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CN109592086B - Continuous cooling and flour collecting process for rice thin food powder and equipment cleaning method thereof - Google Patents

Continuous cooling and flour collecting process for rice thin food powder and equipment cleaning method thereof Download PDF

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Publication number
CN109592086B
CN109592086B CN201811464412.5A CN201811464412A CN109592086B CN 109592086 B CN109592086 B CN 109592086B CN 201811464412 A CN201811464412 A CN 201811464412A CN 109592086 B CN109592086 B CN 109592086B
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parts
powder
rice
minutes
cooling
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CN109592086A (en
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罗小荣
谢伟
王熠璐
陈茂文
胡日升
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Jiangzhong Dietotherapy Technology Co ltd
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Jiangzhong Dietotherapy Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/24Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/08Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/16Packaging contents into primary and secondary packaging

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cereal-Derived Products (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention relates to the field of food processing, and discloses a continuous cooling and flour collecting process for rice thin food powder. The rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 8-40 parts of other materials and 20-40 parts of water; the waste rate of unformed fine powder particles collected by the collecting device can be ensured to be very low in the continuous production process, the cooling efficiency is high, the use of PE packaging bags in intermittent production is reduced, the rice thin food powder can be quickly disintegrated, the urban fast-paced life style is facilitated, the drying period is short, and the energy consumption is saved. The invention also provides an equipment cleaning method, which avoids the risk of bacterial growth caused by incomplete cleaning of residual raw materials.

Description

Continuous cooling and flour collecting process for rice thin food powder and equipment cleaning method thereof
Technical Field
The invention belongs to the field of food production, and particularly relates to a continuous cooling and flour collecting process for rice thin food powder and an equipment cleaning method thereof.
Background
The rice is mainly prepared from the existing rice, fruit and vegetable plant raw materials are taken as auxiliary materials, or other functional medicinal and edible plant raw materials are taken as auxiliary materials, and the product is obtained by adding water uniformly, drying, crushing and cooling, and can be called a rice product. Since rice is the main ingredient and water is added during the preparation process to obtain fluid, the rice is named as rice-water. This is the reason for the naming of rice-thin products.
The rice gruel products which are common on the market and eaten by infants of 0.5-3 years old can be classified into the rice thin products described above.
At present, rice paste food for assisting breakfast is also available in the market, and the rice paste food can be classified into the rice thin product described above because the rice is mainly used, vegetable raw materials of fruits and vegetables are used as the auxiliary raw materials, or other functional plant raw materials with homology of medicine and food are used as the auxiliary raw materials, and the technical points of uniformly adding water, drying, crushing, cooling and the like are also provided.
At present, rice paste food which is assisted by leisure after meals is also available in the market, and the rice paste food can be classified into the rice thin product described above because the rice is mainly involved, vegetable raw materials of fruits and vegetables are assisted, or other functional plant raw materials which are homologous in medicine and food are assisted, water is added uniformly, and then the rice paste food is dried, crushed and cooled.
At present, rice paste products mainly aiming at patient rehabilitation are also available in the market, and the rice paste products can be classified into the rice thin products described above because the rice is mainly used, vegetable raw materials of fruits and vegetables or other functional plant raw materials with homology of medicine and food are used as auxiliary materials, water is uniformly added, and then the rice paste products are dried, crushed and cooled.
The above rice-flour products or similar rice-paste products all have a commonality: relates to the technical points that rice is taken as a main material, fruit and vegetable plant materials are taken as auxiliary materials, or other functional plant materials with homology of medicine and food are taken as auxiliary materials, water is added uniformly, and then the mixture is dried, crushed and cooled.
The deficiencies of the current first type of rice-flour product or similar rice-paste product in large-scale production are shown below:
a small-sized food factory cannot realize fully-closed streamlined production due to insufficient capital reasons, insufficient market capacity and sales and the like, adopts an intermittent production mode, and particularly, rice, fruit and vegetable plant raw materials or other functional plant raw materials with homology of medicine and food are uniformly added with water, dried, placed in a plurality of large storage containers at 70-110 ℃ for natural cooling for 12-72 hours, and then enter a subsequent crushing and packaging link. This intermittent production has other drawbacks: for example, there is a risk that food materials may be safely produced during transportation and storage, and may be exposed to contamination sources such as mold, mice, cockroaches, etc. Especially in the rainy season in the south, even if the hidden dangers of mice and cockroaches can be eradicated in management, if the production workshop cannot keep constant temperature and humidity, no air conditioner is provided for energy conservation, and the risk of breeding harmful microorganisms can be caused in the humid air. Under the strict control of national food safety, many small food factories cannot provide good production environment, but only can leave the produced products for about 5 days, and deliver the products to the market after the products are qualified. But because of the extensive production, batches of rejected product are significantly higher than in large food plants. The small-sized enterprises are not damaged by detecting the scrapping of unqualified products.
When an intermittent production enterprise of extensive rice products or rice paste products carries out a continuous cooling closed production process, the following problems need to be solved:
(1) for example, the power and temperature of the cold air are not properly selected, rice, fruit and vegetable raw materials are added, the proportion is not proper in the process of adding water and drying, so that the particles of the unformed fine powder are too many, 10-80% of the materials cannot enter a finished product collecting port and are blown away by the cold air, the waste is extremely high, and the process completely belongs to an unqualified process.
(2) The rice content is too high, when throwing the material, the misce bene of material leads to the taste to be inconsistent, leads to unable formation qualified fluid, and the material of going up the cylinder stoving is too thick, can't dry out sufficient moisture, seriously influences the flavor, and the probability that the product sells to breed the microorganism behind the market after opening the bag increases greatly. Is not good for the product quality.
(3) The rice content is too little, and the moisture is too much, and the fluid can not hang wall smoothly on the roller surface, can not fine by the cylinder coiling, can not produce smoothly.
The deficiencies of the current second type of rice-thin products or similar rice-paste products are expressed as follows:
above-mentioned rice rare product or similar rice paste product, its raw materials are through the cylinder drying and broken shaping after, directly use the PE bag to receive the powder, and the ground rice temperature in the PE bag this moment can reach more than 60 degrees centigrade, directly seals after treating partial shipment to demand weight and deposits, lets the ground rice cool down naturally in the bag, treats that this product inspection is qualified and carries out secondary packing again, and specific process flow is as follows: step (1), crushing and forming; step (2), collecting powder and bagging; step (3), checking and cooling; step (4), feeding again; and (5) finally packaging. According to the method, due to the fact that substances are not uniform, the prepared particles are easy to damage, a lot of fine particles and dust are generated, after the particles are crushed and dried, the materials need to be stored in a storage device and packaged after being cooled to a certain temperature, the process time is prolonged, and residual fluid is left in a pipeline conventionally used, so that the cleaning is inconvenient.
The above-described process has the following disadvantages:
(1) the original process is rough in production flow, and packaging is carried out only after the drying process is finished and the inspection result is qualified, so that the production period of the product is prolonged, and the time is different according to the detection requirement of the product; the storage time is too long and the deterioration is easy.
(2) The original process has improper mixture ratio of rice flour to liquid, excessive rice flour causes the material to be viscous, the rice flour causes large particles during sieving, and the rice flour can be blocked in a bag or too much water and too thin water during packaging and is not easy to form.
(3) Under the original process, the product is immediately packaged at a high temperature, and oil components are easily oxidized to generate a rancid smell.
(4) Under the original process, the product is stored for a period of time and packaged for the second time, and the risk of artificial pollution is higher.
