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CN109627020A - Aluminium calcium zirconium matter sealing of hole material and preparation method thereof and application method - Google Patents

Aluminium calcium zirconium matter sealing of hole material and preparation method thereof and application method Download PDF

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Publication number
CN109627020A
CN109627020A CN201910046577.9A CN201910046577A CN109627020A CN 109627020 A CN109627020 A CN 109627020A CN 201910046577 A CN201910046577 A CN 201910046577A CN 109627020 A CN109627020 A CN 109627020A
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Prior art keywords
sealing
hole material
water
aluminium calcium
partial size
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Withdrawn
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CN201910046577.9A
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Inventor
孙文礼
张晓峰
张瑛
李玉强
李志军
李芳�
王倩倩
杨舒琪
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ZIBO INDUSTRIAL CERAMIC REFRACTORY MATERIAL Co Ltd
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ZIBO INDUSTRIAL CERAMIC REFRACTORY MATERIAL Co Ltd
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Priority to CN201910046577.9A priority Critical patent/CN109627020A/en
Publication of CN109627020A publication Critical patent/CN109627020A/en
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/16Construction of the float tank; Use of material for the float tank; Coating or protection of the tank wall
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/18Controlling or regulating the temperature of the float bath; Composition or purification of the float bath
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/44Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminates
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
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    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
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    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/444Halide containing anions, e.g. bromide, iodate, chlorite
    • C04B2235/445Fluoride containing anions, e.g. fluosilicate

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Abstract

The present invention relates to technical field of refractory materials, and in particular to a kind of aluminium calcium zirconium matter sealing of hole material and preparation method thereof and application method.The aluminium calcium zirconium matter sealing of hole material, including major ingredient, rush agglutinant, water-reducing agent and water;The major ingredient includes the raw material of following mass percent: 3mm < partial size≤6mm calcium aluminate clinker 10-30%;1mm < partial size≤3mm calcium aluminate clinker 10-30%;0.1mm≤partial size≤1mm calcium aluminate clinker 15-35%;44 μm of partial size < of calcium aluminate powder 5-15%;Alpha-alumina micro mist 10-20%;Zr-containing minerals matter 10-25%.Sealing of hole material of the invention is tightly combined in firing with the siliceous bottom brick of molten tin bath of aluminium calcium, and compressive resistance is high, anti-tin liquor good penetrability, be can effectively prevent tin liquor and is penetrated into brick hole and corrode fixing bolt, to extend the service life of molten tin bath.

