CN109555792B - An electric hammer clutch device - Google Patents
An electric hammer clutch device Download PDFInfo
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- CN109555792B CN109555792B CN201811481118.5A CN201811481118A CN109555792B CN 109555792 B CN109555792 B CN 109555792B CN 201811481118 A CN201811481118 A CN 201811481118A CN 109555792 B CN109555792 B CN 109555792B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D25/00—Fluid-actuated clutches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D11/00—Portable percussive tools with electromotor or other motor drive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D17/00—Details of, or accessories for, portable power-driven percussive tools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D25/00—Fluid-actuated clutches
- F16D25/12—Details not specific to one of the before-mentioned types
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
- Percussive Tools And Related Accessories (AREA)
Abstract
本发明涉及电锤技术领域,尤其涉及一种电锤离合装置。一种电锤离合装置,包括电锤主体、气缸、旋转轴、离合齿、啮合齿、第一传动组件、用于驱动旋转轴转动的第二传动组件和与离合齿连接的旋钮组件,第一传动组件的一端和电锤主体分别连接在气缸的活塞两端,啮合齿安装在气缸上以带动气缸旋转,旋钮组件转动以驱动离合齿在旋转轴上轴向滑动,进而使离合齿与第一传动组件的另一端卡接或分离,以及使离合齿与啮合齿啮合或分离。本发明通过转动旋钮组件以带动离合齿沿旋转轴横移,从而带动离合齿与啮合齿啮合或分离、带动离合齿与第一传动组件卡接或分离以及带动旋钮组件与啮合齿啮合或分离,便于实现电锤四种工作状态的转换。
The present invention relates to the technical field of electric hammers, and in particular to an electric hammer clutch device. An electric hammer clutch device includes an electric hammer body, a cylinder, a rotating shaft, clutch teeth, meshing teeth, a first transmission component, a second transmission component for driving the rotation of the rotating shaft, and a knob component connected to the clutch teeth. The first One end of the transmission assembly and the main body of the electric hammer are connected to both ends of the piston of the cylinder respectively. The meshing teeth are installed on the cylinder to drive the cylinder to rotate. The knob assembly rotates to drive the clutch teeth to slide axially on the rotating shaft, thereby making the clutch teeth and the first The other end of the transmission component is engaged or separated, and the clutch teeth are engaged or separated from the meshing teeth. The present invention drives the clutch teeth to move laterally along the rotation axis by rotating the knob assembly, thereby driving the clutch teeth to engage or separate from the meshing teeth, driving the clutch teeth to engage or separate from the first transmission assembly, and driving the knob assembly to engage or separate from the meshing teeth. It is convenient to realize the conversion of the four working states of the electric hammer.
Description
技术领域Technical field
本发明涉及电锤技术领域,尤其涉及一种电锤离合装置。The present invention relates to the technical field of electric hammers, and in particular to an electric hammer clutch device.
背景技术Background technique
电锤是附有气动锤击机构的一种带安全离合器的电动式旋转锤钻。电锤是利用活塞运动的原理压缩气体冲击钻头以在混凝土、砖、石头等硬性材料上开孔的设备,从而提高开孔效率。An electric hammer is an electric rotary hammer drill with a safety clutch and a pneumatic hammering mechanism. An electric hammer is a device that uses the principle of piston motion to compress gas to impact a drill bit to drill holes in hard materials such as concrete, bricks, and stones, thereby improving the drilling efficiency.
现有市场中的电锤为了满足客户的需求从而切换工作模式,大多需要配合离合器设置,结构复杂,且增加了行程,不利于使用者快速切换该电锤的工作模式。In order to meet the needs of customers and switch working modes, most of the electric hammers in the existing market need to be equipped with a clutch. The structure is complex and the stroke is increased, which is not conducive for users to quickly switch the working mode of the electric hammer.
发明内容Contents of the invention
为了解决相关技术中使用者不便快速更换电锤的工作模式的技术问题,本发明实施例提供了一种电锤离合装置,其目的在于简化结构,消除离合器带来的行程增加以致不便快速切换工作模式的影响。In order to solve the technical problem in the related art that it is inconvenient for users to quickly change the working mode of an electric hammer, an embodiment of the present invention provides an electric hammer clutch device, which aims to simplify the structure and eliminate the increase in stroke caused by the clutch, which makes it inconvenient to quickly switch the work. Pattern effects.
本发明提供了一种电锤离合装置,包括电锤主体、气缸、旋转轴、离合齿、啮合齿、第一传动组件、用于驱动旋转轴转动的第二传动组件和与离合齿连接的旋钮组件,体第一传动组件的一端和电锤主分别连接在气缸的活塞两端,啮合齿安装在气缸上以带动气缸旋转,旋钮组件转动以驱动离合齿在旋转轴上轴向滑动,进而使离合齿与第一传动组件的另一端卡接或分离,以及使离合齿与啮合齿啮合或分离,以实现电锤主体的钻、锤钻、锤和角度调节四个状态的切换。The invention provides an electric hammer clutch device, which includes an electric hammer body, a cylinder, a rotating shaft, clutch teeth, meshing teeth, a first transmission component, a second transmission component for driving the rotation of the rotating shaft, and a knob connected to the clutch teeth. assembly, one end of the first transmission component of the body and the main body of the electric hammer are connected to both ends of the piston of the cylinder respectively. The meshing teeth are installed on the cylinder to drive the cylinder to rotate. The knob assembly rotates to drive the clutch teeth to slide axially on the rotating shaft, thereby causing the clutch teeth to slide axially on the rotating shaft. The clutch teeth are engaged or separated from the other end of the first transmission component, and the clutch teeth are engaged or separated from the meshing teeth to realize switching of the four states of drilling, hammer drilling, hammering and angle adjustment of the electric hammer body.
