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CN109607513B - A method for the controllable preparation of single-walled carbon nanotubes without sulfur impurities by a growth promoter - Google Patents

A method for the controllable preparation of single-walled carbon nanotubes without sulfur impurities by a growth promoter Download PDF

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CN109607513B
CN109607513B CN201811445735.XA CN201811445735A CN109607513B CN 109607513 B CN109607513 B CN 109607513B CN 201811445735 A CN201811445735 A CN 201811445735A CN 109607513 B CN109607513 B CN 109607513B
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walled carbon
growth promoter
carbon nanotubes
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CN109607513A (en
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刘畅
李晓齐
蒋松
侯鹏翔
成会明
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Wecarbon Nanotechnology Shenyang Co ltd
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Abstract

The invention relates to the field of controllable preparation of high-quality single-walled carbon nanotubes with low catalyst content and no sulfur impurities, in particular to a method for controllably preparing single-walled carbon nanotubes without sulfur impurities by using a growth promoter. Selenophen is used as a precursor of a growth promoter, ferrocene is used as a precursor of a catalyst, the selenophen and the ferrocene are dissolved in a toluene solvent, the solution is converted into aerosol through an ultrasonic spray head, and the aerosol is carried into a high-temperature zone through a carrier gas to catalyze ethylene decomposition nucleation growth with high quality and high purity (I)G/IDUp to 180, catalyst content<4.5 wt.%), sulfur-free impurities. The invention uses selenium to replace sulfur as a growth promoter to realize the preparation of the high-quality single-walled carbon nanotube with low catalyst residue and no sulfur impurity; meanwhile, the tail gas for growing the carbon nano tube is prevented from containing hydrogen sulfide gas which is difficult to separate, the treatment and the cyclic utilization of the tail gas are convenient, and the macro preparation of the high-quality single-walled carbon nano tube with low catalyst content is realized.

Description

一种生长促进剂可控制备不含硫杂质的单壁碳纳米管方法A method for the controllable preparation of single-walled carbon nanotubes without sulfur impurities by a growth promoter

技术领域technical field

本发明涉及不含硫杂质的高质量、高纯度单壁碳纳米管的可控制备领域,具体为用一种新型生长促进剂硒可控制备低催化剂含量单壁碳纳米管的方法,在制备高质量、高纯度、不含硫杂质的单壁碳纳米管同时,实现尾气中不含有硫化氢气体,有利于尾气处理及循环利用。The invention relates to the field of controllable preparation of high-quality, high-purity single-walled carbon nanotubes without sulfur impurities, in particular to a method for controllably preparing single-walled carbon nanotubes with low catalyst content by using a novel growth promoter selenium. The high-quality, high-purity, and sulfur-free single-walled carbon nanotubes also realize that the exhaust gas does not contain hydrogen sulfide gas, which is beneficial to exhaust gas treatment and recycling.

背景技术Background technique

碳纳米管具有手性依赖的导电属性、弹道输运特性、优异的力学性能、优异的柔韧性及较低的密度等,故可望在纳电子器件、航空、航天等高精尖技术领域获得广泛应用。碳纳米管的制备离不开催化剂,但在碳纳米管样品中残留的催化剂会带来很多负面影响。例如,影响碳纳米管的热稳定性、化学稳定性等本征性能,在生物应用中金属纳米颗粒与生物体不兼容,在透明导电薄膜应用中催化剂残余影响透光性能等。而一般酸洗去除碳纳米管中催化剂的方法会破坏碳纳米管的结构,影响其物理化学性能,也会带来环境污染问题。因此,控制制备高质量、低催化剂残余的碳纳米管具有重要意义。Carbon nanotubes have chirality-dependent electrical conductivity, ballistic transport properties, excellent mechanical properties, excellent flexibility and low density, etc., so they are expected to be obtained in high-precision technical fields such as nanoelectronic devices, aviation, and aerospace. widely used. The preparation of carbon nanotubes is inseparable from the catalyst, but the catalyst remaining in the carbon nanotube samples will bring many negative effects. For example, it affects the intrinsic properties of carbon nanotubes such as thermal stability and chemical stability, metal nanoparticles are incompatible with organisms in biological applications, and catalyst residues affect light transmission properties in transparent conductive film applications. However, the general pickling method for removing catalysts in carbon nanotubes will destroy the structure of carbon nanotubes, affect their physical and chemical properties, and also bring about environmental pollution problems. Therefore, it is of great significance to control the preparation of carbon nanotubes with high quality and low catalyst residue.

