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CN109628722B - Heat setting unit for siding enclosures - Google Patents

Heat setting unit for siding enclosures Download PDF

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Publication number
CN109628722B
CN109628722B CN201910002449.4A CN201910002449A CN109628722B CN 109628722 B CN109628722 B CN 109628722B CN 201910002449 A CN201910002449 A CN 201910002449A CN 109628722 B CN109628722 B CN 109628722B
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positioning
ring
block
cone
installation
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CN109628722A (en
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肖威
姜耘哲
王臻
熊永钊
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Wuhan Marine Machinery Plant Co Ltd
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Wuhan Marine Machinery Plant Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
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  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Connection Of Plates (AREA)
  • Load-Bearing And Curtain Walls (AREA)

Abstract

本发明公开了一种用于壁板罩壳的热定型装置,包括:定位底盘、定位支架、调位锥环、调位锥块、定位涨块和导向块,定位底盘与罩壳定位环同轴布置,定位支架包括:安装定位环、支撑盘、安装筒和安装环,安装定位环同轴布置在支撑盘的一侧面上,安装环和安装筒同轴布置在支撑盘另一侧面上,安装定位环插装在罩壳定位环上,罩壳定位环的外径与壁板罩壳一端的法兰的内径相同,调位锥块的一侧面为斜面且与调位锥块端面的凹槽的槽面配合,调位锥环套装在安装筒上,定位涨块一端的端面与调位锥环的外壁面贴合,定位涨块另一端的端面与壁板罩壳另一端的法兰的内壁面贴合。本发明能使壁板罩壳上的法兰在加工处理期间,其内孔直径尺寸保持在设计要求尺寸。

Figure 201910002449

The invention discloses a heat setting device for a wall panel cover, comprising: a positioning chassis, a positioning bracket, a positioning cone ring, a positioning cone block, a positioning expansion block and a guide block. The shaft is arranged, and the positioning bracket includes: an installation positioning ring, a support plate, an installation cylinder and an installation ring. The installation and positioning ring is coaxially arranged on one side of the support plate, and the installation ring and the installation cylinder are coaxially arranged on the other side of the support plate. The installation positioning ring is inserted on the cover positioning ring. The outer diameter of the cover positioning ring is the same as the inner diameter of the flange at one end of the wall plate cover. One side of the adjustment cone is inclined and is concave with the end face of the adjustment cone. The groove surface of the groove is matched, the adjusting cone ring is sleeved on the installation cylinder, the end face of one end of the positioning block is fitted with the outer wall surface of the adjusting cone ring, and the end face of the other end of the positioning block and the flange at the other end of the wall plate cover fit the inner wall. The present invention can keep the diameter of the inner hole of the flange on the wall panel shell within the design requirement during the processing.

Figure 201910002449

Description

用于壁板罩壳的热定型装置Heat setting unit for siding enclosures

技术领域technical field

本发明涉及机械加工技术领域,特别涉及一种用于壁板罩壳的热定型装置。The present invention relates to the technical field of machining, in particular to a heat-setting device for a wall panel casing.

背景技术Background technique

燃气轮机的零件中存在大量的薄壁件,该类薄壁件具有壁厚薄、刚性差、加工精度高的特点,壁板罩壳就是其中之一。壁板罩壳的两端面通常设有法兰,且壁板罩壳在投入使用前需要在外壁和法兰上开设多条周向分布的方形槽,使壁板罩壳形成花瓣状结构。There are a large number of thin-walled parts in gas turbine parts. Such thin-walled parts have the characteristics of thin wall thickness, poor rigidity and high machining accuracy, and the wall plate cover is one of them. Flanges are usually provided on both ends of the wall plate cover, and before the wall plate cover is put into use, a plurality of circumferentially distributed square grooves need to be formed on the outer wall and the flange, so that the wall plate cover can form a petal-like structure.

由于壁板罩壳在外壁和法兰开设有方形槽,使花瓣状的壁板罩壳的端面上的法兰内孔直径尺寸难以保持在法兰的设计要求上。同时壁板罩壳通常还需要进行热处理工艺来定型,然而在进行热处理后壁板罩壳会冷却收缩,使花瓣状的壁板罩壳上各花瓣出现收缩形变,若无法控制壁板罩壳的收缩形变,则会导致法兰内孔直径尺寸达不到设计要求的尺寸,使壁板罩壳无法投入使用而报废。Since the wall plate cover is provided with square grooves on the outer wall and the flange, it is difficult to keep the diameter of the inner hole of the flange on the end face of the petal-shaped wall plate cover to the design requirements of the flange. At the same time, the wall panel cover usually needs a heat treatment process to set the shape. However, after the heat treatment, the wall panel cover will cool and shrink, causing the petals on the petal-shaped panel cover to shrink and deform. If the wall panel cover cannot be controlled. Shrinkage deformation will cause the diameter of the inner hole of the flange to fail to meet the design requirements, so that the wall plate cover cannot be put into use and is scrapped.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供了一种用于壁板罩壳的热定型装置,能使壁板罩壳上的法兰在加工处理期间,其内孔直径尺寸保持在设计要求尺寸,便于壁板罩壳的加工。所述技术方案如下:The embodiment of the present invention provides a heat setting device for a wall plate cover, which can keep the diameter of the inner hole of the flange on the wall plate cover within the design requirement during processing, so as to facilitate the wall plate cover processing. The technical solution is as follows:

本发明实施例提供了一种用于壁板罩壳的热定型装置,所述热定型装置包括:定位底盘、定位支架、调位锥环、调位锥块、定位涨块和导向块,所述定位底盘的一侧面上设有与所述定位底盘同轴布置的罩壳定位环,所述定位支架包括:安装定位环、支撑盘、安装筒和安装环,所述安装定位环同轴布置在所述支撑盘的一侧面上,所述安装定位环同轴插装在所述罩壳定位环内,所述安装环和所述安装筒均同轴布置在所述支撑盘另一侧面上,所述安装筒位于所述安装环的内孔中,所述调位锥块的一侧面为斜面,所述调位锥环的大端的端面上设有用于安装所述调位锥块的凹槽,所述凹槽的底面与所述斜面紧密贴合,所述调位锥环套装在所述安装筒上,所述安装筒上设有用于插装所述调位锥块的插装孔,多个所述定位涨块周向均布的设置在所述安装环上,所述定位涨块朝向所述调位锥环的一端的端面与所述调位锥环的外壁面紧密贴合,所述定位涨块具有与所述壁板罩壳紧密贴合的定位面,所述定位面为所述定位涨块上背向所述调位锥环的一端的端面,所述定位涨块上设有沿所述安装筒的径向延伸的条形孔,所述安装环对应所述条形孔的位置设有多个与所述条形孔一一对应的安装槽,所述导向块穿过所述条形孔安装在所述安装槽内。The embodiment of the present invention provides a heat setting device for a wall panel cover, the heat setting device includes: a positioning chassis, a positioning bracket, a positioning cone ring, a positioning cone block, a positioning expansion block and a guide block. One side of the positioning chassis is provided with a housing positioning ring coaxially arranged with the positioning chassis, and the positioning bracket includes: a mounting positioning ring, a support plate, a mounting cylinder and a mounting ring, and the mounting positioning ring is coaxially arranged On one side of the support plate, the mounting and positioning ring is coaxially inserted into the housing positioning ring, and both the mounting ring and the mounting cylinder are coaxially arranged on the other side of the support plate , the installation cylinder is located in the inner hole of the installation ring, one side of the adjustment cone is an inclined surface, and the end face of the large end of the adjustment cone is provided with a concave for installing the adjustment cone The bottom surface of the groove is in close contact with the inclined surface, the adjustment cone ring is sleeved on the installation cylinder, and the installation cylinder is provided with an insertion hole for inserting the adjustment cone block. , a plurality of the positioning expansion blocks are arranged on the installation ring evenly distributed in the circumferential direction, and the end face of the positioning expansion block toward one end of the position adjustment cone ring is closely fitted with the outer wall surface of the position adjustment cone ring, so The positioning expansion block has a positioning surface that closely fits with the wall plate cover. There are strip holes extending along the radial direction of the installation cylinder, the installation ring is provided with a plurality of installation grooves corresponding to the strip holes at the positions corresponding to the strip holes, and the guide blocks pass through The strip hole is installed in the installation groove.

在本发明实施例的一种实现方式中,所述热定型装置还包括紧固螺栓,所述安装环上设有多个与所述紧固螺栓配合的紧固螺孔,所述定位涨块上设有多个与所述紧固螺孔一一对应的调位孔,所述紧固螺栓穿过所述调位孔与所述紧固螺孔连接。In an implementation manner of the embodiment of the present invention, the heat setting device further includes fastening bolts, the mounting ring is provided with a plurality of fastening screw holes matched with the fastening bolts, and the positioning expansion block There are a plurality of adjusting holes corresponding to the fastening screw holes one-to-one, and the fastening bolts pass through the adjusting holes and are connected with the fastening screw holes.

在本发明实施例的另一种实现方式中,所述调位孔的内径不小于所述紧固螺栓的螺杆的直径。In another implementation manner of the embodiment of the present invention, the inner diameter of the positioning hole is not smaller than the diameter of the screw rod of the fastening bolt.

在本发明实施例的另一种实现方式中,所述紧固螺栓上套设有垫圈,所述垫圈位于所述定位涨块和所述紧固螺栓的螺母之间。In another implementation manner of the embodiment of the present invention, a washer is sleeved on the fastening bolt, and the washer is located between the positioning block and the nut of the fastening bolt.

在本发明实施例的另一种实现方式中,所述导向块为T型块。In another implementation manner of the embodiment of the present invention, the guide block is a T-shaped block.

在本发明实施例的另一种实现方式中,所述导向块与所述安装槽通过螺栓连接。In another implementation manner of the embodiment of the present invention, the guide block and the installation groove are connected by bolts.

在本发明实施例的另一种实现方式中,所述罩壳定位环和所述定位底盘之间、所述安装定位环和所述支撑盘之间均设有多个连接柱。In another implementation manner of the embodiment of the present invention, a plurality of connecting columns are provided between the housing positioning ring and the positioning chassis, and between the mounting positioning ring and the support plate.

在本发明实施例的另一种实现方式中,所述连接柱上设有筋板。In another implementation manner of the embodiment of the present invention, the connecting column is provided with a rib plate.

在本发明实施例的另一种实现方式中,所述调位锥块的坡度不大于所述调位锥块的摩擦角。In another implementation manner of the embodiment of the present invention, the gradient of the position adjustment cone is not greater than the friction angle of the position adjustment cone.

在本发明实施例的另一种实现方式中,所述定位涨块背向所述调位锥环的一端的两侧设有支撑凸起,所述支撑凸起朝向所述壁板罩壳的侧面与所述壁板罩壳的另一端的法兰的内壁面紧密贴合In another implementation manner of the embodiment of the present invention, support protrusions are provided on both sides of one end of the positioning expansion block facing away from the positioning cone ring, and the support protrusions face the edge of the wall panel cover. The side surface is in close contact with the inner wall surface of the flange at the other end of the siding shell

本发明实施例提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solutions provided in the embodiments of the present invention are:

本发明实施例中通过定位底盘上的罩壳定位环与壁板罩壳的一端的法兰相配合,以实现壁板罩壳的安装定位。并设置了相互配合的调位锥环和调位锥块,通过推动调位锥块在调位锥环的凹槽内滑动,实现了推动调位锥环轴向滑动的目的。同时由于定位涨块朝向调位锥环的一端的端面与调位锥环的外壁面紧密贴合,因此调位锥环在轴向滑动的过程中,对推动定位涨块在安装环上径向移动,从而使定位涨块与壁板罩壳的另一端的法兰的内壁面紧密贴合并涨紧壁板罩壳。本发明通过罩壳定位环对壁板罩壳一端的法兰进行定位,然后通过定位涨块涨紧壁板罩壳另一端的法兰,能避免壁板罩壳上加工方形槽后,花瓣状的壁板罩壳的端面上的法兰难以保持设计要求尺寸的情况。且使用时随壁板罩壳一起进行热处理,因此在壁板罩壳冷却收缩时,可以通过定位涨块和罩壳定位环控制或抑制壁板罩壳的收缩形变,使壁板罩壳上的法兰内孔直径尺寸保持在设计要求的尺寸。方便壁板罩壳加工,提高壁板罩壳加工的良率。In the embodiment of the present invention, the positioning ring of the cover on the positioning chassis is matched with the flange at one end of the wall cover, so as to realize the installation and positioning of the wall cover. The adjusting cone ring and the adjusting cone block are arranged to cooperate with each other. By pushing the adjusting cone block to slide in the groove of the adjusting cone ring, the purpose of pushing the adjusting cone ring to slide axially is realized. At the same time, because the end face of the positioning expanding block facing the end of the adjusting cone ring is closely fitted with the outer wall surface of the adjusting cone ring, the positioning cone ring will push the positioning expanding block radially on the installation ring during the axial sliding process. Move, so that the positioning expansion block closely fits with the inner wall surface of the flange at the other end of the wall panel cover and tightens the wall panel cover. The invention locates the flange at one end of the wall plate cover by the cover positioning ring, and then tightens the flange at the other end of the wall plate cover through the positioning expansion block, so as to avoid the petal-shaped groove after the square groove is processed on the wall plate cover. The flange on the end face of the siding enclosure is difficult to maintain the size required by the design. And the heat treatment is carried out together with the wall panel cover during use, so when the wall panel cover cools and shrinks, the shrinkage and deformation of the wall panel cover can be controlled or restrained by the positioning block and the cover positioning ring, so that the siding on the wall panel cover can be controlled or restrained. The diameter of the inner hole of the flange is kept at the size required by the design. It is convenient for the processing of the wall plate cover and improves the yield rate of the wall plate cover processing.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1是本发明实施例提供的一种用于壁板罩壳的热定型装置的结构示意图;1 is a schematic structural diagram of a heat setting device for a wall panel cover provided by an embodiment of the present invention;

图2是本发明实施例提供的一种用于壁板罩壳的热定型装置的俯视图;FIG. 2 is a top view of a heat setting device for a wall panel cover provided by an embodiment of the present invention;

图3是本发明实施例提供的一种调位锥环的剖视图;3 is a cross-sectional view of a position adjusting cone ring provided by an embodiment of the present invention;

图4是本发明实施例提供的一种定位支架的结构示意图;4 is a schematic structural diagram of a positioning bracket provided by an embodiment of the present invention;

图5是本发明实施例提供的一种定位涨块的结构示意图。FIG. 5 is a schematic structural diagram of a positioning expansion block provided by an embodiment of the present invention.

图中各符号表示含义如下:The meanings of the symbols in the figure are as follows:

1-定位底盘,11-罩壳定位环,2-定位支架,21-安装定位环,22-支撑盘,23-安装筒,24-安装环,25-插装孔,26-安装槽,3-调位锥环,31-凹槽,4-调位锥块,5-定位涨块,51-条形孔,52-调位孔,53-支撑凸起,6-导向块,71-紧固螺栓,72-紧固螺孔,8-连接柱,9-筋板,10-壁板罩壳。1-Locating base plate, 11-Housing positioning ring, 2-Locating bracket, 21-Installation positioning ring, 22-Support plate, 23-Installation cylinder, 24-Installation ring, 25-Insert hole, 26-Installation slot, 3 - Adjustment cone ring, 31-groove, 4-positioning cone block, 5-positioning expansion block, 51-strip hole, 52-positioning hole, 53-support protrusion, 6-guide block, 71-tightening Fastening bolt, 72-fastening screw hole, 8-connecting column, 9-rib plate, 10-wall plate cover.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