通过第二传动组件带动旋转轴转动从而带动离合齿转动,当离合齿与啮合齿卡接时,啮合齿在离合齿的带动下带动气缸旋转;通过转动旋钮组件以带动离合齿沿旋转轴滑动,使离合齿与啮合齿啮合或分离,进而调节气缸的旋转状态,此外,通过转动旋钮组件以带动离合齿沿旋转轴滑动,还可以使离合齿与第一传动组件卡接或分离,从而使第一传动组件是否带动活塞做往复运动;通过对上述离合齿、啮合齿、第一传动组件、第二传动组件、气缸和旋钮组件的设置,便于通过调节旋钮组件调节其相对运动状态,进而实现电锤钻、锤钻、角度调节和锤四种工作状态的转换。The second transmission component drives the rotation of the rotating shaft to drive the clutch teeth to rotate. When the clutch teeth and the meshing teeth are engaged, the meshing teeth drive the cylinder to rotate driven by the clutch teeth; by rotating the knob assembly, the clutch teeth are driven to slide along the rotation axis. The clutch teeth are engaged or separated from the meshing teeth, thereby adjusting the rotational state of the cylinder. In addition, by rotating the knob assembly to drive the clutch teeth to slide along the rotation axis, the clutch teeth can also be engaged or separated from the first transmission component, thereby causing the second transmission component to be engaged or separated. Whether a transmission component drives the piston to reciprocate; through the settings of the above-mentioned clutch teeth, meshing teeth, first transmission component, second transmission component, cylinder and knob component, it is convenient to adjust the relative motion state of the knob component by adjusting the knob component, thereby realizing the electric Conversion of four working states of hammer drill, hammer drill, angle adjustment and hammer.
可选的,旋钮组件包括旋钮、传动销、导轨销和拨块,传动销与拨块连接,拨块滑动安装在导轨销上,离合齿上设有第一卡槽,拨块上设有卡片,卡片卡设于第一卡槽内,旋钮旋转以通过传动销带动拨块在导轨销上轴向滑动。Optionally, the knob assembly includes a knob, a transmission pin, a guide rail pin and a shift block. The transmission pin is connected to the shift block. The shift block is slidably mounted on the guide rail pin. The clutch teeth are provided with a first slot, and the shift block is provided with a card. , the card is set in the first card slot, and the knob is rotated to drive the shifting block to slide axially on the guide rail pin through the transmission pin.
通过传动销传动,以便于将旋钮的旋转动作转化为拨块的横移动作,并通过拨块推动离合齿做横移往复动作;通过将拨块的卡片与第一卡槽卡卡接设置,以便于拨块推动离合齿沿旋转轴滑动;通过对导轨销的设置,便于对拨块的移动路径加以引导。It is driven by the transmission pin to convert the rotation of the knob into the lateral movement of the dial, and the clutch teeth are pushed through the dial to perform the lateral reciprocating movement; by connecting the card of the dial with the first card slot, In order to facilitate the shifting block to push the clutch teeth to slide along the rotation axis; through the arrangement of the guide rail pin, it is convenient to guide the moving path of the shifting block.
可选的,拨块上还设有齿形端,旋钮驱动离合齿与第一传动组件卡接并与啮合齿分离时,啮合齿与所述齿形端啮合或分离。Optionally, the shifting block is also provided with a toothed end. When the knob drives the clutch tooth to engage with the first transmission component and separate from the meshing tooth, the meshing tooth engages or separates from the toothed end.
通过在拨块的端部设置齿形端,以使得离合齿与第一传动组件卡接且离合齿与啮合齿分离时,啮合齿与齿形端啮合,从而限制气缸动作,防止其旋转。A toothed end is provided at the end of the shifting block, so that when the clutch teeth are engaged with the first transmission component and the clutch teeth are separated from the meshing teeth, the meshing teeth mesh with the toothed end, thereby limiting the movement of the cylinder and preventing its rotation.
可选的,旋钮组件还包括扭簧和滑动安装在导轨销上的固定架,固定架套设在拨块外,扭簧设置于固定架上,扭簧与拨块分别位于固定架的两面,扭簧上设有第一通孔,固定架上相对于第一通孔位置处开设有第二通孔,传动销的一端与旋钮相连,传动销的另一端穿过第一通孔和第二通孔并与拨块相连。Optionally, the knob assembly also includes a torsion spring and a fixed frame slidably installed on the guide rail pin. The fixed frame is set outside the dial block, the torsion spring is set on the fixed frame, and the torsion spring and dial block are respectively located on both sides of the fixed frame. The torsion spring is provided with a first through hole, and the fixed frame is provided with a second through hole at a position relative to the first through hole. One end of the transmission pin is connected to the knob, and the other end of the transmission pin passes through the first through hole and the second through hole. Through hole and connected with the dial block.
通过对扭簧的设置,以便于提高传动销传动的稳定性,具体来讲,旋钮做旋转动作,并通过传动销传递动能以带动离合齿沿旋转轴做横移往复动作,在传动销的传动过程中,容易发生晃动,因此通过扭簧稳定其传动;通过对安装架的设置,便于安装扭簧。The setting of the torsion spring is to improve the stability of the transmission pin transmission. Specifically, the knob rotates and transmits kinetic energy through the transmission pin to drive the clutch teeth to perform lateral reciprocating movements along the rotation axis. When the transmission pin drives During the process, shaking is easy to occur, so the torsion spring is used to stabilize the transmission; the installation bracket is installed to facilitate the installation of the torsion spring.
