CN109693820A - A kind of flexibility sabot control method - Google Patents
A kind of flexibility sabot control method Download PDFInfo
- Publication number
- CN109693820A CN109693820A CN201910099215.6A CN201910099215A CN109693820A CN 109693820 A CN109693820 A CN 109693820A CN 201910099215 A CN201910099215 A CN 201910099215A CN 109693820 A CN109693820 A CN 109693820A
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- China
- Prior art keywords
- bottle
- electric cylinders
- torque
- shield
- cylinder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/08—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention discloses a kind of flexible sabot control method, during pushing away a bottle electric cylinders and pushing bottle to sterilization tray, intermittent timing tonifying Qi is carried out to shield bottle cylinder and is pressurized, so that shield bottle cylinder generates and pushes away a bottle electric cylinders opposite effect power with described.Flexible sabot control method of the invention has many advantages, such as to push away bottle high reliablity and at low cost.
Description
Technical field
The invention mainly relates to medicine, Food Packaging technology field, refer in particular to a kind of flexible sabot control method.
Background technique
Terminal sterilization product rolls after processing is completed in filling, needs to be filled to product in dedicated sterilization tray；In sabot process
In, the inside of product carries out shield bottle using no pressure cylinder, and outside pushes away bottle by servo-drive electric cylinders, and bottle is pushed away bottle electricity therewith
The direction of cylinder displacement, bottle is moved in sterilization tray；Since sabot process is to push away a bottle integral shift, push stroke is long, bottle
Sub- irregular arrangement, shield bottle bar are hardness shield bottle, and bottle discontinuity, after the completion of leading to sabot, bottle is distributed not in disk
Uniformly, there is spacious phenomenon in corner, easily fall during sterilizing and washing.
As shown in Figure 1, being sabot plane structure chart in figure, specially 3 sub-bottle of bottle inlet sub-bottle cylinder is completed, wait push away a bottle electric cylinders
2 are pushed into bottle 6 state in sterilization tray 4；At present during sabot, after taking shield bottle cylinder 1 to stretch out in place, release stress
To be in complete free state, by pushing away 2 absolute fix of bottle electric cylinders, the displacement of bottle 6 is fitted into sterilization tray 4.Which is because going out
4 area of bacterium disk is excessive, and when bottle 6 being caused to enter disk, bottom and sterilization tray 4 generate friction and the friction of 4 two sides of sterilization tray, all
Increase the mobile resistance of bottle 6；And sterilization tray 4 belongs to stainless steel material, and bottle 6 is by being very easy to after high-temperature baking
It is astringent, more influence sabot moving process；And the shield bottle bar connecting with shield bottle cylinder 1 and bottle contacts part are tied for laterally hardness
Structure, bottle enter disk process because of resistance problem, and bottle actual displacement speed leads to the face contacted with shield bottle bar not with apart from different
One has established a capital bottle, and on the possible horizontal plane, local single-contact to bottle has just retracted shield bottle bar extruding, ultimately forms
4 two sides vacancy of sterilization tray is discontented with phenomenon.
Summary of the invention
The technical problem to be solved in the present invention is that, for technical problem of the existing technology, the present invention provides one
Kind pushes away bottle reliably flexible sabot control method.
In order to solve the above technical problems, technical solution proposed by the present invention are as follows:
A kind of flexibility sabot control method, during pushing away a bottle electric cylinders and pushing bottle to sterilization tray, being carried out between shield bottle cylinder
The timing tonifying Qi of having a rest property is pressurized, so that shield bottle cylinder generates and pushes away a bottle electric cylinders opposite effect power with described.
As a further improvement of the above technical scheme:
It further comprises the steps of:
S01, during pushing away a bottle electric cylinders and pushing bottle to sterilization tray, the torque of bottle electric cylinders is pushed away described in real-time detection；
The each inflationtime of the big minor adjustment shield bottle cylinder of S02, the torque that bottle electric cylinders are pushed away according to or inflation frequency, so that shield
The torque of bottle cylinder is positively correlated variation with the torque for pushing away bottle electric cylinders.
After step S02, further comprise the steps of:
S03, during pushing away a bottle electric cylinders and pushing bottle to sterilization tray, the fltting speed of bottle electric cylinders is pushed away described in real-time detection；
S04, each inflationtime of shield bottle cylinder or inflation frequency are adjusted in real time according to the fltting speed to form closed loop control
System.
