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CN109668672A - Ultrasonic bolt pre-tightens force measuring method - Google Patents

Ultrasonic bolt pre-tightens force measuring method Download PDF

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Publication number
CN109668672A
CN109668672A CN201910017182.6A CN201910017182A CN109668672A CN 109668672 A CN109668672 A CN 109668672A CN 201910017182 A CN201910017182 A CN 201910017182A CN 109668672 A CN109668672 A CN 109668672A
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CN
China
Prior art keywords
bolt
ultrasonic
tightening force
piezoelectric
bolt pre
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CN201910017182.6A
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Inventor
吴智泉
刘蕴华
张新
吴春
冯强
孙涛
杨佳霖
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China Datang Corp Renewable Power Co Ltd
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China Datang Corp Renewable Power Co Ltd
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Priority to CN201910017182.6A priority Critical patent/CN109668672A/en
Publication of CN109668672A publication Critical patent/CN109668672A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/24Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed
    • G01L5/246Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed using acoustic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0047Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes measuring forces due to residual stresses

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

The present invention relates to a kind of ultrasonic bolts to pre-tighten force measuring method, it include: when bolt fastens for the first time, pass through the sound time difference under ultrasonic measurement bolt free state and tightening state, the elongation of bolt is calculated based on the sound time difference, bolt pretightening is obtained according to the elongation, accurately to be controlled bolt pretightening.The present invention can the precise measurement pretightning force of bolt and residual pre-tightening forces of in-service bolt when fastening for the first time, achieve the purpose that accurately to control bolt pretightening.

Description

Ultrasonic bolt pre-tightens force measuring method
Technical field
The invention belongs to technical field of wind power more particularly to a kind of ultrasonic bolt to pre-tighten force measuring method.
Background technique
Be bolted be wind power generating set assembly in important assembly method, be almost related to the institute of wind power generating set There is component.Therefore, the selection of bolt and strength check and assembling quality are the important guarantees of wind power generating set reliability.
Pylon is important one of the load bearing component of wind power generating set, and tower flanges connection system is connection cabin bottom Seat and each section of pylon important component, therefore connect reliability and safety to the normal operation of entire Wind turbines have to Close important role.
Bump joint is a kind of dismountable device, its needs often disassembly in Practical Project, so conjunction plane sealing Reliability just becomes the most important condition that industrial production can be made to operate normally.Bolt flange connection belongs to forced seal, by connection Part forces extruding sealing element to be allowed to seal by connected compcnent.After bolt is tightened, bolt power passes through flange face compress gasket, pad Piece is compacted, and is filled the gap on seal face, for the air-proof condition for preventing dielectric leakage from having reached initial.Thread connection Pretightning force produces the critical load of full payload, connection to bolt, the ability of resistance transverse load and joint surface sealability etc. It is raw to influence.Excessive pretightning force will lead to thread connection part static(al) destroy, connected compcnent sliding, separation or fastener pine It is de-.Too small pretightning force will lead to bolt fatigue rupture, increase equipment quality and cost.So the size of pretightning force, accuracy It is all particularly significant, to make major issue one of of the control of pretightning force as thread connection.
Summary of the invention
The object of the present invention is to provide a kind of ultrasonic bolts to pre-tighten force measuring method, spiral shell when fastening for the first time by precise measurement The residual pre-tightening forces of the pretightning force of bolt and in-service bolt achieve the purpose that accurately to control bolt pretightening.
The present invention provides a kind of ultrasonic bolts to pre-tighten force measuring method, comprising:
When bolt fastens for the first time, by the sound time difference under ultrasonic measurement bolt free state and tightening state, it is based on The sound time difference calculates the elongation of bolt, bolt pretightening is obtained according to elongation, accurately to be controlled bolt pretightening.
Further, when bolt fastens for the first time, by one lamination electroceramics of bolt head bonding or in vacuum environment Bolt top surface is deposited on by ionic steam down and forms a composite layer sensor, piezo-electricity sensing type bolt is made, just by integral type It takes ultrasonic bolt pretightening force measuring apparatus and piezo-electricity sensing type bolt cooperates, real-time measurement bolt pretightening.
