CN109629054A - A kind of monitoring system for elasticizer yarn qualities - Google Patents
A kind of monitoring system for elasticizer yarn qualities Download PDFInfo
- Publication number
- CN109629054A CN109629054A CN201811632761.3A CN201811632761A CN109629054A CN 109629054 A CN109629054 A CN 109629054A CN 201811632761 A CN201811632761 A CN 201811632761A CN 109629054 A CN109629054 A CN 109629054A
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- Prior art keywords
- tension
- monitor component
- face
- monitoring system
- monitoring
- Prior art date
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 45
- 239000000523 sample Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000004891 communication Methods 0.000 claims abstract description 5
- 238000007726 management method Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 230000002547 anomalous effect Effects 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000006855 networking Effects 0.000 claims description 3
- 238000012937 correction Methods 0.000 abstract description 4
- PXFBZOLANLWPMH-UHFFFAOYSA-N 16-Epiaffinine Natural products C1C(C2=CC=CC=C2N2)=C2C(=O)CC2C(=CC)CN(C)C1C2CO PXFBZOLANLWPMH-UHFFFAOYSA-N 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000013024 troubleshooting Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of monitoring systems for elasticizer yarn qualities, including power distribution cabinet and monitoring system, the monitoring system includes the face A and the face B, the face A and the face B are symmetrical arranged, the face A is made of more piece monitor component, every section monitor component includes falling a lamp group part, tension monitor component and connecing yarn probe, the lamp group part that falls is connect with the side of tension monitor component, spy the Silk Road device is connect to connect with the other side of tension monitor component, every group of monitor component connected by tension monitor component, and between tension monitor component by aviation plug to slotting connection.Whole system of the present invention is compact-sized, easy for installation, wiring is simple, is easy to extend, is convenient for safeguarding；Affine interface person easy to use quickly understands application method；It is convenient that intelligent zero correction function provides for the use of client.The perfect in shape and functions such as function setting, perfect, early warning, troubleshooting；The present invention uses industrial control host and CAN bus mechanics of communication, and system has highly reliable, high anti-interference ability.
Description
Technical field
The present invention relates to monitoring system device fields, are related specifically to a kind of monitoring system for elasticizer yarn qualities
System.
Background technique
Elasticizer on-line tension monitoring system is widely used in the industries such as weaving, chemical fibre, for monitoring the matter of production yarn
Amount situation, install the system be conducive in time grasp board working condition, improve product quality and machine utilization efficiency,
Wastage of material is greatly reduced, saves time and cost, provide reliable basis for production decision-making management and plant maintenance.It is general
Monitoring system mainly by tension detection, silk thread state-detection, fall an indicating section and form.It is by each spindle position tension value and silk thread
The detection of no broken string come information such as the yarn qualities grade, the yield that judge the spindle position, and by fall a lamp indicate operator into
Row corresponding operating.Some main brand elasticizers itself are equipped with monitoring system at present, but cost is very high；Many enterprise self-determining research and development
On-line tension monitoring system to elasticizer is transformed upgrading, but function is fairly simple, and structure is more complicated.
Summary of the invention
It is an object of the invention to aiming at the shortcomings in the prior art, provide a kind of monitoring for elasticizer yarn qualities
System, to solve problems of the prior art.
Technical problem solved by the invention can be realized using following technical scheme:
A kind of monitoring system for elasticizer yarn qualities, including power distribution cabinet and monitoring system, the monitoring system packet
The face A and the face B are included, the face A and the face B are symmetrical arranged, and the face A is made of more piece monitor component, and every section monitor component includes falling silk
Lamp group part, tension monitor component and yarn probe is connect, the lamp group part that falls is connect with the side of tension monitor component, connects spy the Silk Road
Device is connect with the other side of tension monitor component, and every group of monitor component is connected by tension monitor component, and tension monitor component
Between by aviation plug to slotting connection, the yarn probe that connects includes sense silk device and yarn cutter, and falling a thread lamp group part includes falling silk
Lamp, the tension monitor component include control panel and tension sensor, and control panel and tension sensor are placed in the same tension
In monitor component, each tension monitor component is separately connected sense silk device, yarn cutter by three external wiring terminals and falls
Silk device.
Further, the front end tension monitor component in the face A and the front end tension monitor component in the face B pass through the first signal
Line is connect with the first power supply line.
Further, the tension monitor component of the face A end is connect with power distribution cabinet.
Further, the power distribution cabinet includes industrial control host, display, power supply and switch, and the power distribution cabinet and monitoring are
System is connect by second signal line with second source line, and second signal line is connect with industrial control host, second source line and power supply
Connection.
Further, the data transmission of the monitoring system is using the communication of CAN bus technology and CANOPEN agreement.