目前,浮动催化剂化学气相沉积法是制备高质量、高纯度单壁碳纳米管的最有效方法之一。采用该方法制备碳纳米管除必要的催化剂外,还需要生长促进剂的辅助,否则生长效率极低,最常用的生长促进剂为硫(文献一:A.H.Windle et al.Faraday Discuss.,2014,173,47-65;文献二:Lili Zhang et al.J.Phys.Chem.Lett.2014,5,8,1427-1432)。加入硫生长促进剂会导致所制备的单壁碳纳米管样品中含有硫杂质,这些硫杂质会造成在碳纳米管上担载的纳米催化剂中毒失活(文献三:Bartholomew,C.H.Applied CatalysisA:General,2001,212(1-2),17-60),或降低催化剂的稳定性,以及在酸性条件下释放出硫化氢气体。所以,硫杂质的存在限制碳纳米管在催化领域的应用。另外,传统硫生长促进剂易与反应气氛中的氢气形成硫化氢气体,若将硫化氢气体排放到大气中会污染环境,若循环利用尾气则去除硫化氢成本较高、且难以完全去除。另一方面,目前浮动催化剂化学气相沉积法生长高质量单壁碳纳米管的温度一般高于1100℃,这对反应炉管的材质要求很高,使规模化制备难度增大。Currently, floating catalyst chemical vapor deposition is one of the most effective methods to prepare high-quality, high-purity single-walled carbon nanotubes. In addition to the necessary catalysts, the preparation of carbon nanotubes by this method requires the assistance of growth promoters, otherwise the growth efficiency is extremely low, and the most commonly used growth promoter is sulfur (Document 1: A.H.Windle et al.Faraday Discuss., 2014, 173, 47-65; Literature 2: Lili Zhang et al. J. Phys. Chem. Lett. 2014, 5, 8, 1427-1432). The addition of sulfur growth promoters will lead to the presence of sulfur impurities in the prepared SWCNT samples, which will cause poisoning and deactivation of nanocatalysts supported on carbon nanotubes (Reference 3: Bartholomew, C.H. Applied Catalysis A: General , 2001, 212 (1-2), 17-60), or reduce the stability of the catalyst, and release hydrogen sulfide gas under acidic conditions. Therefore, the presence of sulfur impurities limits the application of carbon nanotubes in the field of catalysis. In addition, traditional sulfur growth promoters are easy to form hydrogen sulfide gas with hydrogen in the reaction atmosphere. If hydrogen sulfide gas is discharged into the atmosphere, it will pollute the environment. If the exhaust gas is recycled, the cost of removing hydrogen sulfide is high, and it is difficult to completely remove it. On the other hand, the current temperature for growing high-quality single-walled carbon nanotubes by the floating catalyst chemical vapor deposition method is generally higher than 1100 °C, which requires high material for the reaction furnace tube and increases the difficulty of large-scale preparation.

因而,目前急需解决的关键问题是:如何在不使用硫的情况下实现高质量、高纯度单壁碳纳米管的宏量制备。Therefore, the key problem that needs to be solved urgently at present is: how to realize the large-scale preparation of high-quality and high-purity single-walled carbon nanotubes without using sulfur.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种新型生长促进剂可控制备高纯度、高质量、不含硫杂质的单壁碳纳米管方法,即以与硫同族的硒作为生长促进剂,使硒与铁在化学气相沉积炉的高温区形成低熔点的铁硒化合物,高效催化单壁碳纳米管生长,从而制备出高纯度、高质量、不含硫杂质的单壁碳纳米管。本发明解决的第一个技术问题是实现铁硒化合物高效催化生长碳纳米管,制备出高纯度、不含硫杂质的高质量单壁碳纳米管;本发明解决的第二个技术问题是利用硒化铁的溶点(965℃)低于硫化铁溶点(1194℃)这一本征物性,实现浮动催化剂化学气相沉积法在较低温度下生长高质量单壁碳纳米管;本发明解决的第三个技术问题是克服现有浮动催化剂化学气相沉积法制备单壁碳纳米管尾气含有难以去除的硫化氢气体的问题。The purpose of the present invention is to provide a method for the controllable preparation of high-purity, high-quality, and sulfur-free single-walled carbon nanotubes with a novel growth promoter, that is, using selenium of the same family as sulfur as the growth promoter, so that selenium and iron are The high-temperature zone of the chemical vapor deposition furnace forms a low-melting iron-selenium compound, which efficiently catalyzes the growth of single-walled carbon nanotubes, thereby preparing high-purity, high-quality, and sulfur-free single-walled carbon nanotubes. The first technical problem solved by the present invention is to realize the efficient catalytic growth of carbon nanotubes with iron-selenium compounds, and to prepare high-quality single-walled carbon nanotubes with high purity and no sulfur impurities; the second technical problem solved by the present invention is to use The melting point (965° C.) of iron selenide is lower than the melting point (1194° C.) of iron sulfide, which is an intrinsic property, so that the floating catalyst chemical vapor deposition method can grow high-quality single-walled carbon nanotubes at a lower temperature. The third technical problem is to overcome the problem that the exhaust gas of single-walled carbon nanotubes prepared by the existing floating catalyst chemical vapor deposition method contains hydrogen sulfide gas which is difficult to remove.

本发明的技术方案是:The technical scheme of the present invention is:

一种生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,用硒代替传统的硫作为生长促进剂,以硒吩作为生长促进剂前驱体,以二茂铁作为催化剂前驱体,并将两者溶解在液相碳源中形成溶液,通过超声雾化装置将溶液转化为气溶胶,再由载气连同气相碳源一并带入化学气相沉积炉的高温区,硒吩在高温区分解出硒原子,并与铁形成低熔点铁硒化合物,促进碳源分解形核生长单壁碳纳米管,从而制备出低催化剂含量、不含硫杂质的的高质量单壁碳纳米管。A method for the controllable preparation of single-walled carbon nanotubes without sulfur impurities by a growth promoter, using selenium instead of traditional sulfur as a growth promoter, using selenophene as a growth promoter precursor, and using ferrocene as a catalyst precursor, The two are dissolved in a liquid-phase carbon source to form a solution, and the solution is converted into an aerosol by an ultrasonic atomization device, and then the carrier gas and the gas-phase carbon source are brought into the high-temperature zone of the chemical vapor deposition furnace. The selenium atoms are decomposed and form a low-melting iron-selenium compound with iron, which promotes the decomposition and nucleation of the carbon source to grow single-walled carbon nanotubes, thereby preparing high-quality single-walled carbon nanotubes with low catalyst content and no sulfur impurities.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,加入极少量的硒吩:0.01~0.09g硒吩/10g液相碳源,实现碳纳米管的高效生长。The growth accelerator can controllably prepare single-walled carbon nanotubes without sulfur impurities, and a very small amount of selenophene is added: 0.01-0.09g selenophene/10g liquid-phase carbon source, so as to realize the efficient growth of carbon nanotubes.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,热重分析单壁碳纳米管中催化剂杂质的含量小于4.5wt.%,降低单壁碳纳米管在实际应用中催化剂残余带来的负面影响;样品的集中抗氧化温度高于780℃,单壁碳纳米管的IG/ID值大于150,说明碳纳米管的结晶度高。The growth promoter can controllably prepare single-walled carbon nanotubes without sulfur impurities, and the content of catalyst impurities in the single-walled carbon nanotubes by thermogravimetric analysis is less than 4.5 wt. Negative effects caused by catalyst residues; the concentrated anti-oxidation temperature of the sample is higher than 780 ℃, and the IG / ID value of single-walled carbon nanotubes is greater than 150, indicating that the carbon nanotubes have high crystallinity.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,单壁碳纳米管中不含硫杂质,拓宽单壁碳纳米管的实际应用范围。The growth promoter can controllably prepare the single-walled carbon nanotubes without sulfur impurities, and the single-walled carbon nanotubes do not contain sulfur impurities, thereby broadening the practical application range of the single-walled carbon nanotubes.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,单壁碳纳米管直径分布在1.9~2.3nm窄范围内,平均直径为2.1nm。The growth promoter is a method for controllably preparing single-walled carbon nanotubes without sulfur impurities, the diameters of the single-walled carbon nanotubes are distributed in a narrow range of 1.9-2.3 nm, and the average diameter is 2.1 nm.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,尾气中不含难以分离的硫化氢气体,有利于尾气处理和循环利用。The growth promoter can controllably prepare single-walled carbon nanotubes without sulfur impurities, and the tail gas does not contain hydrogen sulfide gas that is difficult to separate, which is beneficial to tail gas treatment and recycling.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,单壁碳纳米管的生长温度为900~1100℃,降低浮动催化剂化学气相沉积法生长单壁碳纳米管所需的温度,降低能耗。The growth promoter can controllably prepare single-walled carbon nanotubes without sulfur impurities. temperature and reduce energy consumption.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,利用注射泵和超声雾化装置将液相碳源、催化剂前驱体和生长促进剂前驱体的溶液引入化学气相沉积炉,液相碳源、催化剂前驱体和生长促进剂前驱体的质量比为(9~11g):(0.2~0.4g):(0.01~0.09g),以0.1毫升/小时~0.5毫升/小时的速度注入化学气相沉积炉。The method for the controllable preparation of single-walled carbon nanotubes without sulfur impurities by the growth promoter, using a syringe pump and an ultrasonic atomization device to introduce a solution of a liquid-phase carbon source, a catalyst precursor and a growth promoter precursor into chemical vapor deposition Furnace, the mass ratio of liquid-phase carbon source, catalyst precursor and growth promoter precursor is (9~11g):(0.2~0.4g):(0.01~0.09g), with 0.1ml/hour~0.5ml/hour speed into the chemical vapor deposition furnace.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,液相碳源同时作为催化剂前驱体和生长促进剂前驱体的溶剂,具体采用甲苯,气相碳源采用乙烯,载气为氢气、氩气或氮气。The growth promoter is used for the controllable preparation of single-walled carbon nanotubes without sulfur impurities, the liquid-phase carbon source is used as a catalyst precursor and a solvent for the growth promoter precursor at the same time, specifically toluene is used, the gas-phase carbon source is ethylene, and the carrier is ethylene. The gas is hydrogen, argon or nitrogen.

所述的生长促进剂可控制备不含硫杂质的单壁碳纳米管方法,载气的流量为2000~8000毫升/分钟,气相碳源的流量为2~15毫升/分钟;化学气相沉积在保护气体下进行,保护气体的流量为100~300毫升/分钟。In the method for the controllable preparation of single-walled carbon nanotubes without sulfur impurities by the growth promoter, the flow rate of the carrier gas is 2000-8000 ml/min, and the flow rate of the gas-phase carbon source is 2-15 ml/min; Under the protective gas, the flow rate of the protective gas is 100-300 ml/min.

