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CN109609219B - A kind of coking tail gas treatment method and device - Google Patents

A kind of coking tail gas treatment method and device Download PDF

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CN109609219B
CN109609219B CN201910042419.6A CN201910042419A CN109609219B CN 109609219 B CN109609219 B CN 109609219B CN 201910042419 A CN201910042419 A CN 201910042419A CN 109609219 B CN109609219 B CN 109609219B
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tail gas
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tank
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CN109609219A (en
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梁鹏
刘冰
展宗城
柴灵芝
郭聪
秦玲
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Qingdao Huashijie New Material Technology Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8678Removing components of undefined structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/90Injecting reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/202Hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/12Regeneration of a solvent, catalyst, adsorbent or any other component used to treat or prepare a fuel

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Abstract

本发明公开了一种焦化尾气治理方法及装置,包括以下步骤及装置:对储存有焦化尾气的储罐密闭或充氮密封处理;将储罐的焦化尾气排放至用于将焦化尾气气液分离的缓冲罐内,并在缓冲罐内冷却初步脱水、脱萘以及脱焦油;将焦化尾气从缓冲罐抽吸至对焦化尾气去杂的文丘里混合器中,并向文丘里混合器中通入加氢气源;将在文丘里混合器混合后的气体排入脱氧罐进行催化加氢脱氧;将检测合格的焦化尾气排入焦化厂煤气净化系统的煤气总管中,或排入后期尾气处理系统。该方法对收集的高含氧量的焦化尾气进行加氢脱氧,从而降低焦化尾气中含氧量,使焦化尾气含氧量降至0.5%以下,使焦化尾气可以直接进入焦化厂煤气净化系统进一步净化处理。

Figure 201910042419

The invention discloses a coking tail gas treatment method and device, comprising the following steps and devices: sealing or nitrogen-filling a storage tank storing the coking tail gas; In the buffer tank, the initial dehydration, denaphthalene and detar are cooled in the buffer tank; the coking tail gas is sucked from the buffer tank to the Venturi mixer where the coking tail gas is removed, and the coking tail gas is fed into the Venturi mixer. Hydrogen source; discharge the gas mixed in the Venturi mixer into the deoxygenation tank for catalytic hydrodeoxidation; discharge the qualified coking tail gas into the gas main pipe of the gas purification system of the coking plant, or into the tail gas treatment system in the later stage . The method performs hydrodeoxidation on the collected coking tail gas with high oxygen content, thereby reducing the oxygen content in the coking tail gas, reducing the oxygen content of the coking tail gas to below 0.5%, so that the coking tail gas can directly enter the gas purification system of the coking plant for further Purification treatment.

Figure 201910042419

Description

一种焦化尾气治理方法及装置A kind of coking tail gas treatment method and device

技术领域technical field

本发明属于焦化设备尾气治理技术领域,涉及一种焦化尾气治理方法及装置。The invention belongs to the technical field of coking equipment tail gas treatment, and relates to a coking tail gas treatment method and device.

背景技术Background technique

焦化一般指有机物质碳化变焦的过程。在焦化厂,炼焦煤通过炼焦过程,产生焦炭、煤焦油、焦炉煤气和粗苯等化学产品。焦化化产仅煤气净化过程包括冷凝鼓风工段、硫铵工段、脱硫工段、脱苯工段、罐区等,此外焦化化产包括焦油加工、粗苯精制、粗酚精馏、工业萘生产、沥青加工等环节,因此焦化尾气的成分十分复杂,除绝大部分为水蒸气外,还包括各种大分子多环烃或稠环烃及小分子烷烃和烯烃,还包括硫化氢、有机硫和氨等多种有毒有害气体。Coking generally refers to the process of carbonization and zooming of organic substances. In a coking plant, coking coal goes through the coking process, producing chemical products such as coke, coal tar, coke oven gas, and crude benzene. The gas purification process of coking production includes condensation blast section, ammonium sulfate section, desulfurization section, debenzene section, tank farm, etc. In addition, coking products include tar processing, crude benzene refining, crude phenol distillation, industrial naphthalene production, and asphalt. Therefore, the composition of coking tail gas is very complex. In addition to the vast majority of water vapor, it also includes various macromolecular polycyclic hydrocarbons or fused ring hydrocarbons and small molecular alkanes and olefins, as well as hydrogen sulfide, organic sulfur and ammonia. and many other toxic and harmful gases.

传统设计焦化化产的中间罐、水封槽、原料罐、产品罐、焦油氨水分离槽、装卸车站尾气等均属无组织放散,即在罐顶设置一个放散管,直接向空气中排放焦化尾气,造成空气污染。《炼焦化学工业污染物排放标准》(GB 16171-2012)提出要求:化产化工物料罐、槽的排放气体应收集至煤气系统回收或净化设施。执行上述要求必须将槽罐等设备密闭,进行尾气收集,一些含甲B类物料的储罐甚至需氮封设施。The traditional design of the intermediate tank, water sealing tank, raw material tank, product tank, tar ammonia water separation tank, and loading and unloading station exhaust gas of coking production are all unorganized emission, that is, a emission pipe is set on the top of the tank to directly discharge the coking tail gas into the air. , causing air pollution. The "Coking Chemical Industry Pollutant Emission Standard" (GB 16171-2012) requires that the exhaust gas from chemical chemical material tanks and tanks should be collected to the gas system recovery or purification facility. To implement the above requirements, equipment such as tanks must be sealed for exhaust gas collection. Some storage tanks containing Class A and B materials even require nitrogen sealing facilities.

