CN109596710B - Device and method for ultrasonic detection of sleeve grouting defects based on wavelet packet energy - Google Patents
Device and method for ultrasonic detection of sleeve grouting defects based on wavelet packet energy Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及混凝土的缺陷无损检测领域,特别是一种基于小波包能量的套筒灌浆缺陷超声检测的装置和方法。The invention relates to the field of nondestructive testing of concrete defects, in particular to a device and method for ultrasonic testing of sleeve grouting defects based on wavelet packet energy.
背景技术Background technique
预制装配式混凝土结构构件广泛采用的连接方式是钢筋套筒灌浆连接,套筒内灌浆料密实程度对钢筋套筒灌浆连接质量有着较大影响,如果套筒灌浆不密实,将严重影响受力钢筋之间的连接质量,导致装配式结构整体无法达到“等同现浇”的设计目标,存在重大安全隐患。研究套筒灌浆缺陷检测的装置和方法,可及时发现套筒内部的灌浆缺陷并进行处理,将有效避免安全事故的发生,具有重要的现实意义。The widely used connection method of prefabricated concrete structural components is reinforced sleeve grouting connection. The density of the grouting material in the sleeve has a great influence on the quality of the reinforced sleeve grouting connection. If the sleeve grouting is not dense, it will seriously affect the stressed steel bar. The quality of the connection between them leads to the failure of the prefabricated structure as a whole to achieve the design goal of "equivalent to cast-in-place", and there is a major safety hazard. The research on the device and method for detecting the grouting defect of the sleeve can timely find the grouting defect inside the sleeve and deal with it, which will effectively avoid the occurrence of safety accidents and has important practical significance.
缺陷检测方法中,有损检测会对检测对象造成破坏,不能用于预制混凝土构件套筒灌浆缺陷检测;无损检测如冲击回波法、探地雷达法和红外热像法等存在精度较低、适用性有限、应用条件苛刻等缺陷,不适用于套筒灌浆缺陷检测。相比之下,超声波法具有良好的方向性、穿透能力强及携带信息丰富等优点而更为适用。Among the defect detection methods, the destructive detection will cause damage to the detection object and cannot be used for the detection of grouting defects in the sleeves of precast concrete members; Defects such as limited applicability and harsh application conditions are not suitable for sleeve grouting defect detection. In contrast, the ultrasonic method has the advantages of good directionality, strong penetrating ability and rich information, so it is more suitable.
虽然超声波法在无损检测领域已有大量研究,但在预制混凝土构件套筒灌浆缺陷检测方面则少有涉及。预制混凝土构件钢筋套筒灌浆连接由外部钢筋混凝土、套筒及连接钢筋组成,构造更为复杂,灌浆缺陷的隐蔽程度加剧,从传统的单一超声波声学参数难以对灌浆缺陷进行有效识别。Although the ultrasonic method has been widely studied in the field of non-destructive testing, it is rarely involved in the detection of grouting defects in the sleeve of precast concrete members. The reinforced sleeve grouting connection of precast concrete components is composed of external reinforced concrete, sleeves and connecting steel bars. The structure is more complex, and the concealment of grouting defects is intensified. It is difficult to effectively identify grouting defects from traditional single ultrasonic acoustic parameters.
现有技术公开了一种基于套筒表面超声的灌浆饱满度检测方法,采用收发功能一体的超声换能器进行检测,根据所述超声换能器接收到首波信号的强弱程度来判断套筒内部的灌浆情况,但需剔除套筒外部的混凝土保护层形成检查口,破坏了预制混凝土构件的完整性。The prior art discloses a method for detecting the fullness of grouting based on the ultrasonic on the surface of the sleeve. The ultrasonic transducer with integrated transceiver function is used for detection, and the sleeve is judged according to the strength of the first wave signal received by the ultrasonic transducer. The grouting situation inside the cylinder, but the concrete protective layer outside the sleeve needs to be removed to form an inspection port, which destroys the integrity of the precast concrete components.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的问题,本发明提供一种基于小波包能量的套筒灌浆缺陷超声检测的装置和方法,能够实现对套筒灌浆缺陷的无损检测。In view of the problems in the prior art, the present invention provides a device and method for ultrasonic detection of sleeve grouting defects based on wavelet packet energy, which can realize non-destructive detection of sleeve grouting defects.