Further, composite layer sensor is followed successively by metal electrode layer, protective layer and piezoelectric layer from top to bottom.
Further, integrated portable ultrasonic bolt pretightening force measuring apparatus include sequentially connected ultrasonic transmitter, Ultrasonic signal acquisition device, analysis processing device.
Further, when bolt fastens for the first time, by by piezoelectric type sleeve and ultrasonic bolt pretightening force measuring apparatus group At portable ultraphonic tools for bolts ' pretension force measuring device, real-time measurement is carried out to the pretightning force of bolt.
Further, piezoelectric type sleeve includes the sleeve part for matching with the nut screwed on bolt, and is set to Piezoelectric sensing portion inside sleeve part for connecting with bolt head, piezoelectric sensing portion includes sequentially connected plug-type electricity Magnet, connecting plate, silica gel damping layer, piezoceramics layer and ultrasonic coupling piece, ultrasonic coupling piece are used in push-pull electromagnet It is connected under thrust with bolt head, push-pull electromagnet is filled by slip ring and cabling and the measurement of ultrasonic bolt pretightning force Set connection.
Further, the contact surface of sleeve part bottom opening and nut top surface is equipped with gasket seal.
Further, the torque being additionally provided at the top of sleeve part for cooperating with torque type fastening tool tightens interface.
Further, ultrasonic bolt pretightening force measuring apparatus includes sequentially connected ultrasonic transmitter, ultrasonic signal Acquisition device, analysis processing device.
Further, this method further include: be directed to in-service bolt, based on ultrasonic shear waves, longitudinal wave propagated in bolt when Between linear relationship with axial stress in bolt, bolt residual pre-tightening forces are obtained, to determine the need for answering in-service bolt It twists.
It, being capable of precise measurement bolt when fastening for the first time according to the above aspect of the present invention, pre-tighten force measuring method by ultrasonic bolt The residual pre-tightening forces of pretightning force and in-service bolt achieve the purpose that accurately to control bolt pretightening.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention, And can be implemented in accordance with the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention and the accompanying drawings.
Detailed description of the invention
Fig. 1 is the schematic diagram that bolt of the present invention is elongated in rundown process.
Fig. 2 is the propagation time of ultrasonic signal of the present invention and the relational graph of bolt pretightening;
Fig. 3 is the structural schematic diagram of piezo-electricity sensing type bolt of the present invention;
Fig. 4 is the structural schematic diagram of piezoelectric type sleeve of the present invention;
Fig. 5 is the structural schematic diagram of bolt of the present invention real time monitoring and diagnostic system.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below Example is not intended to limit the scope of the invention for illustrating the present invention.
Present embodiments provide a kind of ultrasonic bolt preload force measuring method, comprising:
When bolt fastens for the first time, by the sound time difference under ultrasonic measurement bolt free state and tightening state, it is based on The sound time difference calculates the elongation of bolt, bolt pretightening is obtained according to elongation, accurately to be controlled bolt pretightening.
Pre-tighten force measuring method by the ultrasonic bolt, can precise measurement when fastening for the first time the pretightning force of bolt and The residual pre-tightening forces for using as a servant bolt, have achieved the purpose that accurate control bolt pretightening.
Join shown in Fig. 3, when bolt fastens for the first time, by one lamination electroceramics of bolt head (bolt matrix 34) bonding Or bolt top surface is deposited on by ionic steam under vacuum conditions and forms a composite layer sensor, piezo-electricity sensing type spiral shell is made Bolt, with integrated portable ultrasonic bolt pretightening force measuring apparatus and piezo-electricity sensing type bolt, real-time measurement bolt pretightening.
In the present embodiment, composite layer sensor is followed successively by metal electrode layer 31, protective layer 32 and piezoelectric layer from top to bottom 33。
In the present embodiment, integrated portable ultrasonic bolt pretightening force measuring apparatus includes sequentially connected ultrasonic wave transmitting Device, ultrasonic signal acquisition device, analysis processing device.