图1是本发明实施例提供的一种用于壁板罩壳的热定型装置的结构示意图,图2是本发明实施例提供的一种用于壁板罩壳的热定型装置的俯视图。如图1、2所示,该热定型装置包括:定位底盘1、定位支架2、调位锥环3、调位锥块4、定位涨块5和导向块6。定位底盘1的一侧面上设有与定位底盘1同轴布置的罩壳定位环11,定位支架2包括:安装定位环21、支撑盘22、安装筒23和安装环24,安装定位环21同轴布置在支撑盘22的一侧面上,安装定位环21同轴插装在罩壳定位环11内,安装环24和安装筒23均同轴布置在支撑盘22另一侧面上,安装筒23位于安装环24的内孔中,调位锥块4的一侧面为斜面,调位锥环3的大端的端面上设有用于安装调位锥块4的凹槽31(参见图3),凹槽31的底面与斜面紧密贴合,调位锥环3套装在安装筒23上,安装筒23上设有用于插装调位锥块4的插装孔25(参见图1、4),多个定位涨块5周向均布的设置在安装环24上,定位涨块5朝向调位锥环3的一端的端面与调位锥环3的外壁面紧密贴合,定位涨块5具有与壁板罩壳紧密贴合的定位面,定位面为定位涨块5上背向调位锥环3的一端的端面,定位涨块5上设有沿安装筒23的径向延伸的条形孔51,安装环24对应条形孔51的位置设有多个与条形孔51一一对应的安装槽26(参见图4),导向块6穿过条形孔51安装在安装槽26内。1 is a schematic structural diagram of a heat setting device for a wall panel cover provided by an embodiment of the present invention, and FIG. 2 is a top view of a heat setting device for a wall panel cover provided by an embodiment of the present invention. As shown in FIGS. 1 and 2 , the heat setting device includes: a positioning chassis 1 , a positioning bracket 2 , a positioning cone ring 3 , a positioning cone block 4 , a positioning expansion block 5 and a guide block 6 . One side of the positioning chassis 1 is provided with a housing positioning ring 11 coaxially arranged with the positioning chassis 1, and the positioning bracket 2 includes: a mounting positioning ring 21, a support plate 22, a mounting cylinder 23 and a mounting ring 24. The mounting positioning ring 21 is the same as The shaft is arranged on one side of the support plate 22, the installation and positioning ring 21 is coaxially inserted into the casing positioning ring 11, the installation ring 24 and the installation cylinder 23 are coaxially arranged on the other side of the support plate 22, and the installation cylinder 23 Located in the inner hole of the mounting ring 24, one side of the adjusting cone 4 is an inclined surface, and the end face of the large end of the adjusting cone 3 is provided with a groove 31 (refer to FIG. 3) for installing the adjusting cone 4. The bottom surface of the groove 31 is in close contact with the inclined surface, the adjustment cone ring 3 is sleeved on the installation cylinder 23, and the installation cylinder 23 is provided with an insertion hole 25 for inserting the adjustment cone 4 (refer to Figures 1 and 4). The positioning expansion blocks 5 are arranged on the installation ring 24 evenly in the circumferential direction. The positioning surface that the cover closely fits, the positioning surface is the end face of the positioning expansion block 5 facing away from the end of the adjusting cone ring 3, and the positioning expansion block 5 is provided with a strip hole 51 extending in the radial direction of the installation cylinder 23, The mounting ring 24 is provided with a plurality of mounting grooves 26 (see FIG. 4 ) corresponding to the bar holes 51 at the positions corresponding to the bar holes 51 , and the guide blocks 6 are installed in the mounting grooves 26 through the bar holes 51 .

其中,安装定位环21可以为单个环状结构,也可以通过两个环状结构同轴累叠而成。Wherein, the mounting and positioning ring 21 may be a single annular structure, or may be formed by coaxially stacking two annular structures.

在本发明实施例中,安装定位环21为两个环状结构同轴累叠的结构(参见图1),且两个环状结构的外径不同,外径较大的环状结构与支撑盘连接,并且外径较小的环状结构的外径与罩壳定位环11的内径相同,通过将安装定位环21上外径较小的环状结构插装在罩壳定位环11内,并依靠外径较大的环状结构抵住罩壳定位环11,实现定位支架2的定位和安装固定。In the embodiment of the present invention, the mounting and positioning ring 21 is a structure in which two annular structures are coaxially stacked (see FIG. 1 ), and the outer diameters of the two annular structures are different, and the annular structure with the larger outer diameter is connected to the support The outer diameter of the ring structure with the smaller outer diameter is the same as the inner diameter of the housing positioning ring 11. By inserting the ring structure with the smaller outer diameter on the mounting positioning ring 21 into the housing positioning ring 11, And relying on the annular structure with a larger outer diameter against the housing positioning ring 11, the positioning and installation and fixing of the positioning bracket 2 are realized.

在本发明的其他实施例中,安装定位环21可以为单个环状结构,安装定位环21的外径可以与罩壳定位环11的内径相同,通过将安装定位环21插装在罩壳定位环11内,并依靠支撑盘22抵住罩壳定位环11,实现定位支架2的定位和安装固定。In other embodiments of the present invention, the mounting and positioning ring 21 may be a single annular structure, and the outer diameter of the mounting and positioning ring 21 may be the same as the inner diameter of the housing positioning ring 11 . inside the ring 11 and rely on the support plate 22 against the housing positioning ring 11 to realize the positioning, installation and fixation of the positioning bracket 2 .

本实施例中,由于壁板罩壳的两端的外径不相同(如图1所示),若热定型装置将定位支架2和定位底盘1设置成一体结构后,则热定型装置会呈现出两端尺寸大、中间尺寸小的情况,而壁板罩壳为一端尺寸大、另一端小的工件结构,采用一体结构的热定型装置无法将壁板罩壳安装至热定型装置上。本发明实施例设置罩壳定位环11与安装定位环21插装连接,通过将定位支架2从定位底盘1下,即可轻易实现一端尺寸大、另一端小的壁板罩壳的安装,便于操作。In this embodiment, since the outer diameters of the two ends of the wall plate cover are different (as shown in FIG. 1 ), if the heat setting device sets the positioning bracket 2 and the positioning chassis 1 into an integrated structure, the heat setting device will show In the case of large size at both ends and small size in the middle, and the wall plate cover is a workpiece structure with large size at one end and small size at the other end, the heat setting device with an integrated structure cannot install the wall plate cover on the heat setting device. In the embodiment of the present invention, the casing positioning ring 11 is inserted and connected with the installation positioning ring 21, and the positioning bracket 2 is lowered from the positioning chassis 1 to easily realize the installation of the wall plate casing with a large size at one end and a small end at the other end, which is convenient for operate.