现有的焦化厂仅煤气净化系统,尾气收集点就达上百个,槽罐储存物料性质不同、储存环境不同、储罐条件不同(如罐顶腐蚀泄露)、储罐体积大小不一,尾气收集系统和尾气成分复杂,尾气收集过程不能保证尾气中含氧量处于安全范围,不能将尾气收集至煤气系统回收;因煤气中含氧量根据规范要求小于0.6%,否则会造成安全隐患,同时会造成电捕焦油器频繁跳车,影响正常生产,收集尾气送后续处理设施对后续尾气净化也造成一定隐患。In the existing coking plant, only the gas purification system has hundreds of exhaust gas collection points. The properties of the storage materials in the tanks are different, the storage environments are different, the storage tank conditions (such as tank top corrosion and leakage) are different, and the volume of the storage tanks is different. The collection system and the composition of the exhaust gas are complex, and the exhaust gas collection process cannot ensure that the oxygen content in the exhaust gas is within a safe range, and the exhaust gas cannot be collected to the gas system for recovery; because the oxygen content in the gas is less than 0.6% according to the specification requirements, otherwise it will cause safety hazards, and at the same time It will cause frequent trips of the electric tar trap, affecting normal production, and collecting exhaust gas and sending it to subsequent treatment facilities will also cause certain hidden dangers for subsequent exhaust gas purification.

发明内容SUMMARY OF THE INVENTION

本发明解决的技术问题在于提供一种焦化尾气治理方法及装置,能够降低焦化尾气的含氧量,同时实现焦化尾气的密闭收集,避免了焦化尾气的无组织排放。The technical problem solved by the present invention is to provide a coking tail gas treatment method and device, which can reduce the oxygen content of the coking tail gas, realize the airtight collection of the coking tail gas, and avoid the fugitive emission of the coking tail gas.

本发明是通过以下技术方案来实现:一种焦化尾气治理方法,包括以下步骤:The present invention is realized through the following technical solutions: a coking tail gas treatment method, comprising the following steps:

(1)对储存有焦化尾气的储罐密闭或充氮密封处理;(1) Sealing or filling the storage tank with coking tail gas;

(2)将储罐的焦化尾气排放至用于将焦化尾气气液分离的缓冲罐内,并在缓冲罐内冷却初步脱水、脱萘以及脱焦油;(2) discharging the coking tail gas of the storage tank into a buffer tank for gas-liquid separation of the coking tail gas, and cooling preliminary dehydration, denaphthalene and detar in the buffer tank;

(3)采用尾气风机将焦化尾气从缓冲罐抽吸至对焦化尾气去杂的文丘里混合器中,并向文丘里混合器中通入加氢气源,加氢气源与焦化尾气在文丘里混合器中充分混合,所述加氢气源的含氢量为30%~60%;(3) The coking tail gas is sucked from the buffer tank to the Venturi mixer for removing impurities from the coking tail gas by the tail gas fan, and the hydrogen addition source is introduced into the Venturi mixer, and the hydrogen addition source and the coking tail gas are in the venturi fully mixed in the inner mixer, and the hydrogen content of the hydrogenation source is 30% to 60%;

(4)将在文丘里混合器混合后的气体排入脱氧罐进行催化加氢脱氧,脱氧反应温度为常温至300℃,混合后的气体排入脱氧罐的空速为5000~10000h-1;(4) The gas mixed in the venturi mixer is discharged into the deoxygenation tank for catalytic hydrodeoxygenation, the deoxidation reaction temperature is from normal temperature to 300°C, and the air velocity of the mixed gas discharged into the deoxygenation tank is 5000~10000h-1;

(5)对脱氧后的焦化尾气进行含氧量检测,焦化尾气含氧量小于0.5%时视为检测合格;将检测合格的焦化尾气排入焦化厂煤气净化系统的煤气总管中,或排入后期尾气处理系统。(5) Carry out oxygen content detection on the deoxidized coking tail gas, if the oxygen content of the coking tail gas is less than 0.5%, the test is deemed qualified; Post exhaust gas treatment system.

进一步的,还包括对不易密封的焦油氨水分离槽的焦化尾气收集并排放至缓冲罐中的步骤;所述不易密封的焦油氨水分离槽微正压充氮处理,充氮压力高于大气压0-400Pa。Further, it also includes the step of collecting and discharging the coking tail gas of the tar ammonia water separation tank that is not easy to seal and discharges it into the buffer tank; 400Pa.

进一步的,还包括将装车尾气与储罐的焦化尾气混合并一同收集至缓冲罐,保证缓冲罐中气压平衡的步骤。Further, it also includes the step of mixing the loading tail gas with the coking tail gas in the storage tank and collecting them into the buffer tank to ensure the air pressure balance in the buffer tank.

进一步的,所述步骤(3)中所述尾气风机入口压力为500~1500Pa,尾气风机出口压力为0.1~0.5MPa,实现防火防爆目的。Further, in the step (3), the inlet pressure of the exhaust fan is 500-1500 Pa, and the outlet pressure of the exhaust fan is 0.1-0.5 MPa, so as to achieve the purpose of fire and explosion prevention.

进一步的,步骤(3)中所述的加氢气源是依次经过用于脱水的吸附塔、脱硫塔处理后的净煤气,净煤气是由步骤(4)中所述的脱氧罐中通过尾气风机抽出的回用焦化尾气。Further, the hydrogenation source described in the step (3) is the clean gas that has been processed by the adsorption tower for dehydration and the desulfurization tower in turn, and the clean gas is passed through the tail gas in the deoxygenation tank described in the step (4). The coking tail gas extracted by the fan is reused.

