CN109573791B - Elevator with simple structure and control method thereof - Google Patents
Elevator with simple structure and control method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/02—Cages, i.e. cars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/02—Control systems without regulation, i.e. without retroactive action
- B66B1/06—Control systems without regulation, i.e. without retroactive action electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/46—Adaptations of switches or switchgear
- B66B1/48—Adaptations of mechanically-operated limit switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B50/00—Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies
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- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及电梯领域,具体涉及一种电梯及其控制方法。The invention relates to the field of elevators, in particular to an elevator and a control method thereof.
背景技术Background technique
现有电梯包括竖置的井道、沿井道竖向设置的导轨、沿导轨升降的轿厢以及驱使轿厢升降的驱动组件,驱动组件驱使轿厢沿轨道升降,实现人员以及货物在不同楼层间输送。为了确保轿厢运行安全,通常会在电梯上安装极限位置控制装置,有效防止轿厢因失控而发生冲顶或撞地的情况。现有的极限位置控制装置包括分别设置在轿厢顶部和底部的两组限位开关组件以及设置在轿厢上的撞弓组件,所述限位开关组件包括减速开关、终点开关以及极限开关,在使用时,当轿厢出现过度升降时,撞弓组件会随轿厢移动并依次触发位于井道顶部或底部的减速开关、终点开关以及极限开关,分别对轿厢进行减速操作、制动操作以及断电操作。这种结构存在以下缺陷:由于各限位开关均具有各自对应的唯一功能,为了确保极限位置控制装置正常运行,必须要安装两组共六个限位开关,既会增加信号源数量,进而增加控制难度以及信号间干扰的几率,还增加了生产成本,造成较大浪费,又会因限位开关长期置于井道内且静止不动而积聚灰尘,增加了开关失效的概率,存在安全隐患。Existing elevators include a vertical hoistway, guide rails vertically arranged along the hoistway, a car that moves up and down along the guide rail, and a drive component that drives the car up and down. The drive component drives the car up and down along the track to realize the transportation of people and goods between different floors . In order to ensure the safe operation of the car, limit position control devices are usually installed on the elevator to effectively prevent the car from rushing to the top or hitting the ground due to loss of control. The existing limit position control device includes two sets of limit switch assemblies respectively arranged on the top and bottom of the car and a bow assembly arranged on the car. The limit switch assembly includes a deceleration switch, an end switch and a limit switch. When in use, when the car is over-lifted, the striker bow assembly will move with the car and trigger the deceleration switch, end switch and limit switch at the top or bottom of the hoistway in sequence to perform deceleration, braking and braking operations on the car respectively. Power down operation. This structure has the following defects: Since each limit switch has its own unique function, in order to ensure the normal operation of the limit position control device, two sets of six limit switches must be installed, which will increase the number of signal sources and further increase The difficulty of control and the probability of interference between signals also increase the production cost and cause a lot of waste. In addition, dust will accumulate because the limit switch is placed in the well for a long time and remains stationary, which increases the probability of switch failure and poses a safety hazard.
发明内容Contents of the invention
为了解决现有技术的不足,本发明提供一种结构简单的电梯及其控制方法,将限位开关的安装位置改进至轿厢上,使得轿厢在井道顶部和底部使用同一个限位开关进行触发控制,既有效减少了信号源数量,还降低了生产成本,又通过提高使用频率来避免积灰失效的情况,确保使用安全。In order to solve the deficiencies of the prior art, the present invention provides an elevator with a simple structure and its control method. The installation position of the limit switch is improved on the car, so that the car uses the same limit switch at the top and bottom of the hoistway. The trigger control not only effectively reduces the number of signal sources, but also reduces the production cost, and avoids the failure of dust accumulation by increasing the frequency of use, ensuring safe use.
本发明通过以下方式实现:一种结构简单的电梯,包括竖置的井道、沿井道竖向设置的导轨、沿导轨升降的轿厢、驱使轿厢升降的驱动组件以及与轿厢匹配的极限位置控制装置,极限位置控制装置包括控制器、侧向外置在轿厢上的限位开关、与轿厢联动的升降感应器以及分置在井道顶部和底部的上置撞弓和下置撞弓,所述上置撞弓和下置撞弓上均设有与限位开关竖向对齐的触发点组,控制器通过限位开关的触发次数以及轿厢升降方向获知轿厢位置,进而控制电梯进行减速操作、制动操作或断电操作。将限位开关的安装位置改进至轿厢上,还将限位开关的数量由原先的六个缩减为一个,控制器根据限位开关的触发次数以及升降感应器检测的轿厢升降方向信息来判断轿厢的实时动态以及所处井道位置,进而控制电梯实施各种对应操作,以此确保轿厢在发生过度升降时被快速有效地制动停机,既有效减少了信号源数量,有效避免信号源间出现互相干扰的情况,还通过减少限位开关数量来降低生产成本,又通过提高使用频率来避免积灰失效的情况,确保使用安全。The present invention is achieved in the following manner: an elevator with a simple structure, including a vertical shaft, guide rails vertically arranged along the shaft, a car lifted and lowered along the guide rail, a drive assembly for driving the car up and down, and a limit position matched with the car The control device, the limit position control device includes a controller, a limit switch installed laterally on the car, a lifting sensor linked with the car, and an upper bumper bow and a lower bumper bow separately placed on the top and bottom of the hoistway. , the upper ram and the lower ram are provided with a trigger point group vertically aligned with the limit switch, the controller knows the position of the car through the number of triggers of the limit switch and the lifting direction of the car, and then controls the elevator Perform deceleration operation, braking operation or power-off operation. Improve the installation position of the limit switch to the car, and reduce the number of limit switches from the original six to one. Judging the real-time dynamics of the car and the position of the shaft, and then controlling the elevator to implement various corresponding operations, so as to ensure that the car is quickly and effectively braked to stop when excessive lifting occurs, which not only effectively reduces the number of signal sources, but also effectively avoids signal There is mutual interference between sources, and the production cost is reduced by reducing the number of limit switches, and the failure of dust accumulation is avoided by increasing the frequency of use to ensure safe use.
