CN109627996B - High-light-transmittance optical transparent adhesive for attaching touch screen and synthetic method thereof - Google Patents
High-light-transmittance optical transparent adhesive for attaching touch screen and synthetic method thereof Download PDFInfo
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- CN109627996B CN109627996B CN201811350586.9A CN201811350586A CN109627996B CN 109627996 B CN109627996 B CN 109627996B CN 201811350586 A CN201811350586 A CN 201811350586A CN 109627996 B CN109627996 B CN 109627996B
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- Prior art keywords
- acrylate
- dehydration
- transparent adhesive
- temperature
- touch screen
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- 238000002834 transmittance Methods 0.000 title claims abstract description 47
- 230000003287 optical effect Effects 0.000 title claims abstract description 34
- 239000000853 adhesive Substances 0.000 title claims abstract description 31
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 31
- 238000010189 synthetic method Methods 0.000 title 1
- 239000002994 raw material Substances 0.000 claims abstract description 43
- 239000003999 initiator Substances 0.000 claims abstract description 37
- 239000000178 monomer Substances 0.000 claims abstract description 37
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 24
- -1 (methyl) acrylic acid hydroxyalkyl ester Chemical class 0.000 claims abstract description 13
- 125000004433 nitrogen atom Chemical group N* 0.000 claims abstract description 12
- 239000012986 chain transfer agent Substances 0.000 claims abstract description 8
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical group CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 108
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 46
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical group N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 41
- 230000018044 dehydration Effects 0.000 claims description 39
- 238000006297 dehydration reaction Methods 0.000 claims description 39
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 34
- 208000005156 Dehydration Diseases 0.000 claims description 31
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical class COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 29
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical group CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 claims description 25
- 239000002808 molecular sieve Substances 0.000 claims description 23
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 23
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 21
- IAXXETNIOYFMLW-COPLHBTASA-N [(1s,3s,4s)-4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl] 2-methylprop-2-enoate Chemical compound C1C[C@]2(C)[C@@H](OC(=O)C(=C)C)C[C@H]1C2(C)C IAXXETNIOYFMLW-COPLHBTASA-N 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 229940119545 isobornyl methacrylate Drugs 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 14
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 12
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 11
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 11
- 238000009835 boiling Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 11
- 239000002904 solvent Substances 0.000 claims description 11
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 claims description 10
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 10
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 10
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 8
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 4
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- PQJYXFVJBSRUPG-UHFFFAOYSA-N [3-(2-methylaziridine-1-carbonyl)phenyl]-(2-methylaziridin-1-yl)methanone Chemical group CC1CN1C(=O)C1=CC=CC(C(=O)N2C(C2)C)=C1 PQJYXFVJBSRUPG-UHFFFAOYSA-N 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 229920002554 vinyl polymer Polymers 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- 230000002194 synthesizing effect Effects 0.000 claims description 3
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 claims description 2
- LMAUULKNZLEMGN-UHFFFAOYSA-N 1-ethyl-3,5-dimethylbenzene Chemical compound CCC1=CC(C)=CC(C)=C1 LMAUULKNZLEMGN-UHFFFAOYSA-N 0.000 claims description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 claims description 2
- ZVYGIPWYVVJFRW-UHFFFAOYSA-N 3-methylbutyl prop-2-enoate Chemical compound CC(C)CCOC(=O)C=C ZVYGIPWYVVJFRW-UHFFFAOYSA-N 0.000 claims description 2
- BVDBXCXQMHBGQM-UHFFFAOYSA-N 4-methylpentan-2-yl prop-2-enoate Chemical compound CC(C)CC(C)OC(=O)C=C BVDBXCXQMHBGQM-UHFFFAOYSA-N 0.000 claims description 2
- DXPPIEDUBFUSEZ-UHFFFAOYSA-N 6-methylheptyl prop-2-enoate Chemical compound CC(C)CCCCCOC(=O)C=C DXPPIEDUBFUSEZ-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000003085 diluting agent Substances 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- 239000011256 inorganic filler Substances 0.000 claims description 2
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 2
- 229910052680 mordenite Inorganic materials 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- 239000004014 plasticizer Substances 0.000 claims description 2
- 239000003755 preservative agent Substances 0.000 claims description 2
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 claims description 2
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000004088 foaming agent Substances 0.000 claims 1
- 239000003017 thermal stabilizer Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 6
- 238000001308 synthesis method Methods 0.000 abstract description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N alpha-methacrylic acid Natural products CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 abstract 2
- 229920001187 thermosetting polymer Polymers 0.000 abstract 1
- 239000010408 film Substances 0.000 description 35
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 32
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 30
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 23
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 238000012360 testing method Methods 0.000 description 14
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 13
- 239000004810 polytetrafluoroethylene Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 239000002313 adhesive film Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 201000007909 oculocutaneous albinism Diseases 0.000 description 10
- 238000004132 cross linking Methods 0.000 description 7
- 238000003475 lamination Methods 0.000 description 7
- WFKDPJRCBCBQNT-UHFFFAOYSA-N n,2-dimethylprop-2-enamide Chemical compound CNC(=O)C(C)=C WFKDPJRCBCBQNT-UHFFFAOYSA-N 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009472 formulation Methods 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 238000001291 vacuum drying Methods 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000010907 mechanical stirring Methods 0.000 description 2
- 239000012788 optical film Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000001029 thermal curing Methods 0.000 description 2
- VAZQKPWSBFZARZ-UHFFFAOYSA-N 2-(2-phenylphenoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1C1=CC=CC=C1 VAZQKPWSBFZARZ-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- QRWZCJXEAOZAAW-UHFFFAOYSA-N n,n,2-trimethylprop-2-enamide Chemical compound CN(C)C(=O)C(C)=C QRWZCJXEAOZAAW-UHFFFAOYSA-N 0.000 description 1
- 239000005304 optical glass Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/20—Esters of polyhydric alcohols or phenols, e.g. 2-hydroxyethyl (meth)acrylate or glycerol mono-(meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/24—Homopolymers or copolymers of amides or imides
- C09J133/26—Homopolymers or copolymers of acrylamide or methacrylamide
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
技术领域technical field
本发明属于光学胶黏剂,具体涉及一种液晶显示屏贴合用高透光率光学透明胶及其合成方法,该透明胶是一种触摸屏贴合用热固化高透光率丙烯酸酯光学压敏胶,属于电子信息技术领域。The invention belongs to an optical adhesive, in particular to a high-transmittance optical transparent adhesive for laminating liquid crystal displays and a synthesis method thereof. The sensitive adhesive belongs to the field of electronic information technology.
背景技术Background technique
目前智能手机和平板市场大都采用直接贴合技术来消除LCM(液晶模组)和接触屏玻璃或薄膜之间的空隙。大多数接触面板厂在进行玻璃贴合时,习惯采用生产效率较高、厚度均一的光学胶带OCA贴合技术,这与OCA的性质关系很大,OCA适用与手机、平板等贴合面较小的情况,生产效率高,尤其是热固化OCA,加热既可固化,制成胶膜,使用方便快捷。Most of the current smartphone and tablet markets use direct bonding technology to eliminate the gap between the LCM (liquid crystal module) and the touch screen glass or film. Most touch panel manufacturers are used to using optical tape OCA lamination technology with high production efficiency and uniform thickness when laminating glass. This has a great relationship with the nature of OCA. OCA is suitable for small lamination surfaces such as mobile phones and tablets The production efficiency is high, especially the heat-curing OCA, which can be cured by heating and made into a film, which is convenient and quick to use.
