CN109676751A - A kind of concrete segment automatic forming vibration device - Google Patents
A kind of concrete segment automatic forming vibration device Download PDFInfo
- Publication number
- CN109676751A CN109676751A CN201811376036.4A CN201811376036A CN109676751A CN 109676751 A CN109676751 A CN 109676751A CN 201811376036 A CN201811376036 A CN 201811376036A CN 109676751 A CN109676751 A CN 109676751A
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- China
- Prior art keywords
- fixedly installed
- concrete
- vertical plate
- vibrating spear
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003139 buffering effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
- B28B1/0935—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material using only elements wholly or partly immersed in the material, e.g. cores
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a kind of concrete segment automatic forming vibration devices, including shake table, front side door and vertical plate, the left and right ends of shake table are fixedly installed with vertical plate, the leading flank upper end of vertical plate is fixedly installed with extension block, the leading flank of shake table is hinged with front side door by hinge, and the upper surface of vertical plate offers rectangular channel;The present invention, to make Mobile base that vibration hammer be driven to move along threaded rod, to the concrete vibrating in mold, makes the concrete of edge also by identical vibration, concrete is more closely knit by setting spindle motor and threaded rod;By the way that cam is arranged above concrete, cam rotate driving vibrating spear moves up and down, to directly vibrate to concrete, air is discharged, and reduces die box to the buffering of vibration;By setting plural groups vibrating spear and vibration hammer, it can vibrate simultaneously to the concrete in same horizontal line in multiple groups mold, guarantee that each group of building block is attained by factory calibration.
Description
Technical field
The present invention relates to machinery equipment field, specially a kind of concrete segment automatic forming vibration device.
Background technique
Building block is a kind of blocky building product bigger than clay brick figure.Its raw material sources is wide, wide in variety, can take on the spot
Material, it is cheap.It is divided into large-scale, medium-sized, small-sized three classes by size.China is at present to produce based on middle-size and small-size building block, block
Height is medium-sized in 380~940mm person;It is small-sized that block height, which is less than 380mm person,.It is mixed to be divided into concrete, cement mortar, aerating by material
The building blocks such as solidifying soil, fly ash silicate, gangue, artificial haydite, slag waste material.It is divided by structure construction building block closely knit and empty
Two kinds of the heart, concrete segment passes through vibration device at the time of molding keeps concrete more closely knit, and existing vibration device is using
When there are some drawbacks:
1. existing vibrator is all fixedly mounted, what the power being subject to close to the concrete of vibrator was often subject to than separate vibrator
Power is big, so that concrete density is uneven;
2. vibrator is mounted on die box, the vibration of generation passes to concrete itself by mold, and die box buffering falls one
Partial vibration causes the air in concrete that cannot all be discharged, or needs to reach this effect by extending time of vibration;
3. concrete segment is at the time of molding, often the building block of disposal molding multiple groups, the mode of vibration of vibrator cannot be guaranteed
Each group of building block is attained by factory calibration.
Summary of the invention
The purpose of the present invention is to provide a kind of concrete segment automatic forming vibration devices, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the invention provides the following technical scheme: a kind of concrete segment automatic forming vibrates
Device, including shake table, front side door and vertical plate, the left and right ends of the shake table are fixedly installed with vertical plate, described vertical
The leading flank upper end of plate is fixedly installed with extension block, and the leading flank of the shake table is hinged with front side door by hinge, described perpendicular
The upper surface of straight panel offers rectangular channel, and the inside of the rectangular channel is fixedly installed with spindle motor, and spindle motor by front end
Output end be fixedly connected with threaded rod, the rectangular channel is internally provided with Mobile base, and threaded rod extends transversely through Mobile base
The rear end of rectangular channel is led in inside, and the upper surface vertical direction of the Mobile base is fixedly installed with first support bar, and two group
Horizontal direction is fixedly installed with transverse slat between one support rod, and the upper surface left and right ends vertical direction of the transverse slat is fixedly installed with
Second support bar, and the upper end of second support bar is fixedly installed with placement plate, the upper surface of placement plate described in one group is fixedly mounted
There is driving motor, the output end horizontal direction of the driving motor is fixedly connected with shaft, the upper table of placement plate described in another group
Face is fixedly installed with bearing block, and turns the tip of the axis and bearing block rotation connection, and the outer surface of the shaft is fixedly installed with convex
Wheel, and the lower end of cam is provided with plectane, the lower end of the plectane is fixedly connected with connecting plate, and the lower surface of connecting plate is fixed
It is connected with vibrating spear, lower section is led in the lower surface that the vibrating spear passes through transverse slat, and the end of vibrating spear is fixedly installed with vibration
Hammer, the outer surface of the vibrating spear are provided with second spring, and the both ends difference of second spring between connecting plate and transverse slat
It is fixedly connected with the upper surface of the lower surface of connecting plate and transverse slat.