上置撞弓和下置撞弓上均设有由多个触发点组合形成的触发点组,由于限位开关经过任一触发点时都会向外传递触发信号,控制器根据轿厢的升降方向信息以及触发次数信息来确定触发限位开关的具体触发点,进而为电梯实施不同操作提供依据,通过多项有效操作来确保轿厢尽快停机,确保使用安全。Both the upper ram and the lower ram are equipped with a trigger point group formed by a combination of multiple trigger points. Since the limit switch passes through any trigger point, the trigger signal will be transmitted outward, and the controller will Information and trigger times information to determine the specific trigger point for triggering the limit switch, and then provide a basis for the elevator to implement different operations, through multiple effective operations to ensure that the car stops as soon as possible to ensure safe use.
作为优选,所述触发点组包括自下而上依次设置在上置撞弓上的上行减速点、上置终点以及上置极限点,所述上行减速点、上置终点以及上置极限点均与所述限位开关的触发部竖向对齐设置。随轿厢升降的限位开关在经过上行减速点、上置终点以及上置极限点时均会被触发,以此为控制器提供计数依据,进而推断轿厢位置,并为电梯实施不同操作提供依据。Preferably, the trigger point group includes an upward deceleration point, an upper end point and an upper limit point sequentially set on the upper ram from bottom to top, and the upward deceleration point, upper end point and upper limit point are all It is vertically aligned with the trigger part of the limit switch. The limit switch that goes up and down with the car will be triggered when it passes through the upward deceleration point, the upper end point and the upper limit point, so as to provide a counting basis for the controller, and then infer the position of the car, and provide a basis for the elevator to implement different operations. in accordance with.
作为优选,所述触发点组包括自上而下依次设置在下置撞弓上的下行减速点、下置终点以及下置极限点,所述下行减速点、下置终点以及下置极限点均与所述限位开关的触发部竖向对齐设置。随轿厢升降的限位开关在经过下行减速点、下置终点以及下置极限点时均会被触发,以此为控制器提供计数依据,进而推断轿厢位置,并为电梯实施不同操作提供依据。Preferably, the trigger point group includes a downward deceleration point, a lower end point, and a lower limit point set sequentially on the lower ram from top to bottom, and the downward deceleration point, the lower end point, and the lower limit point are all related to The trigger parts of the limit switches are aligned vertically. The limit switch that goes up and down with the car will be triggered when it passes through the downward deceleration point, the lower end point, and the lower limit point, so as to provide a counting basis for the controller, and then infer the position of the car, and provide a basis for the elevator to implement different operations. in accordance with.
作为优选,所述上置撞弓和下置撞弓均包括呈竖置长条状的本体,所述本体与限位开关的触发部竖向错位设置,所述本体朝向限位开关侧设有若干高度错位的凸起,所述凸起形成对应的触发点组,限位开关在竖向升降时通过触发部与凸起撞击实现具有时差的点触发。上行减速点、上置终点以及上置极限点以高度错位方式设置在上置撞弓上,下行减速点、下置终点以及下置极限点以高度错位方式设置在下置撞弓上,既确保限位开关在两次点触发间具有时间差,保证对应的操作能顺利实施,还能根据轿厢所处位置对轿厢实施与其位置对应的操作,确保轿厢在预设位置进行预设操作。限位开关以非触发状态随轿厢同步升降,当限位开关的触发部跨越任一触发点时,限位开关由非触发状态切换至触发状态并快速切换回非触发状态,限位开关的单次触发时间由轿厢升降速度以及凸起的竖向高度决定,限位开关在非触发状态和触发状态间的一次往复切换过程形成控制器的一个计数单位。Preferably, both the upper ramming bow and the lower ramming bow include a vertical strip-shaped body, the body and the trigger part of the limit switch are vertically misaligned, and the body faces the limit switch side. A plurality of height-displaced protrusions form a corresponding trigger point group, and the limit switch realizes a point trigger with a time difference by colliding with the trigger part and the protrusions when vertically moving up and down. The upward deceleration point, the upper end point, and the upper limit point are set on the upper ramming bow in a height-displaced manner, and the downward deceleration point, lower end point, and lower limit point are set on the lower ramming bow in a height-displaced manner, which not only ensures the limit The position switch has a time difference between two point triggers to ensure that the corresponding operation can be carried out smoothly. It can also perform operations corresponding to the position of the car according to the position of the car to ensure that the car performs preset operations at the preset position. The limit switch goes up and down synchronously with the car in the non-triggering state. When the triggering part of the limit switch crosses any trigger point, the limit switch switches from the non-triggering state to the triggering state and quickly switches back to the non-triggering state. The single trigger time is determined by the lifting speed of the car and the vertical height of the protrusion, and a reciprocating switching process of the limit switch between the non-triggering state and the triggering state forms a counting unit of the controller.
