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CN109554529B - Hot-rolled strip steel iron scale reduction method based on reduction pretreatment process - Google Patents

Hot-rolled strip steel iron scale reduction method based on reduction pretreatment process Download PDF

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CN109554529B
CN109554529B CN201811548376.0A CN201811548376A CN109554529B CN 109554529 B CN109554529 B CN 109554529B CN 201811548376 A CN201811548376 A CN 201811548376A CN 109554529 B CN109554529 B CN 109554529B
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刘振宇
李志峰
曹光明
王皓
崔春圆
李成刚
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
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Abstract

The invention relates to a hot-rolled strip steel iron scale reduction method based on a reduction pretreatment process, which comprises the following steps: rapidly heating the hot-rolled strip steel to 400-550 ℃ at a speed of 80-150 ℃/s, carrying out isothermal reduction for 30-600 s, obtaining a reduction product which is multi-gap sponge iron, carrying out intermediate cooling, heating to 700-1100 ℃ at the speed of 80-150 ℃/s, reducing the temperature for 30-600 s at an isothermal temperature, bonding iron particles in the multi-gap sponge iron, growing crystal grains, through material transmission, gaps, air holes and crystal boundaries in a reduction product are gradually reduced, the total volume is shrunk, a compact polycrystalline pure iron layer with a microstructure is formed, and reduction of the iron scale is completed.

Description

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法A method for reducing scale of hot-rolled strip steel based on reduction pretreatment process

技术领域:Technical field:

本发明属于冶金技术领域,具体涉及一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法。The invention belongs to the technical field of metallurgy, and in particular relates to a method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process.

背景技术:Background technique:

目前,国内外各大钢铁企业去除氧化铁皮的方法普遍是采用盐酸或硫酸进行酸洗,酸洗技术可以提供理想的金属表面,然而长时间和密集的使用酸液容易引发空气污染和地下水污染,对生态环境造成极大的危害。鉴于环保要求,国内外企业和科研院所对免酸洗除鳞技术展开了广泛研究,提出了气体(H2、CO)还原代替酸洗去除热轧钢材产品表面氧化铁皮的新方法,即热轧钢材氧化铁皮的免酸洗还原除鳞技术。热轧钢材的气体还原除鳞技术最早源于火法冶炼铁矿石领域,从氧化物中提取金属的工艺。主要工艺过程是在特定还原温度下,可燃气体(H2或CO)做还原剂,将氧化物还原得到粗金属或合金。热轧钢材氧化铁皮的气体还原过程与气体还原铁矿石相似,在连续退火炉中,通入还原性气氛,将热轧带钢表面氧化铁皮还原成纯Fe替代酸洗。该工艺具有清洁、高效和优质的特点,一经提出就受到了钢铁行业的广泛关注。At present, the method of removing iron oxide scale in major iron and steel enterprises at home and abroad is generally to use hydrochloric acid or sulfuric acid for pickling. The pickling technology can provide an ideal metal surface. However, long-term and intensive use of acid solution is likely to cause air pollution and groundwater pollution. cause great harm to the ecological environment. In view of environmental protection requirements, domestic and foreign enterprises and scientific research institutes have carried out extensive research on pickling - free descaling technology. No-pickling reduction and descaling technology of iron oxide scale of rolled steel. The gas reduction descaling technology of hot-rolled steel originated from the field of pyrometallurgical iron ore, and the process of extracting metal from oxides. The main process is that at a specific reduction temperature, combustible gas ( H2 or CO) is used as a reducing agent to reduce oxides to obtain crude metals or alloys. The gas reduction process of the iron oxide scale of hot-rolled steel is similar to that of gas-reduced iron ore. In the continuous annealing furnace, a reducing atmosphere is introduced to reduce the iron oxide scale on the surface of the hot-rolled steel strip to pure Fe instead of pickling. The process has the characteristics of cleanliness, high efficiency and high quality, and has received extensive attention in the steel industry as soon as it was proposed.