In the present embodiment, when bolt fastens for the first time, by the way that piezoelectric type sleeve and the measurement of ultrasonic bolt pretightning force are filled Composition portable ultraphonic tools for bolts ' pretension force measuring device is set, real-time measurement is carried out to the pretightning force of bolt.
To join shown in Fig. 4, piezoelectric type sleeve includes the sleeve part 3 for matching with the nut 2 screwed on bolt 1, and Piezoelectric sensing portion inside sleeve part 3 for connecting with 1 head of bolt, piezoelectric sensing portion includes sequentially connected pushes away Pull-type electromagnet 4, connecting plate 5, silica gel damping layer 6, piezoceramics layer 7 and ultrasonic coupling piece 8, ultrasonic coupling piece 8 is for pushing away It is connected under the thrust of pull-type electromagnet 4 with 1 head of bolt, push-pull electromagnet 4 passes through slip ring and cabling 9 and ultrasound The connection of tools for bolts ' pretension force measuring device.
In the present embodiment, 3 bottom opening of sleeve part and the contact surface of 2 top surface of nut are equipped with gasket seal 11.
In the present embodiment, the torque being additionally provided at the top of sleeve part 3 for cooperating with torque type fastening tool tightens interface 12。
In the present embodiment, ultrasonic bolt pretightening force measuring apparatus includes sequentially connected ultrasonic transmitter, ultrasonic wave Signal pickup assembly, analysis processing device.
In the present embodiment, this method further include: be directed to in-service bolt, propagated in bolt based on ultrasonic shear waves, longitudinal wave Time and axial stress in bolt linear relationship, obtain bolt residual pre-tightening forces, with determine the need for in-service bolt into Row is multiple to twist.
Invention is further described in detail below.
(1) pretightning force measures when bolt fastens for the first time
Guarantee that screw element connection can overcome various either statically or dynamically external force suffered by connected compcnent, to screw element connection Tightening requirement is that screw element generates certain pretightning force to part.Realize that the tightening control method of pretightning force has very much, Manual method, calibrated wrench method, torque axis horn cupping, yield limit control methods and the bolt pre-stretched method that such as spanner is tightened.
Wherein, the characteristics of controlling the method for pretightning force by screw-down torque is that control target is intuitive, and measurement is easy, and is operated Journey is easy, and control program is simple;The disadvantage is that being tightened due to the influence that will receive friction factor and geometric parameter deviation in certain Under torque, the discreteness for pre-tightening force value is bigger.Therefore, not high come the control precision that controls pretightning force by screw-down torque, accidentally It is poor generally to can reach 40% or so.
Measurement bolt stretches after being in rundown process or tighten by the method that bolt elongate amount controls pretightning force Length controls bolt pretightening using the relationship of pretightning force and bolt length variable quantity.The advantages of this method is stretching for bolt It is long only related with the stress of bolt, without the influence for considering the variable factors such as friction factor, juxtaposition metamorphose, connected compcnent deformation. The disadvantage is that the elongation of measurement bolt is very inconvenient.
The present embodiment passes through the sound time difference calculating elongation under ultrasonic measurement bolt free state and tightening state, thus It obtains bolt pretightening, very high control precision, the field high especially suitable for seal requests such as flange systems of connections can be obtained It closes.
As shown in Figures 1 and 2, bolt is elongated in rundown process, and Δ L is elongation, when the sound of ultrasonic signal Poor Δ t and bolt pretightening are directly proportional.
When tightening nut, bolt generates stretcher strain under the action of pretightning force.Before bolt surrender, bolt is being stretched Generate flexible deformation when deformation, the relationship of elongation and pretightning force is linear relationship.Its calculation formula is:
F=ES Δ L/L;
In formula, F is bolt pretightening, and E is the elasticity modulus of bolt material;S is bolt sectional area;Δ L is bolt elongate Amount;L is the clamping length of bolt pair.
When precise measurement, the linear relationship between the bolt sound time difference and bolt pretightening is demarcated first, when by measurement sound Difference can accurately calculate bolt pretightening, and then the pretightning force of bolt is adjusted to range appropriate, and what guarantee flange coupled can By property and compactness.