Disclosure of Invention
One of the purposes of the invention is to provide a process for continuously cooling and collecting rice and thin food powder, which aims to solve the deterioration risk caused by overlong waiting cooling time, solve the problem that particles are easy to damage and form fine particles and powder when being sieved and ensure that the waste rate of unformed fine powder particles collected by a trapping device is very low.
The aperture diameter of the screen 8 is selected reasonably, for example, 1-3mm, the three components are matched and reasonably proportioned, the air conveying parameters are proper, and the content of the unformed fine powder can be controlled to be 0.1-5%. Particularly good wave rates for control are below 0.5%.
The invention also aims to provide a process for continuously cooling and collecting the rice flour, and the water content of the final product in the continuous production can be lower than 3 percent due to reasonable proportion of the three components and proper air conveying parameters.
The invention also aims to provide a continuous cooling and powder collecting process for the rice thin food powder, wherein the complete disintegration speed of the product is improved and can be shortened from 3-4 minutes to 2-2.6 minutes. Complete disintegration means: the mixture is stirred for 10 circles per minute by 100 milliliters of warm water with the temperature of 70 ℃, and the dissolution time is all the same. The rapid disintegration is beneficial to the fast-paced life style of cities.
The fourth purpose of the invention is to provide a process for continuously cooling and collecting the rice thin food powder, the three components have reasonable proportion, the air blowing parameters are proper, the cooling efficiency is improved, and the production period of the product is shortened by only 30-50 minutes; and energy consumption is saved.
The fifth purpose of the invention is to provide a process for continuously cooling and collecting the rice flour, which can avoid the phenomenon that a large amount of 15-25 kg-grade PE packaging bags are used in intermittent production and save the packaging cost in intermediate storage. In order to avoid pollution in intermittent production and also because rapid cooling can not be carried out, a large amount of PE packaging bags with the grade of 15-25 kilograms are needed to transfer hotter materials so as to carry out natural cooling, so that more natural cooling time is consumed, and more PE packaging bags are consumed. If the temperature of the material exceeds 46 ℃ or 50 ℃, the material is easily oxidized to generate a rancid smell.
The invention aims to provide a continuous cooling and powder collecting process for rice and thin food powder, which can avoid the phenomenon that other fixed containers are used for storing materials in large quantities for natural cooling in intermittent production, save production space and improve production efficiency.
The seventh purpose of the invention is to provide a reasonable proportion of rice flour, solve the problems of excessive raw material loss and bag jamming caused by excessive viscosity or insufficient thinness of rice, reduce dust pollution,
the invention aims to provide a cleaning method for equipment, which avoids the risk of bacterial growth caused by incomplete cleaning of residual raw materials.
The invention relates to three components of rice, other materials and water. If only rice and water are adopted, the taste is too monotonous, and other materials are required to be added to blend the taste and increase the nutrient content. However, in the production links of continuously completing the forming of drying, cooling, packaging and the like, the range of the use proportion of other materials, the range of the use proportion of rice and the range of the use proportion of water are one of the keys. The types of the plant raw materials related to other materials have little influence on the continuous completion of the drying, cooling, packaging and other forming.
The technical scheme related to the above object of the invention is as follows:
1. a process for continuously cooling and collecting rice flour food powder, which comprises the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 8-40 parts of other materials and 20-40 parts of water;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the aperture diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
2. A process for continuously cooling and collecting rice flour food powder, which comprises the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 40-60 parts of rice, 10-35 parts of other materials and 30-40 parts of water;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 85-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the aperture diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 97-99.9%: 3 to 0.1 percent.
3. A process for continuously cooling and collecting rice flour food powder, which comprises the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2 parts of fructus amomi powder: 10-14.7 of coix seed powder: 9.5-16.5 parts of white hyacinth bean powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 0-10 parts of ginseng: 0-20 parts of poria cocos: 0-10 parts of platycodon grandiflorum: 4-20 parts of liquorice: 0-10 parts of dried orange peel: 0-10 parts of Chinese dates: extracting 0-5 parts of pawpaw and 0-5 parts of honeysuckle with hot water, and concentrating to obtain the extract with the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
4. A process for continuously cooling and collecting rice flour food powder, which comprises the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2 parts of fructus amomi powder: 10-14.7 of coix seed powder: 9.5-16.5 parts of white hyacinth bean powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2-10 of ginseng: 4-20 parts of poria cocos: 2-10 parts of platycodon grandiflorum: 4-20 parts of liquorice: 3-10 parts of dried orange peel: 2-10 parts of Chinese dates: 1-5 parts of pawpaw and 1-5 parts of honeysuckle flower are heated, leached by water and concentrated to the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
5. A process for continuously cooling and collecting rice flour food powder is characterized by comprising the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2% of walnut kernel powder: 10-14.7 of peanut powder: 9.5-16.5 parts of red bean powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2-10 parts of codonopsis pilosula: 4-20 parts of poria cocos: 2-10 parts of gorgon fruit: 4-20 parts of liquorice: 3-10 parts of ginger: 2-10 parts of Chinese dates: 1-5 parts of astragalus and 1-5 parts of white peony root are heated, water-leached and concentrated to the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
6. A process for continuously cooling and collecting rice flour food powder is characterized by comprising the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2% of peach kernel powder: 10-14.7 of peanut powder: 9.5-16.5 parts of lily powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 2-12 parts of oat flour: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2-10 parts of codonopsis pilosula: 4-20 parts of poria cocos: 2-10 of bighead atractylodes rhizome: 4-20 of longan: 3-10 parts of gordon euryale seed: 2-10 parts of Chinese dates: 1-5 parts of astragalus root and 1-5 parts of wolfberry fruit by heating, water leaching and concentrating to the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
7. A process for continuously cooling and collecting rice flour food powder, which comprises the following steps: the adopted production equipment comprises a roller and a former assembly; the roller is connected with the former assembly through a powder conveying pipeline 2; the former assembly includes former 1, return air pipe 3, entrapment device 4, cyclone 5, vacuum unit 6, cold dry air unit 7, screen cloth 8, air current delivery outlet 10, valve 11, and the concrete structure is as follows: former 1 cavity is the toper tube-shape, the bottom of former 1 is provided with artifical powder outlet 9 that connects respectively, air flow delivery outlet 10, a valve 11 is installed respectively to foretell air flow delivery outlet 10, one deck screen cloth 8 is installed on the inner chamber upper portion of former 1, the cavity on screen cloth 8 upper portion passes through pipe and air cooling and drying unit 7 intercommunication, the top and the terminal intercommunication of powder pipeline 2 of former 1, return air pipe 3 and cyclone 5 intercommunication are passed through at the top of former 1, entrapment device 4 is installed to cyclone 5's bottom, the pipe is passed through at cyclone 5's top and vacuum unit 6 intercommunication.
8. A process for continuously cooling and collecting rice flour food powder, which comprises the following steps: the adopted production equipment comprises a roller and a former assembly; the roller is connected with the former assembly through a powder conveying pipeline 2; the former assembly includes former 1, return air pipe 3, entrapment device 4, cyclone 5, vacuum unit 6, cold dry air unit 7, screen cloth 8, artifical powder outlet 9, air current delivery outlet 10, valve 11, and the concrete structure is as follows: former 1 cavity is the toper tube-shape, the bottom of former 1 is provided with the manual work respectively and connects powder export 9, air flow delivery outlet 10, foretell manual work connects powder export 9, air flow delivery outlet 10 installs a valve 11 respectively, one deck screen cloth 8 is installed on the inner chamber upper portion of former 1, the cavity on screen cloth 8 upper portion passes through pipe and cold dry air unit 7 intercommunication, the top of former 1 and powder pipeline 2's terminal intercommunication, return air pipe 3 and cyclone 5 intercommunication are passed through at the top of former 1, entrapment device 4 is installed to cyclone 5's bottom, duct and vacuum unit 6 intercommunication are passed through at cyclone 5's top.
