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CN109629018A - A kind of preparation method regenerating two-dimentional ten hole unstressed configuration fibers - Google Patents

A kind of preparation method regenerating two-dimentional ten hole unstressed configuration fibers Download PDF

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Publication number
CN109629018A
CN109629018A CN201910037983.9A CN201910037983A CN109629018A CN 109629018 A CN109629018 A CN 109629018A CN 201910037983 A CN201910037983 A CN 201910037983A CN 109629018 A CN109629018 A CN 109629018A
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CN
China
Prior art keywords
preparation
hole
temperature
dimentional
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910037983.9A
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Chinese (zh)
Inventor
谭云娇
周迎春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUNAN MENGJIE TEXTILE CO Ltd
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HUNAN MENGJIE TEXTILE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201910037983.9A priority Critical patent/CN109629018A/en
Publication of CN109629018A publication Critical patent/CN109629018A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/10Filtering or de-aerating the spinning solution or melt
    • D01D1/106Filtering
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • D01D5/092Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/14Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/24Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
    • D01D5/247Discontinuous hollow structure or microporous structure
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a kind of preparation methods for regenerating two-dimentional ten hole unstressed configuration fibers, include the following steps: (1) drum dried;(2) melt spinning;(3) it is cooled and shaped;(4) it winds;(5) drawing-off;(6) it crimps;(7) it oils;(8) thermal finalization;(9) it cuts off, obtains regenerating two-dimentional ten hole unstressed configuration fibrous finished products.Unstressed configuration fiber E value compressive recovery rate made from the method for the present invention is high, and light load heavy load compressive recovery rate is low, soft, fluffy degree is good, convenient for vacuum compression packed and transported, while fiber hole wall is thin, light, patch skin is more preferable, meets requirement of the people to heat preservation and comfort.