第一方面,本发明提供一种基于小波包能量的套筒灌浆缺陷超声检测的装置,包括:In a first aspect, the present invention provides a device for ultrasonic detection of sleeve grouting defects based on wavelet packet energy, comprising:
超声波任意函数发生器、功率放大器、超声波发射换能器、超声波接收换能器、示波器和计算处理装置;Ultrasonic arbitrary function generator, power amplifier, ultrasonic transmitting transducer, ultrasonic receiving transducer, oscilloscope and calculation processing device;
所述超声波发射换能器和所述超声波接收换能器分别紧贴待检测的预制混凝土构件表面,The ultrasonic transmitting transducer and the ultrasonic receiving transducer are respectively close to the surface of the precast concrete member to be detected,
所述超声波任意函数发生器发射信号经过所述功率放大器后进行放大,并传输至所述超声波发射换能器,所述超声波发射换能器向待检测的预制混凝土构件发出超声波检测信号;The transmitted signal of the ultrasonic arbitrary function generator is amplified after passing through the power amplifier, and is transmitted to the ultrasonic transmitting transducer, and the ultrasonic transmitting transducer sends an ultrasonic detection signal to the precast concrete member to be detected;
所述超声波接收换能器接收经过待检测的预制混凝土构件后的超声波检测信号,并传输至示波器;The ultrasonic receiving transducer receives the ultrasonic detection signal after passing through the precast concrete member to be detected, and transmits it to the oscilloscope;
所述示波器还用于接收功率放大器放大后的发射信号;所述示波器的输出连接所述计算处理装置,所述计算处理装置依据放大后的发射信号和示波器接收的超声波检测信号进行处理,以判断待检测的预制混凝土构件中的灌浆缺陷指标;The oscilloscope is also used to receive the transmission signal amplified by the power amplifier; the output of the oscilloscope is connected to the calculation processing device, and the calculation processing device processes the amplified transmission signal and the ultrasonic detection signal received by the oscilloscope to determine Indicators of grouting defects in precast concrete components to be tested;
其中,所述待检测的预制混凝土构件包括:钢筋套筒灌浆连接。Wherein, the prefabricated concrete components to be tested include: reinforced sleeve grouting connection.
应说明的是,本发明实施例中的构件中含有套筒,但是套筒的布置形式有多种。It should be noted that the components in the embodiments of the present invention include sleeves, but there are various arrangements of the sleeves.
此处的预制混凝土构件是指以钢筋套筒灌浆连接方法进行连接的预制混凝土构件。The precast concrete components here refer to the precast concrete components connected by the steel sleeve grouting connection method.
可选地,所述超声波发射换能器和所述超声波接收换能器与待检测的预制混凝土构件表面之间设置有耦合剂。Optionally, a coupling agent is provided between the ultrasonic transmitting transducer and the ultrasonic receiving transducer and the surface of the precast concrete member to be detected.
可选地,所述耦合剂包括:水基高分子化合物凝胶。Optionally, the coupling agent includes: a water-based polymer compound gel.
可选地,所述超声波任意函数发生器发射中心频率为50kHz的经汉宁窗调制的五周期正弦超声波;Optionally, the ultrasonic arbitrary function generator emission center frequency is a five-cycle sinusoidal ultrasonic wave modulated by a Hanning window with a center frequency of 50 kHz;
超声波发射换能器和超声波接收换能器的中心频率均为50kHz;The center frequency of the ultrasonic transmitting transducer and the ultrasonic receiving transducer are both 50kHz;
超声波发射换能器的电压激励幅值大于等于10V。The voltage excitation amplitude of the ultrasonic transmitting transducer is greater than or equal to 10V.
可选地,超声波任意函数发生器与功率放大器之间的连接线为带屏蔽的BNC线;Optionally, the connection line between the ultrasonic arbitrary function generator and the power amplifier is a shielded BNC line;
功率放大器与超声波发射换能器之间的连接线为带屏蔽的BNC线;The connection line between the power amplifier and the ultrasonic transmitting transducer is a shielded BNC line;
功率放大器与示波器之间的连接线为带屏蔽的BNC线;The connection line between the power amplifier and the oscilloscope is a shielded BNC line;
超声波接收换能器与示波器之间的连接线为带屏蔽的BNC线;The connection line between the ultrasonic receiving transducer and the oscilloscope is a shielded BNC line;
示波器与计算处理装置之间的连接线为带屏蔽的BNC线。The connection line between the oscilloscope and the computing processing device is a shielded BNC line.
第二方面,本发明提供一种基于小波包能量的套筒灌浆缺陷超声检测的方法,包括:In a second aspect, the present invention provides a method for ultrasonic detection of sleeve grouting defects based on wavelet packet energy, comprising:
S1、计算处理装置接收超声波检测信号,所述超声波检测信号为采用上述第一方面任一所述的基于小波包能量的套筒灌浆缺陷超声检测的装置检测待检测的预制混凝土构件后的超声波检测信号;S1. The computing and processing device receives an ultrasonic detection signal, and the ultrasonic detection signal is the ultrasonic detection after detecting the precast concrete member to be detected by using the device for ultrasonic detection of sleeve grouting defects based on wavelet packet energy according to any one of the above-mentioned first aspects. Signal;
S2、将所述超声波检测信号进行小波包变换,得到小波包能量比例向量;S2, carrying out the wavelet packet transformation to the ultrasonic detection signal to obtain a wavelet packet energy proportional vector;
S3、依据预先获取的用于标定灌浆缺陷的识别基线和所述步骤S2中的小波包能量比例向量,计算待检测的预制混凝土构件当前测试部位的套筒灌浆缺陷指标,并基于计算的套筒灌浆缺陷指标进行密实性能的判断;S3. Calculate the sleeve grouting defect index of the current test position of the precast concrete member to be detected according to the pre-acquired identification baseline for calibrating grouting defects and the wavelet packet energy ratio vector in the step S2, and based on the calculated sleeve grouting defect index The grouting defect index is used to judge the compaction performance;
其中,所述预先获取的用于标定灌浆缺陷的识别基线为:根据灌浆密实部位的小波包能量比例向量作为基准,标定的灌浆缺陷识别基线;Wherein, the pre-acquired identification baseline for calibrating grouting defects is: according to the wavelet packet energy ratio vector of the dense grouting part as a benchmark, the calibration baseline for identifying grouting defects;
所述待检测的预制混凝土构件包括任意布置形式的钢筋套筒灌浆连接。The prefabricated concrete components to be tested include grouting connections of steel sleeves in any arrangement.