进一步的,本发明还提供一种采用以上所述的焦化尾气治理方法的装置,包括至少一个储罐和与所述储罐依次连通的缓冲罐、文丘里混合器、脱氧罐;氮气管路与所述储罐顶部连通,在氮气管路上设有充氮阀,在储罐顶部设有快速泄放阀;所述储罐内的焦化尾气通过尾气收集支管汇入尾气收集总管,在尾气收集支管上依次设有阻火器单呼阀和单向阀,阻火器单呼阀也设置在储罐的顶部;Further, the present invention also provides a device adopting the above-mentioned coking tail gas treatment method, comprising at least one storage tank and a buffer tank, a Venturi mixer, and a deoxygenation tank which are sequentially communicated with the storage tank; The top of the storage tank is connected, a nitrogen filling valve is arranged on the nitrogen pipeline, and a quick release valve is arranged on the top of the storage tank; the coking tail gas in the storage tank is merged into the tail gas collection main pipe through the tail gas collection branch pipe, and the tail gas collection branch pipe The flame arrester one-way valve and one-way valve are arranged in sequence, and the flame arrester one-way valve is also arranged on the top of the storage tank;

尾气收集总管与缓冲罐顶部的进气口相连通,在缓冲罐内设有换热器,缓冲罐底部的出液口与水封槽连通;缓冲罐的出气口通过尾气风机与文丘里混合器的进气口连通,提供加氢气源的加氢装置与文丘里混合器的加氢进气口连通,文丘里混合器的出气口与脱氧罐的进气口连通,脱氧罐的出气口通过煤气风机与煤气总管连通。The exhaust gas collection main pipe is connected with the air inlet at the top of the buffer tank, a heat exchanger is arranged in the buffer tank, the liquid outlet at the bottom of the buffer tank is connected with the water sealing tank; the air outlet of the buffer tank is connected with the Venturi mixer through the exhaust fan The gas inlet of the venturi mixer is connected to the hydrogenation device that provides the hydrogen gas source, and the gas outlet of the venturi mixer is connected to the gas inlet of the deoxygenation tank, and the gas outlet of the deoxygenation tank passes through The gas fan is communicated with the gas main.

进一步的,所述的加氢装置包括依次连通的吸附塔和脱硫塔,所述的脱氧罐通过煤气风机与吸附塔的进气口相连通,脱硫塔的出气口与文丘里混合器的加氢进气口连通,在吸附塔和脱硫塔的出气管路上均设有调节阀。Further, the hydrogenation device comprises an adsorption tower and a desulfurization tower connected in sequence, the deoxidation tank is communicated with the air inlet of the adsorption tower through a gas blower, and the air outlet of the desulfurization tower is connected to the hydrogenation of the venturi mixer. The air inlets are connected, and regulating valves are provided on the gas outlet pipelines of the adsorption tower and the desulfurization tower.

进一步的,还包括装卸车平台,装卸车平台的装车尾气平衡管通过尾气收集总管与缓冲罐连通。Further, it also includes a loading and unloading vehicle platform, and the loading tail gas balance pipe of the loading and unloading vehicle platform is communicated with the buffer tank through the tail gas collecting main pipe.

进一步的,还包括对不易密封的焦油氨水分离槽通过管路也与所述的缓冲罐相连通。Further, it also includes that the tar ammonia water separation tank that is not easy to seal is also communicated with the buffer tank through a pipeline.

进一步的,所述的脱氧罐为直立圆形绝热反应罐,罐体中设有至少一段脱氧催化床层,脱氧催化床层设置高度为1-3米,脱氧催化床层内装柱形或球形脱氧催化剂,脱氧催化剂为:钯基催化剂。Further, the deoxygenation tank is an upright circular adiabatic reaction tank, the tank body is provided with at least a section of deoxygenation catalytic bed, the deoxygenation catalytic bed is set at a height of 1-3 meters, and the deoxygenation catalytic bed is equipped with a column or spherical deoxygenation. The catalyst, the deoxygenation catalyst is: palladium-based catalyst.

与现有技术相比,本发明具有以下有益的技术效果:本发明提供的焦化尾气治理方法及装置实现了焦化尾气的密闭收集,避免了焦化尾气的无组织排放,并且确保储罐密闭后符合石化系统油气收集相关规范和避免出现操作过程出现储罐抽箅或憋破,满足环保部对焦化煤气净化等区域或工段无组织排放尾气的治理要求,使尾气排放达到环保要求;同时有效解决了焦化厂煤气净化系统煤气含氧过高的问题,避免了因煤气含氧过高频繁停车问题,减少了煤气燃爆隐患。本发明对收集的高含氧量(含氧量在1~8%)焦化尾气进行加氢脱氧,使焦化尾气中的氧和氢反应生成水,从而降低焦化尾气中含氧量(含氧量在0.1~0.5%),使焦化尾气可以直接进入焦化厂煤气净化系统进一步净化处理,从而减少尾气后处理设备的投资。Compared with the prior art, the present invention has the following beneficial technical effects: the coking tail gas treatment method and device provided by the present invention realize the airtight collection of the coking tail gas, avoid the unorganized discharge of the coking tail gas, and ensure that the storage tank meets the requirements after being sealed. Relevant specifications for oil and gas collection in petrochemical systems and avoidance of storage tank extraction or bursting during operation, meet the requirements of the Ministry of Environmental Protection for the treatment of unorganized tail gas emissions in areas or workshops such as coking gas purification, so that tail gas emissions meet environmental protection requirements; at the same time effectively solve the problem. The problem of high oxygen content of gas in the gas purification system of the coking plant avoids the problem of frequent shutdown due to the high oxygen content of the gas, and reduces the hidden danger of gas explosion. The present invention performs hydrodeoxygenation on the collected coking tail gas with high oxygen content (oxygen content is 1-8%), so that oxygen and hydrogen in the coking tail gas react to generate water, thereby reducing the oxygen content (oxygen content) in the coking tail gas At 0.1 to 0.5%), the coking tail gas can directly enter the gas purification system of the coking plant for further purification treatment, thereby reducing the investment in tail gas post-treatment equipment.