本发明的设计思想是:The design idea of the present invention is:

本发明首次提出以硒为生长促进剂、宏量制备高质量、高纯度、不含硫杂质的单壁碳纳米管,为尾气不含难以分离且剧毒的硫化氢气体的单壁碳纳米管的制备提供新方法。利用与硒取代硫作为浮动催化剂化学气相沉积法生长单壁碳纳米管的生长促进剂,解决硫杂质在碳纳米管样品中残留和尾气中含有难以分离的硫化氢气体,及浮动催化剂化学气相沉积法难以低温生长高质量单壁碳纳米管这两大科学与技术难题。进而,提出一种清洁、无污染的高纯度、高质量单壁碳纳米管的宏量制备方法。The present invention proposes for the first time that selenium is used as a growth promoter to prepare large-scale single-walled carbon nanotubes with high quality, high purity and no sulfur impurities. provide a new method of preparation. Using selenium-substituted sulfur as a growth promoter for single-walled carbon nanotubes grown by floating catalyst chemical vapor deposition, solving the problem that sulfur impurities remain in carbon nanotube samples and the exhaust gas contains hydrogen sulfide gas that is difficult to separate, and floating catalyst chemical vapor deposition It is difficult to grow high-quality single-walled carbon nanotubes at low temperature by using these two scientific and technical problems. Furthermore, a method for macro-scale preparation of clean, non-polluting, high-purity, high-quality single-walled carbon nanotubes is proposed.

本发明的优点及有益效果是:The advantages and beneficial effects of the present invention are:

1、本发明以硒代替硫作为生长促进剂,首次实现不含硫杂质单壁碳纳米管的宏量制备,解决浮动催化剂化学气相沉积法制备的单壁碳纳米管样品中通常存在硫杂质这一关键问题,从而拓宽单壁碳纳米管在催化等领域的应用范围。1. The present invention uses selenium instead of sulfur as a growth promoter, realizes the macro-production of single-wall carbon nanotubes without sulfur impurities for the first time, and solves the problem that sulfur impurities usually exist in single-wall carbon nanotube samples prepared by floating catalyst chemical vapor deposition method. A key issue, thereby broadening the application scope of single-walled carbon nanotubes in catalysis and other fields.

2、本发明方法避免在尾气中存在难以分离且剧毒的硫化氢气体这一问题,有利于尾气的处理及循环利用。2. The method of the present invention avoids the problem of difficult to separate and highly toxic hydrogen sulfide gas in the tail gas, and is beneficial to the treatment and recycling of the tail gas.

3、本发明方法将浮动催化剂化学气相沉积法生长单壁碳纳米管的适宜温度降低到900~1100℃,大幅降低单壁碳纳米管制备过程中的能源消耗,对单壁碳纳米管的浮动催化剂化学气相沉积法宏量规模化制备意义重大。3. The method of the present invention reduces the suitable temperature for growing single-walled carbon nanotubes by the floating catalyst chemical vapor deposition method to 900-1100°C, greatly reduces the energy consumption in the preparation process of single-walled carbon nanotubes, and reduces the floating effect of single-walled carbon nanotubes. The large-scale preparation of catalysts by chemical vapor deposition is of great significance.

4、本发明通过采用硒作为生长促进剂,即实现高质量、高纯度单壁碳纳米管的可控制备,又避免使用硫生长促进剂所带来的硫杂质、硫化氢排放等一系问题,对推动和推广单壁碳纳米管的实际应用具有重要意义。4. The present invention achieves the controllable preparation of high-quality, high-purity single-walled carbon nanotubes by using selenium as a growth promoter, and avoids a series of problems such as sulfur impurities and hydrogen sulfide emissions caused by the use of sulfur growth promoters. , which is of great significance to promote and popularize the practical application of single-walled carbon nanotubes.

附图说明Description of drawings

图1.单壁碳纳米管的制备系统示意图。图中,1氩气瓶;2乙烯瓶;3氢气瓶;4化学气相沉积炉;5超声波喷头;6精密注射泵。Figure 1. Schematic diagram of the preparation system for single-walled carbon nanotubes. In the figure, 1 argon bottle; 2 ethylene bottle; 3 hydrogen bottle; 4 chemical vapor deposition furnace; 5 ultrasonic nozzle; 6 precision injection pump.

图2.1#样品拉曼光谱表征结果:(a)、(b)、(c)分别为532nm、633nm、785nm激光所激发的拉曼光谱呼吸模;(d)为G模和D模(633nm激光),通过计算得出IG/ID=180;图中,横坐标Raman Shift为拉曼位移(cm-1),纵坐标Intensity为相对强度(a.u.)。Figure 2.1# Sample Raman spectrum characterization results: (a), (b), (c) are the Raman spectral breathing modes excited by 532nm, 633nm, 785nm lasers respectively; (d) are G mode and D mode (633nm laser ), I G / ID =180 is obtained by calculation; in the figure, the abscissa Raman Shift is the Raman shift (cm −1 ), and the ordinate Intensity is the relative intensity (au).

图3.1#样品的扫描电镜照片:(a)和(b)分别为样品的高倍和低倍扫描电镜照片。Fig. 3. SEM photos of sample #1: (a) and (b) are the high and low magnification SEM photos of the sample, respectively.

图4.1#样品透射电镜表征结果:(a)和(b)分别为样品的高倍和低倍透射电镜照片;(c)为统计100根碳纳米管的直径分布结果。Figure 4.1# Sample TEM characterization results: (a) and (b) are the high and low magnification TEM photos of the sample, respectively; (c) is the result of the diameter distribution of 100 carbon nanotubes.