可选地,所述步骤S3包括:Optionally, the step S3 includes:
根据预先获取的标定灌浆缺陷识别基线和所述步骤S2中的小波包能量比例向量,获取套筒灌浆缺陷指标DI;Obtain the sleeve grouting defect index DI according to the pre-acquired calibration grouting defect identification baseline and the wavelet packet energy proportional vector in the step S2;
根据所述DI判断所述钢筋套筒灌浆连接的灌浆情况;Judging the grouting condition of the grouting connection of the steel bar sleeve according to the DI;
其中, in,
ERh=[eh,1,eh,2,eh,3,…,eh,n]为依据上述步骤S1和步骤S2的方式获取的灌浆密实部位的小波包能量比例向量;ER h =[e h,1 ,e h,2 ,e h,3 ,...,e h,n ] is the wavelet packet energy proportional vector of the grouting dense part obtained according to the above steps S1 and S2;
ERi=[ei,1,ei,2,ei,3,…,ei,n]为步骤S2得到的待检测的预制混凝土构件中当前测试部位的小波包能量比例向量;ER i =[e i,1 ,e i,2 ,e i,3 ,...,e i,n ] is the wavelet packet energy proportional vector of the current test position in the precast concrete member to be detected obtained in step S2;
i和h代表不同的工况;i and h represent different working conditions;
其中,eh,u是灌浆密实部位小波包能量比例向量中元素,代表灌浆密实部位超声检测信号不同频段小波包能量的比值;ei,u是待检测的预制混凝土构件中当前测试部位的小波包能量比例向量中的元素,待检测的预制混凝土构件中当前测试部位超声检测信号不同频段小波包能量的比值。本发明具有的有益效果:Among them, e h, u are the elements in the energy ratio vector of the wavelet packet in the grouting dense part, representing the ratio of the wavelet packet energy in different frequency bands of the ultrasonic detection signal of the grouting dense part; The element in the packet energy ratio vector, the ratio of the wavelet packet energy in different frequency bands of the ultrasonic detection signal of the current test part in the precast concrete component to be detected. The beneficial effects that the present invention has:
1)本发明的方法能实现对套筒内一定尺寸灌浆缺陷的无损检测,能满足实际工程检测的需求,为装配式结构的安全评估提供现实依据。1) The method of the present invention can realize the non-destructive detection of grouting defects of a certain size in the sleeve, can meet the requirements of actual engineering detection, and provide a realistic basis for the safety evaluation of prefabricated structures.
2)本发明的检测装置构造简单、成本低、环境要求低且易于实现。2) The detection device of the present invention is simple in structure, low in cost, low in environmental requirements and easy to implement.
3)本发明方法在检测中对预制混凝土构件构造无特殊要求,检测过程中不会对构件的完整性造成破坏,可用于任意形式的采用钢筋套筒灌浆连接作为连接方式的预制混凝土构件的灌浆缺陷检测。3) The method of the present invention has no special requirements on the structure of precast concrete members in the detection process, and the integrity of the members will not be damaged during the detection process, and can be used for grouting of precast concrete members in any form using reinforced sleeve grouting connection as the connection method. Defect detection.
附图说明Description of drawings
图1为本发明超声波换能器布置示意图;Fig. 1 is the arrangement schematic diagram of ultrasonic transducer of the present invention;
图2为本发明方法选择的超声波任意函数发生器实物图;Fig. 2 is the actual diagram of the ultrasonic arbitrary function generator selected by the method of the present invention;
图3为本发明方法选用的功率放大器实物图;Fig. 3 is the actual picture of the power amplifier selected by the method of the present invention;
图4为本发明方法选用的超声波换能器实物图;Fig. 4 is the actual diagram of the ultrasonic transducer selected by the method of the present invention;
图5为本发明方法选用的示波器实物图;Fig. 5 is the physical diagram of the oscilloscope selected by the method of the present invention;
图6为本发明一实施例提供的钢筋套筒灌浆连接缺陷超声检测的装置的示意图;FIG. 6 is a schematic diagram of a device for ultrasonic detection of grouting connection defects of steel bar sleeves provided by an embodiment of the present invention;
图7为本发明测试过程中采用的试件详细剖面图;Fig. 7 is the detailed sectional view of the test piece adopted in the testing process of the present invention;
图8为测试过程中各试件上测点1的小波包能量比例向量图;Fig. 8 is the wavelet packet energy ratio vector diagram of measuring point 1 on each test piece in the testing process;
图9为各灌浆密实试件灌浆缺陷指标;Figure 9 shows the grouting defect index of each grouting compact specimen;
图10为SJ1组试件不同灌浆缺陷尺寸灌浆缺陷指标;Figure 10 shows the grouting defect index of different grouting defect sizes for the SJ1 group of specimens;
图11为SJ2组试件不同灌浆缺陷尺寸灌浆缺陷指标;Figure 11 shows the grouting defect index of different grouting defect sizes for the SJ2 group of specimens;
图12为SJ3组试件不同灌浆缺陷尺寸灌浆缺陷指标;Figure 12 shows the grouting defect index of different grouting defect sizes for the SJ3 group of specimens;
图13为SJ4组试件不同灌浆缺陷尺寸灌浆缺陷指标;Figure 13 shows the grouting defect index of different grouting defect sizes for the SJ4 group of specimens;
图14为本发明一实施例提供的钢筋套筒灌浆连接缺陷超声检测方法的示意图。FIG. 14 is a schematic diagram of an ultrasonic detection method for a grouting connection defect of a steel bar sleeve provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below with reference to the accompanying drawings and through specific embodiments.