作为优选,所述上置撞弓和下置撞弓分别通过支架固接在导轨上,确保上置撞弓和下置撞弓的位置固定,进而确保各触发点的位置固定,确保轿厢在预设位置触发预设操作。Preferably, the upper ramming bow and the lower ramming bow are respectively fixed on the guide rails through brackets to ensure that the positions of the upper ramming bow and the lower ramming bow are fixed, thereby ensuring that the positions of each trigger point are fixed, and ensuring that the car The preset position triggers the preset action.
作为优选,所述升降感应器固接轿厢上,所述升降感应器包括与导轨紧密贴合的感应轮,所述升降感应器通过感应轮的转动方向与轿厢升降方向对应。升降感应器随轿厢同步升降,并在升降时通过感应轮与导轨贴合滚动,升降感应器通过监测感应轮的转动方向来判断轿厢的升降方向,为控制器加减计数提供参考依据。Preferably, the lift sensor is fixed to the car, and the lift sensor includes an induction wheel closely attached to the guide rail, and the lift sensor corresponds to the lift direction of the car through the rotation direction of the induction wheel. The lift sensor rises and falls synchronously with the car, and rolls through the induction wheel and the guide rail during the lift. The lift sensor judges the lift direction of the car by monitoring the rotation direction of the induction wheel, and provides a reference for the controller to add and subtract counts.
一种电梯控制方法,控制器通过升降感应器获知轿厢升降方向,限位开关竖向越过所述下置极限点、下置终点、下行减速点、上行减速点、上置终点或上置极限点时均会完成一次触发状态切换,控制器根据限位开关的触发状态切换次数以及轿厢升降方向来获知轿厢位置参数A,进而控制电梯进行减速操作、制动操作或断电操作。An elevator control method, the controller obtains the lifting direction of the car through the lifting sensor, and the limit switch vertically crosses the lower limit point, the lower end point, the downward deceleration point, the upward deceleration point, the upper end point or the upper limit Each point will complete a trigger state switch, and the controller will know the car position parameter A according to the number of trigger state switches of the limit switch and the lift direction of the car, and then control the elevator to perform deceleration operation, braking operation or power-off operation.
具体地,控制器具有计算轿厢位置参数A并形成可被存储记录的△A,控制器通升降感应器获知轿厢升降状态,在运行时:控制器通过轿厢所处位置获得参数A的初始数值;Specifically, the controller has the ability to calculate the car position parameter A and form △A that can be stored and recorded. The controller knows the lift status of the car through the lift sensor. During operation: the controller obtains the parameter A through the position of the car initial value;
在运行时,当轿厢处于上升状态且限位开关被触发一次时,A=△A+1,当轿厢处于下降状态且限位开关被触发一次时,A=△A-1;During operation, when the car is in the rising state and the limit switch is triggered once, A=△A+1; when the car is in the down state and the limit switch is triggered once, A=△A-1;
控制器根据参数A的数值判断轿厢位置进而控制电梯进行对应操作,具体地:当A=1时,触发部处于井道位于所述下置极限点及其下区段中,对驱动组件实施断电操作;当A=2时,触发部处于井道位于所述下置极限点与下置终点间区段中,对轿厢实施制动操作;当A=3时,触发部处于井道位于所述下置终点与下行减速点间区段中,对轿厢实施减速操作;当A=4时,触发部处于井道位于所述下行减速点和上行减速点间区段中,电梯正常运行;当A=5时,触发部处于井道位于所述上行减速点与上置终点间区段中,对轿厢实施减速操作;当A=6时,触发部处于井道位于所述上置终点与上置极限点间区段中,对轿厢实施制动操作;当A=7时,触发部处于井道位于所述上置极限点及其上区段中,对驱动组件实施断电操作。The controller judges the position of the car according to the value of parameter A and then controls the elevator to perform corresponding operations. Specifically: when A=1, the trigger part is located in the lower limit point of the hoistway and its lower section, and the drive components are disconnected. Electric operation; when A=2, the trigger part is in the section between the lower limit point and the lower end point of the hoistway, and performs braking operation on the car; when A=3, the trigger part is in the shaft and is located at the In the section between the lower end point and the downward deceleration point, the car is decelerated; when A=4, the trigger part is located in the section between the downward deceleration point and the upward deceleration point, and the elevator runs normally; when A =5, the trigger part is in the section between the upward deceleration point and the upper end point in the hoistway, and decelerates the car; when A=6, the trigger part is in the hoistway between the upper end point and the upper limit In the section between points, the brake operation is performed on the car; when A=7, the trigger part is located in the upper limit point and the upper section of the hoistway, and the power-off operation is performed on the drive assembly.
