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CN109624324A - A kind of 3D printing consumptive material waste material extruder - Google Patents

A kind of 3D printing consumptive material waste material extruder Download PDF

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Publication number
CN109624324A
CN109624324A CN201910083205.3A CN201910083205A CN109624324A CN 109624324 A CN109624324 A CN 109624324A CN 201910083205 A CN201910083205 A CN 201910083205A CN 109624324 A CN109624324 A CN 109624324A
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China
Prior art keywords
extrusion
cavity
heating
bottom end
bevel gear
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CN201910083205.3A
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Chinese (zh)
Inventor
范伟强
赵霖
赵一霖
刘泽鑫
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Individual
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Individual
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Priority to CN201910083205.3A priority Critical patent/CN109624324A/en
Publication of CN109624324A publication Critical patent/CN109624324A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/357Recycling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明公开了一种3D打印耗材废料挤出机,包括载料斗、挤压装置、传动装置、动力装置;载料斗底端设置有加热装置;挤压装置位于加热装置上方且载料斗底端与挤压装置侧壁相连通,挤压装置上端通过传动装置与动力装置传动连接;加热装置包括加热腔体,加热腔体内设置有加热棒;挤压装置包括挤压腔体、挤压螺杆;挤压腔体底端与加热腔体顶端相连通,挤压腔体内侧壁与挤压螺杆外径间隙连接,挤压螺杆上端外侧与挤压腔体上端轴承连接,挤压腔体侧壁与载料斗底端相连通;挤压螺杆上端连接传动装置;动力装置包括支架、步进电机;支架与步进电机外壳轴承连接且两者之间设置有压力传感器,步进电机通过联轴器与传动装置连接。

The invention discloses a 3D printing consumable waste extruder, which comprises a hopper, an extrusion device, a transmission device and a power device; a heating device is arranged at the bottom end of the hopper; the extrusion device is located above the heating device, and the bottom end of the hopper is connected to The side wall of the extrusion device is communicated, and the upper end of the extrusion device is connected with the power device through a transmission device; the heating device includes a heating cavity, and a heating rod is arranged in the heating cavity; the extrusion device includes an extrusion cavity and an extrusion screw; The bottom end of the pressing cavity is connected with the top of the heating cavity, the inner side wall of the extrusion cavity is connected with the outer diameter of the extrusion screw, the outer side of the upper end of the extrusion screw is connected with the bearing of the upper end of the extrusion cavity, and the side wall of the extrusion cavity is connected with the load The bottom end of the hopper is connected; the upper end of the extrusion screw is connected with a transmission device; the power device includes a bracket and a stepping motor; the bracket is connected with the bearing of the stepping motor shell and a pressure sensor is arranged between the two, and the stepping motor is connected to the transmission through a coupling device connection.