In step S04, the fltting speed is compared with real-time pre-set velocity；When the fltting speed is greater than in advance
If when speed, increasing the inflationtime of the shield bottle cylinder, when the propulsion speed is less than pre-set velocity, the shield bottle gas is reduced
The inflationtime of cylinder.
In step S04, the fltting speed is compared with real-time pre-set velocity；When the fltting speed is greater than in advance
If when speed, increasing the inflation frequency of the shield bottle cylinder, when the propulsion speed is less than pre-set velocity, the shield bottle gas is reduced
The inflation frequency of cylinder.
Propulsion stroke of bottle electric cylinders within the unit time is pushed away, in step S03, described in real-time monitoring to obtain the unit time
Interior fltting speed, and as fltting speed.
The unit time is 0.1~10ms.
In step S02, when the torque for pushing away bottle electric cylinders is greater than default torque, increase the inflation of the shield bottle cylinder
Time；When the torque for pushing away bottle electric cylinders is less than default torque, the inflationtime of the shield bottle cylinder is reduced.
In step S02, when the torque for pushing away bottle electric cylinders is greater than default torque, increase the inflation of the shield bottle cylinder
Frequency；When the torque for pushing away bottle electric cylinders is less than default torque, the inflation frequency of the shield bottle cylinder is reduced.
When the torque for pushing away bottle electric cylinders is greater than default maximum moment, shield bottle cylinder is made to stop inflation in completely certainly
By state.
Compared with the prior art, the advantages of the present invention are as follows:
Flexible sabot control method of the invention, during pushing away a bottle electric cylinders and pushing bottle to sterilization tray, to shield bottle cylinder into
The intermittent timing tonifying Qi pressurization of row, so that shield bottle cylinder generates and pushes away a bottle electric cylinders opposite effect power with described, to make to protect bottle
Bar there are one active force contrary with bottle is pushed away, and bottle being squeezed with bottle-pushing plate mutual cooperation, eliminate bottle it
Between gap, reach sabot not vacancy the phenomenon that.
Flexible sabot control method of the invention, when according to the inflation of the big minor adjustment shield bottle cylinder of the torque for pushing away bottle electric cylinders
Between, so that the torque of shield bottle cylinder is positively correlated variation with the torque for pushing away bottle electric cylinders, to adjust in real time according to bottle resistance is pushed away
The opposition of section shield bottle cylinder, makes the active force for protecting bottle bar that bottle-pushing plate be followed to change, and makes to protect between bottle bar and bottle-pushing plate
Constant distance improves the reliability for pushing away bottle.
Flexible sabot control method of the invention, when adjusting the inflation of shield bottle cylinder in real time according to the fltting speed of bottle-pushing plate
Between, to form closed-loop control, further increase the accurate reliability for pushing away bottle.In addition, pushing away the torque of bottle electric cylinders, stroke being promoted to survey
Amount is the function of promoting electric cylinders itself to have, therefore, in practical application, do not need to increase any hardware measure, thus
Greatly reduce use cost, the applicability of improvement method.
Detailed description of the invention
Fig. 1 is tray loading structure overlooking structure diagram in the prior art.
Fig. 2 is flow chart of the method for the present invention.
Fig. 3 pushes away one of bottle status diagram for of the invention.
Fig. 4 is push away bottle status diagram two of the invention.
Fig. 5 is push away bottle status diagram three of the invention.
Fig. 6 is push away bottle status diagram four of the invention.
Figure label indicates: 1, protecting bottle cylinder；2, a bottle electric cylinders are pushed away；3, sub-bottle cylinder；4, sterilization tray；5, foraminous conveyer；6,
Bottle.
Specific embodiment
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
As shown in Fig. 2, the flexible sabot control method of the present embodiment, specifically: it, will pushing away bottle electric cylinders 2 after the completion of sub-bottle
During bottle 6 pushes sterilization tray 4 to, intermittent timing tonifying Qi is carried out to shield bottle cylinder 1 and is pressurized, so that shield bottle cylinder 1 produces
It gives birth to and pushes away 2 opposite effect power of bottle electric cylinders.Flexible sabot control method of the invention, bottle 6 pushing away bottle electric cylinders 2 pushed to sterilize
During disk 4, intermittent timing tonifying Qi pressurization is carried out to shield bottle cylinder 1 and (such as carries out the benefit of a 200ms every 50ms
Gas operation) so that shield bottle cylinder 1 generates and pushes away 2 opposite effect power of bottle electric cylinders with described, to make to protect bottle bar (with shield bottle cylinder 1
It is connected) there are one active force contrary with bottle is pushed away, and with bottle-pushing plate (being connected with bottle electric cylinders 2 are pushed away) mutual cooperation to bottle
6 are squeezed, eliminate bottle 6 between gap, achieve the purpose that sabot not vacancy, of course it is also possible to avoid gap excessive and
Caused bottle inversion phenomenon improves the reliability for pushing away bottle.