在本发明实施例中,先制作一个灌浆密实的混凝土构件,然后采用本发明的装置对灌浆密实的混凝土构件进行超声检测,如先对已知是灌浆密实部位h进行检测得到一个基线,然后再去检测未知部位,去判断这些未知部位i是否存在灌浆缺陷。In the embodiment of the present invention, a grouting-dense concrete member is first fabricated, and then the device of the present invention is used to perform ultrasonic testing on the grouting-dense concrete member. To detect unknown parts, to judge whether these unknown parts i have grouting defects.
具体地,本发明方法可以包括以下步骤:Specifically, the method of the present invention may comprise the following steps:
第一步是利用所述超声纵波检测预制混凝土构件并接收透射检测信号;The first step is to use the ultrasonic longitudinal wave to detect the precast concrete member and receive the transmission detection signal;
第二步是将超声检测信号进行小波包变换,进一步得到小波包能量比例向量;The second step is to perform wavelet packet transformation on the ultrasonic detection signal, and further obtain the wavelet packet energy ratio vector;
第三步是以灌浆密实部位的小波包能量比例向量作为基准,标定灌浆缺陷识别基线,计算未知部位的套筒灌浆缺陷指标并进行判别。The third step is to use the wavelet packet energy ratio vector of the grouting dense part as the benchmark to calibrate the grouting defect identification baseline, calculate the sleeve grouting defect index of the unknown part and discriminate.
通过预制混凝土构件上超声检测信号得到小波包能量比例向量,根据上述向量得到套筒灌浆缺陷指标DI,根据上述灌浆缺陷指标DI的值来判断所述钢筋套筒灌浆连接的灌浆情况的方法。The method of obtaining the proportional vector of wavelet packet energy through the ultrasonic detection signal on the precast concrete member, obtaining the sleeve grouting defect index DI according to the above vector, and judging the grouting condition of the steel sleeve grouting connection according to the value of the above grouting defect index DI.
其中,所述套筒灌浆缺陷指标DI是提取预制混凝土构件后的超声波检测信号,将上述检测信号进行小波包变换,得到小波包能量向量,以灌浆密实的预制混凝土构件小波包能量向量为基准,代入DI计算公式得到,用以判断未知灌浆情况的预制混凝土构件是否存在灌浆缺陷。in, The sleeve grouting defect index DI is the ultrasonic detection signal after extracting the precast concrete member, and the above detection signal is subjected to wavelet packet transformation to obtain the wavelet packet energy vector, which is based on the wavelet packet energy vector of the dense grouting precast concrete member, and is substituted into DI. The calculation formula is obtained, which is used to judge whether the precast concrete member with unknown grouting condition has grouting defects.
所述小波包能量向量通过下列方法获得:所述超声波探头接收信号后,经小波包变换得到小波包能量,再选取激励信号频率范围内各频段的小波包能量形成相应比例向量,套筒灌浆密实部位的小波包能量比例向量为ERh=[eh,1,eh,2,eh,3,…,eh,n],未知灌浆质量部位的小波包能量比例向量为ERi=[ei,1,ei,2,ei,3,…,ei,n]。The wavelet packet energy vector is obtained by the following method: after the ultrasonic probe receives the signal, the wavelet packet energy is obtained through wavelet packet transformation, and then the wavelet packet energy of each frequency band within the frequency range of the excitation signal is selected to form a corresponding proportional vector, and the sleeve is grouted densely. The wavelet packet energy ratio vector of the part is ER h =[e h,1 ,e h,2 ,e h,3 ,…,e h,n ], and the wavelet packet energy ratio vector of the unknown grouting quality part is ER i =[ e i,1 ,e i,2 ,e i,3 ,…,e i,n ].
本发明的方法能实现对套筒内一定尺寸灌浆缺陷的无损检测,能满足实际工程检测的需求,为装配式结构的安全评估提供现实依据;The method of the invention can realize the non-destructive detection of grouting defects of a certain size in the sleeve, can meet the requirements of actual engineering detection, and provide a realistic basis for the safety evaluation of prefabricated structures;
另外,本发明的方法在检测中对预制混凝土构件构造无特殊要求,检测过程中不会对构件的完整性造成破坏,可用于任意形式的采用钢筋套筒灌浆连接作为连接方式的预制混凝土构件的灌浆缺陷检测。In addition, the method of the present invention has no special requirements on the structure of the precast concrete member during the detection, and will not cause damage to the integrity of the member during the detection process, and can be used for any form of precast concrete member using reinforced sleeve grouting connection as the connection method. Grout defect detection.