Join Fig. 3 shown in, in one embodiment, bolt head (bolt matrix 34) bonding one lamination electroceramics or by from Sub- vapor deposition forms a composite layer sensor in bolt top surface, is made piezo-electricity sensing type bolt under vacuum conditions, and first Layer is metal electrode layer 31, and the second layer is protective layer 32, and third layer is piezoelectric layer 33.By by ultrasonic transmitter, ultrasonic wave The integrated portable ultrasonic bolt pretightening force measuring apparatus and piezo-electricity sensing type that signal pickup assembly and analysis processing device are constituted Bolt cooperation can real―time precision measurment bolt pretightening at the scene.
When ultrasonic transmitter touches this piezoelectric ceramics or composite layer sensor (metal electrode layer), high-voltage electricity is generated Pulse, electric pulse are added to piezoelectric layer (piezoelectric ceramics), its is made to generate ultrasonic wave, and ultrasonic wave propagates in bolt, return signal by After ultrasonic signal acquisition device receives, handled through analysis processing device analysis, it will be when the pretightning force measured value of front bolt is aobvious Show that unit is shown.The high-acruracy survey and control of stress pre-tighten power may be implemented by this method, guarantee whole equipment or structure The reliability and safety of work, and the cost for handling bolt is far below the cost that device upgrade is regenerated.In addition, being steamed using ion Vapour deposition method forms sensing element (composite layer sensor) in bolt surface, also can avoid super to cooperate by smearing affinity agent When sound measurement by coupling layer uniformity, workpiece surface roughness, working face and the verticality of bolt axis, both ends of the surface it is parallel Degree, operator the uncertain factors such as experience interference, cause ultrasonic measurement exist in actual operation numerical discretization degree it is big, The big defect of uncertainty of measurement.
Join shown in Fig. 4, in another embodiment, passes through piezoelectric type sleeve and above-mentioned ultrasonic bolt pretightening force measuring apparatus group At portable ultrasonic tools for bolts ' pretension force measuring device, bolt pretightening is measured.
The piezoelectric type sleeve includes sleeve part 3 for cooperating with 1 top nut 2 of bolt and is used for inside sleeve part 3 The piezoelectric sensing portion connected with 1 head of bolt, piezoelectric sensing portion includes sequentially connected push-pull electromagnet 4, connecting plate 5, silica gel damping layer 6, piezoceramics layer 7, ultrasonic coupling piece 8, ultrasonic coupling piece 8 are used to make in the thrust of push-pull electromagnet 4 It is connected with lower with 2 head of bolt, push-pull electromagnet 4 passes through slip ring and cabling 9 and ultrasonic bolt pretightening force measuring apparatus Connection.The opening of sleeve part 3 and the contact surface of 2 top surface of nut are equipped with gasket seal 11.
Ultrasonic coupling piece 8 can also be substituted with protective layer, at this point, injecting access 10 by the couplant that sleeve part 3 is arranged Couplant is injected between protective layer and bolt head.It is additionally provided with torque at the top of sleeve part 3 and tightens interface 12, any power can be connected Square type fastening tool.
The ultrasonic bolt pretightening force measuring apparatus, by piezoceramics layer emit ultrasonic measurement bolt fastening when bolt Length change (elongation), to obtain the exact numerical of bolt pretightening, when realizing that bolt fastens for the first time, bolt pretightening Accurate control, and be integrated with the high efficiency of torque spanner and the accuracy of hydraulic stretching device.
(2) in-service bolt residual pre-tightening forces measurement
Using under stress conditions, ultrasonic longitudinal wave, shear wave have the characteristics that not play the factor in unison, and ultrasonic shear waves are in bolt In time for being propagated in bolt of time for propagating and ultrasonic longitudinal wave and axial stress in bolt (axle power) it is linear, to The bolt of installation can directly measure bolt residual pre-tightening forces in the case where not dismantling.
The time and axial stress in bolt that the time and ultrasonic longitudinal wave that ultrasonic shear waves are propagated in bolt propagate in bolt Linear relationship it is as follows:
In formula, TTFor the shear wave echo time under stress state;TLFor the longitudinal wave echo time under stress state;TT0It is unstressed The shear wave echo time under state;TL0For the longitudinal wave echo time under unstress state;K is sound bullet constant;L is bolt clamping length;F For bolt residual pre-tightening forces.