可选的,第一传动组件包括摆杆轴承和与离合齿卡接或分离的偏摆轴承,偏摆轴承套装于旋转轴上,摆杆轴承包括摆环和与摆环连接的摆杆,摆杆的另一端与活塞转动连接,偏摆轴承的外周侧设有倾斜设置的引导槽,摆环具有沿引导槽滑动的滑块。Optionally, the first transmission component includes a swing rod bearing and a yaw bearing that is engaged or separated from the clutch teeth. The yaw bearing is set on the rotating shaft. The swing rod bearing includes a swing ring and a swing rod connected to the swing ring. The other end of the rod is rotatably connected to the piston, the outer circumferential side of the yaw bearing is provided with an inclined guide groove, and the pendulum ring has a slider that slides along the guide groove.
通过对摆环、摆杆和偏摆轴承的设置,便于偏摆轴承与离合齿卡接后,与离合齿做同步旋转动作,摆环的滑块沿引导槽滑动,从而带动摆杆动作,进而带动气缸活塞做往复动作。Through the arrangement of the pendulum ring, the pendulum rod and the yaw bearing, it is convenient for the yaw bearing to rotate synchronously with the clutch teeth after the yaw bearing is engaged with the clutch teeth. The slider of the pendulum ring slides along the guide groove, thereby driving the pendulum rod to move, and then Drive the cylinder piston to make reciprocating movements.
可选的,气缸上设有脱扣弹簧、脱板扣、第一卡簧和第二卡簧,啮合齿的一侧与脱板扣的一侧卡合设置,脱板扣的另一侧与第一卡簧相连,脱扣弹簧夹装在啮合齿的另一侧与第二卡簧之间。Optionally, the cylinder is provided with a tripping spring, a tripping buckle, a first circlip and a second circlip. One side of the meshing teeth is engaged with one side of the tripping buckle, and the other side of the tripping buckle is engaged with the tripping buckle. The first circlip is connected, and the tripping spring clip is installed between the other side of the meshing tooth and the second circlip.
通过脱板扣与啮合齿卡合设置,初步限制啮合齿沿气缸表面滑动,再通过在脱板扣的另一侧设置第一卡簧,啮合齿未设有脱板扣的一侧设有第二卡簧,以便于进一步固定啮合齿,防止其沿气缸滑动,此外,通过将脱扣弹簧设置于第二卡簧和啮合齿之间,以在啮合齿沿气缸滑动时,缓冲并通过自身弹性作用使啮合齿回至原位。By engaging the release buckle with the meshing teeth, the meshing teeth are initially restricted from sliding along the cylinder surface, and then by setting a first circlip on the other side of the release buckle, the side of the meshing teeth without the release buckle is provided with a third circlip. The second circlip is used to further fix the meshing teeth and prevent them from sliding along the cylinder. In addition, the trip spring is arranged between the second circlip and the meshing teeth to buffer and use its own elasticity when the meshing teeth slide along the cylinder. The action causes the meshing teeth to return to their original position.
可选的,第二传动组件包括主动伞齿和从动伞齿,从动伞齿设置于旋转轴的一端,主动伞齿与从动伞齿啮合传动。Optionally, the second transmission component includes a driving bevel gear and a driven bevel gear. The driven bevel gear is provided at one end of the rotating shaft, and the driving bevel gear meshes with the driven bevel gear for transmission.
通过对主动伞齿和从动伞齿的设置,便于主动伞齿与从动伞齿形成齿轮副以带动旋转轴做轴向旋转动作。Through the arrangement of the driving bevel gear and the driven bevel gear, it is convenient for the driving bevel gear and the driven bevel gear to form a gear pair to drive the rotating shaft to perform axial rotation.
可选的,旋钮组件驱动离合齿沿旋转轴轴向滑动,以使离合齿与啮合齿啮合,离合齿与第一传动组件卡接或分离,其中:离合齿与第一传动组件卡接时,离合齿带动第一传动组件转动和啮合齿转动,以使气缸转动和第一传动组件带动活塞做往复运动,将电锤主体切换至锤钻状态;离合齿与第一传动组件分离时,离合齿通过啮合齿带动气缸转动,将电锤主体切换至钻状态。Optionally, the knob assembly drives the clutch teeth to slide axially along the rotation axis, so that the clutch teeth are engaged with the meshing teeth, and the clutch teeth are engaged or separated from the first transmission component, where: when the clutch teeth are engaged with the first transmission component, The clutch teeth drive the first transmission component to rotate and the meshing teeth to rotate, so that the cylinder rotates and the first transmission component drives the piston to reciprocate, switching the electric hammer body to the hammer drill state; when the clutch teeth are separated from the first transmission component, the clutch teeth The meshing teeth drive the cylinder to rotate, switching the main body of the electric hammer to the drilling state.
当离合齿和啮合齿啮合时,通过控制离合齿与第一传动组件卡接或分离,从而使电锤主体处于钻或锤钻状态。具体来讲,当离合齿与第一传动组件卡接时,第一传动组件受力带动活塞做往复动作即在气缸内做冲击动作,实现该电锤锤钻的功能;当离合齿与第一传动组件分离时,第一传动组件不受力,不带动气缸活塞做往复动作,使得该电锤在钻的同时不输出冲击,实现电锤钻的功能。When the clutch teeth and the meshing teeth are engaged, the clutch teeth are controlled to engage or separate from the first transmission component, so that the electric hammer body is in a drilling or hammer drilling state. Specifically, when the clutch teeth are engaged with the first transmission component, the first transmission component is forced to drive the piston to make a reciprocating motion, that is, an impact motion in the cylinder, thereby realizing the function of the electric hammer drill; when the clutch teeth are engaged with the first transmission component, When the transmission component is separated, the first transmission component is not stressed and does not drive the cylinder piston to make reciprocating movements, so that the electric hammer does not output impact while drilling, realizing the function of the electric hammer drill.