A kind of monitoring method for elasticizer yarn qualities, including system setting, tension monitoring, quality management and production
Management, the system setting include user right setting, system parameter settings, sensor parameters setting and manufacturing parameter setting；
The tension monitoring includes tension parameters setting, real-time strain is shown, history tension is shown and every section statistical report；The quality
Management includes credit rating setting, yarn qualities report, tension logout and doffing logout；The production management includes
Typesetting setting, production inquiry, doffing inquiry and file printout；The tension monitoring and quality management count board efficiency, every ingot
The yield and efficiency of the yield and quality of position, anomalous event graphic recording and different shift, transfer data to industrial control host,
Receive the control command of industrial control host simultaneously；The monitor component realizes networking function by power distribution cabinet.
Compared with prior art, beneficial effects of the present invention are as follows:
Whole system of the present invention is compact-sized, easy for installation, wiring is simple, is easy to extend, is convenient for safeguarding；Affine interface
Person easy to use quickly understands application method；It is convenient that intelligent zero correction function provides for the use of client.Function is arranged, is complete
The perfect in shape and functions such as kind, early warning, troubleshooting；The present invention uses industrial control host and CAN bus mechanics of communication, and system has height can
It leans on, high anti-interference ability.
Detailed description of the invention
Fig. 1 is a kind of structural block diagram of the monitoring system for elasticizer yarn qualities of the present invention.
Fig. 2 is the connection schematic diagram of tension detection components of the present invention.
Fig. 3 is the structure chart of detection system of the present invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Referring to Fig. 1 to Fig. 3, a kind of glue spreader of the present invention,
A kind of monitoring system for elasticizer yarn qualities, including power distribution cabinet and monitoring system, the monitoring system packet
The face A and the face B are included, the face A and the face B are symmetrical arranged, and the face A is made of more piece monitor component, and every section monitor component includes falling silk
Lamp group part, tension monitor component and yarn probe is connect, the lamp group part that falls is connect with the side of tension monitor component, connects spy the Silk Road
Device is connect with the other side of tension monitor component, and every group of monitor component is connected by tension monitor component, and tension monitor component
Between by aviation plug to slotting connection, the yarn probe that connects includes sense silk device and yarn cutter, and falling a thread lamp group part includes falling silk
Lamp, the tension monitor component include control panel and tension sensor, and control panel and tension sensor are placed in the same tension
In monitor component, each tension monitor component is separately connected sense silk device, yarn cutter by three external wiring terminals and falls
Silk device, single-unit profile can be with the signal detection and control of complete independently single-unit board.
The front end tension monitor component in the face A and the front end tension monitor component in the face B pass through the first signal wire and first
Power supply line connection.
The tension monitor component of the face A end is connect with power distribution cabinet.
The power distribution cabinet includes industrial control host, display, power supply and switch, and the power distribution cabinet and monitoring system pass through second
Signal wire is connect with second source line, and second signal line is connect with industrial control host, and second source line connects to power supply.It is described to match
Electric cabinet mainly completes the processing of system power supply and data, statistics, tension monitor component complete to the acquisition of each spindle position tension value with
And the monitoring of silk thread state, give data to industrial control host, while receiving the control command of industrial control host.In addition, system may be used also
According to the quantity of the type spread tension monitor component of board.
The data transmission of the monitoring system ensure that data are transmitted using the communication of CAN bus technology and CANOPEN agreement
Real-time and anti-interference.
A kind of monitoring method for elasticizer yarn qualities, including system setting, tension monitoring, quality management and production
Management, the system setting include user right setting, system parameter settings, sensor parameters setting and manufacturing parameter setting；
The tension monitoring includes tension parameters setting, real-time strain is shown, history tension is shown and every section statistical report；The quality
Management includes credit rating setting, yarn qualities report, tension logout and doffing logout；The production management includes
Typesetting setting, production inquiry, doffing inquiry and file printout；The tension monitoring and quality management count board efficiency, every ingot
The yield and efficiency of the yield and quality of position, anomalous event graphic recording and different shift, transfer data to industrial control host,
Receive the control command of industrial control host simultaneously；The monitor component realizes networking function by power distribution cabinet.
The present invention has perfect parameter setting function, and the ginsengs such as volume weight, peak tension, mean value, the coefficient of variation can be set
Number；The tension anomalous event of every spindle position can be monitored, and under overweight or yarn tension unusual condition warning note and according to
Family requires to carry out chopping operation.
The present invention has the function of perfect broken yarn, doffing instruction；Can count board efficiency, every spindle position yield and quality,
The yield and efficiency of anomalous event graphic recording and different shifts provide foundation for production decision-making management and plant maintenance.
The present invention provides intelligent zero correction function, sensor zero point can be arranged by one key of software, and can be at one section
Zero correction is carried out automatically in the case where detecting fracture of wire after time, and reducing the brings data distortions such as temperature drift influences.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. a kind of monitoring system for elasticizer yarn qualities, it is characterised in that: including power distribution cabinet and monitoring system, the prison
Examining system includes the face A and the face B, and the face A and the face B are symmetrical arranged, and the face A is made of more piece monitor component, every section monitor component
Including falling a lamp group part, tension monitor component and connecing yarn probe, the lamp group part that falls is connect with the side of tension monitor component,
It connects spy the Silk Road device to connect with the other side of tension monitor component, every group of monitor component is connected by tension monitor component, and tension
By aviation plug to slotting connection between monitor component, the yarn probe that connects includes sense silk device and yarn cutter, falls a lamp group part
Including falling a lamp, the tension monitor component includes control panel and tension sensor, and control panel and tension sensor are placed in together
In one tension monitor component, each tension monitor component is separately connected sense silk device by three external wiring terminals, cuts
Silk and falls a device at device.
2. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the face A
Front end tension monitor component connect by the first signal wire with the first power supply line with the front end tension monitor component in the face B.
3. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the face A
The tension monitor component of end is connect with power distribution cabinet.
4. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the distribution
Cabinet includes industrial control host, display, power supply and switch, and the power distribution cabinet and monitoring system pass through second signal line and second source
Line connection, and second signal line is connect with industrial control host, second source line connects to power supply.
5. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the monitoring
The data transmission of system is using the communication of CAN bus technology and CANOPEN agreement.
6. a kind of monitoring method for elasticizer yarn qualities, it is characterised in that: including system setting, tension monitoring, quality
Management and production management, the system setting include user right setting, system parameter settings, sensor parameters setting and production
Parameter setting；The tension monitoring includes tension parameters setting, real-time strain is shown, history tension is shown and every section statistics report
It accuses；The quality management includes credit rating setting, yarn qualities report, tension logout and doffing logout；It is described
Production management includes typesetting setting, production inquiry, doffing inquiry and file printout；The tension monitoring and quality management statistical machine
The yield and efficiency of platform efficiency, the yield and quality of every spindle position, anomalous event graphic recording and different shifts, data are transmitted
To industrial control host, while receiving the control command of industrial control host；The monitor component realizes networking function by power distribution cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811632761.3A CN109629054A (en) | 2018-12-29 | 2018-12-29 | A kind of monitoring system for elasticizer yarn qualities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811632761.3A CN109629054A (en) | 2018-12-29 | 2018-12-29 | A kind of monitoring system for elasticizer yarn qualities |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109629054A true CN109629054A (en) | 2019-04-16 |
Family
ID=66079277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811632761.3A Pending CN109629054A (en) | 2018-12-29 | 2018-12-29 | A kind of monitoring system for elasticizer yarn qualities |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109629054A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110595660A (en) * | 2019-09-20 | 2019-12-20 | 中山市普洛斯智能设备科技有限公司 | Tension calibration method |
| CN118835360A (en) * | 2024-09-18 | 2024-10-25 | 杭州一方化纤有限公司 | Texturing machine for processing superfine denier stretch-proof POY filaments and processing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86104308A (en) * | 1985-07-03 | 1986-12-31 | 巴马格·巴默机器制造股份公司 | Method for continuously monitoring running yarn |
| CN102520667A (en) * | 2011-12-31 | 2012-06-27 | 无锡宏源机电科技有限公司 | Intelligent control panel of wire detecting and wire cutting loop |
| CN102999006A (en) * | 2012-11-21 | 2013-03-27 | 吴江杰杰织造有限公司 | Stretch yarn machine |
| CN104698985A (en) * | 2015-03-04 | 2015-06-10 | 上海兰宝传感科技股份有限公司 | Draw texturing machine control system |
| CN205741393U (en) * | 2016-06-30 | 2016-11-30 | 长兴兴浦纺织有限公司 | A kind of elasticizer |
-
2018
- 2018-12-29 CN CN201811632761.3A patent/CN109629054A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86104308A (en) * | 1985-07-03 | 1986-12-31 | 巴马格·巴默机器制造股份公司 | Method for continuously monitoring running yarn |
| CN102520667A (en) * | 2011-12-31 | 2012-06-27 | 无锡宏源机电科技有限公司 | Intelligent control panel of wire detecting and wire cutting loop |
| CN102999006A (en) * | 2012-11-21 | 2013-03-27 | 吴江杰杰织造有限公司 | Stretch yarn machine |
| CN104698985A (en) * | 2015-03-04 | 2015-06-10 | 上海兰宝传感科技股份有限公司 | Draw texturing machine control system |
| CN205741393U (en) * | 2016-06-30 | 2016-11-30 | 长兴兴浦纺织有限公司 | A kind of elasticizer |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110595660A (en) * | 2019-09-20 | 2019-12-20 | 中山市普洛斯智能设备科技有限公司 | Tension calibration method |
| CN118835360A (en) * | 2024-09-18 | 2024-10-25 | 杭州一方化纤有限公司 | Texturing machine for processing superfine denier stretch-proof POY filaments and processing method thereof |
| CN118835360B (en) * | 2024-09-18 | 2025-01-21 | 杭州一方化纤有限公司 | A texturizing machine for processing ultra-fine denier tensile-resistant POY filaments and a processing method thereof |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190416 |
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| RJ01 | Rejection of invention patent application after publication |