附图说明Description of drawings

图1为本发明提供的一种焦化尾气治理装置的结构示意图;Fig. 1 is the structural representation of a kind of coking tail gas treatment device provided by the present invention;

图2为本发明提供的一种焦化尾气治理装置的另一种结构示意图。Fig. 2 is another structural schematic diagram of a coking tail gas treatment device provided by the present invention.

其中,1.充氮阀,2.储罐,3.快速泄放阀,4.阻火器单呼阀,5.单向阀,6.尾气收集支管,7.尾气收集总管,8.装车尾气平衡管,9.装车油管,10.油罐车,11.缓冲罐,12.调节阀,13.文丘里混合器,15.煤气风机,16.脱氧罐,17.煤气总管,19.水封槽,20.换热器,22.冷却塔,23.尾气风机,24.吸附塔,25.脱硫塔,26.焦油氨水分离槽。Among them, 1. Nitrogen filling valve, 2. Storage tank, 3. Quick relief valve, 4. Flame arrester one-way valve, 5. One-way valve, 6. Exhaust gas collection branch pipe, 7. Exhaust gas collection main pipe, 8. Loading Exhaust balance pipe, 9. Loading oil pipe, 10. Oil tanker, 11. Buffer tank, 12. Regulating valve, 13. Venturi mixer, 15. Gas blower, 16. Deoxygenation tank, 17. Gas main pipe, 19. Water sealing tank, 20. Heat exchanger, 22. Cooling tower, 23. Exhaust fan, 24. Adsorption tower, 25. Desulfurization tower, 26. Tar ammonia water separation tank.

具体实施方式Detailed ways

以下结合附图和实施例对本发明原理和特征进行描述,所举实施例只用于解释本发明,并非限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention, but do not limit the scope of the present invention.

下面给出具体的实施例。Specific examples are given below.

实施例1:如图1所示,一种焦化尾气治理方法,包括以下步骤:Embodiment 1: as shown in Figure 1, a kind of coking tail gas treatment method, comprises the following steps:

(1)对储存有焦化尾气的储罐2密闭或充氮密封处理;(1) The storage tank 2 storing the coking tail gas is sealed or filled with nitrogen;

(2)将储罐2的焦化尾气排放至用于将焦化尾气气液分离的缓冲罐11内,并在缓冲罐11内冷却初步脱水、脱萘以及脱焦油;(2) the coking tail gas of storage tank 2 is discharged into the buffer tank 11 for gas-liquid separation of the coking tail gas, and in the buffer tank 11, cooling preliminary dehydration, de-naphthalene and detarring;

(3)采用尾气风机23将焦化尾气从缓冲罐11抽吸至对焦化尾气去杂的文丘里混合器13中,并向文丘里混合器13中通入加氢气源,加氢气源与焦化尾气在文丘里混合器13中充分混合,所述加氢气源的含氢量为30%~60%;(3) adopt the tail gas fan 23 to suck the coking tail gas from the buffer tank 11 to the Venturi mixer 13 for removing impurities from the coking tail gas, and feed the hydrogen addition source to the Venturi mixer 13, and the hydrogen addition source and the Venturi mixer 13 The coking tail gas is fully mixed in the venturi mixer 13, and the hydrogen content of the hydrogenation source is 30% to 60%;

(4)将在文丘里混合器13混合后的气体排入脱氧罐16进行催化加氢脱氧,脱氧反应温度为常温至300℃,混合后的气体排入脱氧罐16的空速为5000~10000h-1(4) The gas mixed in the venturi mixer 13 is discharged into the deoxygenation tank 16 for catalytic hydrodeoxygenation, the deoxidation reaction temperature is from normal temperature to 300°C, and the air velocity of the mixed gas discharged into the deoxygenation tank 16 is 5000~10000h -1 ;

(5)对脱氧后的焦化尾气进行含氧量检测,焦化尾气含氧量小于0.5%时视为检测合格;将检测合格的焦化尾气排入焦化厂煤气净化系统的煤气总管17中,或排入后期尾气处理系统,所述后期尾气处理系统是采用常规的油气净化技术,如冷凝、吸收、吸附、膜分离等技术。(5) The oxygen content of the deoxidized coking tail gas is detected, and the coking tail gas is regarded as qualified when the oxygen content is less than 0.5%; Enter the tail gas treatment system in the later stage, and the tail gas treatment system in the later stage adopts conventional oil and gas purification technologies, such as condensation, absorption, adsorption, membrane separation and other technologies.

