CN109555588B - An air outlet cone upper housing shell and its processing method - Google Patents
An air outlet cone upper housing shell and its processing method Download PDFInfo
- Publication number
- CN109555588B CN109555588B CN201811552766.5A CN201811552766A CN109555588B CN 109555588 B CN109555588 B CN 109555588B CN 201811552766 A CN201811552766 A CN 201811552766A CN 109555588 B CN109555588 B CN 109555588B
- Authority
- CN
- China
- Prior art keywords
- small
- upper shell
- port
- material sheet
- semicircular end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/84—Making other particular articles other parts for engines, e.g. connecting-rods
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Pens And Brushes (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Description
技术领域Technical field
本发明属于汽车配件技术领域,尤其涉及一种出气端锥上壳体外壳及其加工方法。The invention belongs to the technical field of automobile parts, and in particular relates to an air outlet cone upper housing shell and a processing method thereof.
背景技术Background technique
随着社会的发展,科学技术的进步,汽车行业正在蓬勃发展。汽车在制造过程中,涉及到很多零件和工序,每一种零件的设计、制造,都集结了设计者的很多心思,而且 在制造过程中运用了很多制造工艺,生产出合格的产品实属不易。本发明设计了一种出 气端锥上壳体外壳,其用于汽车配件的使用,结构稳固性较高,易于加工,大大提高了成品质量;另外,针对本发明的一种出气端锥上壳体外壳,设计了适合的加工方法,加 工操作简单,易于上手,大大提高加工生产效率。With the development of society and the advancement of science and technology, the automobile industry is booming. The manufacturing process of automobiles involves many parts and processes. The design and manufacturing of each part requires a lot of thought from the designer, and many manufacturing processes are used in the manufacturing process. It is not easy to produce qualified products. . The present invention designs an air outlet cone upper shell, which is used for automobile parts. It has high structural stability, is easy to process, and greatly improves the quality of the finished product. In addition, for an air outlet cone upper shell of the present invention, The body shell is designed with a suitable processing method. The processing operation is simple and easy to use, which greatly improves the processing production efficiency.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种出气端锥上壳体外壳 及其加工方法,易于加工,结构稳定,加工出的成品合格率较高。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides an air outlet cone upper housing shell and a processing method thereof, which are easy to process, have a stable structure, and have a high pass rate of processed finished products.
技术方案:为实现上述目的,本发明的一种出气端锥上壳体外壳,包括上壳体本体, 所述上壳体本体具有小端口和大端口,所述上壳体本体从小端口至大端口呈扩张弯曲构 成烟斗一半形状的上壳体本体。Technical solution: In order to achieve the above object, an air outlet cone upper casing casing of the present invention includes an upper casing body. The upper casing body has a small port and a large port. The upper casing body has a small port to a large port. The port is expanded and bent to form the upper shell body of half the shape of the pipe.
进一步地,所述上壳体本体包括小半圆端部、扩张弯曲身部和大半圆端部,所述小半圆端部连接于扩张弯曲身部的收缩端,所述大半圆端部位于扩张弯曲身部的扩张端, 且小半圆端部、扩张弯曲身部、大半圆端部三者一体成型。Further, the upper housing body includes a small semicircular end, an expanded and curved body, and a large semicircular end. The small semicircular end is connected to the contraction end of the expanded and curved body. The large semicircular end is located on the expanded and curved body. The expanded end of the body is formed integrally with the small semicircular end, the expanded and curved body, and the large semicircular end.
进一步地,所述小端口所在的平面与大端口所在的平面之间构成夹角α,所述夹角α为110°。Furthermore, an included angle α is formed between the plane where the small port is located and the plane where the large port is located, and the included angle α is 110°.
进一步地,所述扩张弯曲身部向上壳体本体凹陷设置有凹陷部,所述凹陷部靠近小 半圆端部设置,且凹陷部的外周轮廓呈封闭曲线状。Further, the expanded curved body is provided with a recessed portion that is recessed into the upper housing body. The recessed portion is provided close to the end of the small semicircle, and the outer peripheral contour of the recessed portion is in a closed curve shape.
