected to the rotating end 7 through an anchor bolt 9, the rotating end 7 is connected to the inside of the head bearing 5, and the tail of the high-strength wear-resistant cylinder 3 is connected to the tail bearing 6; an infrared sensor 16 and a stress intelligent sensor 18 are arranged inside the high-strength wear-resistant cylinder 3, and an image processor 17 and a single-chip microcomputer control processing module 19 are arranged on the outer surface of the high-strength wear-resistant cylinder 3, and the infrared sensor 16, the stress intelligent sensor 18, the image processor 17, the single-chip microcomputer control processing module 19 and the intelligent rotary valve 20 are connected through a telecommunication line 24 for communication.

如图3、图4、图18、图22至图25所示,所述弹簧智能调节装置包括智能转动阀20,平衡滑动塞13,紧固装置14,弹簧片10;所述智能转动阀20和紧固装置14各四个,智能转动阀20与紧固装置14端部固连,紧固装置14的另一端通过平衡滑动塞13连接弹簧片10,弹簧片10的另一端固定在下固定限位装置4上;当支撑应力达到单片机控制处理器19设定值时,智能转动阀20转动紧固装置14,紧固装置14推动平衡滑动塞13,平衡滑动塞13压缩弹簧片10,弹簧片10变形推动高强超弹弧形加压装置11向内搓动,从而挤压高强耐磨离散体2,使高强耐磨离散体2间预应力增大,从而增加支撑的内摩擦力,达到调节阻尼的目的。As shown in Figures 3, 4, 18, 22 to 25, the spring intelligent adjustment device includes an intelligent rotary valve 20, a balanced sliding plug 13, a fastening device 14, and a spring sheet 10; the intelligent rotary valves 20 and the fastening devices 14 are four each, the intelligent rotary valve 20 is fixedly connected to the end of the fastening device 14, the other end of the fastening device 14 is connected to the spring sheet 10 through the balanced sliding plug 13, and the other end of the spring sheet 10 is fixed on the lower fixed limit device 4; when the support stress reaches the set value of the single-chip control processor 19, the intelligent rotary valve 20 rotates the fastening device 14, the fastening device 14 pushes the balanced sliding plug 13, the balanced sliding plug 13 compresses the spring sheet 10, and the spring sheet 10 deforms and pushes the high-strength super-elastic arc-shaped pressurizing device 11 to rub inward, thereby squeezing the high-strength wear-resistant discrete body 2, so that the prestress between the high-strength wear-resistant discrete body 2 increases, thereby increasing the internal friction of the support, and achieving the purpose of adjusting the damping.

智能转动阀20由电动机构成,单片机控制处理模块19控制其接通与断开,从而控制智能转动阀20内部电动机的转动与停转。智能转动阀20安装在上固定限位装置12上,内部电动机与紧固装置14紧扣相接,智能转动阀20开动齿轮运转时就可推动紧固装置14来压缩弹簧片10。The intelligent rotary valve 20 is composed of an electric motor, and the single chip control processing module 19 controls the connection and disconnection thereof, thereby controlling the rotation and stop of the electric motor inside the intelligent rotary valve 20. The intelligent rotary valve 20 is mounted on the upper fixed limit device 12, and the internal electric motor is tightly connected with the fastening device 14. When the gear of the intelligent rotary valve 20 is started, the fastening device 14 can be pushed to compress the spring sheet 10.

如图19、图20所示,所述高强超弹弧形加压装置11共有四件,每件高强超弹弧形加压装置11两边的弧面相互接触,在高强耐磨缸3内围成一个四面体,四面体的四个面上各设置一个弹簧片10,四面体内部填充高强耐磨离散体2。As shown in Figures 19 and 20, there are four high-strength super-elastic arc-shaped pressurizing devices 11. The arc surfaces on both sides of each high-strength super-elastic arc-shaped pressurizing device 11 are in contact with each other, forming a tetrahedron inside the high-strength wear-resistant cylinder 3. A spring sheet 10 is arranged on each of the four faces of the tetrahedron, and the interior of the tetrahedron is filled with high-strength wear-resistant discrete bodies 2.