9. A process for continuously cooling and collecting rice flour powder; wherein: the screen mesh 8 has a mesh diameter of 2-3mm, and is mounted on the upper part of the former 1 so that the opening of the duct communicating with the cold dry air unit 7 is closely attached to the upper end surface of the screen mesh 8.
10. A method for cleaning equipment for continuously cooling and collecting rice flour powder, which comprises the following steps:
(1) after working for a period of time, the detachable part of the former assembly is detached and washed directly by water;
(2) sleeving a trapping bag at the tail end of the powder conveying pipeline 2, blowing ozone into an opening at the end, connected with the crusher, of the powder conveying pipeline 2 for 20 minutes, replacing the trapping bag, and blowing for 20 minutes;
(3) after the ozone is blown for two times, the trapping bag is replaced, and 200kg of granular white granulated sugar is introduced from an opening at one end connected with the roller to clean the pipe wall and the residual dead corners; finally, ozone is injected for purging for 5 minutes; taking down the trapping bag;
(4) when the production line stop plan exceeds 7 days, the parts of the former assembly are disassembled, cleaned by hot water, soaked in alcohol for more than 30 minutes until no residue is left on the equipment, and then assembled after being dried.
The working principle is as follows: (taking rice and water technology as an example)
35-70 parts of rice, 8-40 parts of other materials and 20-40 parts of water; after the roller drying and forming, the material is roughly crushed and then is conveyed into the former 1 through the powder conveying pipeline 2, the temperature of the material is about 90 ℃, the material is started before entering the former 1, the cold dry air unit 7 is started, the cold dry air of about 20 ℃ is conveyed to the inside of the former 1, the hot material falls from the upper part of the former 1, the cold dry air blows upwards from the lower part of the former 1, the cold dry air and the cold dry air exchange convection heat, the temperature of the material is reduced to about 40 ℃, the cold dry air becomes hot and enters the cyclone separator 5 from the air return pipe 3 at the top, the sucked dust is intercepted by the collecting device 4, the air is discharged, the cooling effect is realized, the thinner rice flour is obtained through the filtration of the screen 8, then the rice flour enters the next packaging procedure through the air flow conveying outlet 10, or the spare manual rice flour receiving outlet 9 can be opened for packaging when the outlet breaks down.
For example, after 10 days of continuous production, the cleaning method is adopted, so that the cleaning can be ensured to be quickly put into the next continuous production link after cleaning.
By adopting a common cleaning method, cleaning is needed after 3 days of continuous production, otherwise the potential risk of microorganism residues is large. The product quality is affected.
The invention has the technical effects and advantages that:
1. the invention is matched with continuous production, has proper raw material proportion selection, is easy to form and package, controls the unformed particles to be below 5 percent, reduces the generation of fine particle powder and can effectively avoid dust pollution; the preferable scheme can ensure that the content of the unformed particles is controlled to be below 0.5 percent.
2. The invention has the advantages of improved cooling efficiency, shortened production cycle, and low defective rate. While the traditional intermittent production is easy to deteriorate in the waiting time of 72-96 hours.
3. The invention has the advantages of convenient processing, full-closed pipeline material conveying and reduction of manual operation. Workers only need to operate the valve, and the large labor amount of bag stacking, peeling and the like in the traditional process is perfectly replaced.
4. The product produced by the invention has stable quality, and can reduce secondary pollution in the storage process and environmental pollution. The dust is reduced, and the production efficiency is improved.
5. The continuous production of the invention can avoid the phenomenon that a large amount of PE packaging bags with the grade of 15-25 kg are used in the intermittent production, and save the packaging cost in the intermediate storage. In order to avoid pollution in intermittent production and also because rapid cooling can not be carried out, a large amount of PE packaging bags with the grade of 15-25 kilograms are needed to transfer hotter materials so as to carry out natural cooling, so that more natural cooling time is consumed, and more PE packaging bags are consumed. If the temperature of the material exceeds 46 ℃ or 50 ℃, the material is easily oxidized to generate a rancid smell. Continuous production can avoid using other fixed containers to deposit the phenomenon that the material carries out natural cooling in a large number in the intermittent type nature production, and if the intermittent type nature production used the natural cooling mode, a large amount of fixed containers occupy production space, reduce production efficiency.
6. The three components of the invention have reasonable proportion and proper air conveying parameters, and can lead the water content of the final product in continuous production to be lower than 3 percent.
7. The product of the invention has improved complete disintegration speed, which can be shortened from 3-4 minutes to 2-2.6 minutes. Complete disintegration means: the mixture is stirred for 10 circles per minute by 100 ml of warm water at 90 ℃. The rapid disintegration is beneficial to the fast-paced life style of cities.
8. The invention is matched with continuous production, the proportion of the three components is reasonable, the time for heating and drying part of water by adopting the roller is short, and the drying period can be controlled within 20-80 minutes; the air conveying parameters are appropriate; the cooling efficiency is improved, and the cooling period of the product is shortened to 30-50 minutes. And simultaneously, the taste of the final product is kept good, and the packaging flow of the final product is smooth.
If the proportion of the three components is not reasonable, the drying period is longer, for example, the energy consumption is too high in 120 minutes, the drying moisture is insufficient until the moisture content of the final product exceeds 3%, the product is judged to be unqualified in the factory, the taste is not good, and the product is judged to be unqualified.
If the proportion of the three components is not reasonable, scorched flavor and poor taste can be caused during drying, and the product is judged to be unqualified.
If the mesh diameter of the screen is not controlled reasonably, the proportion of the three components is not reasonable, which can cause unsmooth packaging, for example, the final product is too fluffy, and part of the powder (10-25%) of the final product flies out of the normal production line. For example, the area of the final product sheet is too large and the package is prone to jamming.
Drawings
FIG. 1 is a schematic diagram of the structure involved in the process of the present invention.
Reference numerals: the device comprises a former 1, a powder conveying pipeline 2, a return air pipe 3, a trapping device 4, a cyclone separator 5, a vacuum unit 6, a cold dry air unit 7, a screen 8, a manual powder receiving outlet 9, an airflow conveying outlet 10 and a valve 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Embodiment 1, a rice thin food powder continuous cooling, collection powder technology, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 8-40 parts of other materials and 20-40 parts of water;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the aperture diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
Embodiment 2, a rice thin food powder continuous cooling, collection powder technology, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40-60 parts of rice, 10-35 parts of other materials and 30-40 parts of water;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 85-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the aperture diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 97-99.9%: 3 to 0.1 percent.
