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CN109628650A - Molasses dilute automatic control system and method - Google Patents

Molasses dilute automatic control system and method Download PDF

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Publication number
CN109628650A
CN109628650A CN201910064656.2A CN201910064656A CN109628650A CN 109628650 A CN109628650 A CN 109628650A CN 201910064656 A CN201910064656 A CN 201910064656A CN 109628650 A CN109628650 A CN 109628650A
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CN
China
Prior art keywords
controller
sand device
electric
molasses
controlled mechanical
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Pending
Application number
CN201910064656.2A
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Chinese (zh)
Inventor
王中天
庞业馨
黄宁
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Qinzhou Zhongyu Instrument Co Ltd
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Qinzhou Zhongyu Instrument Co Ltd
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Filing date
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Application filed by Qinzhou Zhongyu Instrument Co Ltd filed Critical Qinzhou Zhongyu Instrument Co Ltd
Priority to CN201910064656.2A priority Critical patent/CN109628650A/en
Publication of CN109628650A publication Critical patent/CN109628650A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B25/00Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
    • C13B25/06Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices combined with measuring instruments for effecting control of the process
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The present invention is that molasses dilute automatic control system and method, this system include material box, the molten sand device of the first electric-controlled mechanical, controller and with display/loader;The material box is connected by mother tube with the molten sand device import of the first electric-controlled mechanical, the import of the molten sand device of first electric-controlled mechanical also passes through hot-water line and is connected with external boiler, the outlet of the molten sand device of first electric-controlled mechanical is connected by feed pipe with external boiling pan, and the molten sand device of the first electric-controlled mechanical is also electrically connected with the output end of controller;Concentration meter is installed on feed pipe, the concentration meter is electrically connected with the input terminal of controller, and hot water regulating valve is equipped on hot-water line, and the hot water regulating valve is electrically connected with the output end of controller.Hold sand device be it is mechanical hold sand device, independent of raw material and hold temperature in sand device, high speed can be realized and hold sand, solve the problems, such as to hold sand dependent on high temperature in the prior art, it is not only high-efficient, be also Zhu Tang workshop section all set condition, improve sugared rate.