进一步地,所述扩张弯曲身部的两侧端均设置有向外凸起的凸边,所述凸边沿扩张 弯曲身部的侧端轮廓匹配延伸。Further, both ends of the expanded and curved body are provided with outwardly protruding convex edges, and the convex edges extend along the contours of the side ends of the expanded and curved body.
进一步地,所述小半圆端部的端沿即为小端口,其半径R1为31.3mm;Further, the edge of the small semicircular end is the small port, and its radius R1 is 31.3mm;
所述小半圆端部以扩张弯曲身部的收缩端的延伸趋势方向延伸L1长度,所述L1为12mm。The small semicircular end extends L1 length in the direction of extension of the contraction end of the expanded curved body, and L1 is 12 mm.
进一步地,所述大半圆端部的端沿即为大端口,其半径R2为57mm;Further, the end edge of the large semicircular end is the large port, and its radius R2 is 57mm;
所述大半圆端部以扩张弯曲身部的扩张端的延伸趋势方向延伸L2长度,所述L2为10mm。The large semicircular end portion extends L2 length in the direction of the extension direction of the expanded end of the curved body, and the L2 is 10 mm.
一种出气端锥上壳体外壳的加工方法,具体步骤如下:A method for processing the upper shell of the air outlet cone, the specific steps are as follows:
步骤1:落料:采用连续落料方式对原始坯料进行裁剪,得到料片;Step 1: Blanking: Use continuous blanking to cut the original blank to obtain the piece;
步骤2:成型:采用定位块对步骤1中的料片进行定位,对料片进行成型,形成出 气端锥上壳体外壳的外形轮廓;Step 2: Forming: Use the positioning block to position the piece of material in step 1, and shape the piece of material to form the outline of the upper shell of the gas outlet cone;
步骤3:切边:对步骤2中完成成型的料片通过型面进行定位,将料片周边多余的废料全周切除;Step 3: Trimming: Position the piece formed in step 2 through the profile, and cut off the excess waste around the piece;
步骤4:切开和第一次侧切:切开和第一次侧切共模作业,将步骤3中完成切边的料片通过型面进行定位,将料片切开,一分为二,同时,将料片侧边中部位置多余的边 料切除;Step 4: Cutting and first side cutting: Cutting and first side cutting are performed in the same mold. Position the piece of material that has been trimmed in step 3 through the profile, cut the piece of material into two parts, and at the same time , cut off the excess edge material in the middle of the side of the piece;
步骤五:第二次侧切:对步骤4中完成切开和第一次侧切的料片通过型面进行定位, 将料片侧边其余的边料切除,完成加工。Step 5: Second side cutting: Position the piece of material that has been cut and first side-cut in step 4 through the profile, and cut off the remaining edge material on the side of the piece to complete the processing.
有益效果:本发明的一种出气端锥上壳体外壳及其加工方法,有益效果如下:Beneficial effects: The beneficial effects of the air outlet cone upper housing shell and its processing method of the present invention are as follows:
1)上壳体外壳整体结构的稳固性较高,能够大大提高其使用寿命,不仅节约成本,安全性也得到了大大提升,降低事故发生频率;1) The overall structure of the upper housing has high stability, which can greatly extend its service life. It not only saves costs, but also greatly improves safety and reduces the frequency of accidents;
2)上壳体外壳易于加工,而且加工出的成品合格率较高;2) The upper shell is easy to process, and the finished product has a high pass rate;
3)本发明的出气端锥上壳体外壳的加工方法,能够大大提高上壳体外壳的生产加工效率,为企业获得更大收益。3) The processing method of the upper casing of the air outlet cone of the present invention can greatly improve the production and processing efficiency of the upper casing and obtain greater benefits for the enterprise.
附图说明Description of the drawings
附图1为上壳体本体的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the upper housing body;
附图2为上壳体本体的侧视图;Figure 2 is a side view of the upper housing body;
附图3为附图2中沿剖面线A-A的剖视图;Figure 3 is a cross-sectional view along section line A-A in Figure 2;
附图4为附图2中沿剖面线C-C的剖视图;Figure 4 is a cross-sectional view along section line C-C in Figure 2;
附图5为附图4的D向视图;Figure 5 is a D-direction view of Figure 4;
附图6为附图4的E向视图;Figure 6 is an E-direction view of Figure 4;
附图7为附图6的F向视图;Figure 7 is a view in direction F of Figure 6;
附图8为附图2中沿剖面线B-B的剖视图。Figure 8 is a cross-sectional view along section line B-B in Figure 2 .