由于下置极限点、下置终点、下行减速点、上行减速点、上置终点或上置极限点自下向上依次设置的预设工位上,当触发部处于任意两相邻点间且控制器获取触发部被触发一次的计数时,只需结合轿厢的升降方向便可判断触发这一次计数的具体触发点,进而方便控制器有效判断轿厢的实际位置,为电梯实施对应操作提供参考依据。Since the lower limit point, the lower end point, the lower deceleration point, the upper deceleration point, the upper end point or the upper limit point are set in the preset positions from bottom to top, when the trigger part is between any two adjacent points and the control When the controller obtains the count of the trigger part being triggered once, it only needs to combine the lift direction of the car to determine the specific trigger point that triggers this count, which makes it easier for the controller to effectively judge the actual position of the car and provide a reference for the elevator to implement corresponding operations in accordance with.
作为优选,当电梯实施制动操作或断电操作后,需通过复位操作将轿厢复位至顶层或底层的停层工位上,且参数A被复位至初始数值,轿厢完成复位后,当轿厢通过上升完成复位动作时,参数A的初始数值为3,当轿厢通过下降完成复位动作时,参数A的初始数值为5。当轿厢处于与顶层对应的停层工位时,轿厢的轿门与顶层的层门匹配对应,当轿厢处于与底层对应的停层工位时,轿厢的轿门与底层的层门匹配对应。在轿厢上升的过程中,当触发部与上行减速点接触并使得电梯对轿厢实施减速操作时,轿厢可以减速并静止在顶层的停层工位处,上行减速点起到辅助轿厢运动至底层停层工位的作用,当轿厢向上越过对应的停层工位并继续向上移动时,才会通过触发部与上置终点和上置极限点撞击触发,同理,下行减速点也具有辅助轿厢运动至底层停层工位的作用。井道内具有位于顶层停层工位和底层停层工位间的满足轿厢正常运行所需的预设活动空间,过度上升的轿厢会被复位至顶层停层工位,过度下降的轿厢会被复位至底层停层工位。As a preference, after the elevator implements the braking operation or the power-off operation, the car needs to be reset to the stop station on the top floor or the bottom floor through the reset operation, and the parameter A is reset to the initial value. After the car is reset, when When the car completes the reset action by rising, the initial value of parameter A is 3; when the car completes the reset action by descending, the initial value of parameter A is 5. When the car is at the landing station corresponding to the top floor, the car door matches the landing door on the top floor; when the car is at the landing station corresponding to the bottom floor, the car door matches the landing door at the bottom floor The door matches the corresponding. When the car is rising, when the trigger part contacts the upward deceleration point and makes the elevator decelerate the car, the car can decelerate and stop at the stop station on the top floor, and the upward deceleration point serves as an auxiliary car. The function of moving to the bottom stop station. When the car passes the corresponding stop station and continues to move upward, it will be triggered by the impact of the trigger part with the upper end point and the upper limit point. Similarly, the downward deceleration point It also has the function of assisting the car to move to the bottom floor stop station. There is a preset activity space in the hoistway between the top stop station and the bottom stop station to meet the normal operation of the car. The car that rises too much will be reset to the top stop station, and the car that goes down too much will be reset to the top stop station. It will be reset to the bottom stop station.
作为优选,当电梯对轿厢实施制动操作后,轿厢通过手动控制模式复位;当电梯对驱动组件实施断电操作后,轿厢通过外接驱动模式复位。当电梯实施制动操作或断电操作后,必须经过检修复位后才能再次投入使用,确保使用安全。对电梯的检修措施会根据轿厢过度升降的程度进行差异化对待,确保能及时排除轿厢故障。Preferably, when the elevator performs a braking operation on the car, the car is reset through the manual control mode; when the elevator performs a power-off operation on the driving components, the car is reset through the external drive mode. When the elevator performs braking operation or power-off operation, it must be inspected and repaired before it can be put into use again to ensure safe use. The maintenance measures for the elevator will be treated differently according to the degree of excessive lifting of the car, so as to ensure that the fault of the car can be eliminated in time.