Description

Molasses dilute automatic control system and method
Technical field
The invention belongs to boil sugar honey workshop section technical field in the sugaring of sugar refinery, and in particular to molasses dilute automatic control system And method.
Background technique
Mechanism sugar refinery handles molasses using division of labor segmented mode in production at this stage.In the sugar that purging workshop section, sub-sieve come out Then honey enters pneumatic transmission tank through piping by being pooled to opening box first, Zhu Tang workshop section is transported to by way of pneumatic transmission Material box storage.When Zhu Tang workshop section needs to use various molasses materials, then by field worker the molasses of material box are put into dilution In case, a certain proportion of hot water is then added, molten sand and the dilution of material are completed by mechanical stirring, when molasses are by next workshop section After being over, worker repeat before work.Four kinds of different molasses can be generated in the daily production of factory, with a kind of sugar Honey is calculated, and needs a set of pneumatic transmission tank, three raw material storage boxes, three dilution tanks;Each class of two people of needs management of factory at this stage Pneumatic transmission tank, four people manage raw material storage box, and four people manage dilution tank, and daily three boats change, and need 30 workers can Production also wants a large amount of equipment to assist.Conveying and dilution belong to different floors, lack timely and effective communication, often result in life The error of production process link.Existing mode cost of human resources is higher, and the obtained molasses of manual operation are often not achieved The index that production process needs, causes factories to waste, increased costs.
In existing, also there are the intelligence control system that serial dilution molasses may be implemented, such as Publication No. The Chinese utility model patent of CN207591645U discloses a kind of sugar refinery molasses serial dilution intelligence control system, including DCS Or PLC control system, molasses case, mixer, boiling pan and connecting pipe;Molasses case is connect by pipeline with mixer, steam Enter mixer by mixer jet chimney, hot water enters mixer by hot water pipeline, mixer outlet pipeline respectively with Boiling pan connection;Temperature sensor and microwave concentration meter are separately mounted on mixer outlet pipeline, pass through cable and DCS respectively Or PLC control system connection;Steam control valve is installed on entering mixer jet chimney, hot water tune is installed on hot water pipeline Valve is saved, is connect respectively by cable with DCS or PLC control system;Electromagnetism is installed respectively on the pipeline of molasses case to mixer Flowmeter and molasses regulating valve are connect by cable with DCS or PLC control system respectively;In the molasses pipeline for entering boiling pan One switch valve of upper each installation of difference is connect by cable with DCS or PLC control system respectively.The program by by hot water, steam Vapour and material (molasses), which are sent into mixer, to be diluted, and the molasses after dilution are then passed through the suction function in boiling pan, Molasses after dilution are transported in boiling pan, into Boiling Process.The place that this scheme has the following disadvantages: first from sugar It is a continuous production process that honey, which is diluted to and boils sugar, and the temperature for being transported to molasses in mixer is 40 DEG C, hot water temperature is 85- 90 DEG C, the temperature of steam be 110-120 DEG C, under this condition, molasses could rapid dilution, achieve the purpose that on-line dilution, The temperature of molasses at 80 DEG C or more, (have to when entering boiling pan than in boiling pan by the molasses temperature diluted after dilution Material (65-70 DEG C) it is 3-4 DEG C high, not above 5 DEG C, otherwise will cause race sugar, and absolutely not allow lower than in boiling pan Otherwise temperature of charge generates pseudo- brilliant.Secondly, boiling pan is by the effect sucking molasses of negative pressure in tank, speed is very fast, and Mixer is limited by the productivity of high temperature dilution molasses, or will cause molasses dilution deficiency, causes crystallite dissolution insufficient; Or the demand of Boiling Process is not achieved, it cannot achieve the diluted purpose of on-line continuous.
Summary of the invention
Technical problem to be solved by the invention is to provide one kind can be independent of appearance sand (molasses dilution) side of temperature Case, and hold that sand speed is fast, percent crystallization in massecuite is high, quality of finished product good, the molasses that low energy consumption dilution automatic control system, while also providing The control method of this system.