图5.1#样品的热重分析表征结果。图中,右侧纵坐标DSC代表流向每克样品的功率(mW/mg)。Figure 5. The results of thermogravimetric analysis of the 1# sample. In the figure, the right ordinate DSC represents the power flow per gram of sample (mW/mg).

图6.(a)和(b)分别为1#和2#样品的X射线电子能谱表征结果。Figure 6. (a) and (b) are the X-ray electron spectroscopy characterization results of 1# and 2# samples, respectively.

具体实施方式Detailed ways

如图1所示,单壁碳纳米管的制备系统包括:氩气瓶1、乙烯瓶2、氢气瓶3、化学气相沉积炉4、超声波喷头5、精密注射泵6等,具体结构如下:氩气瓶1、乙烯瓶2、氢气瓶3中分别装有氩气、乙烯、氢气,氩气瓶1、乙烯瓶2、氢气瓶3的出口通过管路汇集至超声波喷头5,精密注射泵6的输出管路汇集至超声波喷头5,超声波喷头5的出口与化学气相沉积炉4相通,精密注射泵6中的甲苯、硒吩、二茂铁与氢气、乙烯混合后,由超声波喷头5喷至化学气相沉积炉4内,生长单壁碳纳米管。As shown in Figure 1, the preparation system of single-walled carbon nanotubes includes: argon cylinder 1, ethylene cylinder 2, hydrogen cylinder 3, chemical vapor deposition furnace 4, ultrasonic nozzle 5, precision syringe pump 6, etc. The specific structure is as follows: The gas cylinder 1, ethylene bottle 2, and hydrogen cylinder 3 are respectively equipped with argon, ethylene, and hydrogen. The outlets of the argon cylinder 1, ethylene cylinder 2, and hydrogen cylinder 3 are collected to the ultrasonic nozzle 5 through pipelines. The output pipeline is collected to the ultrasonic nozzle 5, and the outlet of the ultrasonic nozzle 5 is communicated with the chemical vapor deposition furnace 4. After the toluene, selenophene, and ferrocene in the precision injection pump 6 are mixed with hydrogen and ethylene, the ultrasonic nozzle 5 is sprayed to the chemical vapor deposition furnace 4. In the vapor deposition furnace 4, single-walled carbon nanotubes are grown.

在具体实施过程中,本发明采用注射浮动催化剂化学气相沉积法控制制备高质量、低催化剂含量的单壁碳纳米管。以易挥发的金属有机化合物二茂铁为催化剂前躯体、含硒的有机物硒吩为生长促进剂前驱体、碳氢化合物乙烯和甲苯为碳源、氢气为载气,在900~1100℃下生长单壁碳纳米管。In the specific implementation process, the present invention adopts the injection floating catalyst chemical vapor deposition method to control the preparation of single-wall carbon nanotubes with high quality and low catalyst content. Using volatile metal organic compound ferrocene as catalyst precursor, selenium-containing organic selenophene as growth promoter precursor, hydrocarbons ethylene and toluene as carbon source, and hydrogen as carrier gas, growth at 900-1100 ℃ Single-walled carbon nanotubes.

该方法的具体步骤如下:The specific steps of this method are as follows:

(1)在氩气保护下,先将化学气相沉积炉温度升至碳管生长温度(如1100℃),将含有甲苯溶液的注射器与超声雾化装置(超声波喷头)连接,再通入载气氢气和碳源乙烯;(1) Under argon protection, first raise the temperature of the chemical vapor deposition furnace to the carbon tube growth temperature (such as 1100 ° C), connect the syringe containing the toluene solution to the ultrasonic atomization device (ultrasonic nozzle), and then introduce the carrier gas Hydrogen and carbon source ethylene;

(2)注射泵供给的溶液(包含辅助碳源甲苯、催化剂前躯体二茂铁和生长促进剂前驱体硒吩)被雾化成气溶胶后,在载气携带下进入高温区;二茂铁和硒吩裂解形成催化剂颗粒,在高温和催化剂的作用下,乙烯和甲苯分解出碳原子并在催化剂颗粒上形核、生长单壁碳纳米管;(2) After the solution supplied by the syringe pump (containing auxiliary carbon source toluene, catalyst precursor ferrocene and growth promoter precursor selenophene) is atomized into aerosol, it enters the high temperature zone under the carrier gas; ferrocene and Selenphene is cracked to form catalyst particles. Under the action of high temperature and catalyst, ethylene and toluene decompose carbon atoms and nucleate and grow single-walled carbon nanotubes on the catalyst particles;

(3)生成的碳纳米管随着载气流向反应器尾端,最终被置于尾端的多孔滤膜收集形成碳纳米管薄膜。(3) The generated carbon nanotubes flow to the tail end of the reactor with the carrier gas, and are finally collected by the porous filter membrane placed at the tail end to form a carbon nanotube film.

(4)制备结束时,化学气相沉积炉自然冷却降温,停止供给溶液、氢气和乙烯,并通入氩气作为保护气体。(4) At the end of the preparation, the chemical vapor deposition furnace is cooled down naturally, the supply of solution, hydrogen and ethylene is stopped, and argon gas is introduced as a protective gas.