Preferably, the first spring, the first spring are provided between the leading flank of the vertical plate and the trailing flank of front side door
Both ends be fixedly connected respectively with the outer surface of the outer surface of front side door and vertical plate, and the first spring be extension spring.
Preferably, the upper surface of the extension block opens up fluted, and the width of groove is twice of the width of rectangular channel,
Groove is connected to rectangular channel, and spindle motor is located in groove.
Preferably, the Mobile base is in T-shaped, and the horizontal board width of Mobile base is greater than the width of vertical plate, and mobile
The level board lower surface of seat is contacted with the upper surface of vertical plate, and the leading flank center of the vertical bar of Mobile base offers threaded hole,
Threaded rod runs through threaded hole.
Preferably, the cam is provided with plural number, and linear evenly distributed in the horizontal direction, the upper surface of transverse slat corresponds to convex
The position of wheel offers plural groups through-hole, and vibrating spear passes through the lower section that through-hole leads to transverse slat.
Preferably, the outer surface center of the cam offers annular groove, and the width of plectane and the width of annular groove are equal,
And plectane is stuck in inside annular groove, plectane and cam contact.
Preferably, the second spring is wrapped in the outer surface of vibrating spear, and second spring is compressed spring, vibrating spear
End is bolted with vibration hammer, and vibration hammer is tapered, and the lower surface of vibration hammer is fixedly installed with plural component vibrating spear.
Compared with prior art, the beneficial effects of the present invention are: structure of the invention setting rationally, functional, have with
Lower advantage:
1. by setting spindle motor and threaded rod, to make Mobile base that vibration hammer be driven to move along threaded rod, in mold
Concrete vibrating, make the concrete of edge also by identical vibration, concrete is more closely knit;
2. cam rotate driving vibrating spear moves up and down by being arranged cam above concrete, thus directly to concrete into
Row vibrates, and air is discharged, and reduces die box to the buffering of vibration;
3. by setting plural groups vibrating spear and vibration hammer, can simultaneously to the concrete in same horizontal line in multiple groups mold into
Row vibrates, and guarantees that each group of building block is attained by factory calibration.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is a-quadrant enlarged diagram in Fig. 1;
Fig. 3 is B area enlarged diagram in Fig. 1;
Fig. 4 is vibration hammer structural schematic diagram of the invention.