It is further comprising the steps of during pushing away bottle in the present embodiment:
S01, during pushing away bottle electric cylinders 2 and pushing bottle 6 to sterilization tray 4, real-time detection pushes away the torque of bottle electric cylinders 2；
S02, according to the inflationtime for the torque big minor adjustment shield bottle cylinder 1 for pushing away bottle electric cylinders 2 so that the torque of shield bottle cylinder 1 with
The torque for pushing away bottle electric cylinders 2 is positively correlated variation.Specifically, such as increase shield bottle when the torque for pushing away bottle electric cylinders 2 is greater than default torque
The inflationtime of cylinder 1；When the torque for pushing away bottle electric cylinders 2 is less than default torque, the inflationtime of shield bottle cylinder 1 is reduced.Certainly,
In other embodiments, also interval time (inflation frequency) Lai Shixian between adjustable inflation twice, such as when pushing away bottle electric cylinders 2
Torque when being greater than default torque, reduce the interval time between inflation twice；When the torque for pushing away bottle electric cylinders 2 is less than default torque
When, increase the interval time between inflation twice.
During carrying out 4 sabot of sterilization tray, need that bottle 6 is repeatedly pushed into sterilization tray 4, the bottle promoted every time
6 quantity are different (once push away bottle afterwards than preceding and once push away the more one group of bottle 6 of bottle, as shown in Figure 4 and Figure 5), i.e., promote every time
Torque size be also different；Certainly, even if 6 quantity of bottle promoted every time is consistent, the torque of propulsion can not yet
Together；According to the inflationtime of the big minor adjustment shield bottle cylinder 1 of the torque for pushing away bottle electric cylinders 2, so that the torque of shield bottle cylinder 1 is electric with bottle is pushed away
The torque of cylinder 2 is positively correlated variation, to make to protect bottle bar according to the opposition for pushing away bottle resistance and adjusting in real time shield bottle cylinder 1
Active force follow bottle-pushing plate to change, make protect the distance between bottle bar and bottle-pushing plate in a certain range, improve push away the reliable of bottle
Property.
In addition, when the torque for pushing away bottle electric cylinders 2 is greater than default maximum moment the 80% of such as rated moment (when), then it represents that
Resistance suffered by bottle electric cylinders 2 is pushed away greater than normal value, makes to protect the stopping inflation of bottle cylinder 1 to be in complete free state, to keep away
Continuous promote of hand-free swarms in bottle 6.
In the present embodiment, after step S02, further comprise the steps of:
S03, during pushing away bottle electric cylinders 2 and pushing bottle 6 to sterilization tray 4, real-time detection pushes away the fltting speed of bottle electric cylinders 2；
S04, the inflationtime for protecting bottle cylinder 1 is adjusted in real time according to fltting speed to form closed-loop control, to further increase
Push away the accurate reliability of bottle.Specifically, fltting speed is compared with real-time pre-set velocity；When fltting speed is greater than default speed
When spending, increase the inflationtime of shield bottle cylinder 1, when promoting speed to be less than pre-set velocity, reduces the inflationtime of shield bottle cylinder 1.
Certainly, in other embodiments, also interval time (inflation frequency) between adjustable inflation twice replaces inflationtime.
In the present embodiment, in step S03, real-time monitoring pushes away bottle electric cylinders 2 in unit time (such as 1ms, in 0.1~10ms
Interior selection) in propulsion stroke, to obtain the fltting speed in the unit time, and as fltting speed.