Description

A kind of 3D printing consumptive material waste material extruder
Technical field
The present invention relates to 3D printing field more particularly to a kind of 3D printing consumptive material waste material extruders.
Background technique
Currently, the design and research of 3D printer is promoted constantly, 3D printing with the fast development of 3D printing technique The cost of machine is also constantly reducing.3D printer is gradually popular, and has spread in the research of every field.School, reality The various departments relevant to designing and manufacturing such as room, factory are tested to start largely to use 3D printer, be product design and quickly Forming provides a great convenience, and scientific and technical innovation is further strengthened.Can 3D printer equally bring serious waste and environment Pollution.In the design process, scheme can not accomplish in one move, and generally require each modification and perfect, components are continuous During improved, printing again again and again is needed.Moreover most of 3D printer is possible to bottom surface occur when processing The problems such as warpage, slight crack, deformation, leads to part rejection.In the print procedure of part, need for the preparatory printed substrates of product or branch Support, these substrates and being supported in print procedure play a supportive role, particularly significant to product shaping, can be after completing the process just Become piles and piles of waste material.One project of every completion, the amount of waste of generation may be more than output, these wastes are tangible It should not be underestimated.In addition, if these waste recovery are improper, it will cause immeasurable harm to environment, pollution capacity is remote More than white garbage.Big lump waste materials are difficult to degrade, and fine particle is then possible to be eaten by mistake by animal, causes damages to its life.So It is imperative that recycling and reusing is carried out to 3D printing consumptive material waste material.
Further investigation reveals that having had already appeared the recyclable device of several 3D printing consumptive material waste materials on the market, still, 3D is being used The place of printer is not equipped with this recyclable device.Tracing it to its cause mainly has the following: 1. is expensive, and a 3D is beaten The recyclable device price of consumptive material waste material is printed probably at 2~10 times of a 3D printer.3D printing is used for school, family etc. The general place of machine can be with sustainable supply many years if the fund for buying recyclable device is used to buy consumptive material;2. outer dimension Excessive, although partially recycled device has accomplished desktop grade, its size is also still at 3~6 times of 3D printer.It does not only take up Great space, and need to carry out water cooling, use is extremely onerous;3. consumptive material, after heating for multiple times, property can change, beat The product printed off intensity and in terms of can have a greatly reduced quality, cause printed product quality decline.
In conclusion manufacture and design it is a it is simple, conveniently, economical and practical, function admirable, the waste recovery that can be widely popularized Device has been extremely urgent.
Summary of the invention
Object of the present invention is to solve the above problems, the 3D printing consumption that one kind is efficient, reasonable, light, can be widely popularized is provided Material waste material extruder.
To achieve the goals above, the technical scheme is that
A kind of 3D printing consumptive material waste material extruder, including goods charging bucket, goods charging bucket bottom end are provided with heating device;The 3D printing consumption Material waste material extruder further includes pressurizing unit, transmission device, power device;Pressurizing unit is located above heating device and goods charging bucket Bottom end is connected with pressurizing unit side wall, and pressurizing unit upper end is sequentially connected by transmission device and power device;The heating Device includes heating cavity, and heating cavity bottom end is provided in discharge port and heating cavity and is provided with heating rod;The extruding dress It sets including extrusion chamber, extruding screw;Extrusion chamber is located at heating cavity upper end and extrusion chamber bottom end and heating cavity top It is connected, extrusion chamber is connect in the hollow cylindrical and its inner sidewall of upper and lower both ends open with extruding screw crest clearance, is squeezed Pressure screw rod is in the helical form being rotated down and connect on the outside of the upper end with extrusion chamber upper end bearing, extrusion chamber side wall and material containing Bucket bottom end is connected;Transmission device includes the first angular wheel, the second angular wheel;First angular wheel and extruding screw upper end It is fixedly connected and the first angular wheel engages connection with the second angular wheel, the second angular wheel is connect with power device;It is described Power device includes bottom plate, bracket, stepper motor, shaft coupling;Bracket bottom end is fixed on bottom plate upper end and bracket and stepper motor The connection of shell bearing, side face are provided with the first fixed plate, and the second fixed plate is fixedly connected on stepper motor shell, and first is solid Fixed board is corresponding with the second fixed Board position and pressure sensor is connected between the first fixed plate and the second fixed plate, stepping electricity Machine is connect by shaft coupling with the second angular wheel.