可选的,旋钮组件驱动离合齿沿旋转轴轴向滑动,以使离合齿与啮合齿分离,离合齿与第一传动组件卡接,齿形端与啮合齿卡接或分离,其中:齿形端与啮合齿分离时,气缸做径向旋转动作,电锤主体切换至角度调节状态;齿形端与啮合齿卡接时,气缸固定不动,离合齿带动第一传动组件转动,以使第一传动组件带动活塞做往复动作,将电锤切换至锤状态。Optionally, the knob assembly drives the clutch teeth to slide axially along the rotation axis to separate the clutch teeth from the meshing teeth. The clutch teeth snap into place with the first transmission component, and the tooth-shaped end snaps into or separates from the meshing teeth, where: tooth shape When the toothed end is separated from the meshing teeth, the cylinder performs radial rotation, and the main body of the electric hammer switches to the angle adjustment state; when the toothed end is engaged with the meshing teeth, the cylinder is stationary, and the clutch teeth drive the first transmission component to rotate, so that the second transmission component rotates. A transmission component drives the piston to make reciprocating movements, switching the electric hammer to the hammer state.
当离合齿和啮合齿分离时,离合齿与第一传动组件卡接,第一传动组件带动活塞做往复运动,通过控制齿形端与啮合齿卡接或分离,以使气缸径向不受力或气缸被固定不能旋转,从而使电锤主体处于角度调节或锤状态。When the clutch teeth and meshing teeth are separated, the clutch teeth are engaged with the first transmission assembly, and the first transmission assembly drives the piston to reciprocate. By controlling the toothed end to engage or separate from the meshing teeth, the cylinder is free from radial force. Or the cylinder is fixed and cannot rotate, so that the main body of the electric hammer is in the angle adjustment or hammering state.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本发明。It should be understood that the above general description and the following detailed description are only exemplary and do not limit the present invention.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明提供的一种电锤离合装置的结构示意图;Figure 1 is a schematic structural diagram of an electric hammer clutch device provided by the present invention;
图2为图1所示电锤离合装置的爆炸视图;Figure 2 is an exploded view of the electric hammer clutch device shown in Figure 1;
图3为图1所示的旋钮组件的结构示意图;Figure 3 is a schematic structural diagram of the knob assembly shown in Figure 1;
图4为图3所示的旋钮组件的爆炸示意图;Figure 4 is an exploded schematic diagram of the knob assembly shown in Figure 3;
图5为图1所示脱板扣的结构示意图。Figure 5 is a schematic structural diagram of the plate release buckle shown in Figure 1.
图中:100、电锤主体;110、气缸;120、活塞;200、第一传动组件;220、摆杆轴承;221、摆杆;222、摆环;230、偏摆轴承;231、第一齿形孔;232、引导槽;300、啮合齿;310、凹槽;320、脱板扣;321、凸板;330、脱扣弹簧;340、第二卡簧;350、第一卡簧;400、离合齿;410、第一卡槽;420、第三通孔;500、第二传动组件;510、主动伞齿;520、从动伞齿;600、旋钮组件;610、旋钮;611、第四通孔;620、固定架;621、第二通孔;630、拨块;631、齿形端;632、导轨销;640、传动销;650、扭簧;651、第一通孔;700、旋转轴。In the picture: 100. Electric hammer body; 110. Cylinder; 120. Piston; 200. First transmission component; 220. Swing bar bearing; 221. Swing bar; 222. Swing ring; 230. Yaw bearing; 231. First Tooth-shaped hole; 232, guide groove; 300, meshing teeth; 310, groove; 320, release plate buckle; 321, convex plate; 330, release spring; 340, second circlip; 350, first circlip; 400. Clutch teeth; 410. First card slot; 420. Third through hole; 500. Second transmission component; 510. Active bevel gear; 520. Driven bevel gear; 600. Knob assembly; 610. Knob; 611. Fourth through hole; 620, fixed frame; 621, second through hole; 630, dialing block; 631, toothed end; 632, guide rail pin; 640, transmission pin; 650, torsion spring; 651, first through hole; 700. Rotation axis.
实施方式Implementation
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and are not to be construed as limiting the present invention.
现有市场中的电锤为了满足客户的需求从而切换工作模式,大多需要配合离合器设置,结构复杂,且增加了行程,不利于使用者快速切换该电锤的工作模式。In order to meet the needs of customers and switch working modes, most of the electric hammers in the existing market need to be equipped with a clutch. The structure is complex and the stroke is increased, which is not conducive for users to quickly switch the working mode of the electric hammer.
为了解决相关技术中使用者不便快速更换电锤的工作模式的技术问题,本发明实施例提供了一种电锤离合装置,其目的在于简化结构,消除离合器带来的行程增加以致不便快速切换工作模式的影响。下面结合图1-图5对电锤离合装置的结构进行举例说明。In order to solve the technical problem in the related art that it is inconvenient for users to quickly change the working mode of an electric hammer, an embodiment of the present invention provides an electric hammer clutch device, which aims to simplify the structure and eliminate the increase in stroke caused by the clutch, which makes it inconvenient to quickly switch the work. Pattern effects. The following is an example of the structure of the electric hammer clutch device with reference to Figures 1-5.