如图26、图27、图28所示,所述变调刚度耗能装置由多组变调刚度耗能板15通过刚性管箍21串联叠加构成,螺旋摩擦芯轴1通过刚性连接件22拉压变调刚度耗能装置位移变形时,位移变形量根据变调刚度耗能板15的刚度分配在各变调刚度耗能板15上,根据不同工况下不同的支撑位移设计需求增加变调刚度耗能装置数量,进而调节支撑的总刚度和耗能能力。As shown in Figures 26, 27 and 28, the variable stiffness energy absorbing device is composed of a plurality of variable stiffness energy absorbing plates 15 which are stacked in series through a rigid pipe clamp 21. When the spiral friction core shaft 1 is pulled and pressed by the rigid connector 22 to displace and deform the variable stiffness energy absorbing device, the displacement deformation is distributed on each variable stiffness energy absorbing plate 15 according to the stiffness of the variable stiffness energy absorbing plate 15. The number of variable stiffness energy absorbing devices is increased according to different support displacement design requirements under different working conditions, thereby adjusting the total stiffness and energy absorption capacity of the support.

如图2所示,在旋转端头7与头部轴承5表面之间内设置滚珠8,减少旋转端头7转动时与头部轴承5的摩擦。As shown in FIG. 2 , a ball 8 is disposed between the rotating end 7 and the surface of the head bearing 5 to reduce the friction between the rotating end 7 and the head bearing 5 when the rotating end 7 rotates.

如图2、图5所示,在刚性支撑板23与高强耐磨缸3相接的凹槽内设置滚珠8或其他润滑方式,减少刚性支撑板23因螺旋摩擦芯轴1带动其转动时与凹槽的摩擦。As shown in FIG. 2 and FIG. 5 , a ball 8 or other lubrication method is arranged in the groove where the rigid support plate 23 connects with the high-strength wear-resistant cylinder 3 to reduce the friction between the rigid support plate 23 and the groove when the spiral friction core shaft 1 drives the rigid support plate 23 to rotate.

如图5、图6、图7、图8所示,智能调控刚度阻尼的控制处理系统包括计算处理模块,红外感应仪16,图像处理器17,应力智能感应仪18,单片机控制处理模块19,弹簧智能调节装置;所述单片机处理控制模块19输入端连接计算处理模块,接收计算处理模块输出的数字信号,输出端连接弹簧智能调节装置的智能转动阀20;红外感应仪16固定在高强耐磨缸3内部,红外线射向螺旋摩擦芯轴1,感应支撑工作过程中螺旋摩擦芯轴1位移数值。应力传感器18安装在高强耐磨缸内表面,测量记录高强耐磨缸3的在使用过程中应力数值。通过红外感应仪16与应力智能感应仪18所测得实时数据并发送到计算处理模块,计算处理模块将的高强耐磨缸3应力数值与螺旋摩擦芯轴1位移值形成滞回曲线后发送到图像处理器17进行显示。同时计算处理模块发送数字信号到单片机控制处理模块19,由单片机控制处理模块19根据设定值来控制弹簧智能调节装置工作调节改变智能支撑的内摩擦力,达到阻尼的调节。As shown in Figures 5, 6, 7 and 8, the control and processing system for intelligently regulating stiffness and damping includes a calculation and processing module, an infrared sensor 16, an image processor 17, a stress intelligent sensor 18, a single-chip control and processing module 19, and a spring intelligent adjustment device; the input end of the single-chip control and processing module 19 is connected to the calculation and processing module to receive the digital signal output by the calculation and processing module, and the output end is connected to the intelligent rotary valve 20 of the spring intelligent adjustment device; the infrared sensor 16 is fixed inside the high-strength wear-resistant cylinder 3, and the infrared ray is directed to the spiral friction mandrel 1 to sense the displacement value of the spiral friction mandrel 1 during the support work. The stress sensor 18 is installed on the inner surface of the high-strength wear-resistant cylinder to measure and record the stress value of the high-strength wear-resistant cylinder 3 during use. The real-time data measured by the infrared sensor 16 and the stress intelligent sensor 18 is sent to the calculation and processing module, and the calculation and processing module forms a hysteresis curve with the stress value of the high-strength wear-resistant cylinder 3 and the displacement value of the spiral friction mandrel 1 and sends it to the image processor 17 for display. At the same time, the calculation processing module sends a digital signal to the single-chip control processing module 19, and the single-chip control processing module 19 controls the spring intelligent adjustment device to adjust the internal friction of the intelligent support according to the set value to achieve damping adjustment.