UV固化OCA需要进行紫外光照射,但由于触控面板边框部分印刷有不透光的油墨,紫外线不能够穿过油墨照射到这些地方,从而产生未固化区域,这些区域即使另外进行侧光源照射也不能确保固化完全,这大大增加了设备成本,降低了生产效率。UV curing OCA requires ultraviolet light irradiation, but since the border part of the touch panel is printed with opaque ink, the ultraviolet rays cannot penetrate the ink to irradiate these places, resulting in uncured areas, which are not cured even if they are irradiated with a side light source. Complete curing cannot be ensured, which greatly increases equipment costs and reduces production efficiency.
目前来说,OCA以美国、日本和韩国为主要供应商,美国以3M为主,日本以积水、Nitto、王子、日立、日荣为主,韩国主要是LGH(LG的一个子公司),但这些公司开大的高性能产品基本处于保密状态。At present, OCA mainly uses the United States, Japan and South Korea as its main suppliers, the United States is mainly based on 3M, Japan is mainly based on Sekisui, Nitto, Prince, Hitachi, and Riei, and South Korea is mainly LGH (a subsidiary of LG), But the high-performance products these companies have developed are largely kept secret.
中国发明专利申请CN107057612A(2017.08.18)公开了一种高透光率丙烯酸压敏胶及其制备方法,该丙烯酸压敏胶由包括以下重量份数的原料制得:内聚单体0~30份,粘性单体50~75份,功能单体1~10份,邻苯基苯氧乙基丙烯酸酯5~10份,引发剂0.3~0.8份,溶剂100~150份,固化剂含量为0.1wt%~0.5wt%。本发明提供的高透光率丙烯酸酯压敏胶,具有很高的通透性能(透光率≥93%),在正常使用处理下没有残胶现象,且剥离强度高,在使用过程中没有脱胶和胶层以及界面破坏的现象,很好地解决解决航空航天、电子电气及LCD、PDP和OLED等光学器件中领域中出现的粘接问题。但该技术所得的压敏胶性能还有待提高,如其透光率只有93%-96%,而目前高端设备所要求的OCA光学胶莫的透光率必须在99%以上,可能因为工艺问题以及缺少特殊单体;其次,该技术所得的压敏胶的初黏力高达10号钢球以上,国际高端OCA胶膜的初黏力一般为6号钢球,初黏力过大严重影响胶膜初次使用,给电子设备行业生产带来极大不便,可能因为胶膜过软,软硬单体配比不当,而且预聚体的分子量和交联程度都不够,分子量过小,初黏力较大。第三该技术所得压敏胶的持粘力过小,为72h以上,而高端胶膜持粘力需要在240h以上,否则使用过程容易脱落。第四,该现有技术使用了常见的功能单体丙烯酸,该单体酸性较强,当含有此单体的光学胶用在贴合触摸屏等含有电极的光学器件时便会腐蚀电极。Chinese invention patent application CN107057612A (2017.08.18) discloses a high light transmittance acrylic pressure-sensitive adhesive and a preparation method thereof. The acrylic pressure-sensitive adhesive is prepared from the following raw materials by weight: cohesive monomer 0-30 parts, 50-75 parts of viscous monomer, 1-10 parts of functional monomer, 5-10 parts of o-phenylphenoxyethyl acrylate, 0.3-0.8 parts of initiator, 100-150 parts of solvent, and 0.1 part of curing agent wt%~0.5wt%. The high light transmittance acrylate pressure-sensitive adhesive provided by the present invention has high permeability (light transmittance ≥ 93%), no adhesive residue phenomenon under normal use and treatment, and high peeling strength, and there is no glue residue during use. The phenomenon of debonding and adhesive layer and interface damage can solve the bonding problems in the fields of aerospace, electronic and electrical and optical devices such as LCD, PDP and OLED. However, the performance of the pressure-sensitive adhesive obtained by this technology needs to be improved. For example, its light transmittance is only 93%-96%, while the light transmittance of the OCA optical adhesive currently required by high-end equipment must be above 99%. This may be due to process problems and Lack of special monomers; secondly, the initial tack of the pressure-sensitive adhesive obtained by this technology is as high as No. 10 steel balls. The initial tack of international high-end OCA films is generally No. 6 steel balls. Excessive initial tack will seriously affect the film. The first use, which brings great inconvenience to the production of the electronic equipment industry, may be because the film is too soft, the ratio of soft and hard monomers is improper, and the molecular weight and cross-linking degree of the prepolymer are not enough, the molecular weight is too small, and the initial viscosity is relatively low. big. Thirdly, the sticky force of the pressure-sensitive adhesive obtained by this technology is too small, which is more than 72h, while the sticky force of the high-end adhesive film needs to be more than 240h, otherwise it is easy to fall off during use. Fourth, the prior art uses acrylic acid, a common functional monomer, which is highly acidic. When an optical adhesive containing this monomer is used to attach an optical device containing electrodes such as a touch screen, the electrodes will be corroded.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术存在的问题,提供一种透光率超过99.5%,雾度值低于0.1%,折射率接近玻璃折射率1.49,初黏力适中,持粘力优异的,环境友好的,具有热固化功能的触摸屏贴合用高透光率光学透明胶及其合成方法。The purpose of the present invention is to overcome the problems existing in the prior art, and to provide a light transmittance of more than 99.5%, a haze value of less than 0.1%, a refractive index close to the glass refractive index of 1.49, a moderate initial viscosity, and excellent holding power. Environmentally friendly, high-transmittance optical transparent adhesive for touch screen lamination with thermal curing function and synthesis method thereof.
本发明的光学透明胶是热固化形式的,合成的预聚体涂布于离型膜上,形成BAB型夹层结构,其中B为离型膜,A为胶膜。然后经过真空干燥箱,胶膜热固化,使用时,揭开离型膜既可进行屏幕贴合,使用方便。The optically transparent adhesive of the present invention is in the form of thermal curing, and the synthesized prepolymer is coated on the release film to form a BAB type sandwich structure, wherein B is the release film and A is the adhesive film. Then, after passing through a vacuum drying box, the adhesive film is thermally cured. When in use, the screen can be pasted by removing the release film, which is convenient to use.
1)利用丙烯酸羟烷基酯中亲水羟基的作用,配合大分子量交联剂,使胶膜中仅有的微量水汽均匀分散,不会形成浊点,从而再次提高透光率和降低雾度,大分子量的交联剂具有较大的折射率,在很大程度上提高透光率(高折射率会与基材折射率更相近,减少光线损失);本发明所得胶膜,这几项重要的光学性能指标远远好于目前国内光学透明胶。1) Utilize the effect of hydrophilic hydroxyl group in hydroxyalkyl acrylate, and cooperate with large molecular weight cross-linking agent, so that only a small amount of water vapor in the film is evenly dispersed, and no cloud point will be formed, thereby increasing light transmittance and reducing haze again. , the high molecular weight cross-linking agent has a larger refractive index, which improves the light transmittance to a large extent (the high refractive index will be closer to the refractive index of the substrate, reducing light loss); the film obtained by the present invention, these items Important optical performance indicators are far better than the current domestic optical transparent glue.