Embodiment 3, a rice thin food powder continuous cooling, collection powder technology, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2 parts of fructus amomi powder: 10-14.7 of coix seed powder: 9.5-16.5 parts of white hyacinth bean powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 0-10 parts of ginseng: 0-20 parts of poria cocos: 0-10 parts of platycodon grandiflorum: 4-20 parts of liquorice: 0-10 parts of dried orange peel: 0-10 parts of Chinese dates: extracting 0-5 parts of pawpaw and 0-5 parts of honeysuckle with hot water, and concentrating to obtain the extract with the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
Embodiment 4, a rice thin food powder continuous cooling, collection powder technology, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2 parts of fructus amomi powder: 10-14.7 of coix seed powder: 9.5-16.5 parts of white hyacinth bean powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2-10 of ginseng: 4-20 parts of poria cocos: 2-10 parts of platycodon grandiflorum: 4-20 parts of liquorice: 3-10 parts of dried orange peel: 2-10 parts of Chinese dates: 1-5 parts of pawpaw and 1-5 parts of honeysuckle flower are heated, leached by water and concentrated to the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
Embodiment 5, a rice thin food powder continuous cooling, collection powder technology, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2% of walnut kernel powder: 10-14.7 of peanut powder: 9.5-16.5 parts of red bean powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2-10 parts of codonopsis pilosula: 4-20 parts of poria cocos: 2-10 parts of gorgon fruit: 4-20 parts of liquorice: 3-10 parts of ginger: 2-10 parts of Chinese dates: 1-5 parts of astragalus and 1-5 parts of white peony root are heated, water-leached and concentrated to the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
Embodiment 6, a rice thin food powder continuous cooling, collection powder technology, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35-70 parts of rice, 10-30 parts of other materials and 20-40 parts of water; the weight ratio of other materials is as follows: 0.7-1.2% of peach kernel powder: 10-14.7 of peanut powder: 9.5-16.5 parts of lily powder: 5.2-8.8% of lotus seed powder: 6.1-9.4 of yam powder: sugar 0-50: 2-12 parts of oat flour: 15-28.8 of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2-10 parts of codonopsis pilosula: 4-20 parts of poria cocos: 2-10 of bighead atractylodes rhizome: 4-20 of longan: 3-10 parts of gordon euryale seed: 2-10 parts of Chinese dates: 1-5 parts of astragalus root and 1-5 parts of wolfberry fruit by heating, water leaching and concentrating to the density of 1.05-1.15;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 80-110 ℃;
step (2): starting a cold dry air unit to generate cold air at the temperature of 5-25 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.2-0.8 Mpa;
and (4): filtering through a screen 8 with the diameter of 1-3mm to obtain 1-3mm powder, wherein the temperature of the powder is controlled between room temperature and 45 ℃;
and (5): collecting a finished product at one end of the former 1; collecting wind power at the other end of the former 1 to recover unformed fine powder particles; wherein the weight ratio of the finished product to the unformed fine powder is 95-99.99%: 5 to 0.01 percent.
Embodiment 7, a rice thin food powder continuous cooling, collection powder technology, wherein: the adopted production equipment comprises a roller and a former assembly; the roller is connected with the former assembly through a powder conveying pipeline 2; the former assembly includes former 1, return air pipe 3, entrapment device 4, cyclone 5, vacuum unit 6, cold dry air unit 7, screen cloth 8, air current delivery outlet 10, valve 11, and the concrete structure is as follows: former 1 cavity is the toper tube-shape, the bottom of former 1 is provided with artifical powder outlet 9 that connects respectively, air flow delivery outlet 10, a valve 11 is installed respectively to foretell air flow delivery outlet 10, one deck screen cloth 8 is installed on the inner chamber upper portion of former 1, the cavity on screen cloth 8 upper portion passes through pipe and air cooling and drying unit 7 intercommunication, the top and the terminal intercommunication of powder pipeline 2 of former 1, return air pipe 3 and cyclone 5 intercommunication are passed through at the top of former 1, entrapment device 4 is installed to cyclone 5's bottom, the pipe is passed through at cyclone 5's top and vacuum unit 6 intercommunication.
Embodiment 8, a rice thin food powder continuous cooling, collection powder technology, wherein: the adopted production equipment comprises a roller and a former assembly; the roller is connected with the former assembly through a powder conveying pipeline 2; the former assembly includes former 1, return air pipe 3, entrapment device 4, cyclone 5, vacuum unit 6, cold dry air unit 7, screen cloth 8, artifical powder outlet 9, air current delivery outlet 10, valve 11, and the concrete structure is as follows: former 1 cavity is the toper tube-shape, the bottom of former 1 is provided with the manual work respectively and connects powder export 9, air flow delivery outlet 10, foretell manual work connects powder export 9, air flow delivery outlet 10 installs a valve 11 respectively, one deck screen cloth 8 is installed on the inner chamber upper portion of former 1, the cavity on screen cloth 8 upper portion passes through pipe and cold dry air unit 7 intercommunication, the top of former 1 and powder pipeline 2's terminal intercommunication, return air pipe 3 and cyclone 5 intercommunication are passed through at the top of former 1, entrapment device 4 is installed to cyclone 5's bottom, duct and vacuum unit 6 intercommunication are passed through at cyclone 5's top.
Example 9, a process for continuously cooling and collecting rice flour food powder; wherein: the screen mesh 8 has a mesh diameter of 2-3mm, and is mounted on the upper part of the former 1 so that the opening of the duct communicating with the cold dry air unit 7 is closely attached to the upper end surface of the screen mesh 8.
Embodiment 10, a method for cleaning equipment for continuously cooling and collecting rice flour, wherein:
(1) after working for a period of time, the detachable part of the former assembly is detached and washed directly by water;
(2) sleeving a trapping bag at the tail end of the powder conveying pipeline 2, blowing ozone into an opening at the end, connected with the crusher, of the powder conveying pipeline 2 for 20 minutes, replacing the trapping bag, and blowing for 20 minutes;
(3) after the ozone is blown for two times, the trapping bag is replaced, and 200kg of granular white granulated sugar is introduced from an opening at one end connected with the roller to clean the pipe wall and the residual dead corners; finally, ozone is injected for purging for 5 minutes; taking down the trapping bag;
(4) when the production line stop plan exceeds 7 days, the parts of the former assembly are disassembled, cleaned by hot water, soaked in alcohol for more than 30 minutes until no residue is left on the equipment, and then assembled after being dried.
Example A selection and Standby of other materials.
The weight ratio of other materials is as follows: 1 part of fructus amomi powder: 12 parts of coix seed powder: 12 parts of white hyacinth bean powder: 8 parts of lotus seed powder: 8 parts of yam powder: 10 parts of sugar: 20 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 8 parts of ginseng: 8 parts of poria cocos: 8 parts of platycodon grandiflorum: 6 parts of liquorice: 4 parts of dried orange peel: 4 parts of Chinese dates: 2 parts of pawpaw: 2 parts of honeysuckle, heating, water leaching and concentrating to obtain the honeysuckle extract with the density of 1.05-1.15.
The above-mentioned material to be used is 71 portions.
Example B selection and Standby of other materials.
The weight ratio of other materials is as follows: 0.7 part of fructus amomi powder: 10 parts of coix seed powder: 9.5 parts of white hyacinth bean powder: 5.2 parts of lotus seed powder: 9.4 parts of yam powder: 20 parts of sugar: 15 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2 parts of ginseng: 4 parts of poria cocos: 2 parts of platycodon grandiflorum: 20 parts of liquorice: 10 parts of dried orange peel: 4 parts of Chinese dates: 2 parts of pawpaw: 2 parts of honeysuckle, heating, water leaching and concentrating to obtain the honeysuckle extract with the density of 1.05-1.15.
69.8 parts of the materials to be used.
Example C selection and Standby of other materials.