具体实施方式Detailed ways
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如附图1所示,一种出气端锥上壳体外壳,包括上壳体本体1,所述上壳体本体1 具有小端口100和大端口200,所述上壳体本体1从小端口100至大端口200呈扩张弯 曲构成烟斗一半形状的上壳体本体1。As shown in Figure 1, an air outlet cone upper casing shell includes an upper casing body 1. The upper casing body 1 has a small port 100 and a large port 200. The upper casing body 1 has a small port 100. The large port 200 is an expanded and curved upper shell body 1 that forms half of the shape of the pipe.
所述上壳体本体1包括小半圆端部11、扩张弯曲身部12和大半圆端部13,所述小半圆端部11连接于扩张弯曲身部12的收缩端,所述大半圆端部13位于扩张弯曲身部 12的扩张端,且小半圆端部11、扩张弯曲身部12、大半圆端部13三者一体成型,提高了上壳体本体的整体结构的稳固性,能够大大提高其使用寿命,不仅节约成本,安全性 也得到了大大提升,降低事故发生频率。The upper housing body 1 includes a small semicircular end 11, an expanded and curved body 12, and a large semicircular end 13. The small semicircular end 11 is connected to the contracted end of the expanded and curved body 12. The large semicircular end 13 is located at the expanded end of the expanded curved body 12, and the small semicircular end 11, the expanded curved body 12, and the large semicircular end 13 are integrally formed, which improves the stability of the overall structure of the upper housing body and can greatly improve Its service life not only saves costs, but also greatly improves safety and reduces the frequency of accidents.
如附图6所示,所述小端口100所在的平面与大端口200所在的平面之间构成夹角α,所述夹角α为110°,可得知小半圆端部11与大半圆端部13的相对位置关系。As shown in Figure 6, the plane where the small port 100 is located and the plane where the large port 200 is located form an included angle α, and the included angle α is 110°. It can be seen that the small semicircular end 11 and the large semicircular end The relative position of part 13.
如附图2所示,所述扩张弯曲身部12向上壳体本体1凹陷设置有凹陷部14,所述 凹陷部14靠近小半圆端部11设置,且凹陷部14的外周轮廓呈封闭曲线状,提高结构 稳固性。As shown in Figure 2, the expanded and curved body 12 is recessed into the upper housing body 1 and is provided with a recessed portion 14. The recessed portion 14 is provided close to the small semicircular end portion 11, and the outer peripheral contour of the recessed portion 14 is in the shape of a closed curve. , improve structural stability.
如附图1、附图5、附图7、附图8所示,所述扩张弯曲身部12的两侧端均设置有 向外凸起的凸边15,所述凸边15沿扩张弯曲身部12的侧端轮廓匹配延伸,出气端锥下 壳体外壳也设置由相应的凸边,上壳体本体1的扩张弯曲身部12上设置的凸边15便于 与出气端锥下壳体外壳上的凸边相互拼接,从而有利于后续的加工作业,提高效率。As shown in Figure 1, Figure 5, Figure 7, and Figure 8, both ends of the expansion and curved body 12 are provided with outwardly protruding flanges 15, and the flanges 15 are arranged along the expansion curve. The side end contours of the body 12 are extended to match, and the air outlet cone lower shell is also provided with corresponding convex edges. The convex edge 15 provided on the expanded and curved body 12 of the upper shell body 1 facilitates contact with the air outlet cone lower shell. The convex edges on the shell are spliced to each other, which facilitates subsequent processing operations and improves efficiency.
如附图4所示,所述小半圆端部11的端沿即为小端口100,其半径R1为31.3mm;As shown in Figure 4, the end edge of the small semicircular end 11 is the small port 100, and its radius R1 is 31.3mm;
如附图6所示,所述小半圆端部11以扩张弯曲身部12的收缩端的延伸趋势方向延伸L1长度,所述L1为12mm。As shown in FIG. 6 , the small semicircular end portion 11 extends a length L1 in the direction of the extension direction of the contraction end of the expanded curved body 12 , and the L1 is 12 mm.