In figure: 1 shake table, 2 front side doors, 3 first springs, 4 vertical plates, 5 extension blocks, 6 rectangular channels, 7 spindle motors, 8 spiral shells
It is rasp bar, 9 Mobile bases, 10 first support bars, 11 transverse slats, 12 second support bars, 13 placement plates, 14 driving motors, 15 shafts, 16 convex
Wheel, 17 annular grooves, 18 plectanes, 19 connecting plates, 20 vibrating spears, 21 second springs, 22 vibration hammers.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The present invention provides a kind of technical solution referring to FIG. 1 to FIG. 4: a kind of concrete segment automatic forming vibration
Device, as shown in Figure 1, including shake table 1, front side door 2 and vertical plate 4, the left and right ends of shake table 1 are fixedly installed with vertical plate
4, the leading flank upper end of vertical plate 4 is fixedly installed with extension block 5, and the leading flank of shake table 1 is hinged with front side door 2 by hinge,
The upper surface of vertical plate 4 offers rectangular channel 6, and the inside of rectangular channel 6 is fixedly installed with spindle motor 7, and lead screw electricity by front end
The output end of machine 7 is fixedly connected with threaded rod 8, and rectangular channel 6 is internally provided with Mobile base 9, and threaded rod 8 extends transversely through Mobile base
The rear end of rectangular channel 6 is led in 9 inside, and the upper surface vertical direction of Mobile base 9 is fixedly installed with first support bar 10, and two groups
Horizontal direction is fixedly installed with transverse slat 11, the fixed peace of the upper surface left and right ends vertical direction of transverse slat 11 between first support bar 10
Upper end equipped with second support bar 12, and second support bar 12 is fixedly installed with placement plate 13, the upper surface of one group of placement plate 13
It is fixedly installed with driving motor 14, the output end horizontal direction of driving motor 14 is fixedly connected with shaft 15, another group of placement plate
13 upper surface is fixedly installed with bearing block, and the end of shaft 15 and bearing block are rotatablely connected, and the outer surface of shaft 15 is fixed
Cam 16 is installed, and the lower end of cam 16 is provided with plectane 18, the lower end of plectane 18 is fixedly connected with connecting plate 19, and connects
The lower surface of plate 19 is fixedly connected with vibrating spear 20, and lower section, and vibrating spear 20 are led in the lower surface that vibrating spear 20 passes through transverse slat 11
End be fixedly installed with vibration hammer 22, the outer surface of vibrating spear 20 is provided with the second bullet between connecting plate 19 and transverse slat 11
Spring 21, and the both ends of second spring 21 are fixedly connected with the upper surface of the lower surface of connecting plate 19 and transverse slat 11 respectively.
Further, the first spring 3, the first spring are provided between the leading flank of vertical plate 4 and the trailing flank of front side door 2
3 both ends are fixedly connected with the outer surface of the outer surface of front side door 2 and vertical plate 4 respectively, and the first spring 3 is extension spring,
Die box is placed on the upper surface of shake table 1, and die box drives building block to move forward after vibrating, and die box is to front side door
2 motive forces open front side door 2.
Further, the upper surface of extension block 5 opens up fluted, and the width of groove is twice of the width of rectangular channel 6,
Groove is connected to rectangular channel 6, and spindle motor 7 is located in groove, and the height of front side door 2 is equal to 5 lower end of extension block to shake table 1
The distance of upper surface, and extension block 5 is used for holding movable seat 9.
Further, Mobile base 9 is in T-shaped, and the horizontal board width of Mobile base 9 is greater than the width of vertical plate 4, and mobile
The level board lower surface of seat 9 is contacted with the upper surface of vertical plate 4, and the leading flank center of the vertical bar of Mobile base 9 offers screw thread
Hole, threaded rod 8 run through threaded hole, and threaded rod 8 is rotated by spindle motor 7, and mobile group 9 does level along threaded rod 8
Movement.
Further, cam 16 is provided with plural number, linear evenly distributed in the horizontal direction, and the upper surface of transverse slat 11 is corresponding
The position of cam 16 offers plural groups through-hole, and vibrating spear 20 passes through the lower section that through-hole leads to transverse slat 11, each group of vibrating spear 20
Individually corresponding one group of mold, when cam 16 is in least significant end, the lower end of vibrating spear 20 and concrete upper-end contact, when 16 turns of cam
When to highest point, cam 16 is pressed down against vibrating spear 20, and vibrating spear 20 is made to complete once to vibrate.
Further, the outer surface center of cam 16 offers annular groove 17, the width of plectane 18 and the width of annular groove 17
Spend equal, and plectane 18 is stuck in inside annular groove 17, and plectane 18 is contacted with cam 16, and plectane 18 is stuck in annular groove 17, is avoided
Cam 16 is separated with vibrating spear 20, can not drive vibrating spear 20.