In order to solve the above technical problems, the molasses dilution automatic control system that the present invention designs, including material box, the first electricity Control mechanical molten sand device, controller and the display/loader being connected with controller;The material box passes through mother tube and first The molten sand device import of electric-controlled mechanical is connected, and the import of the molten sand device of the first electric-controlled mechanical also passes through hot-water line and external hot water Case is connected, and the outlet of the molten sand device of the first electric-controlled mechanical is connected by feed pipe with external boiling pan, and the first electric-controlled mechanical is molten Sand device is also electrically connected with the output end of controller;Concentration meter, the input of the concentration meter and controller are installed on feed pipe End electrical connection, is equipped with hot water regulating valve, the hot water regulating valve is electrically connected with the output end of controller on hot-water line.
Present boiling pan production power is big, in order to alleviate the dilution pressure of system, it is preferred that above scheme can also wrap Dilution memory is included, the dilution memory is set between feed pipe and external boiling pan.
Molasses regelation after diluting in order to prevent more accurately controls molasses brix, avoids because of molasses at crystal settling Storage influences the brix of molasses, it is preferred that dilution memory described in above scheme is equipped with for detecting in dilution memory The liquid level sensor of material liquid level, the liquid level sensor are electrically connected with the input terminal of controller;The dilution memory peripheral hardware There is the molten sand device of the second electric-controlled mechanical, the molten sand device import and export of second electric-controlled mechanical passes through delivery pipe respectively and dilution stores Device connection, the output end of the controller are electrically connected with the molten sand device of the second electric-controlled mechanical.
For the temperature of adjustable dilution memory molasses, to meet the temperature above scheme of Boiling Process requirement molasses Preferably, the temperature sensor for detecting temperature in dilution memory, the temperature can be equipped on the dilution memory Sensor is electrically connected with the input terminal of controller;The dilution memory is connect by jet chimney with external steam generator, The jet chimney is equipped with steam control valve, which is electrically connected with the output end of controller.
In order to meet the requirement in Boiling Process to molasses conveying, preferably, in the above solution, can also include at least a set of The outlet of the spare molten sand device of electric-controlled mechanical, the spare molten sand device of electric-controlled mechanical passes through feed pipe and the external boiling pan It is connected, the spare molten sand device of electric-controlled mechanical is also electrically connected with the output end of controller;Spare hot water is installed on spare hot-water line Regulating valve, the spare hot water regulating valve are electrically connected with the output end of controller.
In order to improve the efficiency of dilution (holding sand), preferably, in the above solution, the molten sand device of first electric-controlled mechanical, second The molten sand device of electric-controlled mechanical, the molten sand device of spare electric-controlled mechanical are preferably gear pump.
The present invention also discloses a kind of molasses to dilute autocontrol method, includes the following steps, concentration meter is constantly examined Survey the molasses brix of the first electric-controlled mechanical molten sand device outlet, and send the signal to controller, controller by with it is preset After molasses brix carries out calculating or logic judgment, hot water regulating valve is output signals to, controls the opening size of hot water regulating valve, into And it is constant to control the molten sand device outlet molasses brix of the first electric-controlled mechanical;Controller by current molasses brix signal be sent into display/ Loader, display/loader show current molasses brix.
Preferably, in the above solution, can also include the following steps, liquid level sensor constantly detects the liquid in dilution memory Position height, and controller is sent the signal to, after controller is by carrying out calculating or logic judgment with preset liquid level, output letter Number to the molten sand device of the first electric-controlled mechanical, and then control whether the molten sand device of the first electric-controlled mechanical starts.
Preferably, in the above solution, can also include the following steps, temperature sensor constantly detects the temperature in dilution memory Degree height, and controller is sent the signal to, after controller is by carrying out calculating or logic judgment with preset temperature, output letter Number steam control valve is arrived, controls its opening size, and then it is constant to control dilution storage box temperature.
Preferably, in the above solution, can also include the following steps, liquid level sensor constantly detects the liquid in dilution memory Position height, and controller is sent the signal to, after controller is by carrying out calculating or logic judgment with preset liquid level, output letter Number arrive the molten sand device of spare electric-controlled mechanical, control its run power, and then control dilution storage box constant liquid level.