In order to guarantee the compactness of connection, with prevent from coupling it is loaded after generate gap between joint surface, F >=0 should be made.Recommendation is adopted F are as follows: for the connection for thering is compactness to require, F=(1.5-1.8) F;For general connection, when service load is stablized, F =(0.6-1.8) F;When service load is unstable, F=(0.6-1.0) F.
By accurately measuring in-service bolt residual pre-tightening forces, it can determine whether in-service bolt needs to twist again, to guarantee to join The compactness connect.
Join shown in Fig. 5, a kind of bolt real time monitoring and the ultrasonic transduction that diagnostic system includes for connecting with bolt head Device, signal acquisition module, temperature detecting module, interface modular converter and analysis processing device, analysis and processing module include calculating Module, diagnostic module and display module.
Bolt head is bonded with a lamination electroceramics or is deposited on bolt top surface shape by ionic steam under vacuum conditions At a composite layer sensor (structure shown in Fig. 3 can be used), piezo-electricity sensing type bolt is made.Ultrasonic transducer (probe) and spiral shell Bolt head contact generates high electric field pulse, and electric pulse is added to piezoelectric layer (piezoelectric ceramics), it is made to generate ultrasonic wave, ultrasonic wave (packet Include shear wave and longitudinal wave) it is propagated in bolt, after return signal is received by signal acquisition module, after interface modular converter is converted, It is handled into analysis processing device analysis, bolt is monitored in real time and is diagnosed, the residual pre-tightening forces of bolt is obtained, judges spiral shell The tightening state of bolt, and given warning in advance and life prediction, pass through display module real-time display bolt monitor and diagnosis data.
In order to carry out temperature-compensating during real time monitoring, which is being equipped with the temperature inspection for detecting bolt temperature Module is surveyed, temperature detecting module is connect with nut, and the temperature value measured is transmitted to analysis processing device by interface modular converter, is used for Temperature-compensating.
The remote real-time monitoring to multiple blower bolts can be realized by bolt real time monitoring and diagnostic system, can such as be incited somebody to action Ultrasonic transducer host is mounted on tower bottom, connects multiple probes by deconcentrator and detects to each bolt, ultrasound is changed Energy device host is communicated with monitoring center, realizes long-range monitoring.Logical that unique ID is arranged in every monitored bolt, system is logical It crosses and identifies this ID, can be realized, which need to monitor bolt to each, is managed.
The present invention has the following technical effect that
1) standardization, the fine-grained management to Wind turbines bolt, Quan Mianzhun can be realized with Intellectualized visual mode Wind turbines bolt really is controlled in the defects of life cycle management degree of impairment and residual life situation.
2) using the bolt clamp force of axle power and the control of elongation Compound Control Technique, precision is high, control is accurate.
3) bolt real time monitoring and diagnostic system and portable ultrasonic tools for bolts ' pretension force measuring device, can be independent, can also be simultaneously Bolt is monitored, the failure recall rate of bolt is improved, reduces bolt failure probability.