The weight ratio of other materials is as follows: 1.2 parts of fructus amomi powder: 14.7 parts of coix seed powder: 16.5 parts of white hyacinth bean powder: 8.8 parts of lotus seed powder: 6.1 parts of yam powder: 28.8 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 10 parts of ginseng: 20 parts of poria cocos: 10 parts of platycodon grandiflorum: 4 parts of liquorice: 3 parts of dried orange peel: 4 parts of Chinese dates: 2 parts of pawpaw: 2 parts of honeysuckle, heating, water leaching and concentrating to obtain the honeysuckle extract with the density of 1.05-1.15.
76.1 parts of the material to be used.
Example D selection and Standby of other materials.
The weight ratio of other materials is as follows: 1 part of fructus amomi powder: 12 parts of coix seed powder: 10 parts of white hyacinth bean powder: 6 parts of lotus seed powder: 8 parts of yam powder: 10 parts of oat: 20 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 6 parts of ginseng: 6 parts of poria cocos: 8 parts of platycodon grandiflorum: 6 parts of liquorice: 4 parts of dried orange peel: 4 parts of Chinese dates: 2 parts of pawpaw: 1 part of honeysuckle, heating and water leaching and concentrating to obtain the honeysuckle extract with the density of 1.05-1.15.
67 parts of the materials to be used.
Example E selection and Standby of other materials.
The weight ratio of other materials is as follows: 1 part of fructus amomi powder: 12 parts of coix seed powder: 12 parts of gordon euryale seed powder: 8 parts of lotus seed powder: 8 parts of walnut powder: 5 parts of oat: 5 parts of sugar: 20 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 8 parts of ginseng: 8 parts of poria cocos: 8 parts of platycodon grandiflorum: 6 parts of liquorice: and (4) dried orange peel: 5 parts of Chinese dates: 5 parts of pawpaw: 5 parts of honeysuckle flower, which is obtained by heating, water leaching and concentrating until the density is 1.05-1.15.
The above-mentioned material to be used is 71 portions.
Example F selection and Standby of other materials.
The weight ratio of other materials is as follows: 1 part of fructus amomi powder: 14 parts of coix seed powder: 16 parts of white hyacinth bean powder: 8 parts of lotus seed powder: 9 parts of yam powder: 50 parts of sugar: 22 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2 parts of ginseng: 4 parts of poria cocos: 2 parts of platycodon grandiflorum: 4 parts of liquorice: 3 parts of dried orange peel: 2 parts of Chinese dates: 1 part of pawpaw: 1 part of honeysuckle, heating and water leaching and concentrating to obtain the honeysuckle extract with the density of 1.05-1.15.
The above-mentioned material to be used is 120 portions.
Example G selection and Standby of other materials.
The weight ratio of other materials is as follows: 0.7 part of walnut kernel powder: 10 parts of peanut powder: 9.5 parts of red bean powder: 5.2 parts of lotus seed powder: 9.4 parts of yam powder: 20 parts of sugar: 15 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2 parts of codonopsis pilosula: 4 parts of poria cocos: 2 parts of gordon euryale seed: 4 parts of liquorice: 3 parts of ginger: 2 parts of Chinese dates: 1 part of astragalus and 1 part of white paeony root, and is obtained by heating, water leaching and concentrating until the density is 1.05-1.15;
69.8 parts of the materials to be used.
Example H selection and Standby of other materials.
The weight ratio of other materials is as follows: 0.7 part of walnut kernel powder: 10 parts of peanut powder: 9.5 parts of red bean powder: 5.2 parts of lotus seed powder: 6.1 parts of yam powder: 50 parts of sugar: 28.8 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 8 parts of codonopsis pilosula: 8 parts of poria cocos: 8 parts of gordon euryale seed: 10 parts of liquorice: 4 parts of ginger: 2 parts of Chinese dates: 2 parts of astragalus and 2 parts of white paeony root, and is obtained by heating, water leaching and concentrating until the density is 1.05-1.15;
the above-mentioned material to be used is 110.3 portions.
Example I selection and Standby of other materials.
The weight ratio of other materials is as follows: 1.2 parts of walnut kernel powder: 14.7 parts of peanut powder: 16.5 parts of red bean powder: 8.8 parts of lotus seed powder: 9.4 parts of yam powder: 28 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 10 parts of codonopsis pilosula: 20 parts of poria cocos: 10 parts of gordon euryale seed: 20 parts of liquorice: 10 parts of ginger: 10 parts of Chinese dates: extracting 5 parts of astragalus and 5 parts of white peony root with hot water and concentrating to the density of 1.05-1.15;
78.6 parts of the materials to be used.
Example J selection and Standby of other materials.
The weight ratio of other materials is as follows: 0.7 part of peach kernel powder: 10 parts of peanut powder: 9.5 parts of lily powder: 8.8 parts of lotus seed powder: 9.4 parts of yam powder: 12 parts of oat flour: 15 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 2 parts of codonopsis pilosula: 4 parts of poria cocos: 2 parts of bighead atractylodes rhizome: 4 parts of longan: 3 parts of gordon euryale seed: 2 parts of Chinese dates: 1 part of astragalus: 1 part of medlar, heated and water-leached and concentrated to the density of 1.05-1.15;
65.4 parts of the materials to be used.
Example K selection and Standby of other materials.
The weight ratio of other materials is as follows: 1.2 parts of peach kernel powder: 14.7 parts of peanut powder: 16.5 parts of lily powder: 5.2 parts of lotus seed powder: 7 parts of yam powder: 50 parts of sugar: 12 parts of oat flour: 28.8 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 10 parts of codonopsis pilosula: 20 parts of poria cocos: 2 parts of bighead atractylodes rhizome: 4 parts of longan: 3 parts of gordon euryale seed: 2 parts of Chinese dates: 1 part of astragalus and 1 part of medlar, heating water for leaching and concentrating to the density of 1.05-1.15;
135.4 parts of the materials to be used.
Example L selection and Standby of other materials.
The weight ratio of other materials is as follows: 1 part of peach kernel powder: 10 parts of peanut powder: 10 parts of lily powder: 6 parts of lotus seed powder: 6.1 parts of yam powder: 20 parts of sugar: 2 parts of oat flour: 15 parts of rice functional concentrated solution;
wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 10 parts of codonopsis pilosula: 4 parts of poria cocos: 10 parts of bighead atractylodes rhizome: 20 parts of longan: 10 parts of gordon euryale seed: 10 parts of Chinese dates: astragalus root 5 weight portions and wolfberry fruit 5 weight portions, and through hot water leaching and concentration to density of 1.05-1.15;
70.1 parts of the materials to be used.
Example 10, a process for cooling and collecting rice flour food powder, wherein: the medicinal and edible rice-flour food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment A as other materials, and 36 parts of water;
step (1): after the raw materials in the formula are mixed and stirred uniformly, a roller is adopted for heating and drying part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 90 ℃;
step (2): starting a cold dry air unit to generate cold air at 15 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.6 Mpa;
and (4): filtering through a screen 8 with the aperture diameter of 2mm to obtain 2mm powder, wherein the temperature of the powder is controlled at 35 ℃;
and (5): collecting a finished product at one end of the former 1; the wind force is collected at the other end of the former 1 to recover the unshaped fine powder particles.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.4%: 0.6 percent;
the product detection effect is as follows: the final product had a water content of 2.84%. The complete disintegration rate was 2.4 minutes. PE transfer bags were not used at all. The drying cycle was 38 minutes. The cooling period was 38 minutes.
Example 11
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment A as other materials, and 32 parts of water;
the temperature of the dried powder is 100 ℃; generating cold air at 15 ℃; the pressure of cold air is 0.8 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 28 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.5%: 0.5 percent;
the product detection effect is as follows: the final product had a water content of 2.75%. The complete disintegration rate was 2.0 minutes. PE transfer bags were not used at all. The drying cycle was 35 minutes. The cooling period was 36 minutes.