如图10、图11、图12所示,头部轴承5由两部分构成,两部分上都有螺纹,通过螺纹连接头部轴承5两部分,头部轴承5这样的构造是为了方便旋转端头7的安装。安装使用时,该消能支撑通过头部轴承5和尾部轴承6安装在结构上。所述旋转端头7作用为固定螺旋芯轴1,防止使用过程中螺旋芯轴1与头部轴承5所施加的力不在一条直线上,产生附加偏心矩,对支撑造成破坏。As shown in Figures 10, 11 and 12, the head bearing 5 is composed of two parts, both of which have threads, and the two parts of the head bearing 5 are connected by threads. The structure of the head bearing 5 is to facilitate the installation of the rotating end 7. When installed and used, the energy dissipation support is installed on the structure through the head bearing 5 and the tail bearing 6. The rotating end 7 is used to fix the spiral mandrel 1 to prevent the forces applied by the spiral mandrel 1 and the head bearing 5 from not being in a straight line during use, generating additional eccentric moments and damaging the support.

Claims (5)

1. The rotary friction type support is characterized by comprising a spiral friction mandrel (1), a high-strength wear-resistant cylinder (3), a high-strength wear-resistant discrete body (2), a head bearing (5), a tail bearing (6), a rotary end (7), an anchor bolt (9), a spring intelligent adjusting device, a high-strength super-elastic arc pressurizing device (11), an upper fixing limiting device (12) and a lower fixing limiting device (4), a variable-stiffness energy consumption device, a rigid connecting piece (22) and a rigid supporting plate (23); the spiral friction mandrel (1) is externally provided with a high-strength wear-resistant cylinder (3), the high-strength wear-resistant cylinder (3) is internally provided with a spring intelligent adjusting device and a high-strength super-elastic arc pressurizing device (11), a space surrounded by the high-strength super-elastic arc pressurizing device (11) is filled with a high-strength wear-resistant discrete body (2), and the spiral friction mandrel (1) is arranged in the high-strength wear-resistant discrete body (2); the high-strength wear-resistant discrete body (2) and the high-strength super-elastic arc-shaped pressurizing device (11) are sealed, fixed and limited by the upper fixed limiting device (12) and the lower fixed limiting device (4); one end of the variable-stiffness energy consumption device is fixedly connected with the tail part of the spiral friction mandrel (1) through a rigid connecting piece (22), and the other end of the variable-stiffness energy consumption device is connected with a rigid supporting plate (23) embedded in the high-strength wear-resistant cylinder (3) through the rigid connecting piece (22); an intelligent spring adjusting device is arranged on the upper fixed limiting device (12) to adjust and control the prestress of the high-strength wear-resistant discrete body (2) in the high-strength wear-resistant cylinder (3); the end part of the spiral friction mandrel (1) is fixedly connected with a rotary end head (7) through an anchor bolt (9), the rotary end head (7) is connected inside a head bearing (5), and the tail part of the high-strength wear-resistant cylinder (3) is connected with a tail bearing (6); an infrared sensor (16) and a stress intelligent sensor (18) are arranged inside the high-strength wear-resistant cylinder (3), an image processor (17) and a single chip microcomputer control processing module (19) are arranged on the outer surface of the high-strength wear-resistant cylinder (3), and the infrared sensor (16), the stress intelligent sensor (18), the image processor (17), the single chip microcomputer control processing module (19) and the intelligent rotary valve (20) are in communication connection through a telecommunication line (24); the variable-pitch stiffness energy dissipation device is formed by overlapping a plurality of groups of variable-pitch stiffness energy dissipation plates (15) in series through rigid pipe hoops (21), when the spiral friction mandrel (1) is subjected to tension-compression variable-pitch stiffness energy dissipation devices through rigid connectors (22) to perform displacement deformation, the displacement deformation is distributed on each variable-pitch stiffness energy dissipation plate (15) according to the stiffness of the variable-pitch stiffness energy dissipation plate (15), the number of variable-pitch stiffness energy dissipation devices is increased according to different support displacement design requirements under different working conditions, and then the total stiffness and energy dissipation capacity of a support are adjusted;