2)水汽对胶膜透光率和雾度影响很大,在透光率达到90%以上时,体系中少量的水汽时影响体系透光率和雾度的重要原因;本发明先将原料进行了预脱水处理,脱去绝大部分水汽,极大的减少体系中本来就很少但却对透光率和雾度有很大影响的水分,脱水之后能够极大提高胶膜的透光率和降低雾度。2) Water vapor has a great influence on the light transmittance and haze of the film. When the light transmittance reaches more than 90%, a small amount of water vapor in the system is an important reason for affecting the light transmittance and haze of the system; After pre-dehydration treatment, most of the water vapor is removed, which greatly reduces the amount of water in the system that has a great impact on light transmittance and haze. After dehydration, the light transmittance of the film can be greatly improved. and reduce haze.
3)持粘力和初黏力是一对相对立的性能,较小的分子量,交联程度,使得胶膜内聚强度不够,因而持粘力过小;本发明利用含极性N原子的单体,并使用大分子量的交联剂1,1’-(1,3苯二羰基)-二-(2-甲基氮杂环丙烷)(双酰胺),N原子具有强极性,使得预聚体中分子链之间相互作用增强,最终使得胶膜分子量适中,交联程度很高,而且软硬单体配比适当,因而初黏力适中,持粘力优异。3) The sticking force and the initial sticking force are a pair of opposite properties. The smaller molecular weight and the degree of cross-linking make the film cohesive strength not enough, so the sticking force is too small; monomer, and the use of a large molecular weight cross-linking agent 1,1'-(1,3 benzenedicarbonyl)-bis-(2-methylaziridine) (bisamide), the N atom has a strong polarity, making The interaction between the molecular chains in the prepolymer is enhanced, and finally the film has a moderate molecular weight, a high degree of cross-linking, and an appropriate ratio of soft and hard monomers, so the initial viscosity is moderate and the adhesion is excellent.
本发明目的通过如下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种触摸屏贴合用高透光率光学透明胶:以重量份数计,其原料配方包括30-50份(甲基)丙烯酸烷基酯,25-40份(甲基)丙烯酸羟烷基酯,1-3份含N原子极性单体,10-20份交联剂,0.01-0.02份链转移剂,0.5-1份热引发剂;A high transmittance optical transparent adhesive for touch screen bonding: in parts by weight, the raw material formula includes 30-50 parts of alkyl (meth)acrylate, 25-40 parts of hydroxyalkyl (meth)acrylate , 1-3 parts of polar monomers containing N atom, 10-20 parts of crosslinking agent, 0.01-0.02 parts of chain transfer agent, 0.5-1 part of thermal initiator;
所述的交联剂为1,1’-(1,3苯二羰基)-二-(2-甲基氮杂环丙烷);Described crosslinking agent is 1,1'-(1,3 benzenedicarbonyl)-bis-(2-methylaziridine);
所述的(甲基)丙烯酸烷基酯为丙烯酸甲酯、丙烯酸乙酯、丙烯酸异丙酯、丙烯酸异戊酯、丙烯酸仲丁酯、丙烯酸正丁酯、丙烯酸异冰片酯、丙烯酸2-甲基丁酯、丙烯酸4-甲基-2-戊酯、丙烯酸2-乙基己酯、丙烯酸异辛酯、丙烯酸叔丁酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸异丙酯、甲基丙烯酸异冰片酯和甲基丙烯酸丁酯中的一种或多种;The alkyl (meth)acrylate is methyl acrylate, ethyl acrylate, isopropyl acrylate, isoamyl acrylate, sec-butyl acrylate, n-butyl acrylate, isobornyl acrylate, 2-methyl acrylate Butyl acrylate, 4-methyl-2-pentyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate, tert-butyl acrylate, methyl methacrylate, ethyl methacrylate, isopropyl methacrylate , one or more of isobornyl methacrylate and butyl methacrylate;
所述的(甲基)丙烯酸羟烷基酯为丙烯酸羟乙酯、丙烯酸羟丙酯、甲基丙烯酸羟乙酯和甲基丙烯酸羟丙酯;Described hydroxyalkyl (meth)acrylate is hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxyethyl methacrylate and hydroxypropyl methacrylate;
所述的含N原子极性单体为N-烷基(甲基)丙烯酰胺、N,N-二烷基(甲基)丙烯酰胺或N-乙烯基内酰;The N atom-containing polar monomer is N-alkyl (meth)acrylamide, N,N-dialkyl (meth)acrylamide or N-vinyl lactam;
所有原料在使用前进行脱水处理。All raw materials were dehydrated before use.
为进一步实现本发明目的,优选地,所述的N-乙烯基内酰为N-乙烯基吡咯烷酮和N-乙烯基己内酰胺中的一种或多种;In order to further achieve the object of the present invention, preferably, the N-vinyl lactam is one or more of N-vinyl pyrrolidone and N-vinyl caprolactam;
优选地,所述的链转移剂为十二烷基硫醇。Preferably, the chain transfer agent is dodecyl mercaptan.
优选地,所述的热引发剂为偶氮二异丁腈。Preferably, the thermal initiator is azobisisobutyronitrile.
优选地,所述的原料配方还包括无机填料、反应型或者非反应型增塑剂、热稳定剂、消泡剂、防腐剂和稀释剂中的一种或多种。Preferably, the raw material formulation further includes one or more of inorganic fillers, reactive or non-reactive plasticizers, heat stabilizers, defoaming agents, preservatives and diluents.
优选地,所述的脱水处理是指固体原料通过真空烘箱脱水;液态原料通过油浴真空脱水再进行分子筛脱水,若常温下为固态而加热时才呈现液态的可先进行真空油浴加热脱水,再在加热时液态状态下进行分子筛脱水。Preferably, the dehydration treatment refers to the dehydration of solid raw materials through a vacuum oven; the dehydration of liquid raw materials through oil bath vacuum dehydration and then molecular sieve dehydration. Molecular sieve dehydration is then carried out in a liquid state during heating.
优选地,所述的真空烘箱脱水是将固态物质使用前在真空烘箱50-80℃放置12-24h除去水汽;所述油浴真空脱水是控制油浴锅温度高于单体沸点温度0-10℃,脱水时间1-3h,降温。Preferably, the dehydration in the vacuum oven is to place the solid substance in a vacuum oven at 50-80°C for 12-24 hours to remove water vapor before use; the vacuum dehydration in the oil bath is to control the temperature of the oil bath to be 0-10 higher than the boiling point temperature of the monomer. ℃, dehydration time 1-3h, cooling.
优选地,所述的分子筛为天然沸石或合成沸石分子筛,型号有3A、4A、5A、10Z、13Z、Y或钠丝光沸石型分子筛。Preferably, the molecular sieve is a natural zeolite or a synthetic zeolite molecular sieve, and the models are 3A, 4A, 5A, 10Z, 13Z, Y or sodium mordenite molecular sieve.