其中,制备前后的氩气流量都是200毫升/分钟,制备中的氢气流量为2000~8000毫升/分钟,乙烯流量为2~15毫升/分钟,溶液的供给速度为0.1~0.5毫升/小时,溶液配方为甲苯:二茂铁:硒吩=(9~11g):(0.2~0.4g):(0.01~0.09g)。Wherein, the argon flow before and after the preparation is 200 ml/min, the hydrogen flow in the preparation is 2000~8000 ml/min, the ethylene flow is 2~15 ml/min, and the supply speed of the solution is 0.1~0.5 ml/hour, The solution formula is toluene:ferrocene:selenophene=(9-11g):(0.2-0.4g):(0.01-0.09g).

采用本发明方法所得到产品中,单壁碳纳米管通过拉曼光谱、扫描电镜、透射电镜、热重分析等表征手段来分析其结构特征。In the product obtained by the method of the present invention, the single-walled carbon nanotubes are characterized by Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis and other characterization methods to analyze their structural characteristics.

下面,通过实施例和附图进一步详述本发明。Hereinafter, the present invention will be further described in detail through the embodiments and the accompanying drawings.

实施例1.Example 1.

本实施例中,在200毫升/分钟的氩气保护下,先将化学气相沉积炉温度升至1100℃,再通入5000毫升/分钟的氢气和5毫升/分钟的乙烯,含有催化剂前躯体二茂铁和生长促进剂前驱体硒吩的甲苯溶液以0.2毫升/小时的速度注射入超声波喷头中,生长的碳纳米管随气流流向管尾,最终在置于尾端的多孔滤膜上形成碳纳米管薄膜。In this example, under the protection of argon at 200 ml/min, the temperature of the chemical vapor deposition furnace was first raised to 1100 °C, and then 5000 ml/min of hydrogen and 5 ml/min of ethylene were introduced, containing catalyst precursor two The toluene solution of ferrocene and the growth promoter precursor selenophene was injected into the ultrasonic nozzle at a rate of 0.2 ml/hour, and the grown carbon nanotubes flowed to the tail of the tube with the gas flow, and finally formed carbon nanotubes on the porous filter placed at the tail. tube film.

对上述制备的单壁碳纳米管薄膜样品(记为1#)进行拉曼光谱、扫描电镜、透射电镜、热重分析等表征。Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, and thermogravimetric analysis were performed on the single-walled carbon nanotube thin film samples prepared above (marked as 1#).

如图2(a,b,c)所示,单壁碳纳米管薄膜的拉曼光谱呼吸模峰型集中,表明单壁碳纳米管的直径分布窄。如图2(d)所示,单壁碳纳米管具有极高强度的G模和极低强度的D模(IG/ID为180,通常文献报道的IG/ID小于50),说明薄膜中的单壁碳纳米管的结晶度非常高;如图3所示,扫描电镜观察发现碳纳米管表面非常干净,很少有催化剂残余。如图4(a,b)所示,高倍透射电镜照片表明所得材料为单壁碳纳米管并且呈管束状,低倍照片表明碳纳米管上很少有催化剂附着。如图4(c)所示,通过统计100根单壁碳纳米管的直径,发现其直径集中分布在1.9~2.3nm之间,且平均直径约为2.1nm。如图5所示,热重分析表明,该样品的集中抗氧化温度约为780℃,通过计算得到催化剂的残余量小于4.5%,说明碳纳米管的结晶性好、纯度高。如图6(a)所示,X射线光电子能谱(XPS)分析没有观察到硫的峰,表明碳纳米管样品中不含硫杂质。As shown in Fig. 2(a, b, c), the Raman spectra of the SWNT thin films have concentrated breathing mode peaks, indicating that the diameter distribution of SWNTs is narrow. As shown in Figure 2(d), SWCNTs have extremely high strength G mode and extremely low strength D mode ( IG /ID is 180, and the IG /ID reported in the literature is usually less than 50), This shows that the crystallinity of the single-walled carbon nanotubes in the film is very high; as shown in Figure 3, the surface of the carbon nanotubes is found to be very clean by scanning electron microscopy, and there are few catalyst residues. As shown in Fig. 4(a,b), the high-magnification TEM images show that the obtained material is single-walled carbon nanotubes and in the shape of tube bundles, and the low-magnification images show that there is little catalyst attached to the carbon nanotubes. As shown in Figure 4(c), by counting the diameters of 100 single-walled carbon nanotubes, it is found that the diameters are concentrated between 1.9 and 2.3 nm, and the average diameter is about 2.1 nm. As shown in Figure 5, thermogravimetric analysis shows that the concentrated anti-oxidation temperature of this sample is about 780 °C, and the residual amount of catalyst obtained by calculation is less than 4.5%, indicating that the carbon nanotubes have good crystallinity and high purity. As shown in Fig. 6(a), no peak of sulfur was observed by X-ray photoelectron spectroscopy (XPS) analysis, indicating that the carbon nanotube samples did not contain sulfur impurities.

实施例2.Example 2.