本发明实施例中通过定位底盘上的罩壳定位环与壁板罩壳的一端的法兰相配合,以实现壁板罩壳的安装定位。并设置了相互配合的调位锥环和调位锥块,通过推动调位锥块在调位锥环的凹槽内滑动,实现了推动调位锥环轴向滑动的目的。同时由于定位涨块朝向调位锥环的一端的端面与调位锥环的外壁面紧密贴合,因此调位锥环在轴向滑动的过程中,对推动定位涨块在安装环上径向移动,从而使定位涨块与壁板罩壳的另一端的法兰的内壁面紧密贴合并涨紧壁板罩壳。本发明通过罩壳定位环对壁板罩壳一端的法兰进行定位,然后通过定位涨块涨紧壁板罩壳另一端的法兰,能避免壁板罩壳上加工方形槽后,花瓣状的壁板罩壳的端面上的法兰难以保持设计要求尺寸的情况。且使用时随壁板罩壳一起进行热处理,因此在壁板罩壳冷却收缩时,可以通过定位涨块和罩壳定位环控制或抑制壁板罩壳的收缩形变,使壁板罩壳上的法兰内孔直径尺寸保持在设计要求的尺寸。方便壁板罩壳加工,提高壁板罩壳加工的良率。In the embodiment of the present invention, the positioning ring of the cover on the positioning chassis is matched with the flange at one end of the wall cover, so as to realize the installation and positioning of the wall cover. The adjusting cone ring and the adjusting cone block are arranged to cooperate with each other. By pushing the adjusting cone block to slide in the groove of the adjusting cone ring, the purpose of pushing the adjusting cone ring to slide axially is realized. At the same time, because the end face of the positioning expanding block facing the end of the adjusting cone ring is closely fitted with the outer wall surface of the adjusting cone ring, the positioning cone ring will push the positioning expanding block radially on the installation ring during the axial sliding process. Move, so that the positioning expansion block closely fits with the inner wall surface of the flange at the other end of the wall panel cover and tightens the wall panel cover. The invention locates the flange at one end of the wall plate cover by the cover positioning ring, and then tightens the flange at the other end of the wall plate cover through the positioning expansion block, so as to avoid the petal-shaped groove after the square groove is processed on the wall plate cover. The flange on the end face of the siding enclosure is difficult to maintain the size required by the design. And the heat treatment is carried out together with the wall panel cover during use, so when the wall panel cover cools and shrinks, the shrinkage and deformation of the wall panel cover can be controlled or restrained by the positioning block and the cover positioning ring, so that the siding on the wall panel cover can be controlled or restrained. The diameter of the inner hole of the flange is kept at the size required by the design. It is convenient to process the wall plate cover and improve the yield rate of the wall plate cover processing.

如图1、2所示,热定型装置还包括紧固螺栓71,安装环24上设有多个与紧固螺栓71配合的紧固螺孔72(参见图4),定位涨块5上设有多个与紧固螺孔72一一对应的调位孔52,紧固螺栓71穿过调位孔52与紧固螺孔72连接。本发明实施例通过在安装环24上设置紧固螺孔72且在定位涨块5上设置调位孔52,并通过紧固螺栓71穿过调位孔52与安装环24上的紧固螺孔72螺纹连接,从而将定位涨块5限定在安装环24上。同时当定位涨块5涨紧壁板罩壳10后,拧紧紧固螺栓71通过紧固螺栓71上的螺母压紧定位涨块5,以防止定位涨块5松动而未能涨紧壁板罩壳10。As shown in FIGS. 1 and 2 , the heat-setting device further includes fastening bolts 71 . The mounting ring 24 is provided with a plurality of fastening screw holes 72 (see FIG. 4 ) that are matched with the fastening bolts 71 . There are a plurality of adjusting holes 52 corresponding to the fastening screw holes 72 one-to-one, and the fastening bolts 71 are connected to the fastening screw holes 72 through the adjusting holes 52 . In the embodiment of the present invention, the mounting ring 24 is provided with a tightening screw hole 72 and the positioning expansion block 5 is provided with a positioning hole 52, and the tightening bolt 71 is passed through the positioning hole 52 and the tightening screw on the mounting ring 24. The holes 72 are threaded to confine the positioning block 5 on the mounting ring 24 . At the same time, after the positioning block 5 tightens the wall panel cover 10, the tightening bolt 71 is tightened to press the positioning block 5 through the nut on the tightening bolt 71 to prevent the positioning block 5 from loosening and failing to tighten the wall cover. Shell 10.

在本发明实施例中,调位孔52的内径不小于紧固螺栓71的螺杆的直径。其中,调位孔52的内径可以是紧固螺栓71的螺杆的直径的两倍,从而允许在定位涨块5可以在调位锥环3的推动下进行径向移动,以使热定型装置能涨紧不同尺寸的壁板罩壳10,增强了热定型装置的适用性。In the embodiment of the present invention, the inner diameter of the adjusting hole 52 is not smaller than the diameter of the screw rod of the fastening bolt 71 . Wherein, the inner diameter of the adjusting hole 52 can be twice the diameter of the screw of the fastening bolt 71, thereby allowing the positioning block 5 to move radially under the push of the adjusting cone 3, so that the heat setting device can be Tightening the wall panel casings 10 of different sizes enhances the applicability of the heat setting device.

可选地,紧固螺栓71上套设有垫圈,垫圈位于定位涨块5和紧固螺栓71的螺母之间。通过在紧固螺栓71上垫圈可以增大摩擦力,使得在拧紧紧固螺栓71通过紧固螺栓71上的螺母压紧定位涨块5时的压紧力更强,从而进一步防止定位涨块5松动。Optionally, a washer is sleeved on the fastening bolt 71 , and the washer is located between the positioning block 5 and the nut of the fastening bolt 71 . The friction force can be increased by the washer on the fastening bolt 71, so that when the fastening bolt 71 is tightened and the nut on the fastening bolt 71 presses the positioning expansion block 5, the pressing force is stronger, thereby further preventing the positioning expansion block 5. loose.

在本发明实施例中,导向块6为T型块。其中,导向块6的两侧面均具有限位凸起,从而使导向块6形成T型块的结构。如图2所示,导向块6插装在定位涨块5的条形孔51内后,两个限位凸起会与定位涨块5的侧面相抵,由于导向块6固定设置在安装环24上,因此设置限位凸起后可以有效地防止定位涨块5从安装环24上跳动,偏离原设置位置。除此之外,本发明实施例中的导向块6的两侧面均与条形孔51的侧壁贴合,因此还可以为定位涨块5的径向移动进行导向,防止定位涨块5移动时偏离所要求的移动轨迹。In the embodiment of the present invention, the guide block 6 is a T-shaped block. Wherein, both sides of the guide block 6 are provided with limiting protrusions, so that the guide block 6 forms a T-block structure. As shown in FIG. 2 , after the guide block 6 is inserted into the strip hole 51 of the positioning expansion block 5 , the two limit protrusions will abut against the side surface of the positioning expansion block 5 , because the guide block 6 is fixedly arranged on the mounting ring 24 Therefore, the positioning block 5 can be effectively prevented from jumping from the mounting ring 24 after the limiting protrusion is provided and deviating from the original setting position. In addition, both sides of the guide block 6 in the embodiment of the present invention are in contact with the side wall of the strip hole 51 , so it can also guide the radial movement of the positioning block 5 and prevent the positioning block 5 from moving. deviation from the required movement trajectory.