Further, second spring 21 is wrapped in the outer surface of vibrating spear 20, and second spring 21 is compressed spring, is vibrated
The end of stick 20 is bolted with vibration hammer 22, and vibration hammer 22 is tapered, and the lower surface of vibration hammer 22 is fixedly installed with plural component
Vibrating spear, vibration hammer 22 and vibrating spear 20 are spirally connected fixation, can be selected according to mold size and number suitable vibration hammer 22 or
Person can not install vibration hammer 22 in the position of not mold.
Working principle: the die box equipped with concrete is transported on shake table 1, leading flank 2 plays positioning to die box
Effect starts the spindle motor 7 on two sides vertical plate 4, makes it that threaded rod 8 be driven to rotate, and 8 revolving speed of threaded rod is identical, guarantees two
Group Mobile base 9 is mobile with identical speed, starts driving motor 14, makes it that shaft 15 be driven to rotate, shaft 15 is with moving cam 16
Rotation passes through the power that plectane 15 and connecting plate 19 are downward to vibrating spear 20, vibration when cam 16 turns to highest point from lowest part
Tamper 20 drives vibration hammer 22 to vibrate concrete, during Mobile base 9 drives driving motor 14 mobile, vibrating spear
Concrete on 20 pairs of different level lines vibrates, and the air in concrete is discharged, and building block is finer and close, terminates when vibrating
Afterwards, external driver device driving die box moves forward, and die box gives front side door 2 forward thrust at this time, in hinge and first
Die box opens front side door 2 under the action of spring 3, transfers out from shake table 1.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of concrete segment automatic forming vibration device, including shake table (1), front side door (2) and vertical plate (4),
The left and right ends of the shake table (1) are fixedly installed with vertical plate (4), it is characterised in that: on the leading flank of the vertical plate (4)
End is fixedly installed with extension block (5), and the leading flank of the shake table (1) is hinged with front side door (2), the vertical plate by hinge
(4) upper surface offers rectangular channel (6), and the inside of the rectangular channel (6) is fixedly installed with spindle motor (7) by front end, and
The output end of spindle motor (7) is fixedly connected with threaded rod (8), and the rectangular channel (6) is internally provided with Mobile base (9), spiral shell
The rear end of rectangular channel (6) is led in the inside that rasp bar (8) extends transversely through Mobile base (9), and the upper surface of the Mobile base (9) is square vertically
To being fixedly installed with first support bar (10), and horizontal direction is fixedly installed with transverse slat between two groups of first support bars (10)
(11), the upper surface left and right ends vertical direction of the transverse slat (11) is fixedly installed with second support bar (12), and the second support
The upper end of bar (12) is fixedly installed with placement plate (13), and the upper surface of placement plate described in one group (13) is fixedly installed with driving motor
(14), the output end horizontal direction of the driving motor (14) is fixedly connected with shaft (15), placement plate described in another group (13)
Upper surface be fixedly installed with bearing block, and the end of shaft (15) and bearing block are rotatablely connected, the appearance of the shaft (15)
Face is fixedly installed with cam (16), and the lower end of cam (16) is provided with plectane (18), and the lower end of the plectane (18) is fixed to be connected
It is connected to connecting plate (19), and the lower surface of connecting plate (19) is fixedly connected with vibrating spear (20), the vibrating spear (20) passes through cross
Lower section is led in the lower surface of plate (11), and the end of vibrating spear (20) is fixedly installed with vibration hammer (22), the vibrating spear (20)
Outer surface be located between connecting plate (19) and transverse slat (11) and be provided with second spring (21), and both ends of second spring (21) point
It is not fixedly connected with the upper surface of the lower surface of connecting plate (19) and transverse slat (11).
2. a kind of concrete segment automatic forming vibration device according to claim 1, it is characterised in that: described perpendicular
It is provided with the first spring (3) between the leading flank of straight panel (4) and the trailing flank of front side door (2), the both ends difference of the first spring (3)
It is fixedly connected with the outer surface of the outer surface of front side door (2) and vertical plate (4), and the first spring (3) is extension spring.