热轧带钢氧化铁皮被H2或CO还原的过程在热力学上是逐级进行的。首先是形成较低价氧化物,最后形成单质Fe。Fe作为过渡族金属元素,在高温氧化时会有三种氧化物出现,分别为FeO、Fe3O4和Fe2O3。在O的作用下,氧化物形成的顺序遵循逐级转变的原则。同时由于570℃作为FeO歧化反应的临界温度,高于或低于该临界温度会有不同的转变顺序,因此氧化铁皮的还原也具有逐级性。不同温度条件下,H2还原氧化铁皮的反应过程如下面方程式所示,CO还原过程与H2相同。The reduction process of the hot-rolled strip iron oxide scale by H2 or CO is thermodynamically step-by-step. First, lower valence oxides are formed, and finally elemental Fe is formed. Fe, as a transition metal element, will appear in three oxides during high temperature oxidation, namely FeO, Fe 3 O 4 and Fe 2 O 3 . Under the action of O, the order of oxide formation follows the principle of step-by-step transformation. At the same time, since 570 °C is the critical temperature of FeO disproportionation reaction, there will be different transformation sequences above or below the critical temperature, so the reduction of iron oxide scale also has a step-by-step nature. Under different temperature conditions, the reaction process of H2 reduction of iron oxide scale is shown in the following equation, and the reduction process of CO2 is the same as that of H2 .

当反应温度在570℃以上时:When the reaction temperature is above 570°C:

3Fe2O3+H2=2Fe3O4+H2O(g)3Fe 2 O 3 +H 2 =2Fe 3 O 4 +H 2 O(g)

Fe3O4+H2=3FeO+H2O(g)Fe 3 O 4 +H 2 =3FeO+H 2 O(g)

FeO+H2=Fe+H2O(g)FeO+H 2 =Fe+H 2 O(g)

当反应温度在570℃以下时:When the reaction temperature is below 570°C:

3Fe2O3+H2=2Fe3O4+H2O(g)3Fe 2 O 3 +H 2 =2Fe 3 O 4 +H 2 O(g)

Figure BDA0001909962550000011
Figure BDA0001909962550000011

然而,在生产实践和实验室理论研究中,利用气体还原去除氧化铁皮的“免酸洗”技术还面临着以下几个问题:However, in production practice and laboratory theoretical research, the "no-pickling" technology for removing iron oxide scale by gas reduction still faces the following problems:

(1)还原剂的选择,CO是有毒气体,在使用过程中需要增加安全成本;反应产物CO2会造成环境污染,需要建设尾气过滤和回收装置;还原剂中的C会在反应时进入到基体表面形成渗碳体,影响材料的最终力学性能。与CO相比,H2的扩散及传输能力较强,反应效率较快。还原产物为水蒸气对环境无污染,可以减少尾气处理设备的投入,绿色能源H2在还原效率方面的优势,使其成为气体还原除鳞工艺中首选还原剂,但由于H2属于易爆气体,在使用过程中需要安全成本投入。(1) Selection of reducing agent, CO is a toxic gas, and safety costs need to be increased during use; the reaction product CO 2 will cause environmental pollution, and a tail gas filtration and recovery device needs to be built; C in the reducing agent will enter into the reaction. Cementite is formed on the surface of the matrix, which affects the final mechanical properties of the material. Compared with CO, H2 has stronger diffusion and transport ability and faster reaction efficiency. The reduction product is water vapor, which has no pollution to the environment and can reduce the investment of exhaust gas treatment equipment. The advantages of green energy H 2 in terms of reduction efficiency make it the preferred reducing agent in the gas reduction and descaling process, but because H 2 is an explosive gas , requires security cost input during use.

(2)还原剂浓度,为提高安全系数,目前退火炉内采用的混合气体中H2浓度较低(≤8%),使得还原反应效率缓慢,氧化铁皮全部还原所需时间过长,不适于实际生产线应用。(2) Concentration of reducing agent. In order to improve the safety factor, the H2 concentration in the mixed gas used in the annealing furnace at present is low (≤8%), which makes the reduction reaction efficiency slow, and the time required for all the reduction of the iron oxide scale is too long, which is not suitable for Practical production line application.

