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CN109648061A - Type liquid forging forming device and manufacturing process are quickly filled in a kind of air pressure - Google Patents

Type liquid forging forming device and manufacturing process are quickly filled in a kind of air pressure Download PDF

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Publication number
CN109648061A
CN109648061A CN201910016564.7A CN201910016564A CN109648061A CN 109648061 A CN109648061 A CN 109648061A CN 201910016564 A CN201910016564 A CN 201910016564A CN 109648061 A CN109648061 A CN 109648061A
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melting furnace
hydraulic press
liquid
air pressure
die
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Inventor
杜之明
王大宇
陈刚
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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Priority to CN201910016564.7A priority Critical patent/CN109648061A/en
Publication of CN109648061A publication Critical patent/CN109648061A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/02Pressure casting making use of mechanical pressure devices, e.g. cast-forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/003Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using inert gases

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

Type liquid forging forming device and manufacturing process are quickly filled in a kind of air pressure, are related to materials processing engineering field.Existing liquid forging technology there are problems that cost is high, in molten metal cavity filling process it is easy to oxidize, molten metal deformation force is limited and metallic article mechanical property is difficult to improve.Liquid forging forming device includes air pressure injection device, hydraulic press, mold cavity, stalk and melting furnace;Mold cavity is arranged between the upper and lower platform of hydraulic press;The lower section of hydraulic press lower platform is arranged in melting furnace, and stalk runs through the lower platform of hydraulic press, and the inner cavity of melting furnace is communicated with the inner cavity of mold cavity by stalk, and the gas outlet of air pressure injection device is extend into the inner cavity of melting furnace.Apply air pressure into melting furnace by air pressure injection device, the molten metal in melting furnace is filled into mold cavity, hydraulic press is recycled to apply high-pressure to the molten metal in mold cavity, molten metal is plastically deformed.The present invention is shaped for molten metal forging.