Description

Aluminium calcium zirconium matter sealing of hole material and preparation method thereof and application method
Technical field
The present invention relates to technical field of refractory materials, and in particular to a kind of aluminium calcium zirconium matter sealing of hole material and preparation method thereof and makes Use method.
Background technique
Molten tin bath is the key equipment of float flat glass production line, its fine or not yield that decide float glass completely, Quality and variety.Majority currently used in the market is sa clay brick, in its use process, as contained in glass Na2O slowly penetrates into brick through tin liquor, forms nepheline and generates volume expansion and thermal stress, when the metamorphic layer containing nepheline When increasing to certain thickness, metamorphic layer can peel off in the form of sheets, and since its specific gravity is lower than tin liquor, the fragment of peeling is floated on tin liquor face When, it will lead to glass surface scuffing and glass defect.
A kind of isostatic pressure calcium-aluminum-siltinn tinn bath bottom brick is disclosed in patent CN2012100027185, is seeped with anti-tin liquor Permeability is good, resistance to alkali metal oxide erosion, the characteristic that low thermal expansion, pyroconductivity is low, hydrogen diffusivity is low, solves clayey The problem of bottom brick of molten tin bath corrodes generation nepheline vulnerable to alkali metal oxide, leads to brick body expansion, peeling.To prevent in tafoni Ironware, bottom brick of molten tin bath bellmouth are needed using sealing material sealing of hole, if sealing material and bottom brick of molten tin bath associativity are bad, are easy to make close Envelope material, which floats, causes great accident.Existing sealing of hole material is not particularly suited for aluminium silico-calcium matter bottom brick of molten tin bath.
Summary of the invention
In view of the deficiencies of the prior art, the object of the present invention is to provide a kind of aluminium calcium zirconium matter sealing of hole material, after construction with aluminium calcium Siliceous bottom brick of molten tin bath is tightly combined, and has the advantages that intensity height, anti-tin liquor good penetrability, resistance to alkali metal oxide corrode, can have It prevents tin liquor from penetrating into brick hole to effect and corrodes fixing bolt, to extend the service life of molten tin bath;Invention also provides it Rationally easy preparation method and application method.
Aluminium calcium zirconium matter sealing of hole material of the present invention, including major ingredient, rush agglutinant, water-reducing agent and water;The major ingredient includes The raw material of following mass percent:
The quality for promoting agglutinant is the 0.5-3% of major ingredient quality;
The quality of the water-reducing agent is the 0.1-1% of major ingredient quality;
The quality of the water is the 4.5-7% of major ingredient quality.
Preferably, the major ingredient includes the raw material of following mass percent:
Wherein, calcium aluminate clinker is electric smelting or raw materials for sintering, including CaO21-35wt%, Al2O365-75wt%, Fe2O3 ≤ 0.2wt%, essential mineral are mutually Calcium dialuminate.Using the calcium aluminate clinker of the particle size range and corresponding proportion as hole sealing agent Aggregate, so that product is reached good mobile performance, be suitble to construction.
88 μm of the partial size < of Alpha-alumina micro mist, wherein the mass content of 5 μm of partial size < of Alpha-alumina micro mist is 10- 20%.
Zr-containing minerals matter is the mixture of zircon powder or zirconium mullite powder or both, zircon powder and zirconium mullite powder Partial size < 0.088mm.
Promote the mixture that agglutinant is Fluorspar Powder or borax or both, the partial size < 0.088mm of Fluorspar Powder and borax.
Water-reducing agent is the mixture of phosphate or lignosulfonates or both.
Calcium aluminate powder, Alpha-alumina micro mist, zircon powder, zirconium mullite powder, Fluorspar Powder and borax are that commercially available fire resisting is former Material or chemical reagent.
The preparation method of aluminium calcium zirconium matter sealing of hole material of the present invention, steps are as follows: by calcium aluminate clinker, calcium aluminate powder, Alpha-alumina micro mist, Zr-containing minerals matter, rush agglutinant, water-reducing agent pour into strength kneading machine, and first dry-mixed 3-5min, adds water, 3-5min is kneaded to get aluminium calcium zirconium matter sealing of hole material.
The application method of aluminium calcium zirconium matter sealing of hole material of the present invention, when being laid with for bottom brick of molten tin bath at the sealing of bellmouth Reason, the sealing of hole material being kneaded is poured into bottom brick of molten tin bath bellmouth, sealing of hole material is made to be higher by aperture 1-2cm, after the hardening of sealing of hole material (after general 48h) is polished the raised area using small-sized plane milling apparatus.
Compared with prior art, the invention has the following beneficial effects:
It is particles of aggregates present invention employs the calcium aluminate clinker of different-grain diameter, addition Zr-containing minerals matter is stabilizer, is used Fluorspar Powder or borax acceleration of sintering, when firing, are tightly combined with the siliceous bottom brick of molten tin bath of aluminium calcium, and compressive resistance is high, anti-tin liquor infiltration Property it is good, can effectively prevent tin liquor penetrate into brick hole in corrode fixing bolt, to extend the service life of molten tin bath.
Specific embodiment
The present invention will be further described with reference to embodiments, but protection scope of the present invention is not limited only to this, the neck Domain professional changes to made by technical solution of the present invention, is within the scope of protection of the invention interior.
Calcium aluminate particles, calcium aluminate powder in the raw material of following embodiment and comparative example, Alpha-alumina micro mist, zircon Powder, zirconium mullite powder, the chemical quality percentage composition of Fluorspar Powder are as shown in table 1:
The mass percent chemical composition table of 1 raw material of table
Embodiment
Calcium aluminate particles, calcium aluminate powder, alumina powder, Zr-containing minerals matter, rush agglutinant, water-reducing agent are pressed to the ratio of table 2 Example weighs, and disposably pours into strength kneading machine, first dry-mixed 3-5min, then be proportionally added into water, is kneaded 3-5min to get aluminium calcium Zirconium matter sealing of hole material.
The sealing of hole material being kneaded is injected into 40mm × 40mm × 160mm fourth-coupling type mold, room temperature takes after conserving 2 days Out, after heating 12 hours at 1100 DEG C, burning line variation, compressive resistance, bulk density, the porosity are tested.Test method is such as Under:
(1) GB/T2997-2000 densification shaping refractory product bulk density, apparent pore bulk density and the porosity: are used Rate and the measurement of true porosity test method;
(2) it cold crushing strength: is measured using GB/T5072-2008 refractory material cold crushing strength test method;
(3) burning line changes: being measured using YB/T 5203-93 density fireproof castable Linear change rate test method;
(4) combination degree: it is 50mm that diameter is drilled through on the siliceous bottom brick of molten tin bath of aluminium calcium, and depth is the hole of 60mm, injection envelope Hole material is filled and led up, and after heating 12 hours at 1100 DEG C, the middle along hole is cut off, and evaluates the combination degree of sealing of hole material and brick, envelope It is seamless between hole material and brick, be firmly combined and reach requirement.
The raw material composition and product performance index of embodiment are as shown in table 2:
The raw material composition and product performance index table of 2 embodiment of table
Comparative example
The preparation method and test method of comparative example are identical as embodiment, and the composition and percentage that difference is raw material are not Together, the raw material composition and product performance index of comparative example are as shown in table 3:
The raw material composition and product performance index table of 3 comparative example of table
From Table 2, it can be seen that embodiment 1-5 keeps the temperature 12 under the premise of promoting agglutinant no more than 3%, by 1100 DEG C After hour, the combination degree of sealing of hole material and bottom brick of molten tin bath is good, and gradually increasing with rush sintering agent content, the intensity of green body There is significant increase.
In conjunction with table 2 and table 3, embodiment 3 is under the additive amount for promoting agglutinant 2.5%, after 1100 DEG C keep the temperature 12 hours, stomata Rate is 19.5%, and compressive resistance 55MPa, blank sintering is good, and comparative example 3 be not added promote agglutinant under conditions of, sealing of hole The green body porosity more a height of 25.8% of material, compressive resistance 35Mpa do not reach good sintering purpose, the intensity of green body is low, It is loosely organized;Embodiment 2 is under the additive amount for promoting agglutinant 3%, the porosity 20.7%, compressive resistance 60.2Mpa, green body Consistency and combination degree reach preferable effect, when comparative example 2 promotees agglutinant and reaches 3.5%, the sealing of hole material stomata of casting Rate is 17.6%, and apparent contraction occurs, produces oversintering, with that can generate gap between bottom brick of molten tin bath, cannot reach slot The purpose of sealing;Embodiment 1 adds active Alpha-alumina micro mist 15%, and pug has good mobility after mixing Can, the green body after casting reaches preferable consistency, is tightly combined after firing with bottom brick of molten tin bath, and intensity is good, and comparative example 1 removes Pug mobile performance declines after Alpha-alumina micro mist, can generate more bubble inside the green body of casting, affect sintering effect, Associativity is poor, and intensity is low;Under conditions of adding Zr-containing minerals matter 14%, sealing of hole material has good embodiment 5 after green body firing Physical property and bottom brick of molten tin bath combination degree it is good, using effect is good, comparative example 4 in no zirconium ore substance, green body firing The a large amount of active alpha of process-alumina powder can there may be the calcium hexaluminate products with bulking effect with calcium aluminate powder, so that There is bulging and crackle in sealing of hole material.