4) it realizes that multimode, multi-point data acquisition, detection and data are transmitted, realizes real time data detection, acquisition and place Reason, instead of previous mass data transmission mode, is optimized for selectively transmitting after first handling.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and Modification, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (10)

1.一种超声螺栓预紧力测量方法,其特征在于,包括:1. an ultrasonic bolt pre-tightening force measuring method, is characterized in that, comprises: 在螺栓首次紧固时,通过超声波测量螺栓自由状态和紧固状态下的声时差,基于所述声时差计算螺栓的伸长量,根据所述伸长量得出螺栓预紧力,以对螺栓预紧力进行精确控制。When the bolt is tightened for the first time, the acoustic time difference between the free state and the tightened state of the bolt is measured by ultrasonic waves, the elongation of the bolt is calculated based on the acoustic time difference, and the bolt pre-tightening force is obtained according to the elongation to determine the bolt preload. Preload is precisely controlled. 2.根据权利要求1所述的超声螺栓预紧力测量方法,其特征在于,在螺栓首次紧固时,通过在螺栓头部粘接一层压电陶瓷或在真空环境下通过离子蒸汽沉积在螺栓顶面形成一复合层传感器,制成压电传感式螺栓,由一体式便携超声螺栓预紧力测量装置与所述压电传感式螺栓配合,实时测量螺栓预紧力。2. The ultrasonic bolt pre-tightening force measurement method according to claim 1, characterized in that, when the bolt is tightened for the first time, a layer of piezoelectric ceramics is bonded on the head of the bolt or ion vapor is deposited on the bolt head in a vacuum environment. A composite layer sensor is formed on the top surface of the bolt to make a piezoelectric sensing bolt. An integrated portable ultrasonic bolt pre-tightening force measuring device cooperates with the piezoelectric sensing type bolt to measure the bolt pre-tightening force in real time. 3.根据权利要求2所述的超声螺栓预紧力测量方法,其特征在于,所述复合层传感器由上及下依次为金属电极层、保护层及压电层。3 . The ultrasonic bolt pre-tightening force measurement method according to claim 2 , wherein the composite layer sensor is a metal electrode layer, a protective layer and a piezoelectric layer in order from top to bottom. 4 . 4.根据权利要求2或3所述的超声螺栓预紧力测量方法,其特征在于,所述一体式便携超声螺栓预紧力测量装置包括依次连接的超声波发射器、超声波信号采集装置、分析处理装置。4. The ultrasonic bolt pre-tightening force measurement method according to claim 2 or 3, wherein the integrated portable ultrasonic bolt pre-tightening force measurement device comprises an ultrasonic transmitter, an ultrasonic signal acquisition device, an analysis and processing device connected in sequence. device. 5.根据权利要求1所述的超声螺栓预紧力测量方法,其特征在于,在螺栓首次紧固时,通过将压电式套筒与超声螺栓预紧力测量装置组成便携式超声螺栓预紧力测量装置,对螺栓的预紧力进行实时测量。5. The ultrasonic bolt pre-tightening force measuring method according to claim 1, wherein when the bolt is tightened for the first time, a portable ultrasonic bolt pre-tightening force is formed by combining the piezoelectric sleeve and the ultrasonic bolt pre-tightening force measuring device The measuring device measures the preload force of the bolts in real time. 6.根据权利要求5所述的超声螺栓预紧力测量方法,其特征在于,所述压电式套筒包括用于与螺栓上旋拧的螺母相配合的套筒部,以及设于所述套筒部内部用于与螺栓头部接触连接的压电传感部,所述压电传感部包括依次连接的推拉式电磁铁、连接板、硅胶阻尼层、压电陶瓷层及超声耦合片,所述超声耦合片用于在推拉式电磁铁的推力作用下与螺栓头部接触连接,所述推拉式电磁铁通过滑环及走线与所述超声螺栓预紧力测量装置连接。6 . The ultrasonic bolt pre-tightening force measurement method according to claim 5 , wherein the piezoelectric sleeve comprises a sleeve part for matching with a nut screwed on the bolt, and a sleeve part provided on the The inside of the sleeve part is used for the piezoelectric sensing part in contact with the head of the bolt. The piezoelectric sensing part includes a push-pull electromagnet, a connecting plate, a silicone damping layer, a piezoelectric ceramic layer and an ultrasonic coupling sheet connected in sequence. , the ultrasonic coupling sheet is used for contact and connection with the head of the bolt under the thrust of the push-pull electromagnet, and the push-pull electromagnet is connected to the ultrasonic bolt pre-tightening force measuring device through a slip ring and a wiring. 