如附图5所示,所述大半圆端部13的端沿即为大端口200,其半径R2为57mm;As shown in Figure 5, the end edge of the large semicircular end 13 is the large port 200, and its radius R2 is 57mm;
如附图6所示,所述大半圆端部13以扩张弯曲身部12的扩张端的延伸趋势方向延伸L2长度,所述L2为10mm。As shown in FIG. 6 , the large semicircular end portion 13 extends by a length L2 in the direction in which the expanded end of the curved body 12 expands, and the L2 is 10 mm.
一种出气端锥上壳体外壳的加工方法,具体步骤如下:A method for processing the upper shell of the air outlet cone, the specific steps are as follows:
步骤1:落料:采用连续落料方式对原始坯料进行裁剪,得到料片;Step 1: Blanking: Use continuous blanking to cut the original blank to obtain the piece;
步骤2:成型:采用定位块对步骤1中的料片进行定位,对料片进行成型,形成出 气端锥上壳体外壳的外形轮廓;Step 2: Forming: Use the positioning block to position the piece of material in step 1, and shape the piece of material to form the outline of the upper shell of the gas outlet cone;
步骤3:切边:对步骤2中完成成型的料片通过型面进行定位,将料片周边多余的废料全周切除;Step 3: Trimming: Position the piece formed in step 2 through the profile, and cut off the excess waste around the piece;
步骤4:切开和第一次侧切:切开和第一次侧切共模作业,将步骤3中完成切边的料片通过型面进行定位,将料片切开,一分为二,同时,将料片侧边中部位置多余的边 料切除;Step 4: Cutting and first side cutting: Cutting and first side cutting are performed in the same mold. Position the piece of material that has been trimmed in step 3 through the profile, cut the piece of material into two parts, and at the same time , cut off the excess edge material in the middle of the side of the piece;
步骤五:第二次侧切:对步骤4中完成切开和第一次侧切的料片通过型面进行定位, 将料片侧边其余的边料切除,完成加工。Step 5: Second side cutting: Position the piece of material that has been cut and first side-cut in step 4 through the profile, and cut off the remaining edge material on the side of the piece to complete the processing.
本发明的优点如下:The advantages of the present invention are as follows:
4)上壳体外壳整体结构的稳固性较高,能够大大提高其使用寿命,不仅节约成本,安全性也得到了大大提升,降低事故发生频率;4) The overall structure of the upper housing has high stability, which can greatly extend its service life. It not only saves costs, but also greatly improves safety and reduces the frequency of accidents;
5)上壳体外壳易于加工,而且加工出的成品合格率较高;5) The upper shell is easy to process, and the finished product has a high pass rate;
6)本发明的出气端锥上壳体外壳的加工方法,能够大大提高上壳体外壳的生产加工效率,为企业获得更大收益。6) The processing method of the outlet cone upper casing of the present invention can greatly improve the production and processing efficiency of the upper casing and obtain greater benefits for the enterprise.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员 来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that those of ordinary skill in the art can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications can also be made. should be regarded as the protection scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811552766.5A CN109555588B (en) | 2018-12-18 | 2018-12-18 | An air outlet cone upper housing shell and its processing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811552766.5A CN109555588B (en) | 2018-12-18 | 2018-12-18 | An air outlet cone upper housing shell and its processing method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109555588A CN109555588A (en) | 2019-04-02 |
CN109555588B true CN109555588B (en) | 2023-11-17 |
Family
ID=65870344
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811552766.5A Active CN109555588B (en) | 2018-12-18 | 2018-12-18 | An air outlet cone upper housing shell and its processing method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN109555588B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111136163A (en) * | 2019-12-06 | 2020-05-12 | 无锡曙光模具有限公司 | Automobile air outlet shell and stamping process thereof |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011131219A (en) * | 2009-12-22 | 2011-07-07 | Bestex Kyoei Co Ltd | Method for forming pipe member |
WO2014162651A1 (en) * | 2013-04-03 | 2014-10-09 | 三恵技研工業株式会社 | Muffler and production method therefor |