Description

Type liquid forging forming device and manufacturing process are quickly filled in a kind of air pressure
Technical field
The present invention relates to materials processing engineering field more particularly to a kind of air pressure quickly fill type liquid forging forming device and Manufacturing process.
Background technique
Liquid forging be by cast and contour forging technique based on, what is gradually grown up integrates two kinds of technological advantages Forming technique.Its technical process is simultaneously uncomplicated, i.e., molten metal is directly poured into the liquid for having already passed through preheating and spraying lubricant In forging mould die cavity, when molten metal is in melting or semi-molten state, closed die applies certain static pressure by formed punch Power makes molten metal crystallization and freezing under stress, and generates small plastic deformation.The technology is not only able to elimination product and is solidifying The defects of stomata for being formed in the process, shrinkage cavity, reduces rejection rate, molds high-quality part, moreover it is possible to improve to a certain extent The performance of part.Compared with casting, avoids product from shrinkage cavity, loose occur, refined crystal grain, improved intensity;Compared with die forging, It saves forming process and forming pressure is about the 1/5~1/3 of Die Forging, and performance is close to forging index;Without flash and Riser is cast, stock utilization is high.Therefore liquid forging is a kind of laborsaving, energy saving, section material advanced manufacturing technology.
Liquid forging technology is broadly divided into direct liquid forging method and indirect liquid die forging.Direct liquid forging forming side Method is similar with solid die forging, and formed punch is loaded directly into that performance is suitable with forging, shape is relatively simple in that can be made on liquid metal Product.Indirect liquid die-forging forming method is similar with die casting, and mold has been closed before pouring metal melt, and molten metal is by squeezing Piston injection type chamber is pressed, ingate size is bigger compared with die casting, thus pressure provided by extrusion piston can be effective It is transmitted to each position of product, it is made to crystallize and be plastically deformed under high pressure.
Currently, directly main problem existing for liquid forging technology is that quantitative pouring is more difficult, although can be from foreign countries Import quantitative pouring machine, but not only price is too high, but also can not be fully solved the problem of oxidation during liquid metal filling;Indirectly Liquid forging needs special liquid die forging machine, and common hydraulic press can not fully meet its requirement, but special liquid die forging machine Cost is very high, and deformation force is limited, and the mechanical property of product is difficult to be further enhanced.
Summary of the invention
The technical problem to be solved in the invention is: there are cost height, molten metals to fill type mistake for existing liquid forging technology Easy to oxidize in journey, the problem of molten metal deformation force is limited and metallic article mechanical property is difficult to improve;And then provide one kind Type liquid forging forming device and manufacturing process are quickly filled in air pressure.
The present invention to solve above-mentioned technical problem the technical solution adopted is that: the air pressure quickly fill type liquid forging at Shape dress is set including air pressure injection device, hydraulic press, mold cavity, stalk and melting furnace;
The mold cavity is arranged between the upper and lower platform of hydraulic press;Hydraulic press lower platform is arranged in melting furnace Lower section, stalk run through the lower platform of hydraulic press, and the inner cavity of melting furnace is communicated with the inner cavity of mold cavity by stalk, air pressure The gas outlet of injection device is extend into the inner cavity of melting furnace.
Further, the mold cavity include it is convex touch and lower cavity die, it is convex to touch and lower cavity die is oppositely arranged up and down, Convex touch is fixedly connected with the upper mounting plate lower surface of hydraulic press, and lower cavity die is fixedly connected with the lower platform upper surface of hydraulic press, under The bottom of cavity plate is machined with an inlet, and the outlet end of stalk is fixedly connected with the liquid feeding end of lower cavity die bottom.
Further, the air pressure injection device includes air pump and gas-guide tube, and the one of the outlet side of air pump and gas-guide tube End connection, the other end of gas-guide tube are extend into the inner cavity of melting furnace.
Further, the liquid feeding end of the stalk is in the middle and lower part of fusing furnace chamber.
Further, it further includes lifting platform that type liquid forging forming device is quickly filled in the air pressure, and melting furnace setting exists The upper surface of lifting platform.