7.根据权利要求6所述的超声螺栓预紧力测量方法,其特征在于,所述套筒部底部开口与螺母顶面的接触面设有密封垫片。7 . The ultrasonic bolt pre-tightening force measurement method according to claim 6 , wherein the contact surface between the bottom opening of the sleeve portion and the top surface of the nut is provided with a sealing gasket. 8 . 8.根据权利要求6所述的超声螺栓预紧力测量方法,其特征在于,所述套筒部顶部还设有用于与力矩型紧固工具配合的力矩拧紧接口。8 . The ultrasonic bolt pre-tightening force measurement method according to claim 6 , wherein the top of the sleeve portion is further provided with a torque tightening interface for cooperating with a torque type tightening tool. 9 . 9.根据权利要求5至8任一项所述的超声螺栓预紧力测量方法,其特征在于,所述超声螺栓预紧力测量装置包括依次连接的超声波发射器、超声波信号采集装置、分析处理装置。9 . The ultrasonic bolt pre-tightening force measurement method according to claim 5 , wherein the ultrasonic bolt pre-tightening force measurement device comprises an ultrasonic transmitter, an ultrasonic signal acquisition device, an analysis and processing device connected in sequence. 10 . device. 10.根据权利要求2或6所述的超声螺栓预紧力测量方法,其特征在于,还包括:10. The ultrasonic bolt pre-tightening force measuring method according to claim 2 or 6, characterized in that, further comprising: 针对在役螺栓,基于超声横波、纵波在螺栓里传播的时间与螺栓轴向应力的线性关系,得出螺栓残余预紧力,以确定是否需要对在役螺栓进行复拧。For in-service bolts, based on the linear relationship between the propagation time of ultrasonic transverse waves and longitudinal waves in the bolts and the axial stress of the bolts, the residual pre-tightening force of the bolts is obtained to determine whether it is necessary to re-tighten the in-service bolts.
CN201910017182.6A 2019-01-08 2019-01-08 Ultrasonic bolt pre-tightens force measuring method Pending CN109668672A (en)

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Cited By (16)

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Publication number Priority date Publication date Assignee Title
CN109781332A (en) * 2019-01-08 2019-05-21 中国大唐集团新能源科学技术研究院有限公司 Method based on axle power and elongation control bolt pretightening
CN110207884A (en) * 2019-07-10 2019-09-06 成都大汇智联科技有限公司 A kind of system and method for monitoring hydraulic turbine key bolt pretightening on-line
CN110514344A (en) * 2019-07-18 2019-11-29 青海大学 An accurate control method for the pre-tightening force of aero-engine bolts
CN110530571A (en) * 2019-08-30 2019-12-03 航天精工股份有限公司 The method that a kind of pair of belt sensor threaded male fastener carries out pretightning force calibration
CN110726499A (en) * 2019-11-13 2020-01-24 中国工程物理研究院机械制造工艺研究所 Universal bolt pretightening force detection ultrasonic probe and detection method thereof
CN110849517A (en) * 2019-11-20 2020-02-28 哈尔滨工业大学 Measurement method of assembly fastening force of large-scale high-speed rotary equipment based on acoustic-elastic effect
CN111307357A (en) * 2019-11-12 2020-06-19 北京理工大学 Differential method-based ultrasonic detection method for bolt fastening axial force
CN111553066A (en) * 2020-04-22 2020-08-18 大连理工大学 An accurate calculation method of critical lateral load of threaded connection
CN111795765A (en) * 2020-07-03 2020-10-20 北京理工大学 A non-destructive monitoring device and method for service stress of preloaded parts
CN112227208A (en) * 2020-09-23 2021-01-15 中铁大桥局集团有限公司 Monitoring and forecasting method for construction period and operation period of suspension bridge cable clamp screw
CN113218560A (en) * 2021-04-19 2021-08-06 中国长江电力股份有限公司 Ultrasonic real-time estimation method for bolt pretightening force
CN113624388A (en) * 2021-07-08 2021-11-09 中国科学院工程热物理研究所 Pretightening force-nut tightening torque calibration system of gas turbine pull rod rotor
CN115389087A (en) * 2022-08-30 2022-11-25 西南交通大学 Method for measuring bolt pretension force based on different modal echo signals
CN117168675A (en) * 2023-09-19 2023-12-05 浙江大学杭州国际科创中心 Wireless passive ultrasonic bolt pretightening force monitoring device and method