本实施例中,在200毫升/分钟的氩气保护下,先将化学气相沉积炉温度升至900℃,再通入2000毫升/分钟的氢气和15毫升/分钟的乙烯,含有催化剂前躯体二茂铁和生长促进剂前驱体硒吩的甲苯溶液以0.5毫升/小时的速度注射入超声波喷头中,生长的碳纳米管随气流流向管尾,最终在置于尾端的多孔滤膜上形成碳纳米管薄膜。In this example, under the protection of 200 ml/min of argon gas, the temperature of the chemical vapor deposition furnace was first raised to 900 ° C, and then 2000 ml/min of hydrogen and 15 ml/min of ethylene were introduced, containing catalyst precursor two The toluene solution of ferrocene and the growth promoter precursor selenophene was injected into the ultrasonic nozzle at a speed of 0.5 ml/hour, and the grown carbon nanotubes flowed to the tail of the tube with the gas flow, and finally formed carbon nanotubes on the porous filter placed at the tail end. tube film.

单壁碳纳米管薄膜的拉曼光谱呼吸模峰形尖锐表明单壁碳纳米管的直径分布窄,IG/ID为170,说明薄膜中的单壁碳纳米管的结晶度非常高;扫描电镜观察发现碳纳米管的表面非常干净,催化剂残余很少。高倍透射电镜照片表明所得材料是单壁碳纳米管并且呈管束状,低倍照片表明碳纳米管上很少有催化剂附着。通过统计100根单壁碳纳米管的直径,发现其直径集中分布在1.8~2.2nm之间,平均直径约为2.0nm。热重分析表明该样品的集中抗氧化温度约为760℃,催化剂残余量小于4.2wt.%,说明碳纳米管的结晶度高、纯度高。如图6(a)所示,X射线光电子能谱(XPS)分析中没有观察到硫的峰,表明碳纳米管样品中不含硫杂质。The sharp peak shape of the breathing mode of the Raman spectrum of the single-walled carbon nanotube film indicates that the diameter distribution of the single-walled carbon nanotube is narrow, and the IG / ID is 170, indicating that the crystallinity of the single-walled carbon nanotube in the film is very high; scan Electron microscope observation found that the surface of the carbon nanotubes was very clean, and there was very little catalyst residue. High-magnification TEM images show that the resulting material is single-walled carbon nanotubes and in the form of tube bundles, and low-magnification images show that few catalysts are attached to the carbon nanotubes. By counting the diameters of 100 single-walled carbon nanotubes, it is found that the diameters are concentrated between 1.8 and 2.2 nm, and the average diameter is about 2.0 nm. Thermogravimetric analysis showed that the concentrated anti-oxidation temperature of the sample was about 760°C, and the residual amount of catalyst was less than 4.2 wt.%, indicating that the carbon nanotubes had high crystallinity and high purity. As shown in Figure 6(a), no sulfur peak was observed in X-ray photoelectron spectroscopy (XPS) analysis, indicating that the carbon nanotube samples did not contain sulfur impurities.

比较例.Comparative example.

本比较例中,在200毫升/分钟的氩气保护下,先将化学气相沉积炉温度升至1100℃,再通入5000毫升/分钟的氢气和5毫升/分钟的乙烯,将实例中使用的硒吩替换成等物质量的噻吩溶于甲苯溶液,再将含有二茂铁和噻吩的甲苯溶液以0.2毫升/小时的速度注射入超声波喷头中。生长的碳纳米管随气流流向管尾,最终在置于尾端的多孔滤膜上形成碳纳米管薄膜,对上述单壁碳纳米管薄膜样品记为2#。In this comparative example, under the protection of argon gas of 200 ml/min, the temperature of the chemical vapor deposition furnace was first raised to 1100 ° C, and then 5000 ml/min of hydrogen and 5 ml/min of ethylene were introduced. The selenophene was replaced with an equivalent amount of thiophene and dissolved in the toluene solution, and then the toluene solution containing ferrocene and thiophene was injected into the ultrasonic nozzle at a speed of 0.2 ml/hour. The grown carbon nanotubes flow to the tail of the tube with the air flow, and finally a carbon nanotube film is formed on the porous filter membrane placed at the tail end, which is denoted as 2# for the above single-walled carbon nanotube film sample.

单壁碳纳米管薄膜的拉曼光谱呼吸模峰型尖锐,表明单壁碳纳米管的直径分布窄,IG/ID为170,说明薄膜中的单壁碳纳米管的结晶度非常高;扫描电镜观察发现碳纳米管的表面非常干净,催化剂残余很少。高倍透射电镜照片表明所得材料是单壁碳纳米管并且呈管束状,低倍照片表明碳纳米管上很少有催化剂附着。通过统计100根单壁碳纳米管直径,发现其直径集中分布在1.7~2.3nm之间,且平均直径约为2.0nm。热重分析表明该样品的集中抗氧化温度约为780℃,催化剂残余量小于5.0wt.%,说明碳纳米管的结晶度高、纯度高。如图6(b)所示,X射线光电子能谱分析中,检测出硫的2p峰,表明在碳纳米管中含有硫杂质。The peak shape of the Raman spectrum of the single-walled carbon nanotube film is sharp, indicating that the diameter distribution of the single-walled carbon nanotube is narrow, and the IG / ID is 170, indicating that the crystallinity of the single-walled carbon nanotube in the film is very high; Scanning electron microscope observation showed that the surface of carbon nanotubes was very clean, and there was very little catalyst residue. High-magnification TEM images show that the resulting material is single-walled carbon nanotubes and in the form of tube bundles, and low-magnification images show that few catalysts are attached to the carbon nanotubes. By counting the diameters of 100 single-walled carbon nanotubes, it is found that the diameters are concentrated between 1.7 and 2.3 nm, and the average diameter is about 2.0 nm. Thermogravimetric analysis showed that the concentrated anti-oxidation temperature of the sample was about 780°C, and the residual amount of catalyst was less than 5.0 wt.%, indicating that the carbon nanotubes had high crystallinity and high purity. As shown in Fig. 6(b), in the X-ray photoelectron spectroscopy analysis, the 2p peak of sulfur was detected, indicating that sulfur impurities are contained in the carbon nanotubes.