As shown in figure 3, when sabot starts, shield bottle cylinder 1 stretches out, when the conveying of bottle 6 in place after, by sub-bottle cylinder 3 into
Row truncation bottle 6 inputs, and bottle 6 constitutes the form with 4 commensurateiy wide of sterilization tray, and shield bottle cylinder 1 releases stress at this time, the cylinder
In free state；Promotion bottle 6 is squeezed forward using bottle electric cylinders 2 are pushed away, and bottle 6 is promoted to be moved along (arrow direction in Fig. 3)；It pushes away
When bottle electric cylinders 2 generate displacement, the moment values for pushing away bottle electric cylinders 2, velocity of displacement and the stroke value is obtained in real time, passes through the torque of feedback
It is worth size, real-time tonifying Qi is carried out to shield bottle cylinder 1, a power opposite with 6 direction of displacement of bottle is generated, at this time again according to driving
The instruction of electric cylinders and actual velocity of displacement carry out conversion and compare to form a penalty coefficient, to time of per stage tonifying Qi into
Row adjustment in real time forms push-plate electric cylinders 2 and protects the closed-loop control system of bottle cylinder 1；During meeting sabot, bottle is pushed away three times
When the suffered inconsistent phenomenon of drag size, sterilization tray 4 is by protecting two Angle Position bottles 6 of 1 side of bottle cylinder not when avoiding the occurrence of sabot
Full phenomenon.
Flexible sabot control method of the invention obtains this in real time and pushes away in cylinder and electric cylinders displacement field match control process
The moment values of bottle electric cylinders 2 and the speed and stroke value of displacement, by the moment values size of feedback, to the real-time of shield bottle cylinder 1
The tonifying Qi time is set, and a power opposite with 6 direction of displacement of bottle is generated, and is displaced again according to the instruction of driving electric cylinders at this time
Speed and actual velocity of displacement carry out conversion and compare to form a penalty coefficient, carry out to the time of per stage tonifying Qi real-time
Adjustment forms push-plate electric cylinders 2 and protects a closed-loop control system of bottle cylinder 1, realizes the reliability for pushing away bottle.In addition, at this
In the flexible sabot control method of invention, pushing away the torque of bottle electric cylinders 2, promoting stroke measurment is that electric cylinders 2 itself is promoted to have
Therefore function in practical application, not needing to increase any hardware measure, thus greatly reduces use cost, raising side
The applicability of method.
Although the present invention has been disclosed as a preferred embodiment, however, it is not intended to limit the invention.It is any to be familiar with ability
The technical staff in domain, without deviating from the scope of the technical scheme of the present invention, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible changes and modifications or equivalent example modified to equivalent change.Therefore, all
Without departing from the content of technical solution of the present invention, according to the present invention technical spirit any simple modification made to the above embodiment,
Equivalent variations and modification, all shall fall within the protection scope of the technical scheme of the invention.
Claims (10)
1. a kind of flexibility sabot control method, which is characterized in that in the mistake for pushing away a bottle electric cylinders (2) for bottle (6) and pushing to sterilization tray (4)
Cheng Zhong carries out intermittent timing tonifying Qi to shield bottle cylinder (1) and is pressurized, so that shield bottle cylinder (1), which is generated, pushes away a bottle electric cylinders with described
(2) opposite effect power.
2. flexibility sabot control method according to claim 1, which is characterized in that further comprise the steps of:
S01, during pushing away a bottle electric cylinders (2) and pushing bottle (6) to sterilization tray (4), push away a bottle electric cylinders (2) described in real-time detection
Torque；
The each inflationtime of big minor adjustment shield bottle cylinder (1) of S02, the torque that a bottle electric cylinders (2) are pushed away according to or inflation frequency,
So that the torque of shield bottle cylinder (1) is positively correlated variation with the torque for pushing away a bottle electric cylinders (2).
3. flexibility sabot control method according to claim 2, which is characterized in that further include step after step S02
It is rapid:
S03, during pushing away a bottle electric cylinders (2) and pushing bottle (6) to sterilization tray (4), push away a bottle electric cylinders (2) described in real-time detection
Fltting speed；
S04, each inflationtime of shield bottle cylinder (1) or inflation frequency are adjusted in real time according to the fltting speed to form closed loop
Control.
4. flexibility sabot control method according to claim 3, which is characterized in that in step S04, by the propulsion speed
Degree is compared with real-time pre-set velocity；When the fltting speed is greater than pre-set velocity, increase filling for shield bottle cylinder (1)
The gas time reduces the inflationtime of shield bottle cylinder (1) when the propulsion speed is less than pre-set velocity.
5. flexibility sabot control method according to claim 3, which is characterized in that in step S04, by the propulsion speed
Degree is compared with real-time pre-set velocity；When the fltting speed is greater than pre-set velocity, increase filling for shield bottle cylinder (1)
Gas frequency reduces the inflation frequency of shield bottle cylinder (1) when the propulsion speed is less than pre-set velocity.