所述的触摸屏贴合用高透光率光学透明胶的合成方法,包括如下步骤:The method for synthesizing a high-transmittance optical transparent adhesive for bonding a touch screen includes the following steps:
1)将原料中单体和交联剂根据各自的沸点进行真空脱水,油浴锅温度高于单体温度0-10℃,脱水时间1-3h,降温后再将所有单体和溶剂分别用分子筛进行脱水12-36h,移除分子筛后备用,固态物质使用前在真空烘箱50-80℃放置12-24h除去水汽;1) Carry out vacuum dehydration of the monomer and crosslinking agent in the raw material according to their respective boiling points. The temperature of the oil bath is 0-10°C higher than that of the monomer, and the dehydration time is 1-3h. Molecular sieves are dehydrated for 12-36h, and the molecular sieves are removed for later use. The solid substances are placed in a vacuum oven at 50-80°C for 12-24h to remove water vapor before use;
2)加入(甲基)丙烯酸烷基酯、(甲基)丙烯酸羟烷基酯、含N原子极性单体和链转移剂,并加入溶剂,升温至70-90℃;2) Add alkyl (meth)acrylate, hydroxyalkyl (meth)acrylate, N atom-containing polar monomer and chain transfer agent, add solvent, and heat up to 70-90°C;
3)升温过程中,将引发剂溶解在溶剂中加入;3) in the heating process, the initiator is dissolved in the solvent and added;
4)引发剂滴加完成之后,升温至70-90℃下继续反应4-6h,然后降温至35-50℃,加入交联剂和溶剂的混合物,保持20-40min,降温,得到液体压敏胶;4) After the dropwise addition of the initiator is completed, the temperature is raised to 70-90°C and the reaction is continued for 4-6h, then the temperature is lowered to 35-50°C, a mixture of a crosslinking agent and a solvent is added, the temperature is kept for 20-40min, and the temperature is lowered to obtain a liquid pressure sensitive glue;
5)用涂布机将液体压敏胶涂布在离型膜上,通过烘道,然后贴上另外一层离型膜,形成BAB型OCA光学透明胶。5) Coat the liquid pressure-sensitive adhesive on the release film with a coating machine, pass through the drying tunnel, and then attach another layer of release film to form a BAB type OCA optically transparent adhesive.
优选地,所述的溶剂为乙酸乙酯(EA)、丙酮或无水乙醇。Preferably, the solvent is ethyl acetate (EA), acetone or absolute ethanol.
本发明原料中,引发剂为固态,其余物质绝大多数为液态,但部分单体在室温下为固态的,油浴加热后呈现液体,熔点一般都不高,最多60℃左右,所以不用担心温度高会对分子筛有影响。比较特殊的是,链转移剂十二烷基硫醇(NDM)是液态,实施例中用量极少(1-2滴,重量0.1g),而且纯度很高,基本上无法再进一步脱水,因此可不通过油浴真空脱水和分子筛脱水,用前放在烘箱即可,实际应用中如果用量较大可以通过油浴真空脱水。In the raw materials of the present invention, the initiator is solid, and most of the remaining substances are liquid, but some monomers are solid at room temperature, and appear liquid after heating in the oil bath. High temperature will affect molecular sieves. What is more special is that the chain transfer agent dodecyl mercaptan (NDM) is liquid, and the amount used in the examples is very small (1-2 drops, 0.1 g in weight), and the purity is very high, and it is basically impossible to dehydrate further. Therefore, Vacuum dehydration in oil bath and molecular sieve dehydration can be avoided, and it can be placed in an oven before use.
与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1)利用丙烯酸羟烷基酯中亲水羟基的作用,配合大分子量交联剂,使胶膜中仅有的微量水汽均匀分散,不会形成浊点,从而再次提高透光率和降低雾度,大分子量的交联剂具有较大的折射率,在很大程度上提高透光率(高折射率会与基材折射率更相近,减少光线损失);本发明所得胶膜透光率超过99.5%,雾度值低于0.1%,折射率接近玻璃折射率1.49,这几项重要的光学性能指标远远好于目前国内光学透明胶。1) Utilize the effect of hydrophilic hydroxyl group in hydroxyalkyl acrylate, and cooperate with large molecular weight cross-linking agent, so that only a small amount of water vapor in the film is evenly dispersed, and no cloud point will be formed, thereby increasing light transmittance and reducing haze again. , the high molecular weight crosslinking agent has a larger refractive index, which improves the light transmittance to a large extent (the high refractive index will be closer to the refractive index of the substrate, reducing light loss); the light transmittance of the film obtained by the present invention exceeds 99.5%, the haze value is lower than 0.1%, and the refractive index is close to the glass refractive index of 1.49. These important optical performance indicators are far better than the current domestic optical transparent adhesives.
2)水汽对胶膜透光率和雾度影响很大,在透光率达到90%以上时,体系中少量的水汽时影响体系透光率和雾度的重要原因;本发明先将原料进行了预脱水处理,脱去绝大部分水汽,极大的减少体系中本来就很少但却对透光率和雾度有很大影响的水分,脱水之后能够极大提高胶膜的透光率和降低雾度。2) Water vapor has a great influence on the light transmittance and haze of the film. When the light transmittance reaches more than 90%, a small amount of water vapor in the system is an important reason for affecting the light transmittance and haze of the system; After pre-dehydration treatment, most of the water vapor is removed, which greatly reduces the amount of water in the system that has a great impact on light transmittance and haze. After dehydration, the light transmittance of the film can be greatly improved. and reduce haze.
3)持粘力和初黏力是一对相对立的性能,较小的分子量,交联程度,使得胶膜内聚强度不够,因而持粘力过小;本发明利用含极性N原子的单体,并使用大分子量的交联剂1,1’-(1,3苯二羰基)-二-(2-甲基氮杂环丙烷)(双酰胺),N原子具有强极性,使得预聚体中分子链之间相互作用增强,最终使得胶膜分子量适中,交联程度很高,而且软硬单体配比适当,因而初黏力适中,持粘力优异。3) The sticking force and the initial sticking force are a pair of opposite properties. The smaller molecular weight and the degree of cross-linking make the film cohesive strength not enough, so the sticking force is too small; monomer, and the use of a large molecular weight cross-linking agent 1,1'-(1,3 benzenedicarbonyl)-bis-(2-methylaziridine) (bisamide), the N atom has a strong polarity, making The interaction between the molecular chains in the prepolymer is enhanced, and finally the film has a moderate molecular weight, a high degree of cross-linking, and an appropriate ratio of soft and hard monomers, so the initial viscosity is moderate and the adhesion is excellent.
4)本发明中用到的单体和溶剂本发明的光学胶是热固化的,设备简单,制成胶膜之后使用方便。4) Monomers and solvents used in the present invention The optical adhesive of the present invention is thermally cured, the equipment is simple, and it is convenient to use after being made into an adhesive film.