本发明的突出有益效果:将限位开关的安装位置改进至轿厢上,还将限位开关的数量由原先的六个缩减为一个,根据限位开关记录的触发次数以及升降感应器检测的轿厢升降方向信息来判断轿厢的实时所处井道区段,进而控制电梯实施各种对应操作,以此确保轿厢在发生过度升降时被快速有效地制动停机,既有效减少了信号源数量,有效避免信号源间出现互相干扰的情况,还通过减少限位开关数量来降低生产成本,又通过提高使用频率来避免积灰失效的情况,确保使用安全。The outstanding beneficial effects of the present invention: the installation position of the limit switch is improved on the car, and the number of limit switches is reduced from six to one. The lift direction information of the car is used to judge the real-time hoistway section of the car, and then control the elevator to implement various corresponding operations, so as to ensure that the car is quickly and effectively braked to stop when excessive lift occurs, which effectively reduces the signal source Quantity, effectively avoiding mutual interference between signal sources, and reducing the production cost by reducing the number of limit switches, and avoiding dust accumulation and failure by increasing the frequency of use, ensuring safe use.
附图说明Description of drawings
图1 为本发明结构示意图;Fig. 1 is a structural schematic diagram of the present invention;
图2 为轿厢在预设活动空间升降时的极限位置控制装置剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of the limit position control device when the car is raised and lowered in the preset activity space;
图3 为轿厢参数A=5时的极限位置控制装置的剖视结构示意图;Fig. 3 is a sectional structural schematic diagram of the limit position control device when the car parameter A=5;
图4 为轿厢参数A=6时的极限位置控制装置的剖视结构示意图;Fig. 4 is a sectional structural schematic diagram of the limit position control device when the car parameter A=6;
图中:1、井道,2、导轨,3、轿厢,4、限位开关,5、升降感应器,6、上置撞弓,7、下置撞弓,8、上置终点,9、上置极限点,10、触发部,11、下行减速点,12、下置终点,13、下置极限点,14、支架,15、上行减速点。In the figure: 1. Well way, 2. Guide rail, 3. Car, 4. Limit switch, 5. Lifting sensor, 6. Upper bumper, 7. Lower bumper, 8. Upper end point, 9. Upper limit point, 10, trigger part, 11, downward deceleration point, 12, lower end point, 13, lower limit point, 14, support, 15, upward deceleration point.
具体实施方式Detailed ways
下面结合说明书附图和具体实施方式对本发明的实质性特点作进一步的说明。The substantive features of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示的一种结构简单的电梯,由竖置的井道1、沿井道1竖向设置的导轨2、沿导轨2升降的轿厢3、驱使轿厢3升降的驱动组件以及与轿厢3匹配的极限位置控制装置组成,极限位置控制装置包括控制器、侧向外置在轿厢3上的限位开关4、与轿厢3联动的升降感应器5以及分置在井道1顶部和底部的上置撞弓6和下置撞弓7,所述上置撞弓6和下置撞弓7上均设有与限位开关4竖向对齐的触发点组,控制器通过限位开关4的触发次数以及轿厢3升降方向获知轿厢3位置,进而控制电梯进行减速操作、制动操作或断电操作。A kind of elevator with simple structure as shown in Fig. 1, consists of a
在实际操作中,所述轿厢3在导靴引导下沿导轨2移动,轿厢3在自身重力以及驱动组件的驱使下实现升降运动。所述驱动组件包括驱使轿厢3升降的电机。通常情况下,轿厢3会沿井道1内的预设活动空间进行升降运动(如图2所示),实现在各楼层间移动,井道1的顶部设有高于顶层的预留空间,底部设有低于底层的预留空间,预留空间既能为相关设备提供安装空间,还能为轿厢3提供防冲顶或防撞底的缓冲空间,当轿厢3因过度升降而进入预留空间中时,需要通过极限位置控制装置对轿厢3进行制动处理,进而确保乘客安全。In actual operation, the
在实际操作中,设于上置撞弓6上的触发点组包括自下而上依次设置的上行减速点15、上置终点8以及上置极限点9,所述上行减速点15、上置终点8以及上置极限点9均与所述限位开关4的触发部10竖向对齐设置。设于下置撞弓7上的触发点组包括自上而下依次设置的下行减速点11、下置终点12以及下置极限点13,所述下行减速点11、下置终点12以及下置极限点13均与所述限位开关4的触发部10竖向对齐设置。将下置极限点13、下置终点12、下行减速点11、上行减速点15、上置终点8以及上置极限点9依次自下而上地设置且竖向投影与限位开关4的触发部10重合,随轿厢3同步升降的限位开关4通过触发部10撞击上述触发点,进而提供轿厢3位置信号。In actual operation, the trigger point group set on the