Further, the shaft coupling includes connector, circular gear, spring;Connector includes first connecting portion, second Interconnecting piece, third interconnecting piece;First connecting portion, second connecting portion, third interconnecting piece are integrally formed and its center is provided with The connection through-hole of longitudinal through-connections, the output shaft for connecting through-hole and stepper motor are connected together;First connecting portion, second connect Socket part, third interconnecting piece are cylindrical and second connecting portion outside is provided with the first connecting column, and circular gear is socketed in second It is provided with the second connecting column on the outside of interconnecting piece and in the middle part of circular gear, the first connecting column is connect with the second connecting column by spring; First connecting portion, third interconnecting piece outboard bearing connect the first connection ring, the second connection ring, the first connection ring, the second connection ring, Circular gear side be provided with position it is corresponding on the outside of through-hole and by being bolted through through-hole, circular gear with The engagement connection of second angular wheel internal diameter.
Further, first connecting column, the second connecting column are three.
Further, thermocouple is connected in the heating cavity.
Further, the tapered shape of the goods charging bucket.
Compared with prior art, the advantages and positive effects of the present invention are:
3D printing consumptive material waste material extruder designed by the present invention can be directly used cooperatively with 3D printer, efficiently reduce consumptive material Heating times, increase the service performance of material, ensure that its quality printed again, reduce recycling 3D printing waste material work Sequence reduces cost recovery;And the two makes 3D printer both after combining and finished product silk consumptive material completion high quality can be used The corresponding utilization that waste material extruder completes waste material also can be used in processing;Its is compact-sized, replacement is convenient, low in cost, can be wide General Rapid Popularization uses;On the other hand, shaft coupling of the invention is set using second connecting portion, circular gear by what spring connected Structure is counted, shaft coupling is allowed to adjust the dynamic of power device accordingly according to force-bearing situation of the extruding screw in pressing materials Power transmission, ensure that the uniform extrusion of material;And it utilizes the motor housing when motor works that can generate the spy of reaction force Point installs pressure sensor additional between motor and bracket, thus detect the stress size and torque size of extruding screw, root According to these data, people can be adjusted motor speed by setting control program, guarantee extruded material uniform bubble-free, Promote quality when waste material prints again.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art To obtain other drawings based on these drawings.
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the connection structure diagram of stepper motor and shaft coupling;
Fig. 3 is the structural schematic diagram of connector;
Fig. 4 is the structural schematic diagram of circular gear;
Fig. 5 is the connection structure diagram of connector and circular gear;
Fig. 6 is the overlooking structure figure of shaft coupling.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
As shown in Figures 1 to 6,3D printing consumptive material waste material extruder of the invention, the goods charging bucket 1 including cone-shaped, material containing 1 bottom end of struggling against is provided with heating device;The 3D printing consumptive material waste material extruder further includes pressurizing unit, transmission device, power dress It sets;Pressurizing unit is located above heating device and 1 bottom end of goods charging bucket is connected with pressurizing unit side wall, and pressurizing unit upper end passes through Transmission device and power device are sequentially connected;The heating device includes heating cavity 6, and 6 bottom end of heating cavity is provided with discharging Heating rod, thermocouple are provided in mouth 7 and heating cavity 6;The design of thermocouple allows people at any time in heating cavity 6 Temperature be monitored, facilitate and the working condition in heating cavity 6 understood;The pressurizing unit includes extrusion chamber 5, extruding screw 4;Extrusion chamber 5 is located at 6 upper end of heating cavity and 5 bottom end of extrusion chamber and is connected with 6 top of heating cavity, squeezes Pressure cavity 5 is connect in the hollow