6. flexibility sabot control method according to claim 3, which is characterized in that in step S03, described in real-time monitoring
Propulsion stroke of bottle electric cylinders (2) within the unit time is pushed away, to obtain the fltting speed in the unit time, and as fltting speed.
7. flexibility sabot control method according to claim 6, which is characterized in that the unit time is 0.1~10ms.
8. flexibility sabot control method as claimed in any of claims 2 to 7, which is characterized in that in step S02
In, when the torque for pushing away a bottle electric cylinders (2) is greater than default torque, increase the inflationtime of shield bottle cylinder (1)；When described
When pushing away the torque of a bottle electric cylinders (2) less than default torque, the inflationtime of shield bottle cylinder (1) is reduced.
9. flexibility sabot control method as claimed in any of claims 2 to 7, which is characterized in that in step S02
In, when the torque for pushing away a bottle electric cylinders (2) is greater than default torque, increase the inflation frequency of shield bottle cylinder (1)；When described
When pushing away the torque of a bottle electric cylinders (2) less than default torque, the inflation frequency of shield bottle cylinder (1) is reduced.
10. flexibility sabot control method as claimed in any of claims 1 to 7, which is characterized in that push away bottle described
When the torque of electric cylinders (2) is greater than default maximum moment, make to protect bottle cylinder (1) stopping inflation in complete free state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910099215.6A CN109693820B (en) | 2019-01-31 | 2019-01-31 | Flexible tray loading control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910099215.6A CN109693820B (en) | 2019-01-31 | 2019-01-31 | Flexible tray loading control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109693820A true CN109693820A (en) | 2019-04-30 |
| CN109693820B CN109693820B (en) | 2020-09-25 |
Family
ID=66234710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910099215.6A Active CN109693820B (en) | 2019-01-31 | 2019-01-31 | Flexible tray loading control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109693820B (en) |
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| JP4182411B2 (en) * | 2003-03-07 | 2008-11-19 | 株式会社フジキカイ | Article conveying device |
| CN103231911A (en) * | 2013-04-25 | 2013-08-07 | 山东新华医疗器械股份有限公司 | Oral liquid sterilizing automatic bottle-feeding system |
| CN106395323A (en) * | 2016-11-11 | 2017-02-15 | 张家港市环宇制药设备有限公司 | Automatic oral liquid bottle loading machine |
| CN206476197U (en) * | 2017-02-16 | 2017-09-08 | 山东新华医疗器械股份有限公司 | A bag automatic tray filler can be found |
| CN207932639U (en) * | 2017-12-19 | 2018-10-02 | 楚天科技股份有限公司 | A kind of bottle inlet shield bottle |
| CN109051724A (en) * | 2018-06-27 | 2018-12-21 | 楚天科技股份有限公司 | Tray filling machine for bottle-shaped vessel |
| CN109160235A (en) * | 2018-11-02 | 2019-01-08 | 天津贝尔特机械设备有限公司 | Pop can conveying collection tank arrangement |
| CN109178855A (en) * | 2018-07-20 | 2019-01-11 | 楚天科技股份有限公司 | A kind of bottle inlet disc filling method and device |
-
2019
- 2019-01-31 CN CN201910099215.6A patent/CN109693820B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4182411B2 (en) * | 2003-03-07 | 2008-11-19 | 株式会社フジキカイ | Article conveying device |
| CN103231911A (en) * | 2013-04-25 | 2013-08-07 | 山东新华医疗器械股份有限公司 | Oral liquid sterilizing automatic bottle-feeding system |
| CN106395323A (en) * | 2016-11-11 | 2017-02-15 | 张家港市环宇制药设备有限公司 | Automatic oral liquid bottle loading machine |
| CN206476197U (en) * | 2017-02-16 | 2017-09-08 | 山东新华医疗器械股份有限公司 | A bag automatic tray filler can be found |
| CN207932639U (en) * | 2017-12-19 | 2018-10-02 | 楚天科技股份有限公司 | A kind of bottle inlet shield bottle |
| CN109051724A (en) * | 2018-06-27 | 2018-12-21 | 楚天科技股份有限公司 | Tray filling machine for bottle-shaped vessel |
| CN109178855A (en) * | 2018-07-20 | 2019-01-11 | 楚天科技股份有限公司 | A kind of bottle inlet disc filling method and device |
| CN109160235A (en) * | 2018-11-02 | 2019-01-08 | 天津贝尔特机械设备有限公司 | Pop can conveying collection tank arrangement |
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| Publication number | Publication date |
|---|---|
| CN109693820B (en) | 2020-09-25 |
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