如图1所示,导向块6与安装槽26通过螺栓连接。在本发明实施例中在安装环24上设置的安装槽26内设有两个螺孔,待导向块6插装在安装槽26后通过螺栓与螺孔配合将导向块6固定在安装槽26内。由于使用螺栓的连接方式,使导向块6拆装工作更便捷,方便导向块6的维护更换。As shown in FIG. 1 , the guide block 6 and the mounting groove 26 are connected by bolts. In the embodiment of the present invention, two screw holes are provided in the mounting groove 26 provided on the mounting ring 24. After the guide block 6 is inserted into the mounting groove 26, the guide block 6 is fixed in the mounting groove 26 through the cooperation of bolts and the screw holes. Inside. Due to the connection method using bolts, the disassembly and assembly of the guide block 6 is more convenient, and the maintenance and replacement of the guide block 6 is convenient.

如图1所示,罩壳定位环11和定位底盘1之间、安装定位环21和支撑盘22之间均设有多个连接柱8。本发明实施例中,罩壳定位环11和定位底盘1、安装定位环21和支撑盘22之间均设有4个连接柱8。通过连接柱8连接罩壳定位环11和定位底盘1、安装定位环21和支撑盘22,使定位支架2可以达到所需高度。同时通过使用连接柱8也避免了为满足定位支架2可以达到所需高度,而加工出高度过高的罩壳定位环11和安装定位环21,减少加工用材,节省成本。As shown in FIG. 1 , a plurality of connecting posts 8 are provided between the housing positioning ring 11 and the positioning chassis 1 and between the mounting positioning ring 21 and the support plate 22 . In the embodiment of the present invention, four connecting posts 8 are provided between the housing positioning ring 11 and the positioning chassis 1 , the installation positioning ring 21 and the support plate 22 . The housing positioning ring 11 and the positioning chassis 1 are connected through the connecting column 8, and the positioning ring 21 and the supporting plate 22 are installed, so that the positioning bracket 2 can reach the required height. At the same time, by using the connecting column 8, it is also avoided to process the housing positioning ring 11 and the installation positioning ring 21 with too high height in order to satisfy the positioning bracket 2 to reach the required height, which reduces the processing materials and saves the cost.

如图1所示,连接柱8上设有筋板9。本发明实施例中在安装定位环21和支撑盘22之间的连接柱8上设有筋板9,设置筋板9可以增强连接柱8的承载能力,提高热定型装置的稳定性。As shown in FIG. 1 , the connecting column 8 is provided with a rib plate 9 . In the embodiment of the present invention, a rib plate 9 is provided on the connecting column 8 between the installation positioning ring 21 and the support plate 22. The rib plate 9 can enhance the bearing capacity of the connecting column 8 and improve the stability of the heat setting device.

可选地,调位锥块4的坡度不大于调位锥块4的摩擦角。设置调位锥块4的坡度不大于调位锥块4的摩擦角,使调位锥块4安装在调位锥环3的凹槽31内后会形成自锁现象,从而可以有效地防止调位锥块4从调位锥块4上轻易脱离,提高热定型装置的可靠性。Optionally, the gradient of the adjusting cone 4 is not greater than the friction angle of the adjusting cone 4 . The slope of the adjusting cone 4 is set to be no greater than the friction angle of the adjusting cone 4, so that the self-locking phenomenon will be formed after the adjusting cone 4 is installed in the groove 31 of the adjusting cone ring 3, thereby effectively preventing the adjustment The position cone block 4 is easily detached from the position adjustment cone block 4, which improves the reliability of the heat setting device.

图5是本发明实施例提供的一种定位涨块的结构示意。如图5所示,定位涨块5背向调位锥环3的一端的两侧设有支撑凸起53,支撑凸起53朝向壁板罩壳10的侧面与壁板罩壳10的另一端的法兰的内壁面紧密贴合。通过在定位涨块5背向调位锥环3的一端的两侧设置支撑凸起53,并使支撑凸起53的侧面与壁板罩壳10的另一端的法兰的内壁面紧密贴合,使得定位涨块5与壁板罩壳10的另一端的法兰的内壁面的接触面积更大,从而有效地防止定位涨块5涨紧壁板罩壳10时施加的压力过大而对壁板罩壳10造成损坏。FIG. 5 is a schematic structural diagram of a positioning expansion block provided by an embodiment of the present invention. As shown in FIG. 5 , support protrusions 53 are provided on both sides of the end of the positioning expansion block 5 facing away from the adjusting cone ring 3 , and the support protrusions 53 face the side of the wall panel housing 10 and the other end of the wall panel housing 10 . The inner wall of the flange fits tightly. By arranging supporting protrusions 53 on both sides of the end of the positioning expansion block 5 facing away from the adjusting cone ring 3 , the side surfaces of the supporting protrusions 53 are in close contact with the inner wall surface of the flange at the other end of the wall panel housing 10 . , so that the contact area between the positioning expansion block 5 and the inner wall surface of the flange at the other end of the wall plate casing 10 is larger, thereby effectively preventing the positioning expansion block 5 from tightening the wall plate casing 10 due to excessive pressure exerted on it. Damage to the wall panel enclosure 10 .