在实际操作中,控制器用于计算并存储轿厢3位置参数A,在使用时,升降感应器能为控制器提供轿厢3的升降方向信号,控制器在接收到限位开关4的触发信号后根据升降方向信号来计算调整轿厢3位置参数A,并为电梯实施对应操作提供依据。具体地,可供控制器计数的限位开关4触发信号通常为一触发状态切换过程,既可以为限位开关4在非触发状态和触发状态间的一次往复切换过程,还可以为限位开关4由非触发状态切换为触发状态的过程,具体应该根据上置撞弓6和下置撞弓7的结构而定,均应视为本发明地具体实施例。In actual operation, the controller is used to calculate and store the position parameter A of the
在实际操组中,当一个计数单位为限位开关4在非触发状态和触发状态间的一次往复切换过程时,所述上置撞弓6和下置撞弓7均包括呈竖置长条状的本体,所述本体与限位开关4的触发部10竖向错位设置,所述本体朝向限位开关4侧设有若干高度错位的凸起,所述凸起形成对应的触发点组,限位开关4在竖向升降时通过触发部10与凸起撞击实现具有时差的点触发。限位开关4以非触发状态随轿厢3同步升降时均处于非触发状态,当限位开关4的触发部10跨越任一触发点时,限位开关4由非触发状态切换至触发状态并快速切换回非触发状态,以此形成供控制器计数的一个计数单位。In the actual operation group, when a counting unit is a reciprocating switching process of the
在实际操组中,当一个计数单位为限位开关4由非触发状态切换为触发状态的过程时,所述上置撞弓6和下置撞弓7均包括呈竖置长条状的本体,所述本体与限位开关4的触发部10竖向对齐设置,所述本体上开设若干高度错位的凹槽,所述凹槽形成对应的触发点组,限位开关4在竖向升降时通过触发部10嵌入凹槽实现具有间隔的线性触发。限位开关4以非触发状态随轿厢3同步升降,当触发部10向上跨越上置撞弓6的底端或向下跨越下置撞弓7的顶端时,限位开关4由非触发状态切换为触发状态,并一直维持至第一个凹槽处,触发部10在跨越凹槽时,限位开关4由触发状态切换为非触发状态并快速切换回触发状态,以此形成供控制器计数的一个计数单位。上行减速点15、上置终点8以及上置极限点9以高度错位方式设置在上置撞弓6上,下行减速点11、下置终点12以及下置极限点13以高度错位方式设置在下置撞弓7上,既确保限位开关4在两次点触发间具有时间差,保证对应的操作能顺利实施,还能根据轿厢3所处位置对轿厢3实施与其位置对应的操作,确保轿厢3在预设位置进行预设操作。In the actual operation group, when a counting unit is the process of switching the
在实际操作中,通过调节上行减速点15、上置终点8和上置极限点9间以及下行减速点11、下置终点12以及下置极限点13间的高度差来调节各操作间的时间间隔以及相应距离,均应视为本发明的具体实施例例如:当通过调节上行减速点15、上置终点8间距离越大时,为轿厢提供的减速距离也越大。In actual operation, the time between each operation is adjusted by adjusting the height difference between the
所述上置撞弓6和下置撞弓7均为一体式加工形成,也可以设置为分体结构,方便对各触发点的高度位置进行独立调整,进而调节各操作间的时间间隔以及相应距离,也应视为本发明的具体实施例。所述触发点的截面为中线横置的等腰三角形,利用等腰三角形的斜向边来引导触发部15位移,既确保限位开关能被有效触发,还提升触发稳定性和准确性。The
在实际操作中,所述上置撞弓6和下置撞弓7分别通过支架14固接在导轨2上,使得支架14为横向设置,确保井道1内设有与导轨2竖向平行设置且供触发部10升降的无障碍通道,防止因触发部10与除了触发点组以外的部件接触而发生误触发的情况。In actual operation, the
在实际操作中,所述升降感应器5固接轿厢3上,所述升降感应器5包括与导轨2紧密贴合的感应轮,所述升降感应器5通过感应轮的转动方向与轿厢3升降方向对应,导轨2形成升降感应器5的测定对象,确保移动方向测定连续性和准确性。此外,驱动组件包括驱使轿厢升降的电机,升降感应器5还可以对电机转轴的转动方向进行监测,并为控制器提供轿厢升降方向信号,也应视为本发明的具体实施例。In actual operation, the
在实际操作中,所述限位开关为一个,包括与轿厢固接的本体以及侧向外露于轿厢外侧壁额触发部,井道内设有供触发部竖向移动的通道,防止触发部因与异物撞击而发生被误触发的情况,确保使用安全。所述本体通过紧固件固接在轿厢顶面侧缘,以使触发部外露。In actual operation, the limit switch is one, including a body fixed to the car and a triggering part exposed laterally on the outer wall of the car. A channel for the vertical movement of the triggering part is provided in the hoistway to prevent the triggering part from In case of being falsely triggered due to impact with foreign objects, it ensures safe use. The body is fixed on the side edge of the car top surface through fasteners, so that the trigger part is exposed.
在实际操作中,当限位开关设置在轿厢顶部且预留空间的高度较小时,可能出现下置终点和下置极限点设置在底层停层工位上方的区域,只要确保轿厢只有在向下越过底层停层工位后才能通过限位开关依次接触下置终点和下置极限点,均应视为本发明的具体实施例。In actual operation, when the limit switch is set on the top of the car and the height of the reserved space is small, there may be an area where the lower end point and the lower limit point are set above the floor stop station. Only after crossing the floor stop station downwards can the lower end point and the lower limit point be contacted successively by the limit switch, which should be regarded as specific embodiments of the present invention.