Description

A kind of preparation method regenerating two-dimentional ten hole unstressed configuration fibers
Technical field
The invention belongs to polyester fiber production technical fields, more particularly, to a kind of two-dimentional ten hole unstressed configuration fibers of regeneration Preparation method.
Background technique
Terylene (i.e. polyester fiber) is the important species of synthetic fibers, it is a kind of important textile raw material.Traditional washs It is commonly incorporated into fluorescent whitening agent in the production of synthetic fibre fiber, especially addition fluorescent whitening agent OB -1.The fluorescent whitening agent is a kind of nothing The finish compound of color, can absorbing wavelength be 300-400nm ultraviolet light, the energy of absorption is converted and gives off 400- The purple or blue-fluorescence of 500nm can make up the white articles such as white plastic to slight absorption within the scope of visible light intermediate waves Blue light, offset the yellow that therefore shows of article, it is more aobvious pure white to be allowed to appearance.
But excessive fluorescer can cause harm to the human body, with the improvement of living standards, safety of the people to textile Property and comfort have higher requirement.Common thick single doughnut E value compressive recovery rate is commonly lower currently on the market, gently Load heavy load compressive recovery rate is higher, and fiber quality is harder, and fluffy degree is poor, and thermal insulation plaster skin performance is to be improved, therefore having must Developing one kind not only can be reduced using fluorescent whitening agent, but also finished product can be made to have the unstressed configuration of good gas permeability and comfort fine Dimension.
Summary of the invention
In order to solve the problems in the existing technology, the object of the present invention is to provide a kind of two-dimentional ten holes of regeneration without The preparation method of fluorescent fiber, unstressed configuration fiber E value compressive recovery rate made from this method is high, light load heavy load compression reaction Rate is low, soft, and fluffy degree is good, is convenient for vacuum compression packed and transported, while fiber hole wall is thin, light, patch skin is more preferable, full Requirement of the sufficient people to heat preservation and comfort.
To achieve the goals above, the present invention provides a kind of preparation method for regenerating two-dimentional ten hole unstressed configuration fibers, packets Include following steps:
(1) drum dried: regenerative PET material is dry with vacuum drum drying machine, and drying temperature is 155~165 DEG C, drying Time 8.5~9.5 hours, vacuum degree was 0.080~0.085MPa, and drying is completed in raw material moisture control within 100ppm;
(2) the regenerative PET material after drying melt spinning: is sent into screw extruder heating melting, the PET material of molten condition Filtered by manifold, spin manifold temperature be 275~285 DEG C, filter before pressure be 8.0~8.2MPa, after filtering pressure be 3.5~ 3.8MPa, then by spinneret spinneret at tow, the spinneret micropore design is arranged by 9 miniature C word holes in plum blossom-shaped Column are combined into a main aperture;
(3) be cooled and shaped: tow formed by ring wind quenching, temperature is 20~22 DEG C, center wind speed for 6.0~ 6.2m/s;
(4) it winds: in such a way that compressed air is drawn, being sent into fiber barrel after the tow of each dispersion is wound boundling;
(5) drawing-off: boundling is stretched through drafting machine, the total multiplying power of drawing-off be 3.0~3.2,60~70 DEG C of drawing-off oil bath temperature;
(6) crimp: the boundling after drawing-off is sent into crimping machine curling, controls 5/25mm;
(7) it oils: being oiled using oil spray machine to the boundling after curling;
(8) thermal finalization: carrying out thermal finalization by heat setting machine for the boundling after oiling, and setting temperature is 174~176 DEG C, Time is 20~40min;
(9) it cuts off, obtains regenerating two-dimentional ten hole unstressed configuration fibrous finished products.
Preferably, the regenerative PET material uses after the excitation of 365m fluorescence, the raw material of not aobvious fluorescent, impurity index, such as PVC content, ABS content, non-terylene content, low melting point content etc. control within 0.03%.The present invention manufactured program-controlled It makes necessary strict inspection to control, it is ensured that there is no fluorescent pollutant component, while strict control impurity index, runaway Will have a direct impact on spinnability causes wire vent bad, such as phenomena such as fracture of wire, lousiness, head silk, rupture silk.
Preferably, the rotary drum drying temperature be 160 DEG C, drying time 9 hours, vacuum degree 0.085MPa.The present invention For strict control water content within 100PPm, moisture is higher after drying for regenerative PET material, more severe, the spinnability of PET solution degradation Poorer, wire vent is bad, or even cannot normal spinning.
Preferably, spin manifold temperature is 280 DEG C during the melt spinning, and pressure is 8.0MPa before filtering, and is pressed after filtering Power is 3.5MPa, cancels internal sea sand filter layer, improves melt viscosity to reduce wire vent resistance, promoted spinnability and product at Hole stability.
Preferably, the ring blowing cooling thermostatic control is at 21 DEG C, and center blast velocity control is in 6.0m/s.