Further, it further includes attemperator, attemperator set that type liquid forging forming device is quickly filled in the air pressure On the outer surface of stalk, and attemperator is on the pipeline section between mold cavity and melting furnace.
Further, the attemperator is heat-preservation cotton.
The method of the molten metal forging forming, specific steps are as follows:
Step 1 increases lifting platform, and the liquid feeding end of the stalk being inserted in melting furnace and lower cavity die is attached and close Envelope;
Step 2, hydraulic press drive is convex to touch downlink, until convex touch is aligned with lower cavity die and forms near closed hollow ring;
Step 3 opens air pump and inputs gas into melting furnace, until the air discharge in melting furnace, closes air pump;
Step 4 melts the metal block in melting furnace, opens air pump and inputs gas into melting furnace and pressurize;
Step 5, the molten metal in melting furnace fill liquid into mold cavity, hydraulic press pressurization, and pressure maintaining 10~20 seconds;
Step 6, after pressure maintaining, hydraulic press drive is convex to touch back journey;
Step 7 closes air pump, and opens in gas-guide tube and switch, and excludes excessive gas;
Step 8, by molded part after being taken out in mold cavity, clear up it is convex touch and lower cavity die, and spray lubricant;
Step 9, hydraulic press drive is convex to touch downlink, until convex touch is aligned with lower cavity die and is formed near closed hollow ring, carries out The forming of next product.
Further, the gas in the air pump is argon gas.
Further, the metal in the melting furnace is almag.
The beneficial effects of the present invention are:
1, the present invention is melted the metal alloys such as magnalium by melting furnace, then directly enters liquid metal injection The mold cavity of closure, subsequent punch-pin press molding, while obtained strong mechanical performance product, be truly realized near net at Shape, and can effectively improve production efficiency;
2, the problem of installing air pressure injection device on metal molten furnace, realizing quantitative pouring, it is fixed to purchase without high price Casting machine is measured, cost is saved;Inert gas is injected into metal molten furnace simultaneously, effectively avoids molten metal and air Contact, and by being passed through inert gas, it can effectively prevent the oxidation of liquid metal, and then improve the mechanical property of product Energy;
3, the forming of molten metal can be realized using ordinary press by the present invention, be not necessarily to special hydraulic press.
Detailed description of the invention
Fig. 1 is the overall structure diagram of molten metal forging former;
Fig. 2 is the partial enlarged view of Fig. 1.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments:
Specific embodiment 1: as shown in Figure 1, type liquid forging forming device is quickly filled in air pressure described in present embodiment Including air pressure injection device 1, hydraulic press 3, mold cavity 4, stalk 7 and melting furnace 8;
The mold cavity 4 is arranged between the upper and lower platform of hydraulic press 3;Melting furnace 8, which is arranged under hydraulic press 3, puts down The lower section of platform, stalk 7 run through the lower platform of hydraulic press 3, and the inner cavity of melting furnace 8 and the inner cavity of mold cavity 4 pass through stalk 7 It communicates, the gas outlet of air pressure injection device 1 is extend into the inner cavity of melting furnace 8.
Melting furnace melts the metal alloys such as magnalium, and liquid metal injection is directly then entered closed mould type In chamber, under the action of hydraulic press, upper male mould downlink pressurizes to the molten metal in mold cavity, and molten metal is under high pressure It solidifies and is plastically deformed, while obtained strong mechanical performance product, be truly realized near-net-shape;
The problem of installing air pressure injection device on metal molten furnace, realizing quantitative pouring is purchased quantitative without high price Casting machine saves cost;The hydraulic press be four-column hydraulic press, using ordinary press can be realized molten metal at Shape is not necessarily to special hydraulic press.
Specific embodiment 2: as shown in Fig. 2, mold cavity 4 described in present embodiment includes the convex 4-1 and recessed of touching Mould 4-2, convex to touch 4-1 and lower cavity die 4-2 or more is oppositely arranged, the convex 4-1 that touches is connected with the upper mounting plate lower surface of hydraulic press 3 It connects, lower cavity die 4-2 is connected with the lower platform upper surface of hydraulic press 3, and the bottom of lower cavity die 4-2 is machined with an inlet, rises The outlet end of liquid pipe 7 is connected with the liquid feeding end of the bottom lower cavity die 4-2.
Other compositions and connection type are same as the specific embodiment one.