cylindrical and its inner sidewall of upper and lower both ends open with 4 crest clearance of extruding screw, extruding screw 4 It is connect on the outside of the helical form being rotated down and the upper end with 5 upper end bearing of extrusion chamber, 5 side wall of extrusion chamber and goods charging bucket 1 Bottom end is connected;Transmission device includes the first angular wheel 3, the second angular wheel 2;On first angular wheel 3 and extruding screw 4 End is fixedly connected and the first angular wheel 3 engages connection with the second angular wheel 2, and the second angular wheel 2 is connect with power device; The power device includes bottom plate 9, bracket 8, stepper motor 12, shaft coupling;8 bottom end of bracket is fixed on 9 upper end of bottom plate and bracket 8 It is connect with 12 shell bearing of stepper motor, 8 side of bracket is provided with the first fixed plate 10, is fixedly connected on 12 shell of stepper motor Second fixed plate 11, the first fixed plate 10 is corresponding with 11 position of the second fixed plate and the first fixed plate 10 and the second fixed plate 11 Between be connected with pressure sensor, stepper motor 12 is connect by shaft coupling with the second angular wheel 2.
The present invention at work, printing waste material is put into goods charging bucket, when waste material slide-down is to extruding screw position by squeezing The continual downward pushing of screw rod is pressed, waste material becomes molten state in heating cavity, and a part goes out from heating cavity bottom end Material mouth squeezes out, and bubble is discharged in rolling to another part upwards under pressure, finally guarantees the consumptive material squeezed out not bubbles.
3D printing consumptive material waste material extruder designed by the present invention can be directly used cooperatively with 3D printer, be efficiently reduced The heating times of consumptive material increase the service performance of material, ensure that its quality printed again, reduce recycling 3D printing waste material Process, reduce cost recovery;And the two makes 3D printer both after combining and finished product silk consumptive material completion height can be used The corresponding utilization that waste material extruder completes waste material also can be used in quality processing;Its is compact-sized, replacement is convenient, low in cost, It Rapid Popularization can use extensively;On the other hand, the present invention utilizes the motor housing when motor works that can generate the spy of reaction force Point installs pressure sensor additional between motor and bracket, whereby it can be detected that the stress size of extruding screw and torque are big Small, according to these data, people can be adjusted motor speed by setting control program, guarantee the uniform nothing of extruded material Bubble promotes quality when waste material prints again.
The shaft coupling includes connector, circular gear 18, spring 21;Connector includes that first connecting portion 13, second connects Socket part 14, third interconnecting piece 15;First connecting portion 13, second connecting portion 14, third interconnecting piece 15 is integrally formed and its centre bit The connection through-hole 16 for being equipped with longitudinal through-connections is installed, through-hole 16 is connected and the output shaft of stepper motor 12 is connected together;The One interconnecting piece 13, second connecting portion 14, third interconnecting piece 15 be cylindrical and second connecting portion 14 on the outside of be provided with the first company Column 17 is connect, circular gear 18 is socketed in the middle part of 14 outside of second connecting portion and circular gear 18 and is provided with the second connecting column 19, the One connecting column, the second connecting column are three, and the first connecting column 17 is connect with the second connecting column 19 by spring 21;First connection Portion 13,15 outboard bearing of third interconnecting piece connect the first connection ring 23, the second connection ring 24, the connection of the first connection ring 23, second Ring 24,18 side of circular gear are provided with that position is corresponding to be connected through through-hole 20 and by bolt 22, circular gear 18 Connection is engaged with 2 internal diameter of the second angular wheel in outside.
The present invention is using the design structure that second connecting portion, circular gear are connected by spring in shaft coupling, so that shaft coupling Device can adjust the power transmission of power device accordingly according to force-bearing situation of the extruding screw in pressing materials, when internal object When material becomes more, extruding screw stress is big, internal pressure is high, and spring is compressed at this time, has slowed down extruding screw transmission, has reduced its pressure Power;When materials inside tails off, extruding screw stress is small, internal pressure is small, it is likely that will appear fracture of wire phenomenon, spring returns at this time Multiple original state accelerates screw rod rotation, increases internal extrusion pressure, accelerates material downlink;To ensure that the uniform of material squeezes Out.