具体的,步骤(3)中所述的加氢气源是依次经过用于脱水的吸附塔24、脱硫塔25处理后的净煤气,净煤气是由步骤(4)中所述的脱氧罐16中通过煤气风机15抽出的回用焦化气体。所述的吸附塔24可以采用活性炭吸附塔,所述的脱硫塔25可以采用氧化锌精脱硫塔,吸附塔24、脱硫塔25及脱氧罐16均是现有设备。Specifically, the hydrogenation source described in the step (3) is the clean gas that has been sequentially processed by the adsorption tower 24 for dehydration and the desulfurization tower 25, and the clean gas is obtained from the deoxygenation tank 16 described in the step (4). The recycled coking gas extracted by the gas blower 15 in the middle. The adsorption tower 24 can use an activated carbon adsorption tower, and the desulfurization tower 25 can use a zinc oxide fine desulfurization tower. The adsorption tower 24, the desulfurization tower 25 and the deoxygenation tank 16 are all existing equipment.

进一步的,所述步骤(3)中所述尾气风机23的入口压力为500~1500Pa,尾气风机23的出口压力为0.1~0.5MPa,用以实现防火防爆目的。Further, in the step (3), the inlet pressure of the exhaust fan 23 is 500-1500 Pa, and the outlet pressure of the exhaust fan 23 is 0.1-0.5 MPa, so as to achieve the purpose of fire prevention and explosion protection.

需要说明的是,净煤气也可以采用焦化厂自有的净煤气,其含氢量为50%,作为加氢气源,通过吸附塔24、脱硫塔25处理即是将净煤气中的冷凝物和硫化氢去除。It should be noted that the clean gas of the coking plant can also be used, and its hydrogen content is 50%. As a source of hydrogen, the condensate in the clean gas is treated by the adsorption tower 24 and the desulfurization tower 25. and hydrogen sulfide removal.

实施例2:如图2所示,与实施例1相同,不同的是所述的焦化尾气治理方法,还包括对不易密封的焦油氨水分离槽26的焦化尾气收集并排放至缓冲罐11中的步骤;对所述不易密封的焦油氨水分离槽26进行微正压充氮处理,充氮压力高于大气压0-400Pa。Embodiment 2: as shown in Figure 2, same as Embodiment 1, the difference is the described coking tail gas treatment method, also comprises the coking tail gas of the tar ammonia water separation tank 26 that is not easy to seal and is discharged into the buffer tank 11. Step; carry out micro-positive pressure nitrogen filling treatment to the tar ammonia water separation tank 26 that is not easy to seal, and the nitrogen filling pressure is 0-400Pa higher than atmospheric pressure.

同时,还包括将装车尾气与储罐2的焦化尾气混合并一同收集至缓冲罐11,保证缓冲罐11中气压平衡的步骤。即是将储罐2的焦化尾气收集至缓冲罐11的同时,将装车尾气收集至缓冲罐11与储罐2的焦化尾气混合,将装车尾气通过装车尾气平衡管8排入缓冲罐11中,使缓冲罐11中气压平衡的步骤。At the same time, it also includes the step of mixing the loading exhaust gas and the coking exhaust gas in the storage tank 2 and collecting them into the buffer tank 11 together to ensure the air pressure balance in the buffer tank 11 . That is, while collecting the coking tail gas of the storage tank 2 to the buffer tank 11, the loading tail gas is collected to the buffer tank 11 and mixed with the coking tail gas of the storage tank 2, and the loading tail gas is discharged into the buffer tank through the loading tail gas balance pipe 8. In 11, the step of equilibrating the air pressure in the buffer tank 11.

实施例3,如图2所示,本发明还提供一种采用实施例1、2所述焦化尾气治理方法的装置,一种焦化尾气治理装置,包括至少一个储罐2和与所述储罐2依次连通的缓冲罐11、文丘里混合器13、脱氧罐16,氮气管路与所述储罐2顶部连通,在氮气管路上设有充氮阀1,在储罐2顶部设有快速泄放阀3;所述储罐2内的焦化尾气通过尾气收集支管6汇入尾气收集总管7,在尾气收集支管6上依次设有阻火器单呼阀4和单向阀5,阻火器单呼阀4也设置在储罐2的顶部;Embodiment 3, as shown in FIG. 2 , the present invention also provides a device using the coking tail gas treatment method described in Embodiments 1 and 2, a coking tail gas treatment device, comprising at least one storage tank 2 and the storage tank. 2. The buffer tank 11, the Venturi mixer 13, the deoxygenation tank 16 communicated in turn, the nitrogen pipeline is communicated with the top of the storage tank 2, the nitrogen pipeline is provided with a nitrogen filling valve 1, and the top of the storage tank 2 is provided with a quick drain. The discharge valve 3; the coking tail gas in the storage tank 2 is merged into the tail gas collection main pipe 7 through the tail gas collection branch pipe 6, and the flame arrester single exhalation valve 4 and the one-way valve 5 are sequentially arranged on the tail gas collection branch pipe 6, and the flame arrester single exhalation The valve 4 is also arranged on the top of the storage tank 2;

尾气收集总管7与缓冲罐11顶部的进气口相连通,在缓冲罐11内设有换热器20,缓冲罐11底部的出液口与水封槽19连通;缓冲罐11的出气口通过尾气风机23与文丘里混合器13的进气口连通,提供加氢气源的加氢装置与文丘里混合器13的加氢进气口连通,文丘里混合器13的出气口与脱氧罐16的进气口连通,脱氧罐16的出气口通过煤气风机15与煤气总管17连通。The exhaust gas collection manifold 7 is communicated with the air inlet at the top of the buffer tank 11, a heat exchanger 20 is arranged in the buffer tank 11, the liquid outlet at the bottom of the buffer tank 11 is communicated with the water sealing tank 19; the air outlet of the buffer tank 11 passes through The exhaust fan 23 is communicated with the air inlet of the Venturi mixer 13, the hydrogenation device providing the hydrogenation source is communicated with the hydrogenation air inlet of the Venturi mixer 13, and the air outlet of the Venturi mixer 13 is connected with the deoxygenation tank 16. The air inlet of the deoxygenation tank 16 is communicated with the gas main pipe 17 through the gas fan 15 .