实施例和比较例结果表明,通过选用与硫同族的硒作为生长促进剂,实现在较低温度下(900~1100℃)宏量生长高质量、高纯度的单壁碳纳米管,且碳纳米管样品中不含硫杂质残余、化学气相沉积尾气中不含有难以去除且剧毒的硫化氢气体,这对于采用浮动催化剂化学气相沉积法规模化制备单壁碳纳米管及其应用具有重要意义。The results of the examples and comparative examples show that, by selecting selenium, which is the same family as sulfur, as the growth promoter, the macro growth of high-quality, high-purity single-walled carbon nanotubes at a lower temperature (900-1100° C.) can be achieved. There is no residual sulfur impurity in the tube sample, and no difficult-to-remove and highly toxic hydrogen sulfide gas in the chemical vapor deposition tail gas, which is of great significance for the large-scale preparation of single-walled carbon nanotubes by floating catalyst chemical vapor deposition and its application.

Claims (7)

1. A method for preparing a single-walled carbon nanotube without sulfur impurities by using a growth promoter in a controllable manner is characterized in that selenium is used for replacing traditional sulfur as the growth promoter, selenophene is used as a precursor of the growth promoter, ferrocene is used as a precursor of a catalyst, the selenophene and the ferrocene are dissolved in a liquid-phase carbon source to form a solution, the solution is converted into aerosol through an ultrasonic atomization device, carrier gas and a gas-phase carbon source are brought into a high-temperature area of a chemical vapor deposition furnace together, selenium atoms are separated by the selenophene at the high-temperature area, a low-melting-point iron selenium compound is formed by the selenophene and iron, the carbon source is promoted to be decomposed to form nuclei for growing the single-walled carbon nanotube, and thus the high-quality single-walled carbon nanotube with low catalyst content and without sulfur impurities is prepared;
addition of very small amounts of selenophene: 0.01-0.09 g of selenophene/10 g of liquid-phase carbon source to realize the high-efficiency growth of the carbon nano tube;
the diameter of the single-walled carbon nanotube is distributed in a narrow range of 1.9-2.3 nm, and the average diameter is 2.1 nm;
the growth temperature of the single-walled carbon nanotube is 900-1100 ℃, the temperature required by the floating catalyst chemical vapor deposition method for growing the single-walled carbon nanotube is reduced, and the energy consumption is reduced.
2. The method for controllably preparing the single-walled carbon nanotube without the sulfur impurity by the growth promoter according to claim 1, wherein the content of the catalyst impurity in the single-walled carbon nanotube is less than 4.5 wt.% by thermogravimetric analysis, so that the negative effect caused by the catalyst residue in the practical application of the single-walled carbon nanotube is reduced; the concentrated oxidation resistance temperature of the sample is higher than 780 ℃, and the temperature of the single-walled carbon nano tube is IG/IDValues greater than 150 indicate high crystallinity of the carbon nanotubes.
3. The method for controllably preparing single-walled carbon nanotubes free of sulfur impurities with the growth promoter as claimed in claim 1, wherein the single-walled carbon nanotubes are free of sulfur impurities, thereby widening the practical application range of the single-walled carbon nanotubes.
4. The method for controllably preparing the single-walled carbon nanotube free of sulfur impurities by using the growth promoter as claimed in claim 1, wherein the tail gas does not contain hydrogen sulfide gas which is difficult to separate, thereby facilitating the treatment and recycling of the tail gas.
5. The method for preparing the single-walled carbon nanotube without sulfur impurities by controlling the growth promoter according to claim 1, wherein the solution of the liquid-phase carbon source, the catalyst precursor and the growth promoter precursor is introduced into the chemical vapor deposition furnace by using an injection pump and an ultrasonic atomization device, and the liquid-phase carbon source, the catalyst precursor and the growth promoter precursor are injected into the chemical vapor deposition furnace at a rate of 0.1 ml/h to 0.5 ml/h, wherein the mass ratio of the liquid-phase carbon source, the catalyst precursor and the growth promoter precursor is (9-11 g): 0.2-0.4 g): 0.01-0.09 g.
6. The method for preparing single-walled carbon nanotubes free of sulfur impurities under control of growth promoter as claimed in claim 1, wherein liquid carbon source is used as solvent for both catalyst precursor and growth promoter precursor, specifically toluene, gas carbon source is ethylene, and carrier gas is hydrogen, argon or nitrogen.
7. The method for controllably preparing the single-walled carbon nanotube free of sulfur impurities by using the growth promoter as claimed in claim 1, wherein the flow rate of the carrier gas is 2000-8000 ml/min, and the flow rate of the gas-phase carbon source is 2-15 ml/min; the chemical vapor deposition is carried out under the protective gas, and the flow rate of the protective gas is 100-300 ml/min.
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