(3)还原温度,还原退火炉温度制度设定不合理,目前退火炉都是采用单段式加热,炉腔内温度普遍低于750℃,还原剂扩散速率慢,还原反应效率低。(3) The reduction temperature, the temperature system of the reduction annealing furnace is unreasonably set. At present, the annealing furnace adopts single-stage heating, and the temperature in the furnace cavity is generally lower than 750 °C, the diffusion rate of the reducing agent is slow, and the reduction reaction efficiency is low.

(4)“气-固”相反应和还原产物,还原剂与钢材表层的氧化铁皮反应,表层的还原产物是金属铁,会在高温下形核长大形成致密的纯铁层,一旦致密的纯铁层形成过早,会延缓H向氧化铁皮内部的扩散速率,使还原反应速率降低。(4) "gas-solid" phase reaction and reduction product, the reducing agent reacts with the iron oxide scale on the surface of the steel, the reduction product on the surface is metallic iron, which will nucleate and grow at high temperature to form a dense pure iron layer. The premature formation of the pure iron layer will delay the diffusion rate of H into the iron oxide scale and reduce the reduction reaction rate.

发明内容:Invention content:

本发明的目的是针对现有技术中,免酸洗还原退火热镀锌技术中热轧带钢表面氧化铁皮在连续退火炉内还原效率低、残留氧化铁皮量过多影响后需镀锌板成型性能的问题,提供一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,利用氧化铁皮中多晶界共析组织在H2中的还原特性,在高温还原段前增设带有快速加热的还原预处理段,并制备出高表面质量、良好成型性能的免酸洗热镀锌板,为工业化推广应用提供新思路,使得热轧带钢表面的氧化铁皮能够以较快的速率被还原成致密的纯铁层,在减少连续退火炉投资成本的同时,提高了热镀锌板的粘附性和成型性。The purpose of the present invention is to aim at in the prior art, in the hot-dip galvanizing technology without pickling reduction annealing, the reduction efficiency of the iron oxide scale on the surface of the hot-rolled strip steel is low in the continuous annealing furnace, and the galvanized sheet needs to be formed after the influence of the excessive amount of the residual iron oxide scale. To solve the problem of performance, a method for reducing iron oxide scale of hot-rolled strip steel based on reduction pretreatment process is provided. Using the reduction characteristics of polygrain boundary eutectoid structure in iron oxide scale in H 2 The reduction pretreatment section of the hot-rolled steel strip can be used to prepare a pickling-free hot-dip galvanized sheet with high surface quality and good formability, which provides new ideas for industrialization and application, so that the iron oxide scale on the surface of the hot-rolled strip can be reduced at a faster rate. A dense pure iron layer is formed, which improves the adhesion and formability of the hot-dip galvanized sheet while reducing the investment cost of the continuous annealing furnace.

为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,包括以下步骤:A method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process, comprising the following steps:

步骤1,预热:Step 1, warm up:

热轧带钢升温至200~300℃,完成预热;The hot-rolled strip is heated to 200~300℃ to complete the preheating;

步骤2,还原预处理:Step 2, restore preprocessing:

(1)快速加热:将预热后带钢以80~150℃/s的升温速率,加热升温至400~550℃;(1) Rapid heating: heat the preheated strip to 400-550°C at a heating rate of 80-150°C/s;

(2)还原预处理:将加热后带钢进行等温还原,生成预还原后带钢;其中,所述的还原温度为400~550℃,还原时间为30~600s,还原气氛为H2和N2的混合气氛,其中H2的体积浓度为5~50%;(2) Reduction pretreatment: the heated strip is subjected to isothermal reduction to generate pre-reduced strip; wherein, the reduction temperature is 400-550°C, the reduction time is 30-600s, and the reduction atmosphere is H 2 and N 2 mixed atmosphere, wherein the volume concentration of H2 is 5~50%;

步骤3,中间冷却:Step 3, Intermediate cooling:

将预还原后带钢以10~20℃/s的冷却速率,冷却至300~500℃,获得冷却后带钢;Cool the pre-reduced strip to 300-500°C at a cooling rate of 10-20°C/s to obtain the cooled strip;

步骤4,高温还原:Step 4, high temperature reduction:

(1)快速加热:冷却后带钢以80~150℃/s的升温速率,升温至700~1100℃;(1) Rapid heating: After cooling, the strip steel is heated to 700-1100°C at a heating rate of 80-150°C/s;

(2)高温还原:升温后带钢进行等温还原,完成氧化铁皮还原,并冷却至室温;其中,所述的还原温度为700~1100℃,还原时间为30~600s,还原气氛为H2和N2的混合气氛,其中H2的体积浓度为5~100%。(2) High temperature reduction: after heating up, the strip steel is subjected to isothermal reduction to complete the reduction of iron oxide scale, and is cooled to room temperature; wherein, the reduction temperature is 700-1100 ° C, the reduction time is 30-600 s, and the reducing atmosphere is H and A mixed atmosphere of N2 , in which the volume concentration of H2 is 5-100%.

所述的步骤1中,热轧带钢的成分按重量百分比含C:0.03~0.10%,Si:0.04~0.60%,Mn:0.15~2.5%,S:≤0.015%,P:≤0.019%,Cr:0.2~1.0%,Als:0.015~0.045%,Ti:≤0.08%,Nb:≤0.08%,余量为Fe和冶炼时不可避免的杂质。In the step 1, the composition of the hot-rolled strip steel contains C: 0.03-0.10%, Si: 0.04-0.60%, Mn: 0.15-2.5%, S: ≤ 0.015%, P: ≤ 0.019% by weight percentage, Cr: 0.2 to 1.0%, Als: 0.015 to 0.045%, Ti: ≤ 0.08%, Nb: ≤ 0.08%, and the balance is Fe and unavoidable impurities during smelting.

所述的步骤1中,热轧带钢的厚度为1.3~3.0mm,热轧带钢的开轧温度950~1050℃,终轧温度800~900℃,卷取温度为350~500℃,氧化铁皮的厚度为4~8μm,冷却速率为0.01~0.05℃/s,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为60~100%。In the step 1, the thickness of the hot-rolled strip is 1.3-3.0 mm, the rolling temperature of the hot-rolled strip is 950-1050°C, the final rolling temperature is 800-900°C, the coiling temperature is 350-500°C, and the oxidation temperature is 350-500°C. The thickness of the iron scale is 4-8 μm, the cooling rate is 0.01-0.05°C/s, and the ratio of Fe 3 O 4 /α-Fe of the lamellar eutectoid structure in the iron oxide scale is 60-100%.

所述的步骤1中,预热方式采用辐射管加热。In the step 1, the preheating method adopts radiant tube heating.

所述的步骤1中,升温速率为30~60℃/s。In the step 1, the heating rate is 30-60°C/s.

所述的步骤2(1)中,通过控制加热升温速率,防止氧化铁皮中原始共析组织(Fe3O4/α-Fe)发生逆相变,使片层状共析组织的比例保留在60~100%。In the step 2(1), by controlling the heating rate, the original eutectoid structure (Fe 3 O 4 /α-Fe) in the iron oxide scale is prevented from reverse phase transformation, so that the proportion of the lamellar eutectoid structure is kept at 60 to 100%.

所述的步骤2(2)中,还原预处理后获得的预还原后带钢组织结构为多间隙海绵铁。In the step 2(2), the microstructure of the pre-reduced strip steel obtained after reduction pretreatment is multi-gap sponge iron.

所述的步骤4(1)中,保持冷却后带钢表面还原产物仍为多间隙海绵铁。In the step 4(1), the reduction product on the surface of the strip steel is still multi-gap sponge iron after cooling.

所述的步骤4(2)中,经等温还原后,带钢表面的还原产物多间隙海绵铁中的铁颗粒会相互键联,晶粒长大,通过在物质传输还原产物中的间隙、气孔和晶界逐渐减少,总体积收缩,最终形成具有显微结构的致密多晶体纯铁层。In the step 4 (2), after isothermal reduction, the iron particles in the multi-gap sponge iron of the reduction product on the surface of the strip steel will bond with each other, and the grains will grow up, through the gaps and pores in the material transport reduction product. and grain boundaries gradually decrease, the total volume shrinks, and finally a dense polycrystalline pure iron layer with microstructure is formed.

