CN109651639B - A method for preparing superhydrophobic surface on silicone rubber surface - Google Patents
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 57
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000003075 superhydrophobic effect Effects 0.000 title claims abstract description 18
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 31
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 31
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000008117 stearic acid Substances 0.000 claims abstract description 31
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 25
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000008367 deionised water Substances 0.000 claims abstract description 4
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 4
- 238000005303 weighing Methods 0.000 claims description 26
- 238000003851 corona treatment Methods 0.000 claims description 10
- 239000012212 insulator Substances 0.000 claims description 7
- 239000011787 zinc oxide Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 2
- 229960000935 dehydrated alcohol Drugs 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 238000009422 external insulation Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000005660 hydrophilic surface Effects 0.000 description 1
- 230000005661 hydrophobic surface Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- C08J2383/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
- C08J2383/04—Polysiloxanes
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Abstract
本发明公开了一种在硅橡胶表面制备超疏水表面的方法,涉及高电压外绝缘领域,具体包括如下步骤:步骤一:将硅橡胶试样分别用去离子水和无水乙醇冲洗擦拭表面污物,自然晾干;步骤二:量取0.800g的硬脂酸,并将硬脂酸倒入盛有20ml无水乙醇溶液的烧杯一中,通过磁力搅拌器进行搅拌;步骤三:然后称取1.5g氧化锌粉末,然后将氧化锌粉末加入烧杯一的溶液中,通过磁力搅拌器进行搅拌;步骤四:采用高压试验装置对硅橡胶表面进行电晕处理;步骤五:立即将配置好的溶液用刷子均匀涂覆到电晕处理后硅橡胶表面,然后放进鼓风干燥箱干燥40℃,干燥30分钟,取出室温晾干即可。在本发明的方法的实施过程中,能够保持较长时间的疏水性,起到较高的超疏水性。
The invention discloses a method for preparing a superhydrophobic surface on the surface of silicone rubber, which relates to the field of high-voltage external insulation, and specifically includes the following steps: Step 1: Rinse the silicone rubber sample with deionized water and absolute ethanol, respectively, and wipe the surface dirt stearic acid, and let it dry naturally; Step 2: Measure 0.800g of stearic acid, pour stearic acid into beaker 1 containing 20ml of anhydrous ethanol solution, and stir with a magnetic stirrer; Step 3: Then weigh 1.5g of zinc oxide powder, then add the zinc oxide powder into the solution in beaker 1, and stir with a magnetic stirrer; Step 4: Use a high-pressure test device to corona treat the surface of the silicone rubber; Step 5: Immediately put the prepared solution Use a brush to evenly coat the corona-treated silicone rubber surface, then put it into a blast drying oven to dry at 40°C for 30 minutes, and then take it out to dry at room temperature. During the implementation of the method of the present invention, the hydrophobicity can be maintained for a long time, and the superhydrophobicity can be achieved.
Description
技术领域technical field
本发明涉及高电压外绝缘领域,具体是一种在硅橡胶表面制备超疏水表面的方法。The invention relates to the field of high-voltage external insulation, in particular to a method for preparing a superhydrophobic surface on the surface of a silicone rubber.