在使用本发明实施例提供的热定型装置时,首先,将定位底盘1放置在平台上,并将壁板罩壳10套装在定位底盘1上,使壁板罩壳10的一端的法兰与罩壳定位环11配合,并使用塞尺检查壁板罩壳10与定位底盘1之间的间隙(要求0.05塞尺不入)。然后,将定位涨块5放置在安装环24上,然后将导向块6插入定位涨块5的条形槽中并使用螺栓将定位涨块5固定在安装环24上。接着将安装有定位涨块5的定位支架2放置在车床上加工定位涨块5背向调位锥环3的一端端面,保证多个定位涨块5的端面呈圆弧状,且使多个定位涨块5的端面的外圆弧同心。然后将安装定位环21插装在罩壳定位环11上(罩壳定位环11和安装定位环21之间的间隙要求0.03塞尺不入),使定位支架2安装在定位底盘1上。将安装调位锥环3套装在安装筒23上,使调位锥环3的锥面与定位涨块5的端面配合。然后,将调位锥块4通过调位锥环3的端面上的凹槽31插装进安装筒23的插装孔25内,完成热定型装置的安装过程。使用时,则通过敲击调位锥块4的端面调整定位涨块5的位置,使定位涨块5涨紧壁板罩壳10的另一端的法兰内孔。当壁板罩壳10的另一端的法兰内孔涨大至所需尺寸时,将涨紧有壁板罩壳10的热定型装置一起进行热处理工艺。当热处理完成后,待壁板罩壳10冷却,并拆下热定型装置。同时检查自由状态下壁板罩壳10上法兰内孔的直径,若不满足所需尺寸要求,则调整定位涨块5重新涨紧壁板罩壳10,并再次进行热处理工艺,直至壁板罩壳10上法兰内孔的直径满足所需尺寸要求。When using the heat setting device provided by the embodiment of the present invention, first, place the positioning chassis 1 on the platform, and set the wall panel cover 10 on the positioning chassis 1, so that the flange at one end of the wall panel cover 10 is connected to the Fit the housing positioning ring 11, and use a feeler gauge to check the gap between the wall panel housing 10 and the positioning chassis 1 (requires a 0.05 feeler gauge not to enter). Then, place the positioning block 5 on the mounting ring 24, insert the guide block 6 into the strip groove of the positioning block 5, and fix the positioning block 5 on the mounting ring 24 with bolts. Next, place the positioning bracket 2 with the positioning expansion block 5 installed on the lathe to process the end face of the positioning expansion block 5 facing away from the positioning cone ring 3 to ensure that the end surfaces of the positioning expansion blocks 5 are arc-shaped, and make multiple positioning expansion blocks 5 arc-shaped. The outer arcs of the end face of the positioning expansion block 5 are concentric. Then insert the mounting and positioning ring 21 on the housing positioning ring 11 (the gap between the housing positioning ring 11 and the mounting positioning ring 21 requires a 0.03 feeler gauge), so that the positioning bracket 2 is mounted on the positioning chassis 1 . The installation and adjustment cone ring 3 is sleeved on the installation cylinder 23 , so that the cone surface of the position adjustment cone ring 3 is matched with the end surface of the positioning expansion block 5 . Then, the adjusting cone 4 is inserted into the insertion hole 25 of the installation cylinder 23 through the groove 31 on the end surface of the adjusting cone ring 3 to complete the installation process of the heat setting device. When in use, the position of the positioning expansion block 5 is adjusted by tapping the end face of the positioning cone block 4 to make the positioning expansion block 5 tighten the flange inner hole of the other end of the wall plate housing 10 . When the inner hole of the flange at the other end of the wall plate casing 10 is enlarged to the required size, the heat-setting device with the wall plate casing 10 stretched and tightened together is subjected to a heat treatment process. After the heat treatment is completed, the panel housing 10 is allowed to cool, and the heat setting device is removed. At the same time, check the diameter of the inner hole of the flange on the wall plate cover 10 in the free state. If it does not meet the required size requirements, adjust the positioning block 5 to tighten the wall plate cover 10 again, and perform the heat treatment process again until the wall plate The diameter of the inner hole of the flange on the housing 10 meets the required size requirements.

以上仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Inside.

Claims (8)