该电锤离合装置包括电锤主体100、气缸110、旋转轴700、离合齿400、啮合齿300、第一传动组件200、用于驱动旋转轴700转动的第二传动组件500和与离合齿400连接的旋钮组件600,第一传动组件200的一端和电锤主体100分别连接在气缸110活塞120的两端,啮合齿300安装在气缸110上以带动气缸110旋转,旋钮组件600转动以驱动离合齿400在旋转轴700上轴向滑动,进而使离合齿400与第一传动组件200的另一端卡接或分离,以及使离合齿400与啮合齿300啮合或分离,以实现电锤柱体的钻、锤钻、锤和角度调节四个状态的切换。The electric hammer clutch device includes an electric hammer body 100, a cylinder 110, a rotating shaft 700, clutch teeth 400, meshing teeth 300, a first transmission component 200, a second transmission component 500 for driving the rotation of the rotating shaft 700 and the clutch teeth 400. The connected knob assembly 600, one end of the first transmission assembly 200 and the electric hammer body 100 are respectively connected to both ends of the piston 120 of the cylinder 110. The meshing teeth 300 are installed on the cylinder 110 to drive the cylinder 110 to rotate, and the knob assembly 600 rotates to drive the clutch. The teeth 400 slide axially on the rotating shaft 700, thereby causing the clutch teeth 400 to engage or separate from the other end of the first transmission assembly 200, and the clutch teeth 400 to engage or separate from the meshing teeth 300, so as to realize the rotation of the electric hammer cylinder. Switching between four states of drill, hammer drill, hammer and angle adjustment.
在实际设计过程中,啮合齿300固设于气缸110上,离合齿400相对于啮合齿300做横移往复动作。在本实施例中,气缸110上设有脱扣弹簧330、脱板扣320、第一卡簧350和第二卡簧340,啮合齿300的一侧与脱板扣320的一侧卡合设置,脱板扣320的另一侧与第一卡簧350相连,脱扣弹簧330夹装在啮合齿300的另一侧与第二卡簧340之间。In the actual design process, the meshing teeth 300 are fixed on the cylinder 110 , and the clutch teeth 400 perform a lateral reciprocating motion relative to the meshing teeth 300 . In this embodiment, the cylinder 110 is provided with a tripping spring 330, a tripping buckle 320, a first circlip 350 and a second circlip 340. One side of the meshing tooth 300 is engaged with one side of the tripping buckle 320. , the other side of the trip plate buckle 320 is connected to the first circlip 350 , and the trip spring 330 is sandwiched between the other side of the meshing tooth 300 and the second circlip 340 .
可选的,第二卡簧340选用扁卡簧,第一卡簧350选用钢丝卡簧。Optionally, the second circlip 340 is a flat circlip, and the first circlip 350 is a steel wire circlip.
可选的,啮合齿300上与脱扣板320相邻的一侧设有凹槽310,脱板扣320上与啮合齿300的相邻一侧设有凸板321,通过将凸板321卡设于凹槽310内以实现啮合齿300与脱板扣320的卡合设置。Optionally, the meshing tooth 300 is provided with a groove 310 on the side adjacent to the tripping plate 320, and the tripping plate buckle 320 is provided with a convex plate 321 on the side adjacent to the meshing tooth 300. By clamping the convex plate 321 It is disposed in the groove 310 to realize the engagement between the meshing teeth 300 and the stripper buckle 320 .
为了便于旋钮组件600带动离合齿400沿旋转轴700做横移往复动作,离合齿400上设有第一卡槽410和第三通孔420,旋钮组件600与第一卡槽410相连,旋转轴700被配置为穿过第三通孔420设置,旋转轴700相对于第三通孔420的伸入端和伸出端分别设有锁止件,以固定离合齿400相对于旋转轴700的位置,使离合齿400随旋转轴700做同步旋转动作。In order to facilitate the knob assembly 600 to drive the clutch teeth 400 to perform lateral reciprocating movements along the rotation axis 700, the clutch teeth 400 are provided with a first slot 410 and a third through hole 420. The knob assembly 600 is connected to the first slot 410, and the rotation axis 700 is configured to be disposed through the third through hole 420, and the rotating shaft 700 is respectively provided with locking parts at the extending end and the extending end relative to the third through hole 420 to fix the position of the clutch teeth 400 relative to the rotating shaft 700, The clutch teeth 400 are caused to rotate synchronously with the rotating shaft 700 .
具体来讲,旋钮组件600包括旋钮610、传动销640、导轨销632和拨块630,传动销640与拨块530连接,拨块630滑动安装在导轨销632上,拨块630上设有卡片,卡片卡设于第一卡槽410内,旋钮610旋转以通过传动销640带动拨块630在导轨销632上轴向滑动。Specifically, the knob assembly 600 includes a knob 610, a drive pin 640, a guide rail pin 632 and a dial block 630. The drive pin 640 is connected to the dial block 530. The dial block 630 is slidably installed on the guide rail pin 632. A card is provided on the dial block 630. , the card is inserted into the first card slot 410 , and the knob 610 is rotated to drive the dial 630 to slide axially on the guide pin 632 through the transmission pin 640 .
在本实施例中,拨块630上还设有齿形端631,旋钮610驱动离合齿400与第一传动组件200卡接并与啮合齿300分离时,啮合齿300与齿形端631啮合或分离。在具体实现方式中,拨块630的齿形端631根据啮合齿300的齿形匹配设置。In this embodiment, the shifting block 630 is also provided with a toothed end 631. When the knob 610 drives the clutch tooth 400 to engage with the first transmission component 200 and separate from the meshing tooth 300, the meshing tooth 300 meshes with the toothed end 631 or separation. In a specific implementation manner, the toothed end 631 of the shifting block 630 is set according to the toothed shape of the meshing teeth 300 .