背景技术Background technique
现在的电力系统的输电线路中大规模使用硅橡胶绝缘子,用于线路电气绝缘与机械支撑,对保障电能的正常输送具有重要意义。硅橡胶为有机外绝缘材料,已经具备一定的疏水性,但由于外界紫外线以及风雨侵蚀,硅橡胶绝缘子的疏水性会下降。为了提高硅橡胶绝缘子的耐污闪与防覆冰能力,在硅橡胶表面制备出超疏水效果的涂层具有重要意义。因硅橡胶具有一定的疏水性,为了能够与其他材料具有更好的化学连接,本发明首先对硅橡胶表面进行电晕处理获得较活泼且亲水的硅橡胶表面,之后采用硬脂酸、氧化锌、无水乙醇方法在硅橡胶表面制备具有较高疏水效果以及具有较长持久性的疏水表面,能够提高硅橡胶绝缘子耐污闪与防覆冰的能力,提高输电稳定性。The large-scale use of silicone rubber insulators in the transmission lines of the current power system is used for electrical insulation and mechanical support of the lines, which is of great significance to ensure the normal transmission of electric energy. Silicone rubber is an organic external insulating material, which already has a certain degree of hydrophobicity, but due to external ultraviolet rays and wind and rain erosion, the hydrophobicity of silicone rubber insulators will decrease. In order to improve the anti-pollution flashover and anti-icing ability of silicone rubber insulators, it is of great significance to prepare a coating with superhydrophobic effect on the surface of silicone rubber. Because the silicone rubber has a certain degree of hydrophobicity, in order to have better chemical connection with other materials, the present invention first performs corona treatment on the surface of the silicone rubber to obtain a more active and hydrophilic surface of the silicone rubber, and then uses stearic acid, oxidized The zinc and anhydrous ethanol method is used to prepare a hydrophobic surface with high hydrophobic effect and long durability on the surface of silicone rubber, which can improve the ability of silicone rubber insulators to resist pollution flashover and anti-icing, and improve the stability of power transmission.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种在硅橡胶表面制备超疏水表面的方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a method for preparing a superhydrophobic surface on the surface of silicone rubber, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种在硅橡胶表面制备超疏水表面的方法,包括如下步骤:A method for preparing a superhydrophobic surface on a silicone rubber surface, comprising the following steps:
步骤一:将10cm×10cm硅橡胶试样分别用去离子水和无水乙醇冲洗擦拭表面污物,自然晾干;Step 1: Rinse the 10cm×10cm silicone rubber sample with deionized water and absolute ethanol respectively to wipe the surface dirt, and dry it naturally;
步骤二:量取0.800g的硬脂酸,在称取硬脂酸时,通过分析天平来进行量取,且在称量时,首先将一张干净的称量纸铺在分析天平的表面,然后对分析天平进行调零,调零完成后将硬脂酸放到称量纸上进行称量,当分析天平上的数据显示达到0.800g时,将装有硬脂酸的称量纸取走,并将硬脂酸倒入盛有20ml无水乙醇溶液的烧杯一中,通过磁力搅拌器进行搅拌;Step 2: Measure 0.800g of stearic acid, when weighing stearic acid, measure it by an analytical balance, and when weighing, first spread a piece of clean weighing paper on the surface of the analytical balance, Then zero-adjust the analytical balance. After the zero-adjustment is completed, put the stearic acid on the weighing paper for weighing. When the data on the analytical balance shows that it reaches 0.800g, remove the weighing paper containing the stearic acid. , and pour stearic acid into a beaker containing 20ml of anhydrous ethanol solution, and stir by a magnetic stirrer;
步骤三:然后称取1.5g氧化锌粉末,然后将氧化锌粉末加入烧杯一的溶液中,通过磁力搅拌器进行搅拌;Step 3: Then weigh 1.5g of zinc oxide powder, then add the zinc oxide powder into the solution in beaker 1, and stir with a magnetic stirrer;
步骤四:采用高压试验装置对硅橡胶表面进行电晕处理;Step 4: Corona treatment is performed on the surface of the silicone rubber by using a high-voltage test device;
步骤五:立即将配置好的溶液1,用刷子均匀涂覆到电晕处理后硅橡胶表面,然后放进鼓风干燥箱干燥40℃,干燥30分钟,取出室温晾干即可;Step 5: Immediately apply the prepared solution 1 to the corona-treated silicone rubber surface with a brush, then put it into a blast drying oven to dry at 40°C for 30 minutes, and then take it out to dry at room temperature;
步骤六:采用喷水分级法对硅橡胶绝缘子表面进行喷水测试,硅橡胶表面呈现出较圆的球形。Step 6: Use the water spray classification method to conduct a water spray test on the surface of the silicone rubber insulator, and the surface of the silicone rubber shows a relatively round sphere.