实施例1本发明测试方法相关原理及装置解释Embodiment 1 The relevant principle and device explanation of the testing method of the present invention
本实施例中,基于小波包能量的钢筋套筒灌浆连接缺陷超声检测方法的原理如下。In this embodiment, the principle of the ultrasonic detection method for grouting connection defects of steel bar sleeves based on wavelet packet energy is as follows.
小波包分析根据超声波检测信号的特征,对信号的高频部分和低频部分同时进行分解,自适应地选择相应频段,使之与信号频谱相匹配,提高了时频分辨率。According to the characteristics of ultrasonic detection signal, wavelet packet analysis decomposes the high frequency part and low frequency part of the signal at the same time, adaptively selects the corresponding frequency band to match the signal spectrum, and improves the time-frequency resolution.
小波包分析解决了小波分析在时间的分辨率比较高时,频率的分辨率太低的问题,小波包分析具有更加广泛的应用价值。The wavelet packet analysis solves the problem that the frequency resolution is too low when the time resolution of the wavelet analysis is relatively high, and the wavelet packet analysis has a wider application value.
与套筒灌浆密实部位的超声波透射检测信号相比,套筒灌浆缺陷部位的超声波透射检测信号在同样的频率分段上接收到的能量会产生明显的变化,通过分析能量的变化可反映灌浆缺陷的状况。Compared with the ultrasonic transmission detection signal of the dense part of the sleeve grouting, the ultrasonic transmission detection signal of the defect part of the sleeve grouting will receive a significant change in the energy received at the same frequency segment, and the grouting defect can be reflected by analyzing the energy change. condition.
套筒灌浆缺陷指标DI是根据超声透射检测信号经小波包分解后计算得到的指定频率范围内的能量比例向量,用均方根偏差算法将不同部位的检测信号相同频率分段内的能量占比进行算术平方根计算。Sleeve grouting defect index DI is the energy proportion vector in the specified frequency range calculated by the ultrasonic transmission detection signal after wavelet packet decomposition, and the root mean square deviation algorithm is used to calculate the energy proportion in the same frequency segment of the detection signal of different parts. Perform an arithmetic square root calculation.
以灌浆密实部位的能量比例向量为基准,将未知状况部位信号的能量比例向量与灌浆密实部位相比较,得到灌浆缺陷指标。该指标表征灌浆密实部位与灌浆缺陷部位的超声检测信号经小波包分解后指定频带能量之间的差异程度。Taking the energy proportional vector of the grouting dense part as the benchmark, the energy proportional vector of the signal of the unknown condition part is compared with the grouting dense part, and the grouting defect index is obtained. This index represents the difference between the energy of the specified frequency band after the ultrasonic detection signal of the grouting dense part and the grouting defect part is decomposed by the wavelet packet.
灌浆缺陷指标的定义如下:The grouting defect index is defined as follows:
假设超声波透射检测信号S经N层小波包分解,末层可得到2N个频带上的子信号,形成信号集{X1,X2,X3,…,X2 N},其中Assuming that the ultrasonic transmission detection signal S is decomposed by N layers of wavelet packets, sub-signals in 2 N frequency bands can be obtained in the last layer to form a signal set {X 1 , X 2 , X 3 ,..., X 2 N }, where
Xj=[xj,1,xj,2,xj,3,…,xj,m] (1)X j =[x j,1 ,x j,2 ,x j,3 ,…,x j,m ] (1)
式中m——采样数据数量,j为频带序号,j=1,2,3,…,2N where m——the number of sampled data, j is the frequency band number, j=1,2,3,…,2 N
分解后信号的能量Ei,j为The energy E i,j of the decomposed signal is
式中i为工况序号。where i is the serial number of the working condition.