Specific embodiment 3: as shown in Figure 1, air pressure injection device 1 described in present embodiment includes air pump 1-1 and leads The outlet side of tracheae 1-2, air pump 1-1 are connect with one end of gas-guide tube 1-2, and the other end of gas-guide tube 1-2 extend into melting furnace 8 In inner cavity, and the other end of gas-guide tube 1-2 is in the top of molten metal.
The pressure of gas can be calculated, formula by pascal's principle by formula P=133.3 μ γ H/13.6 Middle H-molten metal lifting height;μ-molten metal density g/cm3;γ-liters of liquid resistance coefficient selection 1.1;P-is required Pressure Pa;The density g/cm of 13.6-mercury3
The gas dry being stored in air pump and pressure maintaining;
According to different metal die forgings, the pressure of application is different, and the injection rate of molten metal is different, controls gas by air pump Pressure and molten metal injection rate.
Other compositions and connection type are identical with embodiment two.
Specific embodiment 4: as shown in Figure 1, the liquid feeding end of stalk 7 described in present embodiment is in melting furnace 8 The middle and lower part of molten metal.
Since upper surface is easy to oxidize in molten metal, and existing impurity etc. can be sunken to bottommost, so by stalk 7 The middle and lower part of molten metal is arranged in liquid feeding end, prevents the impurity of precipitating from entering in stalk.
Other compositions and connection type are the same as the specific implementation mode 3.
Specific embodiment 5: as shown in Figure 1, type liquid forging forming device is quickly filled in air pressure described in present embodiment It further include lifting platform 10, melting furnace 8 is arranged in the upper surface of lifting platform 10.
The bottom of metal molten furnace is lain on lifting platform, is moved up and down by lifting platform, realizes stalk and lower cavity die Be coupled.
Other compositions and connection type are identical as specific embodiment four.
Specific embodiment 6: as shown in Figure 1, type liquid forging forming device is quickly filled in air pressure described in present embodiment Further include attemperator 6,6 sets of attemperator on the outer surface of stalk 7, and attemperator 6 is in mold cavity 4 and fusing On pipeline section between furnace 8.
It is cased with attemperator on the outer surface of stalk 7, prevents molten metal during being injected into mold cavity Solidification guarantees that molten metal is in a molten state by attemperator.
Other compositions and connection type are identical as specific embodiment five.
Specific embodiment 7: attemperator 6 described in present embodiment is heat-preservation cotton.
Other compositions and connection type are identical as specific embodiment six.
Specific embodiment 8: the method for the forming of liquid forging described in present embodiment, specific steps are as follows:
Step 1 increases lifting platform 10, the stalk 7 being inserted in melting furnace 8 and the liquid feeding end of lower cavity die 4-2 is connected It connects and seals;
Step 2, hydraulic press 3 drive it is convex touch 4-1 downlink, until the convex 4-1 that touches is aligned with lower cavity die 4-2 and forms envelope Closed form chamber;
Step 3 opens air pump 1-1 and inputs gas into melting furnace 8, until the air discharge in melting furnace, closes air pump 1-1;
Step 4 melts the metal alloy in melting furnace, opens air pump 1-1 and inputs gas into melting furnace 8 and pressurize;
Step 5, molten metal in melting furnace fliud flushing, hydraulic press 3 into mold cavity 4 pressurize, and pressure maintaining 10~20 seconds, Until molten metal is plastically deformed;
Step 6, after pressure maintaining, hydraulic press 3, which drives, convex touches 4-1 backhaul;
Step 7 closes air pump 1-1, and opens and switch in gas-guide tube 1-2, excludes excessive gas;
Step 8, by molded part after taking out in mold cavity 4, cleaning is convex to touch 4-1 and lower cavity die 4-2, and sprays Lubricant;
Step 9, hydraulic press 3 drive it is convex touch 4-1 downlink, until the convex 4-1 that touches is aligned with lower cavity die 4-2 and forms envelope Closed form chamber carries out the forming of next product.
Other compositions and connection type are identical as specific embodiment seven.
Specific embodiment 9: the gas in air pump 1-1 described in present embodiment is argon gas.
Molten metal from being oxidized in order to prevent, metal alloy fusing front opening air pump input inert gas into metal molten furnace Argon gas, be discharged metal molten furnace in air, prevent metal alloy in melting process with the air oxidation in metal molten furnace, Air pressure is increased after metal alloy fusing, then molten metal is injected in mold cavity under gas pressure, improves product Mechanical property.
Other compositions and connection type are identical as specific embodiment eight.
Specific embodiment 10: the metal in melting furnace 8 described in present embodiment is almag.
Other compositions and connection type are identical as specific embodiment nine.