Compared with prior art, the advantages of molasses dilution automatic control system and method for the present invention are as follows:
1, the appearance sand device that this system is is mechanical appearance sand device, independent of the temperature in raw material and appearance sand device, Ji Keshi Now high speed holds sand, solves the problems, such as to hold sand dependent on high temperature in the prior art, such appearance sand mode is not only high-efficient, real The automatic control of existing molasses serial dilution is also Zhu Tang workshop section all set condition, improves sugared rate;In addition, further making With gear pump as sand device is held, so that more fully mixed, more efficient, this is trial for the first time in the art.
2, dilution memory can alleviate the dilution pressure of system, and add a set of mechanical appearance on dilution memory Sand device, can more accurate molasses brix, avoid because molasses store influence molasses brix.
3, dynamic heating, dilution mixing and molten sand, high degree of automation, which may be implemented, in the present invention reduces employment cost, and And production capacity and product quality are also improved, low energy consumption, remarkable benefit.
4, the configuration of the present invention is simple, it is easy to accomplish, equipment cost is low, is conducive to promote.
Detailed description of the invention
Fig. 1 is a kind of pipeline structure schematic diagram of most preferred embodiment of the invention.
The position Fig. 2 system block diagram of the invention.
Figure label: 1, material box;2, the molten sand device of the first electric-controlled mechanical;3, concentration meter;4, hot water regulating valve;5, hot water Check-valves;6, material check-valves;7, memory is diluted;8, the molten sand device of the second electric-controlled mechanical;9, temperature sensor;10, steam Regulating valve;11, steam check-valves;12, liquid level sensor;13, raw material check-valves.
Specific embodiment
The present invention is described in detail below with reference to the accompanying drawings and embodiments.
As shown in Figure 1, the invention discloses a kind of molasses to dilute automatic control system, including material box 1, the first automatically controlled machine The molten sand device 2 of tool formula, controller and the display/loader being connected with controller.The controller is DCS or PLC controller, installation In in cabinet.
The material box 1 is connected by mother tube with molten 2 import of sand device of the first electric-controlled mechanical, is preferably set on mother tube There is raw material check-valves 13.The import of the molten sand device 2 of first electric-controlled mechanical also passes through hot-water line and is connected with external boiler, Hot water regulating valve 4 is installed on hot-water line, the hot water regulating valve 4 is electrically connected with the output end of controller, in order to avoid flowing back, Hot-water check valve 5 is preferably provided between the hot water regulating valve 4 and external boiler.The molten sand device 2 of first electric-controlled mechanical Outlet is connected by feed pipe with external boiling pan, and the molten sand device 2 of the first electric-controlled mechanical is also electrically connected with the output end of controller; Concentration meter 3 is installed on feed pipe, the best concentration meter 3 is optics concentration meter, and the concentration meter 3 is defeated with controller Enter end electrical connection.In order to avoid reflux, material non-return is preferably provided between concentration meter 3 and the molten sand device 2 of the first electric-controlled mechanical Valve 6.
This preferred embodiment further includes dilution memory 7, and the dilution memory 7 is set to feed pipe and sugar is boiled in outside Between tank, the molten sand device 8 of the second electric-controlled mechanical, the molten sand device 8 of second electric-controlled mechanical are externally provided in the dilution memory 7 Import and export passes through delivery pipe respectively and connect with dilution memory 7.
The dilution memory 7 is equipped with for detect the temperature sensor 9 for diluting temperature in memory 7, in this way can be with The temperature of molasses in memory 7 is constantly diluted, the temperature sensor 9 is electrically connected with the input terminal of controller;The dilution is deposited Reservoir 7 is connect by jet chimney with external steam generator, and the jet chimney is equipped with steam control valve 10, the steam tune Section valve 10 is electrically connected with the output end of controller, is preferably provided with steaming between the steam control valve 10 and external steam generator Vapour check-valves 11.
The sensor for detecting material liquid level in dilution memory 7, the liquid can be equipped on the dilution memory 7 Level sensor 12 is electrically connected with the input terminal of controller.The liquid level in dilution memory 7 can be monitored in this way, according to the effect for boiling sugar Rate controls the dilution power of molasses, guarantees the supply of Boiling Process molasses.