3. a kind of concrete segment automatic forming vibration device according to claim 1, it is characterised in that: described to prolong
The upper surface for stretching block (5) opens up fluted, and the width of groove is twice of width of rectangular channel (6), groove and rectangular channel (6)
Connection, and spindle motor (7) is located in groove.
4. a kind of concrete segment automatic forming vibration device according to claim 1, it is characterised in that: the shifting
Dynamic seat (9) in T-shaped, the horizontal board width of Mobile base (9) is greater than the width of vertical plate (4), and the level board of Mobile base (9)
Lower surface is contacted with the upper surface of vertical plate (4), and the leading flank center of the vertical bar of Mobile base (9) offers threaded hole, screw thread
Bar (8) runs through threaded hole.
5. a kind of concrete segment automatic forming vibration device according to claim 1, it is characterised in that: described convex
Wheel (16) is provided with plural number, and linear evenly distributed in the horizontal direction, the upper surface of transverse slat (11) corresponds to the position of cam (16)
Plural groups through-hole is offered, vibrating spear (20) passes through the lower section that through-hole leads to transverse slat (11).
6. a kind of concrete segment automatic forming vibration device according to claim 5, it is characterised in that: described convex
The outer surface center of wheel (16) offers annular groove (17), and the width of plectane (18) is equal with the width of annular groove (17), and circle
Plate (18) is stuck in annular groove (17) inside, and plectane (18) is contacted with cam (16).
7. a kind of concrete segment automatic forming vibration device according to claim 1, it is characterised in that: described
Two springs (21) are wrapped in the outer surface of vibrating spear (20), and second spring (21) is compressed spring, the end of vibrating spear (20)
It is bolted with vibration hammer (22), vibration hammer (22) is tapered, and the lower surface of vibration hammer (22) is fixedly installed with plural component and vibrates
Stick.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811376036.4A CN109676751A (en) | 2018-11-19 | 2018-11-19 | A kind of concrete segment automatic forming vibration device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811376036.4A CN109676751A (en) | 2018-11-19 | 2018-11-19 | A kind of concrete segment automatic forming vibration device |
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Publication Number | Publication Date |
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CN109676751A true CN109676751A (en) | 2019-04-26 |
Family
ID=66185401
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Application Number | Title | Priority Date | Filing Date |
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CN201811376036.4A Pending CN109676751A (en) | 2018-11-19 | 2018-11-19 | A kind of concrete segment automatic forming vibration device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110653924A (en) * | 2019-09-29 | 2020-01-07 | 安庆米锐智能科技有限公司 | Building masonry concrete brick forming and manufacturing system and manufacturing method thereof |
CN111216233A (en) * | 2020-01-08 | 2020-06-02 | 赵利 | Method for manufacturing reinforced concrete precast slab |
CN111941589A (en) * | 2020-07-20 | 2020-11-17 | 浙江海大建设有限公司 | Hollow floor of gypsum is pour earlier and is used vibration device |
CN114658227A (en) * | 2022-05-25 | 2022-06-24 | 中国二十二冶集团有限公司 | Bubble removing type concrete pouring device |
-
2018
- 2018-11-19 CN CN201811376036.4A patent/CN109676751A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110653924A (en) * | 2019-09-29 | 2020-01-07 | 安庆米锐智能科技有限公司 | Building masonry concrete brick forming and manufacturing system and manufacturing method thereof |
CN111216233A (en) * | 2020-01-08 | 2020-06-02 | 赵利 | Method for manufacturing reinforced concrete precast slab |
CN111941589A (en) * | 2020-07-20 | 2020-11-17 | 浙江海大建设有限公司 | Hollow floor of gypsum is pour earlier and is used vibration device |
CN114658227A (en) * | 2022-05-25 | 2022-06-24 | 中国二十二冶集团有限公司 | Bubble removing type concrete pouring device |
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Application publication date: 20190426 |