所述的步骤4(2)中,经氧化铁皮还原后,带钢用于制备镀锌板,具体过程为:In the described step 4 (2), after the iron oxide scale is reduced, the strip steel is used to prepare the galvanized sheet, and the specific process is:

(1)将氧化铁皮还原后的带钢以10~30℃/s的速率冷却至450~480℃,然后浸入到锌液中进行热镀锌;其中,所述的锌液温度为450~480℃,锌液中包括组分及重量百分含量为Al0.4~6.0%,Sb≤0.07%,余量为纯Zn;(1) Cool the strip steel after the reduction of the iron oxide scale to 450-480°C at a rate of 10-30°C/s, and then immerse it in a zinc solution for hot-dip galvanizing; wherein, the temperature of the zinc solution is 450-480°C ℃, the components and weight percentages in the zinc solution are Al0.4~6.0%, Sb≤0.07%, and the balance is pure Zn;

(2)镀锌后带钢采用常规的强制降温和自然冷却相结合的方式,对镀锌后的带钢进行冷却,制得镀锌板。(2) The strip steel after galvanizing adopts the conventional combination of forced cooling and natural cooling to cool the galvanized strip steel to obtain a galvanized sheet.

本发明中,为了提高还原效率,在还原预处理和高温还原操作之间进行了中间冷却,在还原预处理和高温还原段,分别采用控制燃烧速度和温度的方法来控制还原过程,在中间冷却阶段,带钢温度下降50~100℃,由于基板和还原产物遇冷收缩率不同,会在还原产物表面形成大量的微裂纹,可为还原气体的向内扩散和还原产物水蒸气的向外扩散提供扩散通道。In the present invention, in order to improve the reduction efficiency, intermediate cooling is performed between the reduction pretreatment and the high temperature reduction operation. In the first stage, the strip temperature drops by 50-100°C. Due to the different shrinkage rates of the substrate and the reduction product upon cooling, a large number of micro-cracks will be formed on the surface of the reduction product, which can be used for the inward diffusion of the reduction gas and the outward diffusion of the reduction product water vapor. Provides a diffusion channel.

所述的步骤2和步骤4中,在还原预处理和高温还原过程中,控制露点值控制在-70℃以下,具体操作为:采用气体露点测定仪来测定炉腔内的水蒸气含量,使用高温石墨来控制炉中的水蒸气含量(C+H2O=CO+H2),使露点值控制在-70℃以下,炉内气氛中CO含量保持在5~30%。In the steps 2 and 4, in the process of reduction pretreatment and high temperature reduction, the dew point value is controlled to be below -70°C, and the specific operation is: use a gas dew point tester to measure the water vapor content in the furnace cavity, High temperature graphite is used to control the water vapor content in the furnace (C+H 2 O=CO+H 2 ), so that the dew point value is controlled below -70°C, and the CO content in the furnace atmosphere is kept at 5-30%.