Claims (10)

1.一种气压快速充型液态模锻成形装置,其特征在于:所述的气压快速充型液态模锻成形装置包括气压压射装置(1)、液压机(3)、模具型腔(4)、升液管(7)和熔化炉(8);1. An air pressure rapid filling liquid die forging forming device is characterized in that: the air pressure rapid filling liquid die forging forming device comprises an air pressure injection device (1), a hydraulic press (3), a mold cavity (4) , a liquid riser (7) and a melting furnace (8); 所述的模具型腔(4)设置在液压机(3)的上、下平台之间;熔化炉(8)设置在液压机(3)下平台的下方,升液管(7)贯穿液压机(3)的下平台,熔化炉(8)的内腔与模具型腔(4)的内腔通过升液管(7)相通,气压压射装置(1)的出气口伸入到熔化炉(8)的内腔中。The mold cavity (4) is arranged between the upper and lower platforms of the hydraulic press (3); the melting furnace (8) is arranged below the lower platform of the hydraulic press (3), and the liquid riser (7) runs through the hydraulic press (3) The inner cavity of the melting furnace (8) is communicated with the inner cavity of the mold cavity (4) through the liquid riser (7), and the air outlet of the air pressure injection device (1) extends into the opening of the melting furnace (8). in the lumen. 2.根据权利要求1所述的一种气压快速充型液态模锻成形装置,其特征在于:所述的模具型腔(4)包括上凸摸(4-1)和下凹模(4-2),上凸摸(4-1)和下凹模(4-2)上下相对设置,上凸摸(4-1)与液压机(3)的上平台下表面相连接,下凹模(4-2)与液压机(3)的下平台上表面相连接,下凹模(4-2)的底部加工有一个进液口,升液管(7)的出液端与下凹模(4-2)底部的进液端相连接。2. A pneumatic rapid filling liquid die forging forming device according to claim 1, characterized in that: the die cavity (4) comprises an upper convex die (4-1) and a lower concave die (4- 2), the upper convex mold (4-1) and the lower concave mold (4-2) are arranged oppositely up and down, the upper convex mold (4-1) is connected with the lower surface of the upper platform of the hydraulic press (3), and the lower concave mold (4) -2) Connected with the upper surface of the lower platform of the hydraulic press (3), a liquid inlet is machined at the bottom of the lower die (4-2), and the liquid outlet end of the liquid riser (7) is connected to the lower die (4-2). 2) Connect the liquid inlet end at the bottom. 3.根据权利要求2所述的一种气压快速充型液态模锻成形装置,其特征在于:所述的气压压射装置(1)包括气泵(1-1)和导气管(1-2),气泵(1-1)的出气端与导气管(1-2)的一端连接,导气管(1-2)的另一端伸入到熔化炉(8)的内腔中,且导气管(1-2)的另一端处于金属溶液的上方。3. A pneumatic quick filling liquid die forging forming device according to claim 2, characterized in that: the pneumatic injection device (1) comprises an air pump (1-1) and an air conduit (1-2) , the air outlet end of the air pump (1-1) is connected to one end of the air guide pipe (1-2), the other end of the air guide pipe (1-2) extends into the inner cavity of the melting furnace (8), and the air guide pipe (1-2) The other end of -2) is above the metal solution. 4.根据权利要求3所述的一种气压快速充型液态模锻成形装置,其特征在于:所述的升液管(7)的进液端处于熔化炉(8)内金属溶液的中下部。4. A gas pressure rapid filling liquid die forging device according to claim 3, characterized in that: the liquid inlet end of the liquid riser (7) is located in the middle and lower part of the metal solution in the melting furnace (8). . 5.根据权利要求4所述的一种气压快速充型液态模锻成形装置,其特征在于:所述的气压快速充型液态模锻成形装置还包括升降台(10),熔化炉(8)设置在升降台(10)的上面。5. The device for forming liquid die forging according to claim 4, characterized in that: the device for forming liquid die forging according to claim 4 further comprises a lifting platform (10), a melting furnace (8) Set on the top of the lift table (10). 6.根据权利要求5所述的一种气压快速充型液态模锻成形装置,其特征在于:所述的气压快速充型液态模锻成形装置还包括保温装置(6),保温装置(6)套在升液管(7)的外表面上,且保温装置(6)处于模具型腔(4)与熔化炉(8)之间的管段上。6. A kind of air pressure rapid filling liquid die forging forming device according to claim 5, characterized in that: the air pressure rapid filling liquid die forging forming device further comprises a heat preservation device (6), a heat preservation device (6) It is sleeved on the outer surface of the liquid riser (7), and the heat preservation device (6) is located on the pipe section between the mold cavity (4) and the melting furnace (8). 