Claims (8)

1. a kind of aluminium calcium zirconium matter sealing of hole material, it is characterised in that: including major ingredient, promote agglutinant, water-reducing agent and water;The major ingredient includes The raw material of following mass percent:
The quality for promoting agglutinant is the 0.5-3% of major ingredient quality;
The quality of the water-reducing agent is the 0.1-1% of major ingredient quality;
The quality of the water is the 4.5-7% of major ingredient quality.
2. aluminium calcium zirconium matter sealing of hole material according to claim 1, it is characterised in that: calcium aluminate clinker includes CaO 21- 35wt%, Al2O365-75wt%, Fe2O3≤ 0.2wt%, essential mineral are mutually Calcium dialuminate.
3. aluminium calcium zirconium matter sealing of hole material according to claim 1, it is characterised in that: 88 μm of the partial size < of Alpha-alumina micro mist, Wherein the mass content of 5 μm of partial size < of Alpha-alumina micro mist is 10-20%.
4. aluminium calcium zirconium matter sealing of hole material according to claim 1, it is characterised in that: Zr-containing minerals matter be zircon powder or zirconium not Come the mixture of mountain flour or both, the partial size < 0.088mm of zircon powder and zirconium mullite powder.
5. aluminium calcium zirconium matter sealing of hole material according to claim 1, it is characterised in that: promoting agglutinant is Fluorspar Powder or borax or two The partial size < 0.088mm of the mixture of person, Fluorspar Powder and borax.
6. aluminium calcium zirconium matter sealing of hole material according to claim 1, it is characterised in that: water-reducing agent is phosphate or lignin sulfonic acid The mixture of salt or both.
7. a kind of preparation method of aluminium calcium zirconium matter sealing of hole material described in any one of claims 1-6, it is characterised in that: by calcium aluminate Clinker, calcium aluminate powder, Alpha-alumina micro mist, Zr-containing minerals matter, rush agglutinant, water-reducing agent pour into strength kneading machine, first dry-mixed 3- 5min adds water, is kneaded 3-5min to get aluminium calcium zirconium matter bottom brick of molten tin bath sealing of hole material.
8. a kind of application method of aluminium calcium zirconium matter sealing of hole material described in any one of claims 1-6, it is characterised in that: be used for molten tin bath The encapsulation process of bellmouth, the sealing of hole material being kneaded is poured into bottom brick of molten tin bath bellmouth, sealing of hole material is higher by when bottom brick is laid with Aperture 1-2cm polishes the raised area after the hardening of sealing of hole material.
CN201910046577.9A 2019-01-18 2019-01-18 Aluminium calcium zirconium matter sealing of hole material and preparation method thereof and application method Withdrawn CN109627020A (en)

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Cited By (1)

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CN117164217A (en) * 2023-11-02 2023-12-05 淄博工陶新材料集团有限公司 Self-flow casting formed hole sealing material for molten tin bath bottom brick, and preparation method and application thereof

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CN101475390A (en) * 2009-01-16 2009-07-08 张命荣 Al2O3/ZrO2 refractory casting material and using method thereof
CN105601294A (en) * 2015-12-30 2016-05-25 宜兴市集创新材料科技有限公司 Wear-resisting castable
CN106518043A (en) * 2016-11-17 2017-03-22 淄博工陶耐火材料有限公司 Preparing method of low-cost Al-Ca-Si tin bath bottom block
CN107892579A (en) * 2017-11-23 2018-04-10 淄博工陶耐火材料有限公司 Calcareous glass furnace molten tin bath suspended roof brick of aluminic acid and preparation method thereof

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Publication number Priority date Publication date Assignee Title
US20030106311A1 (en) * 2001-12-07 2003-06-12 Moore Dan T. Insulated exhaust manifold
US20080210125A1 (en) * 2007-03-01 2008-09-04 Doxa Ab Stable cement composition for orthopaedic and dental use
CN101367668A (en) * 2008-09-25 2009-02-18 武汉钢铁(集团)公司 Pouring material for manufacturing pellet ore rotary kiln and manufacturing method thereof
CN101475390A (en) * 2009-01-16 2009-07-08 张命荣 Al2O3/ZrO2 refractory casting material and using method thereof
CN105601294A (en) * 2015-12-30 2016-05-25 宜兴市集创新材料科技有限公司 Wear-resisting castable
CN106518043A (en) * 2016-11-17 2017-03-22 淄博工陶耐火材料有限公司 Preparing method of low-cost Al-Ca-Si tin bath bottom block
CN107892579A (en) * 2017-11-23 2018-04-10 淄博工陶耐火材料有限公司 Calcareous glass furnace molten tin bath suspended roof brick of aluminic acid and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117164217A (en) * 2023-11-02 2023-12-05 淄博工陶新材料集团有限公司 Self-flow casting formed hole sealing material for molten tin bath bottom brick, and preparation method and application thereof
CN117164217B (en) * 2023-11-02 2024-01-09 淄博工陶新材料集团有限公司 Self-flow casting formed hole sealing material for molten tin bath bottom brick, and preparation method and application thereof

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