则i工况下的原始检测信号S经N层小波包分解后形成的小波包能量可表示为Then the wavelet packet energy formed after the original detection signal S under the condition i is decomposed by N layers of wavelet packets can be expressed as
假设i工况下的原始检测信号分解后形成的小波包能量中激励信号频率范围内各频段的小波包能量为Ei,k,Ei,k+1,Ei,k+2,…,Ei,k+l,则定义激励信号频率范围内的小波包能量比例向量为ERi=[ei,1,ei,2,ei,3,…,ei,n] (4)Assuming that the wavelet packet energy formed by the decomposition of the original detection signal under working condition i, the wavelet packet energy of each frequency band in the excitation signal frequency range is E i,k ,E i,k+1 ,E i,k+2 ,…, E i,k+l , the wavelet packet energy ratio vector in the frequency range of the excitation signal is defined as ER i =[e i,1 ,e i,2 ,e i,3 ,...,e i,n ] (4)
式中 in the formula
EPi为检测信号分解得到的小波包能量中激励信号频率范围内各频段小波包能量总和,则EP i is the sum of the wavelet packet energy of each frequency band in the frequency range of the excitation signal in the wavelet packet energy obtained by the decomposition of the detection signal, then
EPi=Ei,k+Ei,k+1+Ei,k+2+…+Ei,k+l (5)EP i =E i,k +E i,k+1 +E i,k+2 +...+E i,k+l (5)
假设套筒灌浆密实部位的超声透射检测信号得到的小波包能量比例向量为ERh=[eh,1,eh,2,eh,3,…,eh,n],套筒灌浆部位的超声透射检测信号得到的小波包能量比例向量为ERi=[ei,1,ei,2,ei,3,…,ei,n],则定义基于小波包能量的套筒灌浆缺陷超声检测指标DI为Assuming that the wavelet packet energy proportional vector obtained from the ultrasonic transmission detection signal of the dense part of the sleeve grouting is ER h = [e h,1 ,e h,2 ,e h,3 ,…,e h,n ], the sleeve grouting part The wavelet packet energy proportional vector obtained from the ultrasonic transmission detection signal is ER i =[e i,1 ,e i,2 ,e i,3 ,…,e i,n ], then the sleeve grouting based on wavelet packet energy is defined The defect ultrasonic detection index DI is
灌浆缺陷指标DI在计算上对小波包分解得到的频带进行筛选,选择激励信号能量集中的频带,可以更好地排除杂波的干扰,凸显灌浆缺陷检测信号与灌浆密实检测信号之间的差异。依据灌浆缺陷指标DI对套筒灌浆缺陷存在情况进行判断。The grouting defect index DI is calculated to screen the frequency band obtained by the wavelet packet decomposition, and select the frequency band where the excitation signal energy is concentrated, which can better eliminate the interference of clutter and highlight the difference between the grouting defect detection signal and the grouting dense detection signal. According to the grouting defect index DI, the existence of sleeve grouting defects is judged.
本发明方法包括三大步骤,第一步是利用所述超声纵波检测预制混凝土构件并接收透射检测信号;第二步是将超声检测信号进行小波包变换,进一步得到小波包能量比例向量;第三步是以灌浆密实部位的小波包能量比例向量作为基准,标定灌浆缺陷识别基线,计算未知部位的套筒灌浆缺陷指标并进行判别,如图14所示。The method of the invention includes three steps. The first step is to use the ultrasonic longitudinal wave to detect precast concrete components and receive transmission detection signals; The first step is to use the wavelet packet energy ratio vector of the grouting dense part as the benchmark to calibrate the grouting defect identification baseline, calculate the sleeve grouting defect index of the unknown part and discriminate it, as shown in Figure 14.
本发明选用部分组成装置可以是如下组成的产品,但不限于可以实现同等功能的其他装置:The selected part of the component device of the present invention can be a product composed of the following, but is not limited to other devices that can realize the same function:
本实施例中的硬件平台如图6所示的结构,其软件平台在图6的PC机中实现,即用于处理采集到的超声检测信号,求解出不同检测部位相应的灌浆缺陷指标。The hardware platform in this embodiment has the structure shown in FIG. 6 , and the software platform is implemented in the PC shown in FIG. 6 , that is, it is used to process the collected ultrasonic detection signals, and solve the corresponding grouting defect indexes of different detection parts.
硬件平台有超声波任意函数发生器、功率放大器、超声波换能器和示波器等。超声波换能器包括发射换能器和接收换能器,其作用是进行电信号和超声波信号之间的转换;超声波换能器紧贴于预制混凝土构件表面,如图1所示,通过布置换能器在不同部位上,达到灌浆缺陷检测的目的。The hardware platform includes ultrasonic arbitrary function generator, power amplifier, ultrasonic transducer and oscilloscope. The ultrasonic transducer includes a transmitting transducer and a receiving transducer, and its function is to convert between electrical signals and ultrasonic signals; the ultrasonic transducer is closely attached to the surface of the precast concrete member, as shown in Figure 1. The energy detectors are placed in different parts to achieve the purpose of grouting defect detection.
超声波任意函数发生器作用是发射指定波形的超声波,本发明选用的超声波任意函数发生器是Agilent33511B任意函数发生器,实物图如图2所示,所激励的超声波为经汉宁窗调制的50kHz五周期正弦波,实物图如图2所示。功率放大器作用是将任意函数发生器发射的信号放大,减小环境的干扰。本发明采用的功率放大器是安泰ATA-1200功率放大器,实物图如图3所示。超声波换能器是汕头超声50kHz换能器,有发射换能器和接收换能器共一对,超声波换能器中心频率均为50kHz,发射换能器将功率放大器发射的电信号转换成超声波信号,接收换能器将超声波信号转换成电信号,传输至示波器,实物图如图4所示。示波器是Tektronix MDO3024,其作用是采集电信号并显示信号,实物图如图5所示;各仪器的连接采用带屏蔽的BNC线。The function of the ultrasonic arbitrary function generator is to emit ultrasonic waves with a specified waveform. The ultrasonic arbitrary function generator selected in the present invention is an Agilent33511B arbitrary function generator. The physical diagram is shown in Figure 2. The excited ultrasonic wave is a 50 kHz five-frequency wave modulated by a Hanning window. Periodic sine wave, as shown in Figure 2. The function of the power amplifier is to amplify the signal emitted by the arbitrary function generator and reduce the interference of the environment. The power amplifier used in the present invention is an Antai ATA-1200 power amplifier, and the physical diagram is shown in FIG. 3 . The ultrasonic transducer is a Shantou ultrasonic 50kHz transducer. There is a pair of transmitting transducer and receiving transducer. The center frequency of the ultrasonic transducer is 50kHz. The transmitting transducer converts the electrical signal emitted by the power amplifier into ultrasonic waves. The receiving transducer converts the ultrasonic signal into an electrical signal and transmits it to the oscilloscope. The actual picture is shown in Figure 4. The oscilloscope is a Tektronix MDO3024, and its function is to collect electrical signals and display the signals. The actual picture is shown in Figure 5; the connection of each instrument adopts a shielded BNC line.