一种电梯控制方法,控制器通过升降感应器5获知轿厢3升降方向,限位开关4竖向越过所述下置极限点13、下置终点12、下行减速点11、上行减速点15、上置终点8或上置极限点9时均会完成一次触发状态切换,控制器根据限位开关4的触发状态切换次数以及轿厢3升降方向来获知轿厢3位置参数A,进而控制电梯进行减速操作、制动操作或断电操作。An elevator control method, the controller knows the lifting direction of the
具体地,控制器具有计算轿厢3位置参数A并形成可被存储记录的△A,控制器通升降感应器5获知轿厢3升降状态,控制器具有计算轿厢3位置参数A的功能,还具有形成并存储参数△A的功能,△A由实时的轿厢3位置参数A转化形成,并在下一次计算轿厢3位置参数A时提供计算依据。Specifically, the controller has the function of calculating the position parameter A of the
在运行时,控制器通过轿厢3所处位置获得参数A的初始数值,并以此形成△A:During operation, the controller obtains the initial value of parameter A through the position of
当轿厢3处于上升状态且限位开关4被触发一次时,A=△A+1,当轿厢3处于下降状态且限位开关4被触发一次时,A=△A-1。控制器根据轿厢3的升降方向来对参数△A进行加减操作。When the
控制器根据参数A的数值判断轿厢3位置进而控制电梯进行对应操作,具体地:The controller judges the position of
当A=1时,触发部10处于井道1位于所述下置极限点13及其下区段中,对驱动组件实施断电操作,对应区段中包括下置极限点;When A=1, the
当A=2时,触发部10处于井道1位于所述下置极限点13与下置终点12间区段中,对轿厢3实施制动操作,对应区段中包括下置终点,但不包括下置极限点;When A=2, the
当A=3时,触发部10处于井道1位于所述下置终点12与下行减速点11间区段中,对轿厢3实施减速操作,对应区段中包括下行减速点,但不包括下置终点;When A=3, the
当A=4时,触发部10处于井道1位于所述下行减速点11和上行减速点15间区段中,电梯正常运行,对应区段不包括所述下行减速点11和上行减速点15;When A=4, the
当A=5时,如图3所示,触发部10处于井道1位于所述上行减速点15与上置终点8间区段中,对轿厢3实施减速操作,对应区段包括上行减速点,但不包括上置终点;When A=5, as shown in Figure 3, the
当A=6时,如图4所示,触发部10处于井道1位于所述上置终点8与上置极限点9间区段中,对轿厢3实施制动操作,对应区段包括上置终点,但不包括上置极限点;When A=6, as shown in Figure 4, the
当A=7时,触发部10处于井道1位于所述上置极限点9及其上区段中,对驱动组件实施断电操作,对应区段包括上置极限点。When A=7, the
例如:For example:
在具有五层楼的建筑物中设置竖向井道1,上置终点8以及上置极限点9设置在井道1位于顶层停层工位上方的预留空间内,下置终点12以及下置极限点13设置在井道1位于底层停层工位下方的预留空间内,井道1位于两个预留空间之间的区域形成预设活动空间,上行减速点15设置在顶层停层工位和四层停层工位之间,下行减速点11设置在底层停层工位和二层停层工位之间。A
在运行时,控制器通过轿厢3所处位置获得参数A的初始数值,并以此形成△A ,设定电梯每次开启时自动复位至位于底层的停层工位,此时,根据轿厢3所处位置获得参数A=3。During operation, the controller obtains the initial value of parameter A through the position of the
轿厢3始终处于正常的升降运动,轿厢3会在顶层停层工位和底层停层工位之间往复升降,轿厢3位置参数会在3≤A≤5之间自由变化,具体地:The
当轿厢3由底层停层工位上升至三层停层工位时,升降感应器5检测到轿厢3向上移动,且限位开关4会因经过下行减速点11而形成一个计数单位,则轿厢3位置参数A=△A+1=3+1=4,电梯正常运行,不做任何操作,控制器记录新的△A=4;When the
当轿厢3由三层停层工位上升至顶层停层工位时,升降感应器5检测到轿厢3向上移动,且限位开关4会因经过上行减速点15而形成一个计数单位,则轿厢3位置参数A=△A+1=4+1=5,对轿厢3进行减速操作,确保轿厢3能精确地停滞在顶层的停层工位,控制器记录新的△A=5;When the
当轿厢3由顶层停层工位下降至底层停层工位时,升降感应器5检测到轿厢3向下移动,首先,限位开关4会因经过上行减速点15而形成一个计数单位,则轿厢3位置参数A=△A-1=5-1=4,电梯正常运行,不做任何操作,控制器记录新的△A=4,之后,限位开关4会因经过下行减速点11而形成一个计数单位,则轿厢3位置参数A=△A-1=4-1=3,对轿厢3进行减速操作,确保轿厢3能精确地停滞在底层的停层工位,控制器记录新的△A=3;When the
通过上述方式以此类推,实现轿厢3在预设活动空间内正常运行。Through the above method and so on, the normal operation of the
轿厢3出现非正常的升降运动,轿厢3会因过度升降而进入预留空间,轿厢3位置参数会在1≤A≤7之间切换,具体地:
当轿厢3上升并未在顶层的停层工位静止时,由于限位开关4已向上经过上行减速点15,此时控制器存储的△A=5,所以升降感应器5检测到轿厢3向上移动,限位开关4会因经过上置终点8而形成一个计数单位,则轿厢3位置参数A=△A+1=5+1=6,电梯对轿厢3进行制动操作,确保轿厢3尽快静止,控制器记录新的△A=6;When the