The present invention can also include at least a set of molten sand device of spare electric-controlled mechanical, to meet the needs of production.It is described standby It is connected by feed pipe with the external boiling pan with the outlet of the molten sand device of electric-controlled mechanical, raw material is preferably provided on mother tube Check-valves 13.The spare molten sand device of electric-controlled mechanical is also electrically connected with the output end of controller;It is equipped on spare hot-water line spare Hot water regulating valve 4 preferably also installs hot-water check valve 5, the output end of spare the hot water regulating valve 4 and controller on hot-water line Electrical connection.
In the preferred embodiment, the molten sand device 2 of first electric-controlled mechanical, the molten sand device 8 of the second electric-controlled mechanical, spare The molten sand device of electric-controlled mechanical is gear pump, is conveyed by being formed by swept volume variation and movement between pumping cylinder and meshing gear Hot water and raw material, and sand is quickly held by the mobile of the two.
The present invention also discloses a kind of molasses to dilute autocontrol method, includes the following steps, the controller is logical Cross cable and constantly receive the molasses brix that the molten sand device 2 of the first electric-controlled mechanical detected exports, controller by with it is preset After molasses brix carries out calculating or logic judgment, hot water regulating valve 4 is output signals to, controls the opening size of hot water regulating valve 4, And then it is constant to control the molten outlet of the sand device 2 molasses brix of the first electric-controlled mechanical;Current molasses brix signal is sent into aobvious by controller Show that/loader, display/loader show current molasses brix.
It is high that the controller also passes through the liquid level that cable constantly receives in the dilution memory 7 that liquid level sensor 12 detects It is low, after controller is by carrying out calculating or logic judgment with preset liquid level, output signals to the molten sand device of the first electric-controlled mechanical 2, it controls it and runs power, and then control whether the molten sand device 2 of the first electric-controlled mechanical starts.
It is high that the controller also passes through the liquid level that cable constantly receives in the dilution memory 7 that liquid level sensor 12 detects It is low, after controller is by carrying out calculating or logic judgment with preset liquid level, the molten sand device of spare electric-controlled mechanical is output signals to, It controls it and runs power, and then control dilution storage box constant liquid level.The controller also passes through cable and constantly receives the temperature The temperature height in the detection dilution memory 7 of sensor 9 is spent, controller is by carrying out calculating or logic judgment with preset temperature Afterwards, steam control valve 10 is output signals to, its opening size is controlled, and then it is constant to control dilution storage box temperature.
When the system works, it opens hot water valve check-valves and dilution hot water is added, open raw material check-valves 13, hot water and raw material Enter in the molten sand device 2 of the first electric-controlled mechanical simultaneously, raw material is mixed by way of with pump, is diluted, dilution is transported to Storage bin.Raw material has the raw material after 3 pairs of concentration meter dilutions to examine before after dilution, into dilution storage bin It surveys, then feeds back 4-20mA current signal to controller receiving module, the numerical value of feedback and system are arranged inside modules program Numerical value be compared, if the brix value of raw material is higher than the numerical value that system is arranged (low), just output control signal, (closing) hot water regulating valve 4 is proportionally opened, (reduction) is increased and enters water, so recycle, until the feedback that concentration meter 3 measures Until numerical value is identical as the numerical value of setting, system will stop adjusting, and keep into 4 apertures of hot water regulating valve, into steady control System.
The temperature control for diluting storage box passes through contact of the temperature sensor 9 with material, feedback 4-20mA signal to control The numerical value of feedback is compared by device, inside modules program with the numerical value that system is arranged, if the temperature of dilution storage box is than system Unite setting numerical value it is high (low), then just output control signal, proportionally opens (closings) steam control valve 10, increasing (reduction) quantity of steam so recycles, and until the fed back values of temperature sensor 9 and the numerical value of setting are identical, system will Stop adjustment, keep 10 aperture of steam control valve, into steady control.
Above-described embodiment is only further described the purpose of the present invention, technical scheme and beneficial effects specific A example, present invention is not limited to this.All any modifications made within the scope of disclosure of the invention, change equivalent replacement Into etc., it is all included in the scope of protection of the present invention.