如图6所示,作为信号发生器的超声波任意函数发生器输出初始信号。功率放大器接收初始信号后进行放大,然后输出两个完全相同的信号,其中一个信号直接输入到示波器的通道2进行显示,另一个信号输入超声波发射换能器。超声波在预制混凝土构件中传播后由接收换能器接收,接收到的检测信号输入示波器通道1。示波器上会显示两个通道的信号,这两个通道的信号同时被采集。进一步提取各通道输入的超声波检测信号,利用计算机中的软件平台进行处理分析,由此得到不同检测部位的灌浆缺陷指标。As shown in Fig. 6, the ultrasonic arbitrary function generator as a signal generator outputs an initial signal. The power amplifier receives the initial signal and amplifies it, and then outputs two identical signals, one of which is directly input to channel 2 of the oscilloscope for display, and the other signal is input to the ultrasonic transmitting transducer. After the ultrasonic wave propagates in the precast concrete member, it is received by the receiving transducer, and the received detection signal is input to channel 1 of the oscilloscope. The oscilloscope displays the signals of two channels, which are acquired simultaneously. The ultrasonic detection signal input by each channel is further extracted, and the software platform in the computer is used for processing and analysis, thereby obtaining the grouting defect indicators of different detection positions.
实施例2本发明基于小波包能量的套筒灌浆缺陷超声检测的装置和方法用于钢筋套筒灌浆连接缺陷的测试Embodiment 2 The apparatus and method for ultrasonic detection of sleeve grouting defects based on wavelet packet energy of the present invention are used for the test of steel sleeve grouting connection defects
为验证本发明方法检测钢筋套筒灌浆连接缺陷的有效性,做了如下检测钢筋套筒试件套筒灌浆缺陷的测试。In order to verify the effectiveness of the method of the present invention for detecting grouting connection defects of steel bar sleeves, the following tests were performed to detect the grouting defects of steel bar sleeve specimens.
本测试设计了3类测试试件4组共20个:素混凝土+居中套筒(SJ1及SJ2)、两侧纵筋+居中套筒(SJ3)以及一侧纵筋+偏置套筒(SJ4),并根据实际工程中钢筋套筒灌浆连接缺陷可能存在的情况,对套筒灌浆缺陷进行简化,设置为沿连接钢筋的周向缺陷。试件尺寸及缺陷设置见表1,试件详细剖面图如图7所示。In this test, 20 test specimens of 3 types and 4 groups were designed: plain concrete + centering sleeve (SJ1 and SJ2), longitudinal reinforcement on both sides + centering sleeve (SJ3), and longitudinal reinforcement on one side + offset sleeve (SJ4) ), and according to the possible existence of the steel sleeve grouting connection defect in the actual project, the sleeve grouting defect is simplified and set as the circumferential defect along the connecting steel bar. The dimensions and defect settings of the specimen are shown in Table 1, and the detailed cross-sectional view of the specimen is shown in Figure 7.
表1Table 1
本测试采用的装置按照实施例1所提仪器,并按照实施例1所提检测步骤进行检测。The device used in this test is tested according to the apparatus mentioned in Example 1 and the detection steps mentioned in Example 1.
在测试开始之前,需要对测试表面进行适当处理、结合构件内部缺陷设置进行测线布置等,以保证采集到的数据更加准确与合理。测试表面处理之后,进行测线布置。SJ1组试件每条测线上布置5个测点,即每个试件上有5对测点。SJ2、SJ3及SJ4组试件每条测线上布置6个测点Before the test starts, it is necessary to properly process the test surface and arrange the measurement line in combination with the internal defect settings of the component, so as to ensure that the collected data is more accurate and reasonable. After the test surface preparation, the line layout is carried out. Five measuring points are arranged on each measuring line of the SJ1 group of test pieces, that is, there are five pairs of measuring points on each test piece. SJ2, SJ3 and SJ4 groups of specimens are arranged with 6 measuring points on each measuring line
第一步,利用所述超声纵波检测制备的试件并接收透射检测信号。利用所述硬件平台完成超声纵波的检测及超声波检测信号的采集过程。In the first step, the prepared test piece is detected by the ultrasonic longitudinal wave and the transmission detection signal is received. The detection of ultrasonic longitudinal waves and the acquisition of ultrasonic detection signals are completed by using the hardware platform.