The control processing system for intelligently regulating and controlling the rigidity and the damping comprises a calculation processing module, an infrared sensor (16), an image processor (17), a stress intelligent sensor (18), a singlechip control processing module (19) and a spring intelligent regulating device; the input end of the singlechip control processing module (19) is connected with the calculation processing module, the digital signal output by the calculation processing module is received, and the output end of the singlechip control processing module is connected with an intelligent rotary valve (20) of the intelligent spring adjusting device; real-time data measured by the infrared sensor (16) and the stress intelligent sensor (18) are transmitted to the calculation processing module, the calculation processing module processes the data and then displays the data in the image processor (17), meanwhile, digital signals are transmitted to the singlechip control processing module (19), and the singlechip control processing module (19) controls the starting of the intelligent spring adjusting device according to a set value.
2. The intelligent stiffness damping-regulating rotary friction type support according to claim 1, wherein the spring intelligent adjusting device comprises an intelligent rotary valve (20), a balance sliding plug (13), a fastening device (14) and a spring piece (10); the intelligent rotary valves (20) and the fastening devices (14) are four, the intelligent rotary valves (20) are fixedly connected with the end parts of the fastening devices (14), the other ends of the fastening devices (14) are connected with the spring pieces (10) through the balance sliding plugs (13), and the other ends of the spring pieces (10) are fixed on the lower fixed limiting device (4); when the supporting stress reaches the set value of the singlechip control processing module (19), the intelligent rotary valve (20) rotates the fastening device (14), the fastening device (14) pushes the balance sliding plug (13), the balance sliding plug (13) compresses the spring piece (10), the spring piece (10) deforms to push the high-strength super-elastic arc-shaped pressurizing device (11) to rub inwards, so that the high-strength wear-resistant discrete bodies (2) are extruded, the prestress among the high-strength wear-resistant discrete bodies (2) is increased, the internal friction force of the support is increased, and the damping adjustment purpose is achieved.
3. The intelligent rigidity damping-regulating rotary friction type support according to claim 1, wherein the total number of the high-strength super-elastic arc-shaped pressurizing devices (11) is four, the cambered surfaces on two sides of each high-strength super-elastic arc-shaped pressurizing device (11) are in contact with each other, a tetrahedron is formed by surrounding the high-strength wear-resistant cylinder (3), and each of four surfaces of the tetrahedron is provided with a spring piece (10), and the tetrahedron is internally filled with the high-strength wear-resistant discrete body (2).
4. The intelligent stiffness damping-controlled rotary friction type support according to claim 1, wherein balls (8) are arranged in the space between the rotary end head (7) and the surface of the head bearing (5), so that friction between the rotary end head (7) and the head bearing (5) during rotation is reduced.
5. The intelligent rigidity damping-adjusting rotary friction type support according to claim 1 is characterized in that balls (8) are arranged in grooves where a rigid support plate (23) is connected with a high-strength wear-resistant cylinder (3), and friction between the rigid support plate (23) and the grooves when the rigid support plate (23) is driven to rotate by a spiral friction mandrel (1) is reduced.
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