1.一种用于壁板罩壳的热定型装置,其特征在于,所述热定型装置包括:定位底盘(1)、定位支架(2)、调位锥环(3)、调位锥块(4)、定位涨块(5)和导向块(6),所述定位底盘(1)的一侧面上设有与所述定位底盘(1)同轴布置的罩壳定位环(11),所述定位支架(2)包括:安装定位环(21)、支撑盘(22)、安装筒(23)和安装环(24),所述安装定位环(21)同轴布置在所述支撑盘(22)的一侧面上,所述安装定位环(21)同轴插装在所述罩壳定位环(11)内,所述安装环(24)和所述安装筒(23)均同轴布置在所述支撑盘(22)另一侧面上,所述安装筒(23)位于所述安装环(24)的内孔中,所述调位锥块(4)的一侧面为斜面,所述调位锥环(3)的大端的端面上设有用于安装所述调位锥块(4)的凹槽(31),所述凹槽(31)的底面与所述斜面紧密贴合,所述调位锥环(3)套装在所述安装筒(23)上,所述安装筒(23)上设有用于插装所述调位锥块(4)的插装孔(25),多个所述定位涨块(5)周向均布的设置在所述安装环(24)上,所述定位涨块(5)朝向所述调位锥环(3)的一端的端面与所述调位锥环(3)的外壁面紧密贴合,所述定位涨块(5)具有与所述壁板罩壳紧密贴合的定位面,所述定位面为所述定位涨块(5)上背向所述调位锥环(3)的一端的端面,所述定位涨块(5)上设有沿所述安装筒(23)的径向延伸的条形孔(51),所述安装环(24)对应所述条形孔(51)的位置设有多个与所述条形孔(51)一一对应的安装槽(26),所述导向块(6)穿过所述条形孔(51)安装在所述安装槽(26)内,1. A heat-setting device for a wall panel cover, characterized in that the heat-setting device comprises: a positioning chassis (1), a positioning bracket (2), a position-adjusting cone ring (3), a position-adjusting cone block (4), a positioning expansion block (5) and a guide block (6), one side surface of the positioning chassis (1) is provided with a housing positioning ring (11) coaxially arranged with the positioning chassis (1), The positioning bracket (2) includes: an installation positioning ring (21), a support plate (22), an installation cylinder (23) and an installation ring (24), and the installation and positioning ring (21) is coaxially arranged on the support plate On one side of (22), the mounting and positioning ring (21) is coaxially inserted into the housing positioning ring (11), and the mounting ring (24) and the mounting cylinder (23) are coaxial It is arranged on the other side of the support plate (22), the mounting cylinder (23) is located in the inner hole of the mounting ring (24), and one side of the adjusting cone (4) is an inclined surface, so A groove (31) for installing the adjusting cone block (4) is provided on the end face of the big end of the adjusting cone ring (3), and the bottom surface of the groove (31) is closely fitted with the inclined surface, The position adjustment cone ring (3) is sleeved on the installation cylinder (23), and the installation cylinder (23) is provided with an insertion hole (25) for inserting the position adjustment cone block (4), A plurality of the positioning expansion blocks (5) are arranged on the mounting ring (24) evenly in the circumferential direction, and the end face of the positioning expansion block (5) facing one end of the positioning cone ring (3) is in contact with the adjustment ring (3). The outer wall surface of the position cone ring (3) is closely fitted, and the positioning expansion block (5) has a positioning surface that is closely fitted with the wall plate cover, and the positioning surface is on the positioning expansion block (5). On the end face of one end facing away from the positioning cone ring (3), the positioning expansion block (5) is provided with a strip hole (51) extending in the radial direction of the installation cylinder (23). The position of the ring (24) corresponding to the strip hole (51) is provided with a plurality of installation grooves (26) corresponding to the strip hole (51) one-to-one, and the guide block (6) passes through the strip The hole (51) is installed in the installation slot (26), 所述定位涨块(5)背向所述调位锥环(3)的一端的两侧设有支撑凸起(53),所述支撑凸起(53)朝向所述壁板罩壳的侧面与所述壁板罩壳的另一端的法兰的内壁面紧密贴合,Support protrusions (53) are provided on both sides of one end of the positioning expansion block (5) facing away from the positioning cone ring (3), and the support protrusions (53) face the side surface of the wall panel cover. It is in close contact with the inner wall surface of the flange at the other end of the wall panel shell, 所述罩壳定位环(11)和所述定位底盘(1)之间、所述安装定位环(21)和所述支撑盘(22)之间均设有多个连接柱(8)。A plurality of connecting columns (8) are provided between the housing positioning ring (11) and the positioning chassis (1), and between the mounting positioning ring (21) and the support plate (22). 2.根据权利要求1所述的用于壁板罩壳的热定型装置,其特征在于,所述热定型装置还包括紧固螺栓(71),所述安装环(24)上设有多个与所述紧固螺栓(71)配合的紧固螺孔(72),所述定位涨块(5)上设有多个与所述紧固螺孔(72)一一对应的调位孔(52),所述紧固螺栓(71)穿过所述调位孔(52)与所述紧固螺孔(72)连接。2 . The heat-setting device for a wall panel cover according to claim 1 , wherein the heat-setting device further comprises fastening bolts ( 71 ), and the mounting ring ( 24 ) is provided with a plurality of The fastening screw holes (72) matched with the fastening bolts (71), and the positioning expansion block (5) is provided with a plurality of adjustment holes (72) corresponding to the fastening screw holes (72) one-to-one 52), the fastening bolt (71) is connected to the fastening screw hole (72) through the positioning hole (52). 3.根据权利要求2所述的用于壁板罩壳的热定型装置,其特征在于,所述调位孔(52)的内径不小于所述紧固螺栓(71)的螺杆的直径。3 . The heat setting device for a wall panel cover according to claim 2 , wherein the inner diameter of the positioning hole ( 52 ) is not smaller than the diameter of the screw rod of the fastening bolt ( 71 ). 4 . 4.根据权利要求2所述的用于壁板罩壳的热定型装置,其特征在于,所述紧固螺栓(71)上套设有垫圈,所述垫圈位于所述定位涨块(5)和所述紧固螺栓(71)的螺母之间。4. The heat-setting device for a wall panel cover according to claim 2, wherein a washer is sleeved on the fastening bolt (71), and the washer is located on the positioning expansion block (5) and the nut of the fastening bolt (71). 5.根据权利要求1所述的用于壁板罩壳的热定型装置,其特征在于,所述导向块(6)为T型块。5 . The heat-setting device for a wall panel cover according to claim 1 , wherein the guide block ( 6 ) is a T-shaped block. 6 . 6.根据权利要求1至5任一项所述的用于壁板罩壳的热定型装置,其特征在于,所述导向块(6)与所述安装槽(26)通过螺栓连接。6. The heat-setting device for a wall panel cover according to any one of claims 1 to 5, characterized in that, the guide block (6) and the installation groove (26) are connected by bolts. 7.根据权利要求1所述的用于壁板罩壳的热定型装置,其特征在于,所述连接柱(8)上设有筋板(9)。7 . The heat-setting device for a wall panel cover according to claim 1 , wherein a rib plate ( 9 ) is provided on the connecting column ( 8 ). 8 . 8.根据权利要求1至5任一项所述的用于壁板罩壳的热定型装置,其特征在于,所述调位锥块(4)的坡度不大于所述调位锥块(4)的摩擦角。8. The heat setting device for a wall panel cover according to any one of claims 1 to 5, characterized in that the gradient of the position adjustment cone (4) is not greater than the position adjustment cone (4) ) friction angle.
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