5)本发明制成的胶膜是压敏胶,初粘力适中,贴合时不会产生位移,贴合工艺与现有工艺类似,不需要增加新的设备。5) The adhesive film made by the present invention is a pressure-sensitive adhesive, with moderate initial tack, no displacement during lamination, and the lamination process is similar to the existing process, and no new equipment is required.
6)本发明的胶膜在进行贴合工艺之后,还能够进行进一步的固化,大大增强了粘接强度,保证不会脱落。6) The adhesive film of the present invention can be further cured after the lamination process, which greatly enhances the bonding strength and ensures that it will not fall off.
7)本领域现有技术经常使用功能单体丙烯酸,此单体酸性较强,当含有此单体的光学胶用在贴合触摸屏等含有电极的光学器件时便会腐蚀电极。本发明利用含极性N原子的单体替代丙烯酸作为功能单体,完全没有影响胶膜的力学性能,而且使得制得的胶膜不会因为含有酸性单体而腐蚀电极,很好的解决了本领域生产中原料的腐蚀性问题。7) The functional monomer acrylic acid is often used in the prior art in this field. This monomer is highly acidic. When an optical adhesive containing this monomer is used to attach an optical device containing electrodes such as a touch screen, the electrodes will be corroded. In the invention, the monomer containing polar N atom is used to replace acrylic acid as the functional monomer, which does not affect the mechanical properties of the adhesive film at all, and the prepared adhesive film does not corrode the electrode due to the acidic monomer, which is a good solution to the problem. Corrosion problem of raw materials in production in this field.
8)现有技术经常使用过氧化物作为引发剂,过氧化物长时间放置会发生严重黄边,严重影响外观,透光率和雾度等光学性能;本发明配方不使用过氧化物作为引发剂,可以真正做到超高透光率和超低雾度。8) The prior art often uses peroxide as an initiator, and the peroxide is placed for a long time to cause serious yellow edges, which seriously affects the optical properties such as appearance, light transmittance and haze; the formula of the present invention does not use peroxide as an initiator. agent, can truly achieve ultra-high light transmittance and ultra-low haze.
具体实施方式Detailed ways
为更好地理解本发明,下面将结合实施例对本发明做进一步的说明,但本发明的实施方式不限如此。For better understanding of the present invention, the present invention will be further described below with reference to the examples, but the embodiments of the present invention are not limited to this.
本发明中BA为丙烯酸丁酯,HEA为丙烯酸羟乙酯,IBOMA为甲基丙烯酸异冰片酯,MMA为甲基丙烯酸甲酯,MA为丙烯酸甲酯,NVP为N-乙烯基吡咯烷酮,NVC为N-乙烯基己内酰胺,NDM为十二烷基硫醇,EA为乙酸乙酯,AIBN为偶氮二异丁腈。In the present invention, BA is butyl acrylate, HEA is hydroxyethyl acrylate, IBOMA is isobornyl methacrylate, MMA is methyl methacrylate, MA is methyl acrylate, NVP is N-vinylpyrrolidone, and NVC is N - vinyl caprolactam, NDM is dodecyl mercaptan, EA is ethyl acetate, AIBN is azobisisobutyronitrile.
本发明中的光学胶预聚体采用涂膜器均匀涂在离型膜上,再盖上另一层离型膜,形成BAB型胶膜,其中B是指离型膜,A是指光学胶膜,然后经真空干燥箱进行热固化,使用时,撕下离型膜即可进行贴合。The optical adhesive prepolymer in the present invention is uniformly coated on the release film by a film applicator, and then covered with another layer of release film to form a BAB type adhesive film, wherein B refers to the release film, and A refers to the optical adhesive The film is then thermally cured in a vacuum drying oven. When in use, the release film can be peeled off for lamination.
透光率的测试使用Lambda950型紫外-可见分光光度计,测试时膜厚度为50um。折光率的测试使用阿贝折射仪,雾度的测试采用雾度计。初粘力测试使用型号为CZY-G的初粘力测试仪,持粘力测试使用型号为CZY-GS的持粘力测试仪,180°剥离力测试使用万能拉力机,膜宽25mm。The light transmittance was measured using a Lambda950 UV-Vis spectrophotometer with a film thickness of 50um. The refractive index was measured using an Abbe refractometer, and the haze was measured using a haze meter. The initial tack test uses an initial tack tester of model CZY-G, the holding force test uses a tack tester of model CZY-GS, and the 180° peel force test uses a universal tensile machine with a film width of 25mm.
实施例1(E1):原料配方见表1Embodiment 1 (E1): raw material formula is shown in Table 1
表1实施例1原料配方表Table 1 embodiment 1 raw material formula table
原料预处理:丙烯酸丁酯(BA)、丙烯酸羟乙酯(HEA)、甲基丙烯酸异冰片酯(IBOMA)、N-乙烯基吡咯烷酮(NVP)和交联剂双酰胺在使用前进行真空脱水1h,油浴锅温度与各自沸点相同,然后将单体(BA、HEA、IBOMA、NVP)、交联剂双酰胺和溶剂乙酸乙酯(EA)再进行3A型分子筛吸附脱水12h,十二烷基硫醇(NDM)与偶氮二异丁腈AIBN在真空烘箱放置12h待用。Raw material pretreatment: butyl acrylate (BA), hydroxyethyl acrylate (HEA), isobornyl methacrylate (IBOMA), N-vinylpyrrolidone (NVP) and cross-linking agent bisamide were vacuum dehydrated for 1h before use , the temperature of the oil bath is the same as their respective boiling points, then the monomers (BA, HEA, IBOMA, NVP), the crosslinking agent bisamide and the solvent ethyl acetate (EA) are then subjected to 3A type molecular sieve adsorption and dehydration for 12h, dodecyl Thiol (NDM) and azobisisobutyronitrile AIBN were placed in a vacuum oven for 12h for use.
将预处理后BA、HEA、IBOMA、NVP和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为60r/min,油浴锅加热,逐渐升温至70℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗中,待烧瓶内温度达到70℃开始滴加引发剂溶液,此引发剂溶液滴加过程约1h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅70℃继续反应6h。然后,将烧瓶内温度降至35℃,滴加双酰胺和无水乙醇混合的溶液。约20min滴加完成,继续反应20min,降温出料。After pretreatment, BA, HEA, IBOMA, NVP and NDM were added to a 500ml four-necked flask according to the amount given in the formula, and then 55g EA was added. , and the oil bath was heated, and the temperature was gradually raised to 70 °C (the temperature displayed by the thermometer). During the heating process, dissolve AIBN in acetone, and then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL. Shake well and add it to the PTFE constant pressure dropping funnel. When the temperature in the flask reaches 70 °C, start The initiator solution was added dropwise, and the dropwise addition process of the initiator solution was about 1 h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20mL/s, and keep the oil bath at 70°C to continue the reaction for 6h. Then, the temperature in the flask was lowered to 35°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 20 minutes, the reaction was continued for 20 minutes, and the temperature was lowered to discharge.