本发明的一种基于还原预处理工艺的热轧带钢氧化铁皮高效还原方法,所采用的热轧带钢的厚度规格是1.3~3.0mm,目前该厚度规格的钢材产品最终都是卷板形式生产。为防止所采用的热轧带钢表面氧化铁皮过厚,生产时均采用“高温快轧”的工艺,将氧化铁皮的厚度控制在4~8μm。带钢产品在卷取时的温度范围是400~700℃,由于带钢是成卷冷却,所以冷却速率较慢,根据Fe-O相图可知,氧化铁皮中的FeO在570℃以下时会发生相变,转变为先共析Fe3O4或共析组织(Fe3O4/α-Fe)。因此热轧钢材的冷却工艺设定将会影响最终的氧化铁皮结构,由于不同组织结构间性能差异较大,所以氧化铁皮结构控制,会对其在连续退火炉内的还原效率有非常大的影响。因此,本专利将氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例控制在60~100%。In the present invention, a method for efficiently reducing scale of hot-rolled strip steel based on a reduction pretreatment process, the thickness specification of the hot-rolled strip steel used is 1.3-3.0 mm. At present, the steel products with this thickness specification are ultimately in the form of coils. Production. In order to prevent the surface scale of the hot-rolled strip steel from being too thick, the process of "high-temperature fast rolling" is adopted in the production, and the thickness of the scale of scale is controlled at 4-8 μm. The temperature range of the strip steel product during coiling is 400 to 700 °C. Since the strip steel is cooled in coils, the cooling rate is slow. According to the Fe-O phase diagram, FeO in the iron oxide scale will occur when the temperature is below 570 °C. Phase transformation, into pro-eutectoid Fe 3 O 4 or eutectoid structure (Fe 3 O 4 /α-Fe). Therefore, the cooling process setting of the hot-rolled steel will affect the final scale structure. Due to the large difference in properties between different microstructures, the control of the scale structure will have a great impact on the reduction efficiency of the continuous annealing furnace. . Therefore, this patent controls the ratio of Fe 3 O 4 /α-Fe of the lamellar eutectoid structure in the iron oxide scale to 60-100%.

本发明的方法与上述的利用分段式还原氧化铁皮的方法不同。为了抑制氧化铁皮中的逆共析相变,防止Fe3O4+Fe→FeO发生,本发明设计了带有快速加热的还原预处理段,该阶段的温度是350~550℃,同时采用了快速加热的方式,升温速率最适宜是80~150℃/s。采用此还原温度的目的是将还原预处理的温度控制在相变临界温度(570℃)以下,以保证共析组织(Fe3O4/α-Fe)的稳定性,还原时H可以通过晶界进行扩散,共析组织为多晶界结构可以为其扩散提供更多的扩散通道,同时也增加了H与氧化物的接触面积,使得氧化铁皮可以快速地还原成多孔铁。同时,采用此升温速率的目的是降低升温过程中氧化铁皮内部铁氧离子的扩散速率,防止氧化铁皮内部在升温过程中发生固态相变,特别是要保证带钢在还原预处理段时氧化铁皮中的共析组织含量不降低。The method of the present invention is different from the above-mentioned method of reducing iron oxide scale by stage. In order to suppress the inverse eutectoid phase transition in the iron oxide scale and prevent the occurrence of Fe 3 O 4 +Fe→FeO, the present invention designs a reduction pretreatment section with rapid heating. The temperature of this stage is 350-550° C. For the rapid heating method, the most suitable heating rate is 80-150°C/s. The purpose of adopting this reduction temperature is to control the temperature of reduction pretreatment below the phase transition critical temperature (570°C) to ensure the stability of the eutectoid structure (Fe 3 O 4 /α-Fe). The eutectoid structure is multi-grain boundary structure, which can provide more diffusion channels for its diffusion, and also increase the contact area between H and oxide, so that the iron oxide scale can be quickly reduced to porous iron. At the same time, the purpose of adopting this heating rate is to reduce the diffusion rate of ferrite ions inside the iron oxide scale during the heating process, to prevent the solid-state phase transition in the iron oxide scale during the heating process, especially to ensure that the iron oxide scale of the strip steel is reduced in the pretreatment section. The content of the eutectoid structure in the eutectoid does not decrease.