Claims (10)

1. molasses dilute automatic control system, it is characterised in that: including material box (1), the molten sand device (2) of the first electric-controlled mechanical, Controller and the display/loader being connected with controller;The material box (1) is molten by mother tube and the first electric-controlled mechanical (2) import of sand device is connected, and the import of the molten sand device (2) of the first electric-controlled mechanical also passes through hot-water line and external boiler phase Even, the outlet of the molten sand device (2) of the first electric-controlled mechanical is connected by feed pipe with external boiling pan, the molten sand of the first electric-controlled mechanical Device (2) is also electrically connected with the output end of controller;It is equipped on feed pipe concentration meter (3), the concentration meter (3) and controller Input terminal electrical connection, be equipped on hot-water line hot water regulating valve (4), the output of hot water regulating valve (4) and controller End electrical connection.
2. molasses according to claim 1 dilute automatic control system, it is characterised in that: it further include dilution memory (7), The dilution memory (7) is set between feed pipe and external boiling pan.
3. molasses according to claim 2 dilute automatic control system, it is characterised in that: on the dilution memory (7) Equipped with the sensor for detecting dilution memory (7) interior material liquid level, the input of liquid level sensor (12) and controller End electrical connection;The dilution memory (7) is externally provided with the molten sand device (8) of the second electric-controlled mechanical, the molten sand of the second electric-controlled mechanical Device (8) import and export passes through delivery pipe respectively and connect with dilution memory (7), the output end of the controller and the second automatically controlled machine Molten sand device (8) electrical connection of tool formula.
4. molasses according to claim 2 dilute automatic control system, it is characterised in that: on the dilution memory (7) Equipped with the temperature sensor (9) for detecting dilution memory (7) interior temperature, the temperature sensor (9) is defeated with controller Enter end electrical connection;The dilution memory (7) is connect by jet chimney with external steam generator, is set on the jet chimney There are steam control valve (10), which is electrically connected with the output end of controller.
5. molasses according to claim 1 dilute automatic control system, it is characterised in that: further include at least a set of standby electricity Mechanical molten sand device is controlled, the outlet of the spare molten sand device of electric-controlled mechanical is connected by feed pipe with the external boiling pan, The spare molten sand device of electric-controlled mechanical is also electrically connected with the output end of controller;Spare hot water regulating valve is installed on spare hot-water line (4), the spare hot water regulating valve (4) is electrically connected with the output end of controller.
6. according to claim 1, molasses described in 3 or 6 dilute automatic control system, it is characterised in that: the first automatically controlled machine The molten sand device (2) of tool formula, the molten sand device (8) of the second electric-controlled mechanical, the molten sand device of spare electric-controlled mechanical are gear pump.
7. a kind of molasses dilute autocontrol method, it is characterised in that: include the following steps, concentration meter (3) constantly detects first The molasses brix of electric-controlled mechanical molten sand device (2) outlet, and send the signal to controller, controller by with preset molasses It after brix carries out calculating or logic judgment, outputs signals to hot water regulating valve (4), controls the opening size of hot water regulating valve (4), And then it is constant to control molten sand device (2) the outlet molasses brix of the first electric-controlled mechanical;Current molasses brix signal is sent by controller Display/loader, display/loader show current molasses brix.
8. a kind of molasses according to claim 7 dilute autocontrol method, it is characterised in that: it further include following steps, Liquid level sensor (12) constantly detects the height of liquid level in dilution memory (7), and sends the signal to controller, and controller is logical It crosses after carrying out calculating or logic judgment with preset liquid level, outputs signals to the molten sand device (2) of the first electric-controlled mechanical, and then control Whether the molten sand device (2) of the first electric-controlled mechanical starts.
9. a kind of molasses according to claim 7 or 8 dilute autocontrol method, it is characterised in that: further include walking as follows Suddenly, temperature sensor (9) constantly detects the temperature height in dilution memory (7), and sends the signal to controller, controller After carrying out calculating or logic judgment with preset temperature, steam control valve (10) are output signals to, its opening size is controlled, And then it is constant to control dilution storage box temperature.
10. a kind of molasses according to claim 7 dilute autocontrol method, it is characterised in that: it further include following steps, Liquid level sensor (12) constantly detects the height of liquid level in dilution memory (7), and sends the signal to controller, and controller is logical It crosses after carrying out calculating or logic judgment with preset liquid level, outputs signals to the molten sand device of spare electric-controlled mechanical, control its operation Power, and then control dilution storage box constant liquid level.
CN201910064656.2A 2019-01-23 2019-01-23 Molasses dilute automatic control system and method Pending CN109628650A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910064656.2A CN109628650A (en) 2019-01-23 2019-01-23 Molasses dilute automatic control system and method

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Application Number Priority Date Filing Date Title
CN201910064656.2A CN109628650A (en) 2019-01-23 2019-01-23 Molasses dilute automatic control system and method

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CN109628650A true CN109628650A (en) 2019-04-16

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CN207397140U (en) * 2017-10-25 2018-05-22 广西南宁冠控电子科技有限公司 A kind of continuous on-line automatic heating of sugar refinery molasses is diluted with water system
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CN207591645U (en) * 2017-10-25 2018-07-10 中国轻工业南宁设计工程有限公司 Sugar refinery molasses serial dilution intelligence control system
CN209702773U (en) * 2019-01-23 2019-11-29 钦州中誉仪器有限公司 Molasses dilute automatic control system

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Application publication date: 20190416

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