实施例2(E2):原料配方见表2Embodiment 2 (E2): raw material formula is shown in Table 2
表2实施例2配方表Table 2 embodiment 2 formula table
原料预处理:BA、丙烯酸羟丙酯(HPA)、甲基丙烯酸甲酯(MMA)、N-甲基甲基丙烯酰胺(NMMA)和交联剂双酰胺在使用前进行真空脱水2h,油浴锅温度比各自沸点高5℃,然后将BA、HPA、MMA、NMMA、双酰胺、EA、丙酮和无水乙醇再进行4A型分子筛吸附脱水12h,十二烷基硫醇(NDM)与偶氮二异丁腈AIBN在真空烘箱放置12h待用。Raw material pretreatment: BA, hydroxypropyl acrylate (HPA), methyl methacrylate (MMA), N-methylmethacrylamide (NMMA) and cross-linking agent bisamide were vacuum dehydrated for 2h before use, oil bath The temperature of the pot is 5 °C higher than their respective boiling points, and then BA, HPA, MMA, NMMA, bisamide, EA, acetone and absolute ethanol are subjected to 4A type molecular sieve adsorption and dehydration for 12h, dodecyl mercaptan (NDM) and azo Diisobutyronitrile AIBN was placed in a vacuum oven for 12h for use.
将预处理后BA、HPA、MMA、NMMA和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为90r/min,油浴锅加热,逐渐升温至80℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗中,待烧瓶内温度达到80℃开始滴加引发剂溶液,此引发剂溶液滴加过程约1.5h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅80℃继续反应5h。然后,将烧瓶内温度降至40℃,滴加双酰胺和无水乙醇混合的溶液。约30min滴加完成,继续反应30min,降温出料。After pretreatment, BA, HPA, MMA, NMMA and NDM were added to a 500ml four-necked flask according to the amount given in the formula, and then 55g EA was added. , and the oil bath was heated, and the temperature was gradually raised to 80°C (the temperature displayed by the thermometer). During the heating process, dissolve AIBN in acetone, and then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL. Shake well and add it to the PTFE constant pressure dropping funnel. When the temperature in the flask reaches 80 °C, it starts. The initiator solution was added dropwise, and the dropwise addition process of the initiator solution was about 1.5h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20 mL/s, and keep the oil bath at 80 °C to continue the reaction for 5 h. Then, the temperature in the flask was lowered to 40°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 30 min, the reaction was continued for 30 min, and the temperature was lowered to discharge.
实施例3(E3):原料配方见表3Embodiment 3 (E3): raw material formula is shown in Table 3
表3实施例3配方表Table 3 embodiment 3 formula table
原料预处理:BA、甲基丙烯酸羟乙酯(HEMA)、丙烯酸甲酯(MA)、N,N-二甲基甲基丙烯酰胺(N,N-DMMA)和交联剂双酰胺在使用前进行真空脱水3h,油浴锅温度比各自沸点高5℃,然后将BA、HEMA、MA、N,N-DMMA、双酰胺、EA、丙酮和无水乙醇再进行5A型分子筛吸附脱水36h,十二烷基硫醇(NDM)与偶氮二异丁腈AIBN在真空烘箱放置24h待用。Raw material pretreatment: BA, hydroxyethyl methacrylate (HEMA), methyl acrylate (MA), N,N-dimethylmethacrylamide (N,N-DMMA) and crosslinker bisamide before use Vacuum dehydration was carried out for 3h, the temperature of the oil bath was 5°C higher than the respective boiling points, and then BA, HEMA, MA, N,N-DMMA, bisamide, EA, acetone and absolute ethanol were subjected to 5A type molecular sieve adsorption and dehydration for 36h, ten Dialkyl mercaptan (NDM) and azobisisobutyronitrile AIBN were placed in a vacuum oven for 24h for use.
将预处理后BA、HEMA、MA、N,N-DMMA和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为120r/min,油浴锅加热,逐渐升温至90℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗,待烧瓶内温度达到90℃开始滴加引发剂溶液,此引发剂溶液滴加过程约2h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅90℃继续反应4h。然后,将烧瓶内温度降至45℃,滴加双酰胺和无水乙醇混合的溶液。约40min滴加完成,继续反应30min,降温出料。Add BA, HEMA, MA, N,N-DMMA and NDM after pretreatment into a 500ml four-necked flask according to the amount given in the formula, and then add 55g EA. The experimental device is equipped with mechanical stirring with digital display function, condensation device and thermometer, rotating speed At 120 r/min, the oil bath was heated, and the temperature was gradually increased to 90 °C (the temperature displayed by the thermometer). During the heating process, dissolve AIBN in acetone, then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL, shake it up and add it to a constant pressure dropping funnel of PTFE, and start dropping when the temperature in the flask reaches 90°C. Add the initiator solution, and the dropwise addition process of the initiator solution is about 2h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20mL/s, and keep the oil bath at 90°C to continue the reaction for 4h. Then, the temperature in the flask was lowered to 45°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 40 min, the reaction was continued for 30 min, and the temperature was lowered to discharge.
实施例4(E4):原料配方见表4Embodiment 4 (E4): raw material formula is shown in Table 4
表4实施例4配方表Table 4 embodiment 4 formula table
原料预处理:BA、甲基丙烯酸羟丙酯(HPMA)、甲基丙烯酸异冰片酯(IBOMA)、N-乙烯基己内酰胺(NVC)和交联剂双酰胺在使用前进行真空脱水2h,油浴锅温度比各自沸点高10℃,然后将BA、HPMA、IBOMA、NVC、双酰胺、EA、丙酮和无水乙醇再进行10Z型分子筛吸附脱水24h,十二烷基硫醇(NDM)与偶氮二异丁腈AIBN在真空烘箱放置24h待用。Raw material pretreatment: BA, hydroxypropyl methacrylate (HPMA), isobornyl methacrylate (IBOMA), N-vinyl caprolactam (NVC) and cross-linking agent bisamide were vacuum dehydrated for 2h before use, oil bath The temperature of the pot is 10 °C higher than their respective boiling points, and then BA, HPMA, IBOMA, NVC, bisamide, EA, acetone and absolute ethanol are subjected to 10Z molecular sieve adsorption and dehydration for 24h, dodecyl mercaptan (NDM) and azo Diisobutyronitrile AIBN was placed in a vacuum oven for 24h for use.
将预处理后BA、HPMA、IBOMA、NVC和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为150r/min,油浴锅加热,逐渐升温至80℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗,待烧瓶内温度达到80℃开始滴加引发剂溶液,此引发剂溶液滴加过程约2h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅80℃继续反应5h。然后,将烧瓶内温度降至50℃,滴加双酰胺和无水乙醇混合的溶液。约30min滴加完成,继续反应40min,降温出料。After pretreatment, BA, HPMA, IBOMA, NVC and NDM were added to a 500ml four-necked flask according to the amount given in the formula, and then 55g EA was added. , and the oil bath was heated, and the temperature was gradually raised to 80°C (the temperature displayed by the thermometer). During the heating process, dissolve AIBN in acetone, then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL, shake it up and add it to a constant pressure dropping funnel, and start dropping when the temperature in the flask reaches 80°C. Add the initiator solution, and the dropwise addition process of the initiator solution is about 2h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20 mL/s, and keep the oil bath at 80 °C to continue the reaction for 5 h. Then, the temperature in the flask was lowered to 50°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 30 minutes, the reaction was continued for 40 minutes, and the temperature was lowered to discharge.