Example 12
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35 parts of rice, selecting 40 parts of the material to be used provided by the embodiment A as other materials, and 25 parts of water;
the temperature of the dried powder is 80 ℃; generating cold air at 25 ℃; the pressure of cold air is 0.6 Mpa; the screen 8 in the former assembly had a mesh diameter of 2.5mm, and the temperature of the powder was controlled at 35 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.5%: 1.5 percent;
the product detection effect is as follows: the water content of the final product is 2.54%. The complete disintegration rate was 2.2 minutes. PE transfer bags were not used at all. The drying cycle was 36 minutes. The cooling period was 40 minutes.
Example 13
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 50 parts of rice, selecting 20 parts of the material to be used provided by the embodiment A as other materials, and 30 parts of water;
the temperature of the dried powder is 110 ℃; generating cold air at 5 ℃; the pressure of cold air is 0.5 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 38 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.3%: 0.7 percent;
the product detection effect is as follows: the water content of the final product is 2.85%. The complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle is 40 minutes. The cooling period was 50 minutes.
Example 14
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 60 parts of rice, selecting 20 parts of the material to be used provided by the embodiment A as other materials, and 20 parts of water;
the temperature of the dried powder is 85 ℃; generating cold air at 20 ℃; the pressure of cold air is 0.2 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 35 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.2%: 0.8 percent;
the product detection effect is as follows: the water content of the final product is 2.65%. The complete disintegration rate was 2.0 minutes. PE transfer bags were not used at all. The drying cycle was 36 minutes. The cooling period was 40 minutes.
Example 15
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 65 parts of rice, selecting 10 parts of the material to be used provided in the embodiment A as other materials, and 25 parts of water;
the temperature of the dried powder is 95 ℃; generating cold air at 15 ℃; the pressure of cold air is 0.8 Mpa; the screen 8 in the former assembly had a mesh diameter of 2mm and the temperature of the powder was controlled at 25 degrees Celsius as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.6%: 1.4 percent;
the product detection effect is as follows: the final product had a water content of 2.64%. The complete disintegration rate was 2.2 minutes. PE transfer bags were not used at all. The drying cycle was 39 minutes. The cooling period was 2 minutes.
Example 16
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 70 parts of rice, selecting 8 parts of the material to be used provided by the embodiment A as other materials, and 22 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.9%: 1.1 percent;
the product detection effect is as follows: the final product had a water content of 2.62%. The complete disintegration rate was 2.3 minutes. PE transfer bags were not used at all. The drying cycle was 33 minutes. The cooling period was 40 minutes.
Example 17
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment A as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 18
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 30 parts of rice, namely selecting 40 parts of the material to be used provided by the embodiment A as other materials and 30 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.5%: 0.5 percent;
the product detection effect is as follows: the final product had a water content of 2.84%. The complete disintegration rate was 2.3 minutes. PE transfer bags were not used at all. The drying cycle was 56 minutes. The cooling period was 45 minutes.
Example 19
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 70 parts of rice, 40 parts of the material to be used provided by the embodiment A are selected as other materials, and 40 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.6%: 0.4 percent;
the product detection effect is as follows: the water content of the final product is 2.82%. The complete disintegration rate was 2.4 minutes. PE transfer bags were not used at all. The drying cycle was 47 minutes. The cooling period was 46 minutes.
Example 20
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 70 parts of rice, selecting 8 parts of the material to be used provided by the embodiment A as other materials, and 35 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 96.8%: 3.2 percent;
the product detection effect is as follows: the water content of the final product is 2.76%. The complete disintegration rate was 2.4 minutes. PE transfer bags were not used at all. The drying cycle was 42 minutes. The cooling period was 46 minutes.
Example 21
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35 parts of rice, 40 parts of the material to be used provided in the embodiment A are selected as other materials, and 40 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.2%: 2.8 percent;
the product detection effect is as follows: the final product had a water content of 2.29%. The complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle was 58 minutes. The cooling period was 55 minutes.
Example 22
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35 parts of rice, selecting 8 parts of the material to be used provided by the embodiment A as other materials, and 20 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 95.0%: 5.0 percent;
the product detection effect is as follows: the final product had a water content of 2.96%. The complete disintegration rate was 2.6 minutes. PE transfer bags were not used at all. The drying cycle was 37 minutes. The cooling period was 38 minutes.
Example 23
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 33 parts of the material to be used provided by the embodiment A as other materials, and 15 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 24
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 42 parts of the material to be used provided by the embodiment A as other materials, and 18 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 25
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment A as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 26
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 45 parts of the material to be used provided by the embodiment A as other materials, and 17 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 27
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 56 parts of rice, selecting 40 parts of the material to be used provided by the embodiment A as other materials, and 16 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 28
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 35 parts of rice, selecting 23 parts of the material to be used provided by the embodiment A as other materials, and 42 parts of water;
the screen 8 in the former assembly was 1mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 96.7%: 3.3 percent;
the product detection effect is as follows: the final product had a water content of 3.01%. The complete disintegration rate was 2.7 minutes. PE transfer bags were not used at all. The drying cycle is 65 minutes. The cooling period was 38 minutes.
Example 29
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 29 parts of rice, 23 parts of the material to be used provided by the embodiment A are selected as other materials, and 48 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 91.2%: 8.8 percent;
the product detection effect is as follows: the final product had a water content of 4.21%. The complete disintegration rate was 2.4 minutes. PE transfer bags were not used at all. The drying cycle is 82 minutes. The cooling period was 56 minutes.
Example 30
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 6 parts of the material to be used provided by the embodiment A as other materials, and 42 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 91.6%: 8.4 percent;
the product detection effect is as follows: the final product had a water content of 4.65%, a very poor mouthfeel, and a complete disintegration rate of 4.2 minutes. PE transfer bags were not used at all. The drying cycle is 90 minutes. The cooling period was 62 minutes.
Example 31
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment A as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 92.9%: 7.1 percent;
the product detection effect is as follows: the final product had a water content of 4.89%, a very poor mouthfeel, and a complete disintegration rate of 2.8 minutes. PE transfer bags were not used at all. The drying cycle was 105 minutes. The cooling period was 60 minutes.
Example 32
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment A as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 92.5%: 7.5 percent;
the product detection effect is as follows: the final product had a water content of 3.98%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 95 minutes. The cooling period was 50 minutes.
Example 33
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 39 parts of rice, selecting 33 parts of the material to be used provided by the embodiment B as other materials, and 28 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.5%: 0.5 percent;
the product detection effect is as follows: the water content of the final product is 2.66%. The complete disintegration rate was 2.4 minutes. PE transfer bags were not used at all. The drying cycle was 38 minutes. The cooling period was 38 minutes.
Example 34
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment B as other materials, and 32 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.0%: 1.0 percent;
the product detection effect is as follows: the final product had a water content of 2.87%. The complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle is 45 minutes. The cooling period was 48 minutes.
Example 35
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 42 parts of the material to be used provided by the embodiment B as other materials, and 18 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 36
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment B as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.8%: 1.2 percent;
the product detection effect is as follows: the final product had a water content of 4.88%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 70 minutes.
Example 37
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment C as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.1%: 0.9 percent;
the product detection effect is as follows: the water content of the final product was 2.97%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle is 45 minutes. The cooling period was 48 minutes.