第二步,将采集到的所有测点上的超声检测信号进行小波包变换,进一步得到小波包能量比例向量。测试中一共对3类试件4组20个试件上的115个测点进行测试,选用每个试件上的一个测点的小波包能量比例向量作为展示,如图8所示。The second step is to perform wavelet packet transformation on the ultrasonic detection signals collected at all measuring points, and further obtain the energy proportional vector of the wavelet packet. In the test, a total of 115 test points on 4 groups of 20 test pieces of 3 types of test pieces were tested, and the proportional vector of wavelet packet energy of one test point on each test piece was selected as the display, as shown in Figure 8.
第三步,以灌浆密实部位的小波包能量比例向量作为基准,标定灌浆缺陷识别基线,计算灌浆缺陷的套筒灌浆缺陷指标并进行识别。The third step is to use the wavelet packet energy ratio vector of the grouting dense part as the benchmark to calibrate the grouting defect identification baseline, calculate the sleeve grouting defect index of the grouting defect and identify it.
测试中所标定的灌浆缺陷识别基线如图9所示,基线值为0.14,即当某一尺寸缺陷对应试件上所有测点的DI值均大于0.14时,则视为可通过DI值有效判别出该尺寸的灌浆缺陷。The grouting defect identification baseline calibrated in the test is shown in Figure 9, and the baseline value is 0.14, that is, when the DI value of all measuring points on the specimen corresponding to a defect of a certain size is greater than 0.14, it is considered to be effectively judged by the DI value. grouting defects of this size.
各组套筒灌浆缺陷指标如图10、图11、图12、图13所示。对于SJ1类试件,当缺陷尺寸为37mm(SJ14)、42.5mm(SJ15)时,实测中全部测点的DI值大于0.14,即通过DI值可有效识别出37mm、42.5mm的灌浆缺陷。对于SJ2类试件,当缺陷尺寸为40mm(SJ24)、46.5mm(SJ25)时,实测中全部测点的DI值大于0.14,通过DI值可有效识别出40mm、46.5mm的灌浆缺陷。对于SJ3类试件,当缺陷尺寸为46.5mm(SJ35)时,实测中全部测点的DI值大于0.14,即通过DI值可有效识别出46.5mm的灌浆缺陷。对于SJ4类试件,当缺陷尺寸为40mm(SJ44)、46.5mm(SJ45)时,实测中全部测点的DI值大于0.14,即通过DI值可有效识别出40mm、46.5mm的灌浆缺陷。Figure 10, Figure 11, Figure 12, Figure 13 show the grouting defect indexes of each group of sleeves. For SJ1 type specimens, when the defect size is 37mm (SJ14) and 42.5mm (SJ15), the DI value of all measuring points in the actual measurement is greater than 0.14, that is, the 37mm and 42.5mm grouting defects can be effectively identified by the DI value. For SJ2 type specimens, when the defect size is 40mm (SJ24) and 46.5mm (SJ25), the DI value of all measuring points in the actual measurement is greater than 0.14, and the 40mm and 46.5mm grouting defects can be effectively identified by the DI value. For SJ3 type specimens, when the defect size is 46.5mm (SJ35), the DI value of all measuring points in the actual measurement is greater than 0.14, that is, the 46.5mm grouting defect can be effectively identified by the DI value. For SJ4 type specimens, when the defect size is 40mm (SJ44) and 46.5mm (SJ45), the DI value of all measuring points in the actual measurement is greater than 0.14, that is, the 40mm and 46.5mm grouting defects can be effectively identified by the DI value.
由上述结果可知,本发明可以实现对一定尺寸灌浆缺陷的有效识别,即可以检测出一定尺寸的灌浆缺陷。测试验证了基于小波包能量的钢筋套筒灌浆连接缺陷超声检测的有效性;提出的检测装置构造简单、成本低、环境要求低且易于实现;提出的方法及装置对预制混凝土构件构造无特殊要求,检测过程中不会对构件的完整性造成破坏。It can be seen from the above results that the present invention can effectively identify grouting defects of a certain size, that is, can detect grouting defects of a certain size. The test verifies the effectiveness of ultrasonic detection of grouting connection defects of steel bar based on wavelet packet energy; the proposed detection device is simple in structure, low in cost, low in environmental requirements and easy to implement; the proposed method and device have no special requirements for the structure of precast concrete members , the inspection process will not cause damage to the integrity of the component.
还需要说明的是,本发明中提及的示例性实施例,基于一系列的步骤或者装置描述一些方法或系统。但是,本发明不局限于上述步骤的顺序,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中的顺序,或者若干步骤同时执行。It should also be noted that the exemplary embodiments mentioned in the present invention describe some methods or systems based on a series of steps or devices. However, the present invention is not limited to the order of the above steps, that is, the steps may be performed in the order mentioned in the embodiment, or may be different from the order in the embodiment, or several steps may be performed simultaneously.
上述各个实施例可以相互参照,本实施例不对各个实施例进行限定。The above embodiments can be referred to each other, and this embodiment does not limit each embodiment.
最后应说明的是:以上所述的各实施例仅用于说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或全部技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention range.
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CN115112773A (en) * | 2022-07-12 | 2022-09-27 | 桂林理工大学 | A method and system for detecting fullness of sleeve grouting based on acoustic emission |
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