具体的,所述的加氢装置包括依次连通的吸附塔24和脱硫塔25,所述的脱氧罐16通过煤气风机15与吸附塔24的进气口相连通,脱硫塔25的出气口与文丘里混合器13的加氢进气口连通,在吸附塔24和脱硫塔25的出气管路上均设有调节阀12。所述的吸附塔24可以采用活性炭吸附塔,所述的脱硫塔25可以采用氧化锌精脱硫塔。Specifically, the hydrogenation device includes an adsorption tower 24 and a desulfurization tower 25 that are connected in sequence, the deoxygenation tank 16 is communicated with the air inlet of the adsorption tower 24 through the gas fan 15, and the air outlet of the desulfurization tower 25 is connected to the venturi The hydrogenation gas inlet of the inner mixer 13 is connected, and a regulating valve 12 is provided on the gas outlet pipelines of the adsorption tower 24 and the desulfurization tower 25. The adsorption tower 24 can be an activated carbon adsorption tower, and the desulfurization tower 25 can be a zinc oxide fine desulfurization tower.

需要说明的是,为了降低收集尾气中含氧量,将储罐2实行密闭或充氮密封。为满足消防相关规范,避免储罐2误操作造成损坏,在罐顶设置快速泄放阀3、带阻火器的阻火器单呼阀4、充氮阀1以及尾气收集管道等。把储罐2顶部的放散阀关闭,在储罐2顶部设置充氮阀1,快速泄放阀3和阻火器单呼阀4,其中,阻火器单呼阀4为带阻火器的单呼阀,尾气收集支管6上设置单向阀5,尾气收集总管7上设置快速泄放阀3和阻火器,确保尾气收集系统和尾气处理系统符合相关防火规范。It should be noted that, in order to reduce the oxygen content in the collected exhaust gas, the storage tank 2 is sealed or filled with nitrogen. In order to meet the relevant fire protection regulations and avoid damage caused by misoperation of the storage tank 2, a quick relief valve 3, a flame arrester single-exhalation valve 4 with a flame arrester, a nitrogen filling valve 1 and an exhaust gas collection pipeline are installed on the top of the tank. Close the release valve on the top of the storage tank 2, and set up a nitrogen filling valve 1, a quick release valve 3 and a single-breathing valve 4 for the flame arrester on the top of the storage tank 2, wherein the single-breathing valve 4 for the flame arrester is a single-breathing valve with a flame arrester , a check valve 5 is set on the tail gas collection branch pipe 6, and a quick relief valve 3 and a flame arrester are set on the tail gas collection main pipe 7 to ensure that the tail gas collection system and the tail gas treatment system meet the relevant fire protection regulations.

具体的,为了气体收集系统压力均衡,设置缓冲罐11使收集的尾气在缓冲罐11内初步冷凝冷却,实现初步脱水、脱萘、脱焦油;缓冲罐11的进气口与尾气收集总管7连通,缓冲罐11底部出液口与水封槽19连通,水封槽19进行气液分离同时具有防爆作用;在缓冲罐11中设置换热器20,所述的换热器20可采用盘管换热器,用于对收集的焦化尾气进行冷凝冷却,平时通冷却水制冷,检修时通蒸气加热除萘。缓冲罐11中下部设置尾气出口与尾气风机23的进气口连通,缓冲罐11与尾气风机23的连接管上还可以设置阻火器、调节阀和单向阀,确保尾气收集系统和尾气处理系统符合相关防火规范。Specifically, in order to equalize the pressure of the gas collection system, a buffer tank 11 is set so that the collected tail gas is initially condensed and cooled in the buffer tank 11 to achieve preliminary dehydration, naphthalene removal, and detar removal; the air inlet of the buffer tank 11 is communicated with the tail gas collection header 7 , the liquid outlet at the bottom of the buffer tank 11 is communicated with the water seal tank 19, and the water seal tank 19 performs gas-liquid separation and has an explosion-proof effect; a heat exchanger 20 is arranged in the buffer tank 11, and the heat exchanger 20 can use a coil. The heat exchanger is used to condense and cool the collected coking tail gas. It is usually cooled by cooling water and heated by steam to remove naphthalene during maintenance. A tail gas outlet is arranged in the middle and lower part of the buffer tank 11 to communicate with the air inlet of the tail gas fan 23, and a flame arrester, a regulating valve and a one-way valve can also be set on the connecting pipe of the buffer tank 11 and the tail gas fan 23 to ensure the tail gas collection system and the tail gas treatment system. Comply with relevant fire codes.