在实际应用中,旋钮610旋转以带动拨块630拨动离合齿400,使离合齿400沿旋转轴700横移,从而使得离合齿400相对于啮合齿300做横移往复动作,离合齿400与啮合齿300啮合或分离,此外,由于拨块630的卡片卡设于第一卡槽410内,因此,拨块630相对于啮合齿300随离合齿400做同步横移动作,拨块630一端的齿形端631与啮合齿300啮合或分离。In practical applications, the knob 610 rotates to drive the dial 630 to move the clutch teeth 400, causing the clutch teeth 400 to move laterally along the rotation axis 700, so that the clutch teeth 400 perform a lateral reciprocating motion relative to the meshing teeth 300, and the clutch teeth 400 are in contact with the meshing teeth 300. The meshing teeth 300 are engaged or separated. In addition, since the card of the shifting block 630 is set in the first slot 410, the shifting block 630 performs a synchronous transverse movement relative to the meshing teeth 300 and the clutch teeth 400. One end of the shifting block 630 The toothed end 631 is engaged or separated from the meshing teeth 300 .
在本实施例中,旋钮组件600还包括扭簧650、和滑动安装在导轨销632上的固定架620,固定架620套设在拨块630外,扭簧650设置于固定架620上,且扭簧650与拨块630分别位于固定架620的两面,扭簧650上设有第一通孔651,固定架620上相对于所述第一通孔651位置处开设有第二通孔621,传动销640的一端与旋钮610相连,传动销640的另一端穿过第一通孔651和第二通孔621并与拨块630相连。In this embodiment, the knob assembly 600 further includes a torsion spring 650 and a fixing bracket 620 slidably installed on the guide rail pin 632. The fixing bracket 620 is sleeved outside the dial block 630. The torsion spring 650 is disposed on the fixing bracket 620, and The torsion spring 650 and the dialing block 630 are respectively located on both sides of the fixed frame 620. The torsion spring 650 is provided with a first through hole 651, and the fixed frame 620 is provided with a second through hole 621 at a position relative to the first through hole 651. One end of the transmission pin 640 is connected to the knob 610 , and the other end of the transmission pin 640 passes through the first through hole 651 and the second through hole 621 and is connected to the dial block 630 .
更进一步地说,固定架620设有容纳导轨销632和拨块630的容置空间,导轨销632的两端分别与固定架620的两侧相连,拨块630设置于导轨销632上。Furthermore, the fixed frame 620 is provided with a receiving space for accommodating the guide rail pin 632 and the shifting block 630. The two ends of the guide rail pin 632 are respectively connected to both sides of the fixed frame 620. The shifting block 630 is disposed on the guide rail pin 632.
在具体实现方式中,传动销640包括第一柱体、第二柱体和第三柱体,第二柱体和第三柱体的端部分别与第一柱体的两端垂直相连,第二柱体和第三柱体平行,且第二柱体和第三柱体分别位于第一柱体轴线所在竖直平面的两侧,第二柱体穿过第一通孔651和第二通孔621,旋钮610上设有第四通孔611,第三柱体被配置为插入第四通孔611设置。In a specific implementation manner, the transmission pin 640 includes a first cylinder, a second cylinder and a third cylinder. The ends of the second cylinder and the third cylinder are respectively vertically connected to both ends of the first cylinder. The third cylinder The second cylinder and the third cylinder are parallel, and the second cylinder and the third cylinder are respectively located on both sides of the vertical plane where the axis of the first cylinder is located. The second cylinder passes through the first through hole 651 and the second through hole 651 . Hole 621, the knob 610 is provided with a fourth through hole 611, and the third column is configured to be inserted into the fourth through hole 611.
可选的,第一传动组件200包括摆杆轴承220和偏摆轴承230,偏摆轴承230套装于旋转轴700上,当离合齿400沿旋转轴700做横移往复动作时,偏摆轴承230与离合齿400卡接或分离。更进一步地说,偏摆轴承230与离合齿400相邻的端部设有第一齿形孔231,第一齿形孔231根据离合齿400的齿形匹配设置,以便于与离合齿400卡接。Optionally, the first transmission assembly 200 includes a swing rod bearing 220 and a yaw bearing 230. The yaw bearing 230 is mounted on the rotating shaft 700. When the clutch teeth 400 perform traverse reciprocating motion along the rotating shaft 700, the yaw bearing 230 It is engaged or separated from the clutch teeth 400 . Furthermore, the end of the yaw bearing 230 adjacent to the clutch teeth 400 is provided with a first tooth-shaped hole 231 , and the first tooth-shaped hole 231 is provided according to the tooth shape of the clutch teeth 400 to facilitate engagement with the clutch teeth 400 . catch.
当偏摆轴承230与离合齿400卡接时,由于旋转轴700带动离合齿400转动,因而啮合齿300可以带动偏摆轴承230转动,以使摆杆轴承220受力带动活塞120在气缸110内做冲击动作,即活塞120在气缸110内做横移往复动作;当偏摆轴承230与第二离合组件400分离时,摆杆轴承220不受力,活塞120不动作。When the yaw bearing 230 is engaged with the clutch teeth 400, since the rotating shaft 700 drives the clutch teeth 400 to rotate, the meshing teeth 300 can drive the yaw bearing 230 to rotate, so that the swing rod bearing 220 is forced to drive the piston 120 in the cylinder 110 Making an impact action, that is, the piston 120 makes a traverse reciprocating action in the cylinder 110; when the deflection bearing 230 is separated from the second clutch assembly 400, the swing rod bearing 220 is not stressed and the piston 120 does not move.