对比例1(CE1):原料配方见表5Comparative Example 1 (CE1): See Table 5 for the raw material formula
表5对比例1原料配方表Table 5 Comparative example 1 raw material formula table
原料预处理:BA、MA、NVP和交联剂双酰胺在使用前进行真空脱水3h,油浴锅温度比各自沸点高10℃,然后将BA、MA、NVP、双酰胺、EA、丙酮和无水乙醇再进行3A型分子筛吸附脱水36h,十二烷基硫醇(NDM)用量极少,可与偶氮二异丁腈AIBN在真空烘箱放置24h待用。Raw material pretreatment: BA, MA, NVP and cross-linking agent bisamide were dehydrated in vacuum for 3 hours before use, and the oil bath temperature was 10 °C higher than their respective boiling points, and then BA, MA, NVP, bisamide, EA, acetone and no Water ethanol is then subjected to 3A type molecular sieve adsorption and dehydration for 36 hours, and the amount of dodecyl mercaptan (NDM) is very small, which can be placed in a vacuum oven for 24 hours with azobisisobutyronitrile AIBN.
将预处理后BA、MA、NVP和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为60r/min,油浴锅加热,逐渐升温至70℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗,待烧瓶内温度达到70℃开始滴加引发剂溶液,此引发剂溶液滴加过程约1h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅70℃继续反应6h。然后,将烧瓶内温度降至45℃,滴加双酰胺和无水乙醇混合的溶液。约20min滴加完成,继续反应30min,降温出料。After pretreatment, BA, MA, NVP and NDM were added to a 500ml four-necked flask according to the amount given in the formula, and then 55g EA was added. The bath was heated, and the temperature was gradually increased to 70°C (the temperature indicated by the thermometer). During the heating process, dissolve AIBN in acetone, then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL, shake it up and add it to a PTFE constant pressure dropping funnel, and start dropping when the temperature in the flask reaches 70°C. Add the initiator solution, and the dropwise addition process of the initiator solution is about 1h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20mL/s, and keep the oil bath at 70°C to continue the reaction for 6h. Then, the temperature in the flask was lowered to 45°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 20 min, the reaction was continued for 30 min, and the temperature was lowered to discharge.
对比例2(CE2):原料配方见表6Comparative Example 2 (CE2): See Table 6 for the formulation of raw materials
表6对比例2配方表Table 6 Comparative example 2 formula table
以上原料不经过预处理。The above raw materials are not pretreated.
将配方表中BA、HEA、MA、NMMA和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为90r/min,油浴锅加热,逐渐升温至80℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗,待烧瓶内温度达到80℃开始滴加引发剂溶液,此引发剂溶液滴加过程约1.5h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅80℃继续反应5h。然后,将烧瓶内温度降至30℃,滴加双酰胺和无水乙醇混合的溶液。约30min滴加完成,继续反应30min,降温出料。Add BA, HEA, MA, NMMA and NDM in the formula table into a 500ml four-necked flask according to the amount given in the formula, and then add 55g EA. The experimental device is equipped with mechanical stirring with digital display function, condensation device and thermometer, and the rotation speed is 90r/min. , and the oil bath was heated, and the temperature was gradually raised to 80°C (the temperature displayed by the thermometer). During the heating process, dissolve AIBN in acetone, then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL, shake it up and add it to a constant pressure dropping funnel, and start dropping when the temperature in the flask reaches 80°C. Add the initiator solution, and the dropwise addition process of the initiator solution is about 1.5h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20 mL/s, and keep the oil bath at 80 °C to continue the reaction for 5 h. Then, the temperature in the flask was lowered to 30° C., and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 30 min, the reaction was continued for 30 min, and the temperature was lowered to discharge.
对比例3(CE3):原料配方见表7Comparative Example 3 (CE3): See Table 7 for the raw material formula
表7对比例3配方表Table 7 Comparative example 3 formula table
原料预处理:BA、HPA、MMA和交联剂双酰胺在使用前进行真空脱水2h,油浴锅温度比各自沸点高5℃,然后将BA、HPA、MMA、双酰胺、EA、丙酮和无水乙醇再进行4A型分子筛吸附脱水24h,十二烷基硫醇(NDM)与偶氮二异丁腈AIBN在真空烘箱放置24h待用。Raw material pretreatment: BA, HPA, MMA and cross-linking agent bisamide were dehydrated in vacuum for 2 hours before use, and the oil bath temperature was 5 °C higher than their respective boiling points, and then BA, HPA, MMA, bisamide, EA, acetone and no Water ethanol was then subjected to 4A type molecular sieve adsorption and dehydration for 24 hours, and dodecyl mercaptan (NDM) and azobisisobutyronitrile AIBN were placed in a vacuum oven for 24 hours for use.
将预处理后BA、HPA、MMA和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为120r/min,油浴锅加热,逐渐升温至80℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗,待烧瓶内温度达到80℃开始滴加引发剂溶液,此引发剂溶液滴加过程约1.5h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅80℃继续反应5h。然后,将烧瓶内温度降至40℃,滴加双酰胺和无水乙醇混合的溶液。约30min滴加完成,继续反应20min,降温出料。After pretreatment, BA, HPA, MMA and NDM were added to a 500ml four-necked flask according to the amount given in the formula, and then 55g EA was added. The bath was heated, and the temperature was gradually raised to 80°C (the temperature indicated by the thermometer). During the heating process, dissolve AIBN in acetone, then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL, shake it up and add it to a constant pressure dropping funnel, and start dropping when the temperature in the flask reaches 80°C. Add the initiator solution, and the dropwise addition process of the initiator solution is about 1.5h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20 mL/s, and keep the oil bath at 80 °C to continue the reaction for 5 h. Then, the temperature in the flask was lowered to 40°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 30 minutes, the reaction was continued for 20 minutes, and the temperature was lowered to discharge.
对比例4(CE4):原料配方见表8Comparative Example 4 (CE4): See Table 8 for the raw material formula
表8对比例4配方表Table 8 Comparative Example 4 Recipe Table
原料预处理:BA、HEMA、IBOMA、N,N-DMMA和交联剂双酰胺在使用前进行真空脱水3h,油浴锅温度与各自沸点相同,然后将BA、HEMA、IBOMA、NVP、EA、丙酮和无水乙醇再进行5A型分子筛吸附脱水36h,十二烷基硫醇(NDM)与偶氮二异丁腈AIBN在真空烘箱放置24h待用。Raw material pretreatment: BA, HEMA, IBOMA, N,N-DMMA and cross-linking agent bisamide are dehydrated in vacuum for 3 hours before use, and the temperature of the oil bath is the same as their respective boiling points, and then BA, HEMA, IBOMA, NVP, EA, Acetone and absolute ethanol were then subjected to 5A molecular sieve adsorption and dehydration for 36 hours, and dodecyl mercaptan (NDM) and azobisisobutyronitrile AIBN were placed in a vacuum oven for 24 hours for use.