Preferably, the total multiplying power of the drawing-off be 3.0,68 DEG C of drawing-off oil bath temperature;
Preferably, the heat setting temperature is 175 DEG C, time 30min.
The present invention also provides a kind of two-dimentional ten hole unstressed configuration fibers of regeneration, line density 10dtex, ten hole fibers at Porosity is not less than 95.0%.The present invention manufactured by strict control fiber during related process parameters, each step Mutually at an entirety a kind of two-dimentional ten hole unstressed configuration fibers of regeneration are successfully made, E value compressive recovery rate is high, light negative in collaboration Loading load compression response rate is low, soft, and fluffy degree is good, is convenient for vacuum compression packed and transported, while fiber hole wall is thin, matter Gently, patch skin is more preferable, meets requirement of the people to heat preservation and comfort.
Beneficial effects of the present invention:
1, ten hole fibre section shapes of the invention are poroid at honeycomb plum blossom ten, and are free of fluorescent.
2, ten hole fiber E value compressive recovery rates are high, light load heavy load compressive recovery rate is low, convenient for vacuum compression packaging fortune Defeated, fabric hand is soft, and fluffy degree is good.
3, ten hole fibre section hole walls are thin, light, patch skin is more preferable, while ten hole via designs are heat-insulated, heat insulation effect is good.
Specific embodiment
The present invention is described in further detail below by embodiment, but the present invention is not limited solely to following embodiment.
Embodiment 1
(1) drum dried: regenerative PET material is dry with vacuum drum drying machine, and drying temperature is 160 DEG C, drying time 9 Hour, drying is completed in vacuum degree 0.085MPa, raw material moisture control within 100ppm;
(2) the regenerative PET material after drying melt spinning: is sent into screw extruder heating melting, the PET material of molten condition It is filtered by manifold, spin manifold temperature is 280 DEG C, and pressure is 8.0MPa before filtering, and pressure is 3.5MPa after filtering, then passes through spray Filament plate spinneret is evenly distributed with permutation and combination into a master in plum blossom-shaped by 9 miniature C word holes at tow, the spinneret micropore design Hole;
(3) it is cooled and shaped: tow is formed by ring wind quenching, temperature is 21 DEG C, and center wind speed is 6.0m/s;
(4) it winds: in such a way that compressed air is drawn, being sent into fiber barrel after the tow of each dispersion is wound boundling;
(5) drawing-off: boundling is stretched through drafting machine, the total multiplying power of drawing-off be 3.0,68 DEG C of drawing-off oil bath temperature;
(6) crimp: the boundling after drawing-off is sent into crimping machine curling, controls 5/25mm;
(7) it oils: being oiled using oil spray machine to the boundling after curling;
(8) thermal finalization: the boundling after oiling is subjected to thermal finalization by heat setting machine, setting temperature is 175 DEG C, and the time is 30min;
(9) it cuts off, obtains regenerating two-dimentional ten hole unstressed configuration fibrous finished products.
Comparative example 1
(1) drum dried: regenerative PET material is dry with vacuum drum drying machine, and drying temperature is 160 DEG C, drying time 9 Hour, drying is completed in vacuum degree 0.085MPa, raw material moisture control in 100~150ppm;
(2) the regenerative PET material after drying melt spinning: is sent into screw extruder heating melting, the PET material of molten condition It is filtered by manifold, spin manifold temperature is 280 DEG C, and pressure is 10.0MPa before filtering, and pressure is 4.5MPa after filtering, then is passed through Spinneret spinneret is evenly distributed with permutation and combination into a master in plum blossom-shaped by 9 miniature C word holes at tow, the spinneret micropore design Hole;
(3) it is cooled and shaped: tow is formed by ring wind quenching, temperature is 21 DEG C, and center wind speed is 4.5m/s;
(4) it winds: in such a way that compressed air is drawn, being sent into fiber barrel after the tow of each dispersion is wound boundling;
(5) drawing-off: boundling is stretched through drafting machine, the total multiplying power of drawing-off be 3.0,68 DEG C of drawing-off oil bath temperature;
(6) crimp: the boundling after drawing-off is sent into crimping machine curling, controls 5/25mm;
(7) it oils: being oiled using oil spray machine to the boundling after curling;
(8) thermal finalization: the boundling after oiling is subjected to thermal finalization by heat setting machine, setting temperature is 175 DEG C, and the time is 30min;
(9) it cuts off, obtains regenerating two-dimentional ten hole unstressed configuration fibrous finished products.
Abnormity is carried out through textile and clothing production Quality Supervision and Inspection Center, country, textile testing research institute, Zhejiang Province (Zhejiang) Degree detection (report number: Guo Fangwei word 201840436), thermal property detect (report number: Guo Fangwei word 201839197 Number), compression recovery performance detection (report number: Guo Fangwei word 201842597), data are as shown in table 1, table 2, table 3:
The detection of 1 degree of profile of table
The detection of 2 thermal property of table
The detection of 3 compression recovery performance of table