在具体实现方式中,摆杆轴承220包括摆杆221和摆环222,摆杆221的一端和摆环222相连,摆杆221的另一端与活塞120转动连接,偏摆轴承230的外周侧设有倾斜设置的引导槽232,摆环222具有沿引导槽232滑动的滑块。更进一步地说,摆杆221的端部与活塞120通过销轴相连。In a specific implementation, the swing rod bearing 220 includes a swing rod 221 and a swing ring 222. One end of the swing rod 221 is connected to the swing ring 222, and the other end of the swing rod 221 is rotationally connected to the piston 120. The outer circumference of the yaw bearing 230 is provided with There is an inclined guide groove 232 , and the swing ring 222 has a slider that slides along the guide groove 232 . Furthermore, the end of the swing rod 221 is connected to the piston 120 through a pin.
可选的,引导槽232偏向设置于偏摆轴承230的外表面。具体来讲,引导槽232为封闭环状结构,且部分环偏向偏摆轴承230的一端,剩余部分环偏向偏摆轴承230的另一端,即引导槽232所在平面与偏摆轴承230的侧面呈一定夹角。Optionally, the guide groove 232 is biased on the outer surface of the yaw bearing 230 . Specifically, the guide groove 232 is a closed annular structure, and part of the ring is biased toward one end of the yaw bearing 230 , and the remaining part of the ring is biased toward the other end of the yaw bearing 230 , that is, the plane where the guide groove 232 is located is aligned with the side surface of the yaw bearing 230 . A certain angle.
第二传动组件500包括主动伞齿510和从动伞齿520,从动伞齿520设置于旋转轴700的一端,主动伞齿510与从动伞齿520啮合传动。在本实施例中,主动伞齿510与从动伞齿520形成齿轮副以带动旋转轴700做轴向旋转动作。The second transmission component 500 includes a driving bevel gear 510 and a driven bevel gear 520. The driven bevel gear 520 is provided at one end of the rotating shaft 700. The driving bevel gear 510 meshes with the driven bevel gear 520 for transmission. In this embodiment, the driving bevel gear 510 and the driven bevel gear 520 form a gear pair to drive the rotating shaft 700 to perform axial rotation.
在一种可能的实现方式中,旋钮组件600驱动离合齿400沿旋转轴700轴向滑动,以使离合齿400与啮合齿300啮合,离合齿400与第一传动组件200卡接或分离。In one possible implementation, the knob assembly 600 drives the clutch teeth 400 to slide axially along the rotation axis 700 so that the clutch teeth 400 mesh with the meshing teeth 300 , and the clutch teeth 400 engage or disengage from the first transmission assembly 200 .
当离合齿400与偏摆轴承230分离时,即当旋钮600第一次旋转时,离合齿400沿旋转轴700向啮合齿300方向滑动,离合齿400与啮合齿300啮合,此时偏摆轴承230与离合齿400分离,摆杆轴承220不受力,活塞120不动作以不在气缸110内做冲击动作,离合齿400通过啮合齿300带动气缸110做旋转动作,以实现该电锤输出时钻而不冲击,即电锤处于钻状态。When the clutch teeth 400 are separated from the yaw bearing 230, that is, when the knob 600 rotates for the first time, the clutch teeth 400 slide toward the meshing teeth 300 along the rotation axis 700, and the clutch teeth 400 mesh with the meshing teeth 300. At this time, the yaw bearing 230 is separated from the clutch teeth 400, the swing rod bearing 220 is not stressed, and the piston 120 does not move to prevent impact action in the cylinder 110. The clutch teeth 400 drive the cylinder 110 to rotate through the meshing teeth 300 to achieve drilling when the electric hammer is output. Without impact, that is, the electric hammer is in drilling state.
当离合齿400与偏摆轴承230卡接时,即当旋钮610第二次旋转时,离合齿400与啮合齿300啮合,此时离合齿400沿旋转轴700向啮合齿300反方向滑动,偏摆轴承230与离合齿400卡接,摆杆轴承220受力带动活塞120做往复动作以在气缸110内产生冲击,离合齿400通过啮合齿300带动气缸110做旋转动作,以实现该电锤输出时钻且冲击,即电锤处于钻锤状态。When the clutch teeth 400 are engaged with the yaw bearing 230, that is, when the knob 610 rotates for the second time, the clutch teeth 400 mesh with the meshing teeth 300. At this time, the clutch teeth 400 slide along the rotation axis 700 in the opposite direction to the meshing teeth 300, and the deflection The pendulum bearing 230 is engaged with the clutch teeth 400. The pendulum bearing 220 is forced to drive the piston 120 to perform a reciprocating motion to generate an impact in the cylinder 110. The clutch teeth 400 drive the cylinder 110 to perform a rotational motion through the meshing teeth 300 to achieve the electric hammer output. When drilling and impacting, the electric hammer is in the drill hammer state.
在另一种可能的实现方式中,旋钮组件600驱动离合齿400沿旋转轴700轴向滑动,以使离合齿400与啮合齿300分离,离合齿400与第一传动组件200卡接,齿形端631与啮合齿300卡接或分离。In another possible implementation, the knob assembly 600 drives the clutch teeth 400 to slide axially along the rotation axis 700 to separate the clutch teeth 400 from the meshing teeth 300. The clutch teeth 400 are engaged with the first transmission assembly 200. The tooth shape The end 631 is engaged or separated from the meshing teeth 300 .