CN119245909A (en) * 2024-11-14 2025-01-03 广州大学 Bolt preload detection device and detection method
CN119323142A (en) * 2024-12-18 2025-01-17 昊宇睿联(天津)科技有限公司 Bolt spot inspection method and device based on data fusion

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CN1121586A (en) * 1990-08-27 1996-05-01 伊安·E·基布尔怀特 Ultrasonic load indicator with sensor
CN2226289Y (en) * 1995-03-28 1996-05-01 同济大学 Bolt axial fastening stress ultrasonic measuring instrument
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CN109781332A (en) * 2019-01-08 2019-05-21 中国大唐集团新能源科学技术研究院有限公司 Method based on axle power and elongation control bolt pretightening
CN110207884B (en) * 2019-07-10 2020-09-29 成都大汇智联科技有限公司 System and method for monitoring pretightening force of key bolt of water turbine on line
CN110207884A (en) * 2019-07-10 2019-09-06 成都大汇智联科技有限公司 A kind of system and method for monitoring hydraulic turbine key bolt pretightening on-line
CN110514344A (en) * 2019-07-18 2019-11-29 青海大学 An accurate control method for the pre-tightening force of aero-engine bolts
CN110530571A (en) * 2019-08-30 2019-12-03 航天精工股份有限公司 The method that a kind of pair of belt sensor threaded male fastener carries out pretightning force calibration
CN110530571B (en) * 2019-08-30 2021-05-28 航天精工股份有限公司 Method for calibrating pretightening force of sensor-equipped external thread fastener
CN111307357A (en) * 2019-11-12 2020-06-19 北京理工大学 Differential method-based ultrasonic detection method for bolt fastening axial force
CN110726499A (en) * 2019-11-13 2020-01-24 中国工程物理研究院机械制造工艺研究所 Universal bolt pretightening force detection ultrasonic probe and detection method thereof
CN110849517A (en) * 2019-11-20 2020-02-28 哈尔滨工业大学 Measurement method of assembly fastening force of large-scale high-speed rotary equipment based on acoustic-elastic effect
CN110849517B (en) * 2019-11-20 2021-02-12 哈尔滨工业大学 Measurement method of assembly fastening force of large-scale high-speed rotary equipment based on acoustic-elastic effect
CN111553066A (en) * 2020-04-22 2020-08-18 大连理工大学 An accurate calculation method of critical lateral load of threaded connection
CN111553066B (en) * 2020-04-22 2023-06-27 大连理工大学 An Accurate Calculation Method of Critical Lateral Load of Threaded Connection
CN111795765A (en) * 2020-07-03 2020-10-20 北京理工大学 A non-destructive monitoring device and method for service stress of preloaded parts
CN112227208A (en) * 2020-09-23 2021-01-15 中铁大桥局集团有限公司 Monitoring and forecasting method for construction period and operation period of suspension bridge cable clamp screw
CN112227208B (en) * 2020-09-23 2022-03-29 中铁大桥局集团有限公司 Monitoring and forecasting method for construction period and operation period of suspension bridge cable clamp screw
CN113218560B (en) * 2021-04-19 2022-05-17 中国长江电力股份有限公司 Ultrasonic real-time estimation method for bolt pretightening force
CN113218560A (en) * 2021-04-19 2021-08-06 中国长江电力股份有限公司 Ultrasonic real-time estimation method for bolt pretightening force
CN113624388A (en) * 2021-07-08 2021-11-09 中国科学院工程热物理研究所 Pretightening force-nut tightening torque calibration system of gas turbine pull rod rotor
CN115389087A (en) * 2022-08-30 2022-11-25 西南交通大学 Method for measuring bolt pretension force based on different modal echo signals
CN117168675A (en) * 2023-09-19 2023-12-05 浙江大学杭州国际科创中心 Wireless passive ultrasonic bolt pretightening force monitoring device and method
CN117168675B (en) * 2023-09-19 2024-05-17 浙江大学杭州国际科创中心 Wireless passive ultrasonic bolt pretightening force monitoring device and method
CN119245909A (en) * 2024-11-14 2025-01-03 广州大学 Bolt preload detection device and detection method
CN119323142A (en) * 2024-12-18 2025-01-17 昊宇睿联(天津)科技有限公司 Bolt spot inspection method and device based on data fusion

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Application publication date: 20190423