Claims (8)

1. a kind of preparation method for regenerating two-dimentional ten hole unstressed configuration fibers, includes the following steps:
(1) drum dried: regenerative PET material is dry with vacuum drum drying machine, and drying temperature is 155~165 DEG C, drying time 8.5~9.5 hours, vacuum degree was 0.080~0.085MPa, and drying is completed in raw material moisture control within 100ppm;
(2) melt spinning: the regenerative PET material after drying is sent into screw extruder heating melting, the PET of molten condition expects to pass through Manifold filtering, spin manifold temperature be 275~285 DEG C, filter before pressure be 8.0~8.2MPa, after filtering pressure be 3.5~ 3.8MPa, then by spinneret spinneret at tow, the spinneret micropore design is arranged by 9 miniature C word holes in plum blossom-shaped Column are combined into a main aperture;
(3) it is cooled and shaped: tow is formed by ring wind quenching, temperature is 20~22 DEG C, and center wind speed is 6.0~6.2m/ s;
(4) it winds: in such a way that compressed air is drawn, being sent into fiber barrel after the tow of each dispersion is wound boundling;
(5) drawing-off: boundling is stretched through drafting machine, the total multiplying power of drawing-off be 3.0~3.2,60~70 DEG C of drawing-off oil bath temperature;
(6) crimp: the boundling after drawing-off is sent into crimping machine curling, controls 5/25mm;
(7) it oils: being oiled using oil spray machine to the boundling after curling;
(8) thermal finalization: the boundling after oiling is subjected to thermal finalization by heat setting machine, setting temperature is 174~176 DEG C, the time For 20~40min;
(9) it cuts off, obtains regenerating two-dimentional ten hole unstressed configuration fibrous finished products.
2. preparation method according to claim 1, it is characterised in that: the regenerative PET material is used to be excited in 365m fluorescence Afterwards, the raw material of not aobvious fluorescent, impurity norm controlling is within 0.03%.
3. preparation method according to claim 1, it is characterised in that: the rotary drum drying temperature is 160 DEG C, drying time 9 hours, vacuum degree 0.085MPa.
4. preparation method according to claim 1, it is characterised in that: spin manifold temperature is 280 during the melt spinning DEG C, pressure is 8.0MPa before filtering, and pressure is 3.5MPa after filtering, cancels internal sea sand filter layer.
5. preparation method according to claim 1, it is characterised in that: the ring blowing cooling thermostatic control is at 21 DEG C, center Blast velocity control is in 6.0m/s.
6. preparation method according to claim 1, it is characterised in that: the total multiplying power of drawing-off is 3.0, drawing-off oil bath temperature 68℃。
7. preparation method according to claim 1, it is characterised in that: the heat setting temperature is 175 DEG C, and the time is 30min。
8. a kind of preparation method according to claim 1-7 is obtained to regenerate two-dimentional ten hole unstressed configuration fibers, Be characterized in that: its line density is 10dtex, and ten hole fiber one-tenth porosities are not less than 95.0%.
CN201910037983.9A 2019-01-14 2019-01-14 A kind of preparation method regenerating two-dimentional ten hole unstressed configuration fibers Pending CN109629018A (en)

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Application Number Priority Date Filing Date Title
CN201910037983.9A CN109629018A (en) 2019-01-14 2019-01-14 A kind of preparation method regenerating two-dimentional ten hole unstressed configuration fibers

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2579917Y (en) * 2002-09-27 2003-10-15 上海联畅化学纤维厂 Spinning plate for nine hole irregular fibre
EP1514959A1 (en) * 2002-09-05 2005-03-16 Nan Ya Plastics Corporation Manufacturing method for polyester yarn
CN102534844A (en) * 2011-12-16 2012-07-04 杭州贝斯特化纤有限公司 Production technology of non-fluorescence down-like polyester staple fibers
CN202730335U (en) * 2012-05-25 2013-02-13 苏州东帝纺织有限公司 Spinneret with quincuncial orifices
CN103541039A (en) * 2012-08-08 2014-01-29 江苏德赛化纤有限公司 Multifunctional modified polyester staple fiber and preparation method of same
CN105887247A (en) * 2014-09-26 2016-08-24 张家港锦亿化纤有限公司 Preparation technology of regenerated polyester filament
CN107557888A (en) * 2017-08-24 2018-01-09 广东宝汇环保科技有限公司 A kind of production method of PET bottle regenerated polyester fiber

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1514959A1 (en) * 2002-09-05 2005-03-16 Nan Ya Plastics Corporation Manufacturing method for polyester yarn
CN2579917Y (en) * 2002-09-27 2003-10-15 上海联畅化学纤维厂 Spinning plate for nine hole irregular fibre
CN102534844A (en) * 2011-12-16 2012-07-04 杭州贝斯特化纤有限公司 Production technology of non-fluorescence down-like polyester staple fibers
CN202730335U (en) * 2012-05-25 2013-02-13 苏州东帝纺织有限公司 Spinneret with quincuncial orifices
CN103541039A (en) * 2012-08-08 2014-01-29 江苏德赛化纤有限公司 Multifunctional modified polyester staple fiber and preparation method of same
CN105887247A (en) * 2014-09-26 2016-08-24 张家港锦亿化纤有限公司 Preparation technology of regenerated polyester filament
CN107557888A (en) * 2017-08-24 2018-01-09 广东宝汇环保科技有限公司 A kind of production method of PET bottle regenerated polyester fiber

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
白伦: "《长丝工艺学(2版)》", 31 August 2018, 东华大学出版社 *

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Application publication date: 20190416