还包括装卸车平台,装卸车平台的装车尾气平衡管8通过尾气收集总管7与缓冲罐11连通。装卸车平台包括油罐车10,油罐车10的装车尾气平衡管8通过尾气收集总管7与缓冲罐11连通。装卸车平台采用蒸汽平衡方法将装车尾气通过装车尾气平衡管8排入缓冲罐11中,装车油管9采用快速密封接头与油罐车10连接。还包括对不易密封的焦油氨水分离槽26通过管路也与所述的缓冲罐11相连通。It also includes a loading and unloading vehicle platform, and the loading exhaust gas balance pipe 8 of the loading and unloading vehicle platform is communicated with the buffer tank 11 through the exhaust gas collecting main pipe 7 . The loading and unloading platform includes a fuel tanker 10 , and the loading exhaust gas balance pipe 8 of the fuel tanker 10 communicates with the buffer tank 11 through the exhaust gas collection manifold 7 . The loading and unloading platform adopts the steam balance method to discharge the loading exhaust gas into the buffer tank 11 through the loading exhaust gas balance pipe 8 , and the loading oil pipe 9 is connected to the oil tanker 10 by a quick sealing joint. It also includes that the tar ammonia water separation tank 26 which is not easy to seal is also communicated with the buffer tank 11 through pipelines.

所述的脱氧罐16为直立圆形绝热反应罐,脱氧罐16罐体中设有至少一段脱氧催化床层,脱氧催化床层设置高度为1-3米,脱氧催化床层内装柱形或球形脱氧催化剂,脱氧催化剂为:钯基催化剂。The deoxygenation tank 16 is an upright circular adiabatic reaction tank. The deoxygenation tank 16 is provided with at least a section of a deoxygenation catalyst bed. The deoxygenation catalyst bed is set at a height of 1-3 meters. The deoxygenation catalyst bed is filled with a cylindrical or spherical shape. Deoxygenation catalyst, deoxygenation catalyst is: palladium-based catalyst.

因焦化厂储罐数量较多、储存物料的性质不同,因此储罐种类较多,且储罐体积大小不一,对于体积大于100m3的储罐和储存甲B类物料的储罐,实行充氮密封,储罐加氮封后对储罐进行加固,同时增加固定螺栓,避免储罐变形;对于一些较小的储罐,如中间罐和水封槽等,将罐顶的放散关闭,实行多罐连通,通过支管连接至缓冲罐11;对于不易进行充氮密封的焦油氨水分离槽26,实行充氮微正压操作,避免吸入空气。Due to the large number of storage tanks in the coking plant and the different properties of the stored materials, there are many types of storage tanks , and the volume of the storage tanks is different. Nitrogen sealing, the storage tank is reinforced after nitrogen sealing, and at the same time, fixing bolts are added to avoid deformation of the storage tank; for some smaller storage tanks, such as intermediate tanks and water sealing tanks, the release of the top of the tank is closed, and the implementation of The multiple tanks are connected and connected to the buffer tank 11 through a branch pipe; for the tar ammonia water separation tank 26 that is not easy to be filled with nitrogen and sealed, a slight positive pressure operation of nitrogen filling is performed to avoid air inhalation.

由以上技术方案,本发明提供了一种焦化尾气治理方法及装置,通过对储存有焦化尾气的储罐2密闭或充氮密封处理;将储罐2的焦化尾气排放至用于将焦化尾气气液分离的缓冲罐11内,并在缓冲罐11内冷却初步脱水、脱萘以及脱焦油;采用尾气风机23将焦化尾气从缓冲罐11抽吸至对焦化尾气去杂的文丘里混合器13中,并向文丘里混合器13中通入加氢气源,加氢气源与焦化尾气在文丘里混合器13中充分混合;将在文丘里混合器13混合后的气体排入脱氧罐16进行催化加氢脱氧;对脱氧后的焦化尾气进行含氧量检测,焦化尾气含氧量小于0.5%时视为检测合格;将检测合格的焦化尾气排入焦化厂煤气净化系统的煤气总管17中,或排入后期尾气处理系统。From the above technical solutions, the present invention provides a coking tail gas treatment method and device, by sealing or nitrogen-filling the storage tank 2 storing the coking tail gas; In the buffer tank 11 of liquid separation, and in the buffer tank 11, the preliminary dehydration, naphthalene removal and detar removal are cooled; the tail gas fan 23 is used to suck the coking tail gas from the buffer tank 11 to the Venturi mixer 13 for removing impurities from the coking tail gas. , and feed the hydrogen source to the venturi mixer 13, and the hydrogen source and the coking tail gas are fully mixed in the venturi mixer 13; the gas mixed in the venturi mixer 13 is discharged into the deoxygenation tank 16 for Catalytic hydrodeoxygenation; the oxygen content of the deoxidized coking tail gas is detected, if the oxygen content of the coking tail gas is less than 0.5%, the test is deemed qualified; the qualified coking tail gas is discharged into the gas main pipe 17 of the gas purification system of the coking plant, Or discharged into the later exhaust gas treatment system.

同时,本发明提供的焦化尾气治理方法及装置实现了焦化尾气的密闭收集,避免了焦化尾气的无组织排放,并且确保储罐密闭后符合石化系统油气收集相关规范和避免出现操作过程出现储罐抽箅或憋破,满足环保部对焦化煤气净化等区域或工段无组织排放尾气的治理要求,使尾气排放达到环保要求;同时有效解决了焦化厂煤气净化系统煤气含氧过高的问题,避免了因煤气含氧过高频繁停车问题,减少了煤气燃爆隐患。At the same time, the coking tail gas treatment method and device provided by the present invention realize the closed collection of the coking tail gas, avoid the unorganized discharge of the coking tail gas, and ensure that the storage tank complies with the relevant specifications for oil and gas collection in the petrochemical system after the storage tank is sealed, and avoids the occurrence of storage tanks in the operation process. The grate is pumped or burst to meet the requirements of the Ministry of Environmental Protection for the treatment of unorganized tail gas emissions from areas or workshops such as coking gas purification, so that the tail gas discharge meets the environmental protection requirements; at the same time, it effectively solves the problem of excessive oxygen content in the gas purification system of the coking plant, avoiding the need for It solves the problem of frequent parking due to the high oxygen content of the gas, and reduces the hidden danger of gas explosion.