Claims (5)

1.一种3D打印耗材废料挤出机,包括载料斗,载料斗底端设置有加热装置;其特征在于:所述3D打印耗材废料挤出机还包括挤压装置、传动装置、动力装置;挤压装置位于加热装置上方且载料斗底端与挤压装置侧壁相连通,挤压装置上端通过传动装置与动力装置传动连接;所述加热装置包括加热腔体,加热腔体底端设置有出料口且加热腔体内设置有加热棒;所述挤压装置包括挤压腔体、挤压螺杆;挤压腔体位于加热腔体上端且挤压腔体底端与加热腔体顶端相连通,挤压腔体呈上下两端开口的空心圆柱型且其内侧壁与挤压螺杆外径间隙连接,挤压螺杆呈向下旋转的螺旋状且其上端外侧与挤压腔体上端轴承连接,挤压腔体侧壁与载料斗底端相连通;传动装置包括第一锥形齿轮、第二锥形齿轮;第一锥形齿轮与挤压螺杆上端固定连接且第一锥形齿轮与第二锥形齿轮啮合连接,第二锥形齿轮与动力装置连接;所述动力装置包括底板、支架、步进电机、联轴器;支架底端固定在底板上端且支架与步进电机外壳轴承连接,支架侧面设置有第一固定板,步进电机外壳上固定连接第二固定板,第一固定板与第二固定板位置相对应且第一固定板与第二固定板之间连接有压力传感器,步进电机通过联轴器与第二锥形齿轮连接。1. A 3D printing consumables waste extruder, comprising a hopper, and the bottom end of the hopper is provided with a heating device; it is characterized in that: the 3D printing consumables waste extruder also includes an extrusion device, a transmission device, and a power device; The extrusion device is located above the heating device, the bottom end of the hopper is communicated with the side wall of the extrusion device, and the upper end of the extrusion device is connected with the power device through a transmission device; the heating device includes a heating cavity, and the bottom end of the heating cavity is provided with a A heating rod is arranged in the discharge port and the heating cavity; the extrusion device includes an extrusion cavity and an extrusion screw; the extrusion cavity is located at the upper end of the heating cavity, and the bottom end of the extrusion cavity is communicated with the top of the heating cavity , the extrusion cavity is in the form of a hollow cylinder with openings at the upper and lower ends, and its inner side wall is gap-connected with the outer diameter of the extrusion screw. The side wall of the extrusion cavity is communicated with the bottom end of the hopper; the transmission device includes a first bevel gear and a second bevel gear; the first bevel gear is fixedly connected with the upper end of the extrusion screw, and the first bevel gear is connected to the second bevel gear. The bevel gear is meshed and connected, and the second bevel gear is connected with the power device; the power device includes a base plate, a support, a stepping motor, and a coupling; the bottom end of the support is fixed on the upper end of the base plate, and the support is connected with the stepping motor shell bearing, A first fixing plate is arranged on the side of the bracket, and a second fixing plate is fixedly connected to the casing of the stepping motor. The stepper motor is connected with the second bevel gear through a coupling. 2.如权利要求1所述的3D打印耗材废料挤出机,其特征在于:所述联轴器包括连接件、圆形齿轮、弹簧;连接件包括第一连接部、第二连接部、第三连接部;第一连接部、第二连接部、第三连接部一体成型且其中心位置设置有纵向贯穿连接件的连接通孔,连接通孔与步进电机的输出轴卡合连接;第一连接部、第二连接部、第三连接部均呈圆柱状且第二连接部外侧设置有第一连接柱,圆形齿轮套接在第二连接部外侧且圆形齿轮中部设置有第二连接柱,第一连接柱与第二连接柱通过弹簧连接;第一连接部、第三连接部外侧轴承连接第一连接环、第二连接环,第一连接环、第二连接环、圆形齿轮侧面均设置有位置相对应的贯穿通孔且通过贯穿通孔螺栓连接,圆形齿轮外侧与第二锥形齿轮内径啮合连接。2. The 3D printing consumable waste extruder according to claim 1, wherein the coupling comprises a connecting piece, a circular gear and a spring; the connecting piece comprises a first connecting part, a second connecting part, a Three connecting parts; the first connecting part, the second connecting part and the third connecting part are integrally formed and a connecting through hole is arranged at the center position of the connecting piece in the longitudinal direction, and the connecting through hole is connected with the output shaft of the stepping motor; A connecting portion, a second connecting portion, and a third connecting portion are all cylindrical, and a first connecting column is arranged outside the second connecting portion. The circular gear is sleeved on the outside of the second connecting portion. connecting column, the first connecting column and the second connecting column are connected by springs; the outer bearings of the first connecting part and the third connecting part are connected to the first connecting ring and the second connecting ring, and the first connecting ring and the second connecting ring are circular The side surfaces of the gears are provided with through holes corresponding to positions and are connected by bolts through the through holes, and the outer side of the circular gear is meshed with the inner diameter of the second bevel gear. 3.如权利要求2所述的3D打印耗材废料挤出机,其特征在于:所述第一连接柱、第二连接柱均为三个。3 . The 3D printing consumable waste extruder according to claim 2 , wherein the first connecting column and the second connecting column are three. 4 . 4.如权利要求1所述的3D打印耗材废料挤出机,其特征在于:所述加热腔体内连接有热电偶。4. The 3D printing consumable waste extruder according to claim 1, wherein a thermocouple is connected in the heating cavity. 5.如权利要求1所述的3D打印耗材废料挤出机,其特征在于:所述载料斗呈锥形状。5. The 3D printing consumables waste extruder according to claim 1, wherein the hopper is in the shape of a cone.
CN201910083205.3A 2019-01-29 2019-01-29 A kind of 3D printing consumptive material waste material extruder Pending CN109624324A (en)

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US20210291443A1 (en) * 2020-03-19 2021-09-23 Shaanxi University Of Technology Single screw extrusion sprayer of a 3d printer
DE102020124297A1 (en) 2020-09-17 2022-03-17 Hans Weber Maschinenfabrik Gmbh extrusion device
DE202022101078U1 (en) 2022-02-25 2023-06-13 Grunewald Gmbh & Co. Kg System for the generative production of components
DE202022101080U1 (en) 2022-02-25 2023-06-13 Grunewald Gmbh & Co. Kg Holding device, extrusion device, printing station and heating station, as well as a system for the generative production of components

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US20210291443A1 (en) * 2020-03-19 2021-09-23 Shaanxi University Of Technology Single screw extrusion sprayer of a 3d printer
US11534969B2 (en) * 2020-03-19 2022-12-27 Shannxi University Of Technology Single screw extrusion sprayer of a 3D printer
DE102020124297A1 (en) 2020-09-17 2022-03-17 Hans Weber Maschinenfabrik Gmbh extrusion device
DE202022101078U1 (en) 2022-02-25 2023-06-13 Grunewald Gmbh & Co. Kg System for the generative production of components
DE202022101080U1 (en) 2022-02-25 2023-06-13 Grunewald Gmbh & Co. Kg Holding device, extrusion device, printing station and heating station, as well as a system for the generative production of components

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Application publication date: 20190416