CN108266254A (en) * | 2018-01-17 | 2018-07-10 | 无锡曙光模具有限公司 | A kind of automobile silencing half-shell and its processing method |
CN108296347A (en) * | 2017-12-15 | 2018-07-20 | 无锡曙光模具有限公司 | A kind of automotive air intake end cone shell and its processing method |
CN108297941A (en) * | 2017-12-18 | 2018-07-20 | 无锡曙光模具有限公司 | A kind of automobile rear case and its processing method |
CN108316996A (en) * | 2017-12-15 | 2018-07-24 | 无锡曙光模具有限公司 | A kind of automobile air outlet end cone shell and its processing method |
-
2018
- 2018-12-18 CN CN201811552766.5A patent/CN109555588B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011131219A (en) * | 2009-12-22 | 2011-07-07 | Bestex Kyoei Co Ltd | Method for forming pipe member |
WO2014162651A1 (en) * | 2013-04-03 | 2014-10-09 | 三恵技研工業株式会社 | Muffler and production method therefor |
CN108296347A (en) * | 2017-12-15 | 2018-07-20 | 无锡曙光模具有限公司 | A kind of automotive air intake end cone shell and its processing method |
CN108316996A (en) * | 2017-12-15 | 2018-07-24 | 无锡曙光模具有限公司 | A kind of automobile air outlet end cone shell and its processing method |
CN108297941A (en) * | 2017-12-18 | 2018-07-20 | 无锡曙光模具有限公司 | A kind of automobile rear case and its processing method |
CN108266254A (en) * | 2018-01-17 | 2018-07-10 | 无锡曙光模具有限公司 | A kind of automobile silencing half-shell and its processing method |
Also Published As
Publication number | Publication date |
---|---|
CN109555588A (en) | 2019-04-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108296347B (en) | Automobile air intake end cone housing and processing method thereof | |
CN102982200B (en) | A kind of aircraft sheet metal components process modeling method for designing | |
CN106363353B (en) | A kind of manufacturing method of hot forming wheel rim | |
CN108316996A (en) | A kind of automobile air outlet end cone shell and its processing method | |
CN109555588B (en) | An air outlet cone upper housing shell and its processing method | |
CN109488434A (en) | A kind of automobile air outlet end cone and its processing method | |
CN209557078U (en) | A car exhaust end cone | |
CN206578310U (en) | Forming tool | |
CN111283076B (en) | Forming die for upper shell of automobile battery box | |
JP3875329B2 (en) | Hard core mold for annular tread for tire re-capping | |
CN209557079U (en) | A gas outlet cone upper shell shell | |
CN109533035A (en) | A kind of automobile parts half-shell and its processing technology | |
CN108297941B (en) | Car rear cover and processing method thereof | |
CN209553314U (en) | A half shell of auto parts | |
CN205463889U (en) | Single circular arc die mould mould of adjustable arbitrary curvature radius | |
CN211764822U (en) | Automobile air outlet shell | |
CN207893323U (en) | A kind of auto parts machinery shell | |
CN102641934B (en) | Forming method for cylindrical shell piece with flanged holes | |
CN116140450A (en) | Superplastic air-expanding forming die capable of feeding and method | |
CN206597830U (en) | A kind of system of processing being molded for housing fillet | |
CN204234848U (en) | A kind of processing plastic foam material special hollow milling cutter | |
CN207776973U (en) | A kind of automobile air outlet end cone shell | |
CN209552878U (en) | A car exhaust half shell | |
CN104701631B (en) | A kind of method and mold for making microwave antenna reflecting surface | |
TW200408469A (en) | Method for shaping a seamless aluminum alloy wheel rim |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: No.106, Hongda Road, machine Photoelectric Industrial Park, Hongshan street, Xinwu District, Wuxi City, Jiangsu Province, 214000 Patentee after: Wuxi Shuguang Precision Industry Co.,Ltd. Country or region after: China Address before: No.106, Hongda Road, machine Photoelectric Industrial Park, Hongshan street, Xinwu District, Wuxi City, Jiangsu Province, 214000 Patentee before: WUXI DAWN DIE & STAMPING Co.,Ltd. Country or region before: China |