上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.

Claims (9)

1. A coking tail gas treatment method is characterized by comprising the following steps:
(1) sealing or filling nitrogen to the storage tank storing the coking tail gas;
(2) discharging the coking tail gas of the storage tank into a buffer tank for gas-liquid separation of the coking tail gas, and cooling in the buffer tank for preliminary dehydration, naphthalene removal and tar removal;
(3) pumping the coking tail gas from the buffer tank to a Venturi mixer for removing impurities from the coking tail gas by adopting a tail gas fan, and introducing a hydrogenation gas source into the Venturi mixer, wherein the hydrogenation gas source and the coking tail gas are fully mixed in the Venturi mixer, and the hydrogen content of the hydrogenation gas source is 30-60%;
(4) discharging the gas mixed in the Venturi mixer into a deoxygenation tank for catalytic hydrodeoxygenation, wherein the deoxygenation reaction temperature is normal temperature to 300 ℃, and the space velocity of the mixed gas discharged into the deoxygenation tank is 5000-10000 h-1
(5) Detecting the oxygen content of the deoxidized coking tail gas, wherein the coking tail gas is qualified when the oxygen content of the coking tail gas is less than 0.5%; discharging qualified coking tail gas into a gas main pipe of a gas purification system of a coking plant or a tail gas treatment system at the later stage,
wherein, the hydrogenation gas source in the step (3) is clean coal gas which is treated by an adsorption tower and a desulfurizing tower for dehydration in sequence.
2. The coking tail gas treatment method according to claim 1, characterized by further comprising the step of collecting and discharging coking tail gas of the tar ammonia water separation tank which is difficult to seal into a buffer tank; the tar ammonia water separation tank which is difficult to seal is subjected to micro-positive pressure nitrogen charging treatment, and the nitrogen charging pressure is 0-400Pa higher than the atmospheric pressure.
3. The coking tail gas treatment method according to claim 1, characterized by further comprising the step of mixing the loading tail gas with the coking tail gas of the storage tank and collecting the mixture to the buffer tank to ensure the pressure balance in the buffer tank.
4. The coking tail gas treatment method according to claim 1, characterized in that in the step (3), the inlet pressure of the tail gas fan is 500-1500 Pa, and the outlet pressure of the tail gas fan is 0.1-0.5 MPa, so that the purposes of fire prevention and explosion prevention are achieved.
5. The coking tail gas treatment method according to any one of claims 1 to 4, characterized in that the clean gas is the recycled coking tail gas extracted from the deoxygenating tank in the step (4) through a tail gas fan.
6. The device for treating the coking tail gas according to any one of claims 1 to 5, which is characterized by comprising at least one storage tank, and a buffer tank, a Venturi mixer and a deoxidizing tank which are sequentially communicated with the storage tank; the nitrogen pipeline is communicated with the top of the storage tank, a nitrogen charging valve is arranged on the nitrogen pipeline, and a quick release valve is arranged on the top of the storage tank; coking tail gas in the storage tank is converged into a tail gas collecting main pipe through a tail gas collecting branch pipe, a flame arrester single-breathing valve and a one-way valve are sequentially arranged on the tail gas collecting branch pipe, and the flame arrester single-breathing valve is also arranged at the top of the storage tank;
the tail gas collecting main pipe is communicated with a gas inlet at the top of the buffer tank, a heat exchanger is arranged in the buffer tank, and a liquid outlet at the bottom of the buffer tank is communicated with the water seal tank; the gas outlet of the buffer tank is communicated with the gas inlet of the Venturi mixer through a tail gas fan, a hydrogenation device for providing a hydrogenation gas source is communicated with the hydrogenation gas inlet of the Venturi mixer, the gas outlet of the Venturi mixer is communicated with the gas inlet of the deoxygenation tank, the gas outlet of the deoxygenation tank is communicated with the gas main pipe through a gas fan,
hydrogenation equipment including the adsorption tower and the desulfurizing tower that communicate in proper order, the deoxidation jar be linked together through the air inlet of coal gas fan with the adsorption tower, the gas outlet of desulfurizing tower and the hydrogenation air inlet intercommunication of venturi mixer all are equipped with the governing valve on the outlet duct way of adsorption tower and desulfurizing tower.
7. The device of claim 6, further comprising a loading platform, wherein a loading tail gas balance pipe of the loading platform is communicated with the buffer tank through the tail gas collecting main pipe.
8. The device of claim 6, further comprising a tar-ammonia separation tank which is difficult to seal and is also communicated with the buffer tank through a pipeline.
9. The device of claim 6, wherein the deoxygenation tank is a vertical round adiabatic reaction tank, at least one section of deoxygenation catalyst bed is arranged in the tank body, the height of the deoxygenation catalyst bed is 1-3 m, a cylindrical or spherical deoxygenation catalyst is filled in the deoxygenation catalyst bed, and the deoxygenation catalyst is: a palladium-based catalyst.
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