将预处理后BA、HEMA、IBOMA、NVP和NDM按照配方所给量加入500ml四口烧瓶中,再加入55gEA,实验装置配有数显功能的机械搅拌,冷凝装置和温度计,转速为150r/min,油浴锅加热,逐渐升温至90℃(温度计显示温度)。升温过程,将AIBN溶解在丙酮中,再加入剩余EA,形成浓度约为0.021g/mL的引发剂溶液,摇匀加入聚四氟乙烯恒压滴液漏斗,待烧瓶内温度达到90℃开始滴加引发剂溶液,此引发剂溶液滴加过程约2h。结束后,取下温度计和聚四氟乙烯恒压漏斗,加装氮气保护装置,氮气流速为20mL/s,保持油浴锅90℃继续反应4h。然后,将烧瓶内温度降至45℃,滴加双酰胺和无水乙醇混合的溶液。约40min滴加完成,继续反应20min,降温出料。After pretreatment, BA, HEMA, IBOMA, NVP and NDM were added to a 500ml four-neck flask according to the amount given in the formula, and then 55g EA was added. , and the oil bath was heated, and the temperature was gradually raised to 90 °C (the temperature displayed by the thermometer). During the heating process, dissolve AIBN in acetone, then add the remaining EA to form an initiator solution with a concentration of about 0.021g/mL, shake it up and add it to a constant pressure dropping funnel of PTFE, and start dropping when the temperature in the flask reaches 90°C. Add the initiator solution, and the dropwise addition process of the initiator solution is about 2h. After the end, remove the thermometer and the polytetrafluoroethylene constant pressure funnel, install a nitrogen protection device, the nitrogen flow rate is 20mL/s, and keep the oil bath at 90°C to continue the reaction for 4h. Then, the temperature in the flask was lowered to 45°C, and a solution mixed with bisamide and absolute ethanol was added dropwise. The dropwise addition was completed in about 40 min, the reaction was continued for 20 min, and the temperature was lowered to discharge.
测试胶膜光学和力学性能测试光学性能时,将预聚体涂膜于离型膜上,真空干燥箱中热固化,然后转移至光学玻璃上利用Lambda950型紫外-可见分光光度计进行透光率的测试,阿贝折射仪进行折射率的测试、雾度计进行雾度的测试。固化后膜厚为50μm。Testing the optical and mechanical properties of the film When testing the optical properties, the prepolymer was coated on the release film, thermally cured in a vacuum drying oven, and then transferred to the optical glass using a Lambda950 UV-Vis Spectrophotometer to measure the light transmittance The Abbe refractometer is used for the refractive index test, and the haze meter is used for the haze test. The film thickness after curing was 50 μm.
进行力学性能测试时,将预聚体涂膜于PET膜上,真空干燥箱中80℃,热固化5min,进行初粘力、持粘力和180°剥离力的测试。初黏力测试时按照GBT4852-2002压敏胶粘带初粘性试验方法(滚球法),持粘力测试按照GBT4851-1998压敏胶粘带持粘性试验方法,剥离力测试按照GBT2792-1998压敏胶粘带180°剥离强度试验方法。When testing the mechanical properties, the prepolymer was coated on the PET film, heat-cured at 80°C in a vacuum drying oven for 5 minutes, and the initial tack, tack and 180° peel force were tested. The initial tack test is performed according to GBT4852-2002 pressure-sensitive adhesive tape initial tack test method (rolling ball method). Test method for 180° peel strength of sensitive adhesive tapes.
光学和力学性能测试结果如下表9:The optical and mechanical properties test results are shown in Table 9:
表9各胶膜光学性能测试结果Table 9 Optical properties test results of each film
从表9的测试结果可以看到,实施例所有配方制备的的光学胶膜的透光率都在99.5%以上,雾度值也都在0.1%以下,折光率接近玻璃1.49的折光率,因此,这些配方生产的光学胶膜的光学性质满足目前任何行业的要求。这主要是因为原料的预处理将体系的水汽降到很低,再加上含羟基单体的使用时体系仅有的水汽均匀分散不形成浊点,对光学性能的提升作用很大。而对比例1和2透光率较低,雾度相对较高以及折射率相对较低,从配方中观察分析,推断对比例1是由于缺少丙烯酸羟烷基酯,体系中无羟基,无法使得微量水汽均匀分散,因而形成浊点,使得透光率降低而雾度升高。对比例2由于原料没有经过预脱水处理,体系水汽较多,对胶膜光学性能影响很大。It can be seen from the test results in Table 9 that the light transmittances of the optical films prepared by all the formulations of the examples are all above 99.5%, the haze values are all below 0.1%, and the refractive index is close to the refractive index of glass 1.49. Therefore, , the optical properties of the optical films produced by these formulations meet the current requirements of any industry. This is mainly because the pretreatment of the raw materials reduces the water vapor of the system to a very low level, and the only water vapor in the system when the hydroxyl-containing monomer is used is uniformly dispersed without forming a cloud point, which greatly improves the optical performance. The comparative examples 1 and 2 have low transmittance, relatively high haze and relatively low refractive index. From the observation and analysis of the formula, it is inferred that the comparative example 1 is due to the lack of hydroxyalkyl acrylate and the absence of hydroxyl groups in the system. A small amount of water vapor is uniformly dispersed, thus forming a cloud point, which reduces the light transmittance and increases the haze. In Comparative Example 2, since the raw material has not undergone pre-dehydration treatment, there is a lot of water vapor in the system, which has a great influence on the optical properties of the film.
从表10力学性能测试结果可以看出,所有实施例的胶膜的初粘力都不大,数值适中,满足行业需求,而这也正是国际高端OCA光学胶膜的初黏力理想数值。这主要是软硬单体配比适中、含N原子的极性单体用量得当以及双酰胺交联剂的使用使得聚合物分子量及交联程度适中。而对比例中3和4初黏力分别高达11和12,而持粘力太小,剥离强度也不足,这主要是因为配方中缺少含N原子的极性单体,分子链间相互作用太弱,或是缺少交联剂,预聚物交联程度过低,分子量小,内聚强度不够,初黏力大而持粘力太小且剥离强度不足。From the test results of mechanical properties in Table 10, it can be seen that the initial adhesion of the adhesive films of all the examples is not large, and the value is moderate, which meets the needs of the industry, and this is also the ideal value of the initial adhesive force of the international high-end OCA optical adhesive film. This is mainly due to the moderate ratio of soft and hard monomers, the appropriate amount of polar monomers containing N atoms, and the use of bisamide crosslinking agents to make the polymer molecular weight and crosslinking degree moderate. In contrast, the initial tack of 3 and 4 is as high as 11 and 12, respectively, while the holding force is too small and the peel strength is insufficient. This is mainly due to the lack of polar monomers containing N atoms in the formula, and the interaction between molecular chains is too high. Weak, or lack of cross-linking agent, the prepolymer cross-linking degree is too low, the molecular weight is small, the cohesive strength is not enough, the initial tack is too large, the holding force is too small, and the peel strength is insufficient.
表10各样品力学性能测试结果Table 10 Test results of mechanical properties of each sample
对于本领域的技术人员来说,在本发明的原理下,可以对上述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。For those skilled in the art, under the principle of the present invention, the technical solutions described in the above embodiments can be modified, or some technical features thereof can be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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