当齿形端631与啮合齿300分离时,即当旋钮610第三次旋转时,离合齿400继续沿旋转轴700向啮合齿300反方向滑动,离合齿400与啮合齿300分离,偏摆轴承230与离合齿400卡接,摆杆轴承220受力带动活塞120做往复动作以在气缸110内产生冲击,此时由于离合齿400和啮合齿300分离,啮合齿300不受力,因此气缸110径向不受力,该电锤可以在输出端调节角度,即该电锤处于角度调节状态。When the toothed end 631 separates from the meshing teeth 300, that is, when the knob 610 rotates for the third time, the clutch teeth 400 continue to slide along the rotation axis 700 in the opposite direction to the meshing teeth 300, and the clutch teeth 400 separate from the meshing teeth 300, and the yaw bearing 230 is engaged with the clutch teeth 400, and the swing rod bearing 220 is forced to drive the piston 120 to reciprocate to generate an impact in the cylinder 110. At this time, because the clutch teeth 400 and the meshing teeth 300 are separated, the meshing teeth 300 are not stressed, so the cylinder 110 There is no force in the radial direction, and the angle of the electric hammer can be adjusted at the output end, that is, the electric hammer is in the angle adjustment state.
当齿形端631与啮合齿300啮合时,即当旋钮610第四次旋转时,离合齿400沿旋转轴700向啮合齿300方向滑动,此时离合齿400与啮合齿300仍处于分离状态,但拨块630的齿形端631与啮合齿300啮合,气缸110无法做径向旋转,偏摆轴承230与离合齿400卡接,摆杆轴承220受力带动活塞120在气缸110内做冲击动作,使该电锤输出时只有冲击,即电锤处于锤工作状态。When the toothed end 631 meshes with the meshing teeth 300, that is, when the knob 610 rotates for the fourth time, the clutch teeth 400 slide toward the meshing teeth 300 along the rotation axis 700. At this time, the clutch teeth 400 and the meshing teeth 300 are still in a separated state. However, the toothed end 631 of the shifting block 630 meshes with the meshing teeth 300, and the cylinder 110 cannot rotate radially. The yaw bearing 230 engages with the clutch teeth 400, and the swing rod bearing 220 is forced to drive the piston 120 to make an impact action in the cylinder 110. , so that the electric hammer only has impact when outputting, that is, the electric hammer is in the hammer working state.
在实际设计过程中,第一次旋转、第二次旋转、第三次旋转、第四次旋转以及旋转后相应部件的运动状态均根据电锤依次实现钻、钻锤、角度调节、锤的四种工作状态匹配设置的,当旋转所对应实现的工作状态发生改变时,其对应部件的动作方式也随之相应变化,本申请中对此不作进一步限定。In the actual design process, the first rotation, the second rotation, the third rotation, the fourth rotation and the movement state of the corresponding parts after the rotation are all based on the electric hammer to realize the four functions of drilling, drill hammer, angle adjustment and hammer in sequence. The working status is matched and set. When the working status corresponding to the rotation changes, the action mode of the corresponding component also changes accordingly, which is not further limited in this application.
在本实施例中,旋钮610每次的旋转角度可以为30°;或者,旋钮610每次的旋转角度可以为45°;或者,旋钮610每次的旋转角度可以为60°;或者,旋钮610每次的旋转角度可以为90°。在实际设计过程中,旋钮610的旋转角度可以根据实际设计需求确定,或者操作者使用的舒适度确定,此外,旋钮610的旋转次数根据电锤所需实现的功能种类设置,本申请中对此次不作进一步地限定。In this embodiment, the rotation angle of the knob 610 may be 30°; or the rotation angle of the knob 610 may be 45°; or the rotation angle of the knob 610 may be 60°; or the rotation angle of the knob 610 may be 60°. Each rotation angle can be 90°. In the actual design process, the rotation angle of the knob 610 can be determined according to the actual design requirements or the operator's comfort level. In addition, the number of rotations of the knob 610 is set according to the type of functions that the electric hammer needs to implement. This is discussed in this application. shall not be further limited.
综上所述,本申请实施例提供的实现四种功能的方法,通过转动旋钮组件以带动离合齿沿旋转轴做横移往复动作,从而带动离合齿与啮合齿啮合或分离,再通过第二传动组件带动旋转轴旋转动作带动离合齿旋转,从而带动啮合齿及气缸转动或不转动,带动离合齿与第一传动组件卡接或分离以带动第一传动组件是否带动活塞丛往复运动以在气缸内产生冲击,以及带动旋钮组件与啮合齿啮合或分离,从而便于调节气缸旋转或限制气缸旋转,便于实现电锤钻、锤钻、角度调节和锤四种工作状态的转换,且操作简便。To sum up, the method for realizing the four functions provided by the embodiment of the present application is to rotate the knob assembly to drive the clutch teeth to perform a lateral reciprocating motion along the rotation axis, thereby driving the clutch teeth to engage or separate from the meshing teeth, and then through the second The transmission component drives the rotation of the rotating shaft to drive the clutch teeth to rotate, thereby driving the meshing teeth and the cylinder to rotate or not, and drives the clutch teeth to engage or separate from the first transmission component to drive the first transmission component to drive the piston cluster to reciprocate in the cylinder. An impact is generated inside, and the knob assembly is driven to engage or separate from the meshing teeth, so as to facilitate the adjustment or restriction of the cylinder rotation, and facilitate the conversion of the four working states of electric hammer drill, hammer drill, angle adjustment and hammer, and is easy to operate.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The directions or positional relationships indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings. The positional relationship is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be mechanically connected, electrically connected or communicable with each other; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction between two elements, Unless otherwise expressly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上所述仅为本发明的具体实施例,但本发明的技术特征并不局限于此,任何本领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的专利范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by those skilled in the art within the field of the present invention are covered by the patent scope of the present invention. among.
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