7.根据权利要求6所述的一种气压快速充型液态模锻成形装置,其特征在于:所述的保温装置(6)为保温棉。7 . The air pressure rapid filling liquid die forging forming device according to claim 6 , wherein the heat insulating device ( 6 ) is heat insulating cotton. 8 . 8.一种利用权利要求7所述的气压快速充型液态模锻成形装置制备液态模锻成形的方法,其特征在于:具体操作步骤如下:8. A method of utilizing the air pressure rapid filling liquid die forging forming device of claim 7 to prepare a method for liquid die forging, characterized in that: the specific operation steps are as follows: 步骤一,升高升降台(10),将插在熔化炉(8)上的升液管(7)与下凹模(4-2)的进液端进行连接并密封;In step 1, the lifting platform (10) is raised, and the liquid riser pipe (7) inserted on the melting furnace (8) is connected and sealed with the liquid inlet end of the lower die (4-2); 步骤二,液压机(3)带动上凸摸(4-1)下行,直至上凸摸(4-1)与下凹模(4-2)对齐并形成封闭型腔;In step 2, the hydraulic press (3) drives the upper convex mold (4-1) downward until the upper convex mold (4-1) is aligned with the lower concave mold (4-2) and forms a closed cavity; 步骤三,打开气泵(1-1)向熔化炉(8)内输入气体,直至熔化炉内的空气排出,关闭气泵(1-1);Step 3, open the air pump (1-1) to input gas into the melting furnace (8), until the air in the melting furnace is discharged, and close the air pump (1-1); 步骤四,将熔化炉内的金属合金融化,打开气泵(1-1)向熔化炉(8)内输入气体并加压;Step 4, the metal alloy in the melting furnace is melted, and the gas pump (1-1) is turned on to input gas and pressurize in the melting furnace (8); 步骤五,熔化炉内的金属熔液向模具型腔(4)内填充液体,液压机(3)加压,保压10~20秒;Step 5, the molten metal in the melting furnace is filled with liquid into the mold cavity (4), the hydraulic press (3) is pressurized, and the pressure is maintained for 10-20 seconds; 步骤六,保压结束后,液压机(3)带动上凸摸(4-1)回程;Step 6, after the pressure maintaining is over, the hydraulic press (3) drives the upper convex touch (4-1) to return; 步骤七,关闭气泵1-1,并打开导气管(1-2)中开关,排除多余气体;Step 7: Turn off the air pump 1-1, and turn on the switch in the air conduit (1-2) to remove excess gas; 步骤八,将成形制件从模具型腔(4)中取出后,清理上凸摸(4-1)和下凹模(4-2),并喷涂润滑剂;Step 8, after taking out the formed product from the mold cavity (4), clean the upper convex mold (4-1) and the lower concave mold (4-2), and spray lubricant; 步骤九,液压机(3)带动上凸摸(4-1)下行,直至上凸摸(4-1)与下凹模(4-2)对齐并形成封闭型腔,进行下一个制件的成形。Step 9: The hydraulic press (3) drives the upper convex die (4-1) to descend until the upper convex die (4-1) is aligned with the lower concave die (4-2) and forms a closed cavity, and the next part is formed. . 9.根据权利要求8所述的一种气压快速充型液态模锻成形的方法,其特征在于:所述气泵(1-1)中的气体为氩气。9 . The method for forming by air pressure rapid filling liquid die forging according to claim 8 , wherein the gas in the air pump ( 1 - 1 ) is argon. 10 . 10.根据权利要求9所述的一种气压快速充型液态模锻成形的方法,其特征在于:所述的熔化炉(8)内的金属为铝镁合金。10 . The method for forming by gas pressure rapid filling liquid die forging according to claim 9 , wherein the metal in the melting furnace ( 8 ) is an aluminum-magnesium alloy. 11 .
CN201910016564.7A 2019-01-08 2019-01-08 Type liquid forging forming device and manufacturing process are quickly filled in a kind of air pressure Pending CN109648061A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110560666A (en) * 2019-10-24 2019-12-13 明灏科技(北京)有限公司 Device for fixing lens

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Inventor after: Du Zhiming

Inventor after: Wang Dayu

Inventor after: Sun Yonggen

Inventor after: Chen Gang

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Application publication date: 20190419