Example 38
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment C as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.6%: 1.4 percent;
the product detection effect is as follows: the final product had a water content of 4.54%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 95 minutes. The cooling period was 65 minutes.
Example 39
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment C as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.9%: 1.1 percent;
the product detection effect is as follows: the final product had a moisture content of 5.97%, a very poor mouthfeel, and a complete disintegration rate of 3.8 minutes. PE transfer bags were not used at all. The drying period is 85 minutes. The cooling period was 60 minutes.
Example 40
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment C as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
EXAMPLE 41
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment D as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.3%: 0.7 percent;
the product detection effect is as follows: the water content of the final product was 2.65%, and the complete disintegration rate was 2.3 minutes. PE transfer bags were not used at all. The drying cycle is 48 minutes. The cooling period was 45 minutes.
Example 42
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment D as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.6%: 1.4 percent;
the product detection effect is as follows: the final product had a water content of 4.76%, a very poor mouthfeel, and a complete disintegration rate of 2.8 minutes. PE transfer bags were not used at all. The drying cycle is 90 minutes. The cooling period was 60 minutes.
Example 43
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment D as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.6%: 1.4 percent;
the product detection effect is as follows: the final product had a water content of 6.09%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 80 minutes. The cooling period was 60 minutes.
Example 44
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment D as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 45
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment E as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.1%: 0.9 percent;
the product detection effect is as follows: the water content of the final product was 2.65%, and the complete disintegration rate was 2.3 minutes. PE transfer bags were not used at all. The drying cycle is 48 minutes. The cooling period was 45 minutes.
Example 46
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment E as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.8%: 1.2 percent;
the product detection effect is as follows: the final product had a moisture content of 5.66%, a very poor mouthfeel, and a complete disintegration rate of 2.8 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 65 minutes.
Example 47
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment E as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.7%: 1.3 percent;
the product detection effect is as follows: the final product had a water content of 3.54%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 95 minutes. The cooling period was 65 minutes.
Example 48
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment E as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 49
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment F as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.2%: 0.8 percent;
the product detection effect is as follows: the water content of the final product was 2.95%, and the complete disintegration rate was 2.4 minutes. PE transfer bags were not used at all. The drying cycle is 50 minutes. The cooling period was 50 minutes.
Example 50
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment F as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.8%: 2.2 percent;
the product detection effect is as follows: the final product had a water content of 4.96%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 60 minutes.
Example 51
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided in the embodiment F as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.2%: 1.8 percent;
the product detection effect is as follows: the final product had a moisture content of 5.29%, a very poor mouthfeel, and a complete disintegration rate of 3.2 minutes. PE transfer bags were not used at all. The drying cycle was 105 minutes. The cooling period was 65 minutes.
Example 52
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment F as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 53
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 32 parts of the material to be used provided by the embodiment A as other materials, and 35 parts of water;
the screen 8 in the former assembly was 4mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 92.6%: 7.4 percent;
the product detection effect is as follows: the water content of the final product is 2.58%, and the complete disintegration speed is 2.6 minutes. PE transfer bags were not used at all. The drying cycle is 45 minutes. The cooling period was 45 minutes. Because part of the final product is too large after drying and cooling, jamming can be caused to the packaging production line.
Example 54
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 32 parts of the material to be used provided by the embodiment A as other materials, and 35 parts of water;
the screen 8 in the former assembly was 5mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 89.2%: 11.8 percent;
the product detection effect is as follows: the water content of the final product was 2.98%, and the complete disintegration rate was 2.7 minutes. PE transfer bags were not used at all. The drying cycle is 45 minutes. The cooling period was 45 minutes. Because part of the final product is too large after drying and cooling, jamming can be caused to the packaging production line.
Example 55
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment A as other materials, and 32 parts of water;
the temperature of the dried powder is 77 ℃; generating cold air at 27 ℃; the pressure of cold air is 0.6 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 28 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 93.5%: 6.5 percent; the material loss is large.
The product detection effect is as follows: the final product had a water content of 2.75%. The complete disintegration rate was 2.0 minutes. PE transfer bags were not used at all. The drying cycle was 35 minutes. The cooling period was 121 minutes. The cooling time is too long, and the energy consumption is too large.
Example 56
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment B as other materials, and 32 parts of water;
the temperature of the dried powder is 115 ℃; generating cold air at 15 ℃; the pressure of cold air is 0.6 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 28 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 91.6%: 8.4 percent; the material loss is large.
The product detection effect is as follows: the final product had a water content of 2.75%. The complete disintegration rate was 2.0 minutes. PE transfer bags were not used at all. The drying cycle was 35 minutes. The cooling period was 50 minutes.
The final product had a scorched smell and a yellowish color. Bad taste. And determining as disqualification.
Example 57
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment A as other materials, and 32 parts of water;
the temperature of the dried powder is 80 ℃; generating cold air at 20 ℃; the pressure of cold air is 0.9 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 28 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 88.3%: 11.7 percent; the crushed material has too large proportion and great loss.
Example 58
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment A as other materials, and 32 parts of water;
the temperature of the dried powder is 90 ℃; generating cold air at 20 ℃; the pressure of cold air is 1.1 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 28 degrees Celsius, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 38.1%: 61.9 percent; the crushed material has too large proportion and great loss.
Example 59
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 28 parts of the material to be used provided by the embodiment A as other materials, and 32 parts of water;
the temperature of the dried powder is 90 ℃; generating cold air at 20 ℃; the pressure of cold air is 0.1 Mpa; the screen 8 in the former assembly had a mesh diameter of 3mm, and the temperature of the powder was controlled at 28 degrees Celsius, as in example 10.
The effects are as follows:
the cooling period was 200 minutes. The cooling period is too long, and the production efficiency is low.
Example 60
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment G as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.1%: 0.9 percent;
the product detection effect is as follows: the water content of the final product was 2.59%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle is 48 minutes. The cooling period was 50 minutes.
Example 61
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment G as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.1%: 2.9 percent;
the product detection effect is as follows: the final product had a water content of 4.96%, a very poor mouthfeel, and a complete disintegration rate of 2.8 minutes. PE transfer bags were not used at all. The drying cycle is 95 minutes. The cooling period was 65 minutes.
Example 62
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment G as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.7%: 1.3;
the product detection effect is as follows: the final product had a water content of 6.35%, a very poor mouthfeel, and a complete disintegration rate of 3.1 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 65 minutes.
Example 63
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment G as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 64
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment H as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.1%: 0.9;
the product detection effect is as follows: the water content of the final product was 2.76%, and the complete disintegration rate was 2.3 minutes. PE transfer bags were not used at all. The drying cycle is 45 minutes. The cooling period was 50 minutes.
Example 65
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided in the embodiment H as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.2%: 2.8 percent;
the product detection effect is as follows: the final product had a water content of 4.76%, a very poor mouthfeel, and a complete disintegration rate of 2.8 minutes. PE transfer bags were not used at all. The drying cycle was 105 minutes. The cooling period was 65 minutes.
Example 66
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided in the embodiment H as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.3%: 1.7 percent;
the product detection effect is as follows: the final product had a water content of 4.34%, a very poor mouthfeel, and a complete disintegration rate of 3.2 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 60 minutes.
Example 67
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment H as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 68
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment I as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.2%: 0.8 percent;
the product detection effect is as follows: the water content of the final product was 2.89%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle is 60 minutes. The cooling period was 50 minutes.