当轿厢3在经过上置终点8而仍未静止时,所以升降感应器5检测到轿厢3向上移动,限位开关4会因经过上置极限点9而形成一个计数单位,则轿厢3位置参数A=△A+1=6+1=7,电梯对驱动组件进行断电操作,确保轿厢3被强制停机,控制器记录新的△A=7;When the
当轿厢3下降并未在底层的停层工位静止时,由于限位开关4已向下经过下行减速点11,此时控制器存储的△A=3,所以升降感应器5检测到轿厢3向下移动,限位开关4会因经过下置终点12而形成一个计数单位,则轿厢3位置参数A=△A-1=3-1=2,电梯对轿厢3进行制动操作,确保轿厢3尽快静止,控制器记录新的△A=2;When the
当轿厢3在经过下置终点12而仍未静止时,所以升降感应器5检测到轿厢3向下移动,限位开关4会因经过下置极限点13而形成一个计数单位,则轿厢3位置参数A=△A-1=2-1=1,电梯对驱动组件进行断电操作,确保轿厢3被强制停机,控制器记录新的△A=1;When the
通过上述操作驱使轿厢3尽快静止,确保运行安全。当电梯对轿厢3实施制动操作后,轿厢3通过手动控制模式复位,手动控制模式是指修为人员通过控制箱控制驱动组件驱使轿厢3进行慢速升降复位,轿厢3升降方向受控制箱内按钮控制。当电梯对驱动组件实施断电操作后,轿厢3通过外接驱动模式复位,外接驱动模式是指通过外接驱动源来驱使轿厢3升降复位。当电梯实施制动操作或断电操作后,需通过复位操作将轿厢3复位至顶层或底层的停层工位上,且参数A被复位至初始数值,具体地,轿厢3向预设活动空间较近的端部复位,当轿厢3位于井道1底部的预留空间时,轿厢3通过上升移动完成复位,在此过程中,升降感应器5感知轿厢3向上移动,复位完成后,参数A的初始数值设为3,同理,当轿厢3位于井道1顶部的预留空间时,轿厢3通过下降移动完成复位,在此过程中,升降感应器5感知轿厢3向下移动,复位完成后,参数A的初始数值设为5。轿厢3完成复位移动后可再次投入正常使用。Drive the
在实际操作中,当轿厢的触发部在上行减速点和下行减速点间被触发时,视为异常情况,对轿厢实施制动操作,在经过检修人员检修后才能再次投入正常使用。在具体操作中,由于在在次顶层的停层工位和次底层的停层工位上均设有传感器,传感器既对轿厢升降提供定位作用,还起到感知轿厢位移的作用,所以,根据对应传感器的触发状态以及轿厢的升降方向来判断异常情况。当同时满足轿厢向上移动、轿厢位置参数A=4且次顶层停层工位的感应件未被触发时发生限位开关被触发的情况,则视为异常情况,对轿厢实施制动操作。当同时满足轿厢向下移动、轿厢位置参数A=4且次底层停层工位的感应件未被触发时发生限位开关被触发的情况,则视为异常情况,对轿厢实施制动操作。次顶层是指位于顶层下方的相邻楼层,次底层是指位于底层上方的相邻楼层。In actual operation, when the triggering part of the car is triggered between the upward deceleration point and the downward deceleration point, it is regarded as an abnormal situation, and the braking operation is performed on the car, and it can be put into normal use again after being overhauled by the maintenance personnel. In the specific operation, since there are sensors on the stop station of the second top floor and the stop station of the second bottom floor, the sensors not only provide positioning for the lifting and lowering of the car, but also play a role in sensing the displacement of the car, so According to the trigger state of the corresponding sensor and the lifting direction of the car, the abnormal situation is judged. When the limit switch is triggered when the car moves upward, the car position parameter A=4 and the sensor of the next top floor stop station is not triggered, it is regarded as an abnormal situation and the car is braked. operate. When the limit switch is triggered when the car moves downward, the car position parameter A=4 and the sensor of the second floor stop station is not triggered, it is regarded as an abnormal situation and the car is controlled. manual operation. The sub-top floor refers to the adjacent floor located below the top floor, and the sub-bottom floor refers to the adjacent floor located above the bottom floor.
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