作为本发明进一步的方案:所述分析天平在称量时的称量误差不超过0.001g。As a further solution of the present invention: the weighing error of the analytical balance during weighing does not exceed 0.001 g.
作为本发明进一步的方案:硬脂酸溶解无水乙醇溶液时搅拌时长定为10min。As a further scheme of the present invention: when the stearic acid dissolves the absolute ethanol solution, the stirring time length is set as 10min.
作为本发明进一步的方案:称取氧化锌粉末步骤与步骤一中量取硬脂酸的方法一致。As a further scheme of the present invention: the step of weighing the zinc oxide powder is consistent with the method of measuring the stearic acid in the first step.
作为本发明进一步的方案:使氧化锌与硬脂酸溶液混合均匀的搅拌时间定为1h。As a further scheme of the present invention: the stirring time for uniformly mixing the zinc oxide and the stearic acid solution is set as 1h.
作为本发明进一步的方案:电极采用多针电极,电极与硅橡胶表面距离1cm,交流电压采用10kV,进行电晕处理1h。As a further scheme of the present invention: the electrode adopts a multi-needle electrode, the distance between the electrode and the surface of the silicone rubber is 1 cm, the AC voltage is 10 kV, and the corona treatment is performed for 1 h.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明采用试验变压器对硅橡胶表面进行电晕处理,使硅橡胶表面具有一定的化学活性,然后再对硅橡胶表面进行超疏水表面制备,能够使得硅橡胶表面与疏水涂层进行化学键的连接,具有较强的粘接力,能够保持较长时间的疏水性;(1) The present invention uses a test transformer to perform corona treatment on the surface of the silicone rubber, so that the surface of the silicone rubber has a certain chemical activity, and then prepares a super-hydrophobic surface on the surface of the silicone rubber, so that the surface of the silicone rubber can be chemically bonded to the hydrophobic coating. The connection has strong adhesion and can maintain hydrophobicity for a long time;
(2)对于超疏水制备涂层,采用硬脂酸溶解在无水乙醇中,然后加入氧化锌,经过磁力搅拌均匀混合,将溶液涂抹到硅橡胶表面,经过干燥箱干燥,无水乙醇蒸发,在硅橡胶表面形成具有氧化锌为支撑结构,硬脂酸包裹住氧化锌,能够起到较高的超疏水性;(2) For the preparation of superhydrophobic coating, use stearic acid to dissolve in absolute ethanol, then add zinc oxide, mix evenly with magnetic stirring, apply the solution to the surface of silicone rubber, dry in a drying box, evaporate the absolute ethanol, Zinc oxide is formed on the surface of the silicone rubber as a supporting structure, and stearic acid wraps the zinc oxide, which can play a high superhydrophobicity;
(3)本发明首先对硅橡胶表面进行电晕处理,然后再进行硬脂酸、氧化锌与无水乙醇溶液配制,然后均匀涂抹在硅橡胶表面,然后在干燥箱中干燥,自然晾干即可,操作均采用较为常规的处理方法,电晕处理采用多针电极,方便操作。(3) The present invention first performs corona treatment on the surface of the silicone rubber, and then prepares a solution of stearic acid, zinc oxide and anhydrous ethanol, and then evenly spreads it on the surface of the silicone rubber, and then dries it in a drying box, and then air-dries it naturally. Yes, the operation adopts a more conventional treatment method, and the corona treatment adopts a multi-needle electrode, which is convenient for operation.
附图说明Description of drawings
图1为一种在硅橡胶表面制备超疏水表面的方法制备的硅橡胶超疏水表面图。FIG. 1 is a diagram of a silicone rubber superhydrophobic surface prepared by a method for preparing a superhydrophobic surface on a silicone rubber surface.
图2为一种在硅橡胶表面制备超疏水表面的方法中水滴在硅橡胶表面的状态图。FIG. 2 is a state diagram of water droplets on the surface of silicone rubber in a method for preparing a superhydrophobic surface on the surface of silicone rubber.