Example 69
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment I as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.6%: 2.4 percent;
the product detection effect is as follows: the final product has a water content of 3.99%, a poor taste, and a complete disintegration rate of 2.8 minutes. PE transfer bags were not used at all. The drying cycle is 90 minutes. The cooling period was 60 minutes.
Example 70
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment I as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.7%: 1.3 percent;
the product detection effect is as follows: the final product had a water content of 4.54%, a very poor mouthfeel, and a complete disintegration rate of 3.2 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 65 minutes.
Example 71
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment I as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 72
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided in example J as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.1%: 0.9 percent;
the product detection effect is as follows: the water content of the final product was 2.95%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle was 55 minutes. The cooling period was 55 minutes.
Example 73
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided in example J as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.4%: 2.6 percent;
the product detection effect is as follows: the final product had a water content of 3.96%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 95 minutes. The cooling period was 60 minutes.
Example 74
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided in the example J as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.2%: 1.8 percent;
the product detection effect is as follows: the final product had a water content of 5.69%, a very poor mouthfeel, and a complete disintegration rate of 3.1 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 65 minutes.
Example 75
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the example J as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 76
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment K as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.0%: 1.0 percent;
the product detection effect is as follows: the water content of the final product was 2.78%, and the complete disintegration rate was 2.6 minutes. PE transfer bags were not used at all. The drying cycle is 50 minutes. The cooling period was 50 minutes.
Example 77
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment K as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.9%: 2.1 percent;
the product detection effect is as follows: the final product had a water content of 4.78%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 60 minutes.
Example 78
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment K as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.2%: 1.8 percent;
the product detection effect is as follows: the final product had a moisture content of 5.39%, a very poor mouthfeel, and a complete disintegration rate of 3.2 minutes. PE transfer bags were not used at all. The drying cycle is 110 minutes. The cooling period was 65 minutes.
Example 79
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the standby material provided by K as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 80
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 31 parts of the material to be used provided by the embodiment L as other materials, and 36 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 99.1%: 0.9 percent;
the product detection effect is as follows: the water content of the final product was 2.91%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle was 55 minutes. The cooling period was 55 minutes.
Example 81
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 33 parts of rice, selecting 45 parts of the material to be used provided by the embodiment L as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 97.2%: 2.8 percent;
the product detection effect is as follows: the final product had a water content of 4.38%, a very poor mouthfeel, and a complete disintegration rate of 2.9 minutes. PE transfer bags were not used at all. The drying cycle is 100 minutes. The cooling period was 55 minutes.
Example 82
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 32 parts of rice, selecting 35 parts of the material to be used provided by the embodiment L as other materials, and 50 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.9%: 1.1 percent;
the product detection effect is as follows: the final product had a moisture content of 5.99%, a very poor mouthfeel, and a complete disintegration rate of 3.2 minutes. PE transfer bags were not used at all. The drying cycle was 105 minutes. The cooling period was 65 minutes.
Example 83
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 72 parts of rice, selecting 9 parts of the material to be used provided by the embodiment L as other materials, and 19 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
the three components are not uniformly stirred, the taste deviation is very large, and the product is judged to be unqualified.
Example 84
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 35 parts of the material to be used provided by the embodiment G as other materials, and 30 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.9%: 1.1 percent;
the product detection effect is as follows: the water content of the final product was 2.91%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle was 38 minutes. The cooling period was 40 minutes.
Example 85
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 60 parts of rice, selecting 10 parts of the material to be used provided in the embodiment H as other materials, and 40 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.5%: 1.5 percent;
the product detection effect is as follows: the water content of the final product was 2.91%, and the complete disintegration rate was 2.5 minutes. PE transfer bags were not used at all. The drying cycle is 40 minutes. The cooling period was 40 minutes.
Example 86
A process for cooling and collecting rice food powder, wherein: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, selecting 35 parts of the material to be used provided by the embodiment K as other materials, and 30 parts of water;
the screen 8 in the former assembly was 3mm in mesh diameter, as in example 10.
The effects are as follows:
wherein the weight ratio of the finished product to the unformed fine powder is 98.2%: 1.8 percent;
the product detection effect is as follows: the water content of the final product was 2.29%, and the complete disintegration rate was 2.3 minutes. PE transfer bags were not used at all. The drying cycle is 45 minutes. The cooling period was 45 minutes.

Claims (1)

1. A process for continuously cooling and collecting rice flour food powder is characterized by comprising the following steps: the rice thin food powder is prepared from the following raw materials in parts by weight: 40 parts of rice, 28 parts of other materials for standby and 32 parts of water; the weight ratio of other materials is as follows: 1 part of fructus amomi powder: 12 parts of coix seed powder: 12 parts of white hyacinth bean powder: 8 parts of lotus seed powder: 8 parts of yam powder: 10 parts of sugar: 20 parts of rice functional concentrated solution; wherein the functional rice noodle concentrated solution comprises the following components in parts by weight: 8 parts of ginseng: 8 parts of poria cocos: 8 parts of platycodon grandiflorum: 6 parts of liquorice: 4 parts of dried orange peel: 4 parts of Chinese dates: 2 parts of pawpaw: 2 parts of honeysuckle, heating, leaching with water and concentrating until the density is 1.05-1.15; the process comprises the following steps:
step (1): after raw materials in the formula are mixed and stirred uniformly, a roller is adopted to dry part of water, and the raw materials are primarily crushed into powder, wherein the temperature of the dried powder is 100 ℃;
step (2): starting a cold dry air unit to generate cold air at 15 ℃;
conveying the powder in the step (1) into a forming device through a powder conveying pipeline, and cooling the powder in the step (1) by adopting the cold air in the step (2), wherein the pressure of the cold air is 0.8 Mpa;
and (4): filtering through a screen (8) with the aperture diameter of 3mm to obtain 3mm powder, wherein the temperature of the powder is controlled at 28 ℃;
and (5): collecting a finished product at one end of the former (1); recovering the unformed fine powder particles at the other end of the former (1) by wind power; wherein the weight ratio of the finished product to the unformed fine powder is 99.5%: 0.5 percent;
the adopted production equipment comprises a roller and a former assembly; the roller and the former assembly are connected through a powder conveying pipeline (2); the former assembly includes former (1), return air duct (3), entrapment device (4), cyclone (5), vacuum unit (6), cold dry air unit (7), screen cloth (8), artifical powder outlet (9), air current delivery outlet (10), valve (11), and the concrete structure is as follows: the forming device (1) is hollow and is in a conical barrel shape, the bottom of the forming device (1) is respectively provided with an artificial powder receiving outlet (9) and an air flow conveying outlet (10), the artificial powder receiving outlet (9) and the air flow conveying outlet (10) are respectively provided with a valve (11), the upper part of an inner cavity of the forming device (1) is provided with a layer of screen (8), a cavity at the upper part of the screen (8) is communicated with a cold dry air unit (7) through a guide pipe, the top of the forming device (1) is communicated with the tail end of a powder conveying pipeline (2), the top of the forming device (1) is communicated with a cyclone separator (5) through an air return pipe (3), the bottom of the cyclone separator (5) is provided with a trapping device (4), and the top of the cyclone separator (5) is communicated with a vacuum unit (6) through a guide pipe; the mesh diameter of the screen mesh (8) is 3 mm; the opening of a conduit which is arranged at the upper part of the former (1) and is communicated with the cold dry air unit (7) is tightly attached to the upper end surface of the screen (8).
CN201811464412.5A 2018-12-03 2018-12-03 Continuous cooling and flour collecting process for rice thin food powder and equipment cleaning method thereof Active CN109592086B (en)

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