图3为一种在硅橡胶表面制备超疏水表面的方法中单个水滴在硅橡胶表面的状态图。FIG. 3 is a state diagram of a single water droplet on the surface of silicone rubber in a method for preparing a superhydrophobic surface on the surface of silicone rubber.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例中,一种在硅橡胶表面制备超疏水表面的方法,包括如下步骤:In the embodiment of the present invention, a method for preparing a superhydrophobic surface on a silicone rubber surface includes the following steps:
步骤一:将10cm×10cm硅橡胶试样分别用去离子水和无水乙醇冲洗擦拭表面污物,自然晾干;Step 1: Rinse the 10cm×10cm silicone rubber sample with deionized water and absolute ethanol respectively to wipe the surface dirt, and dry it naturally;
步骤二:量取0.800g的硬脂酸,在称取硬脂酸时,通过分析天平来进行量取,该分析天平在称量时的称量误差不超过0.001g,且在称量时,首先将一张干净的称量纸铺在分析天平的表面,然后对分析天平进行调零,调零完成后将硬脂酸放到称量纸上进行称量,当分析天平上的数据显示达到0.800g时,将装有硬脂酸的称量纸取走,并将硬脂酸倒入盛有20ml无水乙醇溶液的烧杯一中,通过磁力搅拌器进行搅拌,搅拌时长为10分钟,使硬脂酸完全溶解;Step 2: measure the stearic acid of 0.800g, when taking stearic acid, measure it by an analytical balance, the weighing error of the analytical balance is not more than 0.001g when weighing, and when weighing, First, spread a piece of clean weighing paper on the surface of the analytical balance, and then zero the analytical balance. After zeroing, put the stearic acid on the weighing paper for weighing. When the data on the analytical balance reaches the 0.800g, remove the weighing paper containing stearic acid, pour stearic acid into a beaker containing 20ml of anhydrous ethanol solution, and stir with a magnetic stirrer for 10 minutes to make the Stearic acid is completely dissolved;
步骤三:然后称取1.5g氧化锌粉末,称取氧化锌粉末步骤与步骤一中量取硬脂酸的方法一致,然后将氧化锌粉末加入烧杯一的溶液中,通过磁力搅拌器进行搅拌,搅拌时长为1个小时,使氧化锌与硬脂酸溶液混合均匀,记为溶液1;Step 3: then weigh 1.5g of zinc oxide powder, the steps of weighing zinc oxide powder are the same as the method for measuring stearic acid in step one, then add zinc oxide powder to the solution in beaker one, and stir it by a magnetic stirrer, The stirring time is 1 hour, so that the zinc oxide and the stearic acid solution are evenly mixed, which is recorded as solution 1;
步骤四:采用高压试验装置对硅橡胶表面进行电晕处理,电极采用多针电极,电极与硅橡胶表面距离1cm,交流电压采用10kV,进行电晕处理1h,检测硅橡胶表面疏水性;Step 4: use a high-voltage test device to perform corona treatment on the surface of the silicone rubber, the electrode adopts a multi-needle electrode, the distance between the electrode and the surface of the silicone rubber is 1cm, the AC voltage adopts 10kV, and the corona treatment is performed for 1h to detect the hydrophobicity of the silicone rubber surface;
步骤五:立即将配置好的溶液1,用刷子均匀涂覆到电晕处理后硅橡胶表面,然后放进鼓风干燥箱干燥40℃,干燥30分钟,取出室温晾干即可;Step 5: Immediately apply the prepared solution 1 to the corona-treated silicone rubber surface with a brush, then put it into a blast drying oven to dry at 40°C for 30 minutes, and then take it out to dry at room temperature;
步骤六:采用喷水分级法对硅橡胶绝缘子表面进行喷水测试,硅橡胶表面呈现出较圆的球形。Step 6: Use the water spray classification method to conduct a water spray test on the surface of the silicone rubber insulator, and the surface of the silicone rubber shows a relatively round sphere.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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