根据Fe-Zn的二元合金相图可知,在不含Al的锌液中热镀锌时,会在镀层内部形成η、ζ、σ和Γ等Fe-Zn相,由于金属化合物与纯锌相比硬而脆,这就恶化了镀层的性能,对镀层成形性能不利。因此,为提高镀层的粘附性和加工性能,在锌液中添加质量分数为0.15~0.20%的Al,这样在基体进入到锌锅时会率先在表面形成Fe2Al5层对Fe-Zn反应起到抑制作用,抑制Fe-Zn脆性相的生成。本发明的基于还原预处理工艺的热轧带钢氧化铁皮高效还原方法是一种采用H2还原代替酸洗去除氧化铁皮的方法,氧化铁皮在连续退火炉内还原后表面会形成致密的纯铁层,此时表面粗糙度变大,会影响镀层中Al的分布和Fe2Al5抑制层的形成,进而破坏镀层组织均匀性和粘附性。因此,本发明将锌液中Al的质量百分比设计为0.4~6.0%。According to the binary alloy phase diagram of Fe-Zn, when hot-dip galvanizing in zinc solution without Al, Fe-Zn phases such as η, ζ, σ and Γ will be formed inside the coating. It is hard and brittle, which deteriorates the performance of the coating and is detrimental to the forming performance of the coating. Therefore, in order to improve the adhesion and processability of the coating, Al with a mass fraction of 0.15 to 0.20% is added to the zinc solution, so that when the substrate enters the zinc pot, the Fe 2 Al 5 layer will be formed on the surface first, which is very important for Fe-Zn The reaction plays an inhibitory role and inhibits the formation of Fe-Zn brittle phase. The high-efficiency reduction method for the scale of hot-rolled strip steel based on the reduction pretreatment process of the present invention is a method for removing scale by using H 2 reduction instead of pickling. After the scale is reduced in the continuous annealing furnace, the surface of the scale will form dense pure iron At this time, the surface roughness becomes larger, which will affect the distribution of Al in the coating and the formation of the Fe 2 Al 5 inhibitory layer, thereby destroying the uniformity and adhesion of the coating structure. Therefore, in the present invention, the mass percentage of Al in the zinc liquid is designed to be 0.4-6.0%.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明借助氧化铁皮自身固态相变的特性,大幅度的提高氧化铁皮还原反应效率,使得氧化铁皮在较短时间内就可以被还原成纯铁;(1) the present invention greatly improves the reduction reaction efficiency of the iron oxide scale by means of the characteristic of the iron oxide scale itself solid-state phase transition, so that the iron oxide scale can be reduced to pure iron in a relatively short period of time;

(2)本发明采用高温石墨来吸收还原产物水蒸气,得到的反应产物CO还会继续在炉内起到还原剂的作用,即有效地控制了炉内的露点,也降低氢气使用量。(2) The present invention adopts high-temperature graphite to absorb the water vapor of the reduction product, and the obtained reaction product CO will continue to play the role of a reducing agent in the furnace, that is, the dew point in the furnace is effectively controlled, and the amount of hydrogen used is also reduced.

附图说明:Description of drawings:

图1是本发明实施例1中还原预处理后获得的预还原后带钢的表面SEM形貌图;Fig. 1 is the surface SEM topography diagram of the pre-reduced strip steel obtained after reduction pretreatment in Example 1 of the present invention;

图2是本发明实施例1中的中间冷却后获得冷却后带钢的表面SEM形貌图;Fig. 2 is the surface SEM topography of the strip steel obtained after intermediate cooling in the embodiment of the present invention 1;

图3是本发明实施例1的基于还原预处理工艺的热轧带钢氧化铁皮还原方法工艺图,其中,①-预热,②-快速加热,③-还原预处理,④-中间冷却,⑤二次快速加热,⑥高温还原,⑦-冷却,T1为200~300℃,T2为400~550℃,T3为300~500℃,T4为700~1100℃;3 is a process diagram of a method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process according to Embodiment 1 of the present invention, wherein ①-preheating, ②-rapid heating, ③-reduction pretreatment, ④-intermediate cooling, ⑤ Secondary rapid heating, ⑥high temperature reduction, ⑦ - cooling, T1 is 200 ~300℃, T2 is 400 ~550℃, T3 is 300 ~500℃, T4 is 700~1100℃;

图4是本发明实施例1中热轧带钢氧化铁皮断面SEM形貌图;Fig. 4 is the SEM topography of the cross section of the iron oxide scale of the hot-rolled strip steel in Example 1 of the present invention;

图5是本发明实施例1中还原后得到还原产物的表面SEM形貌图;Fig. 5 is the surface SEM topography of the reduction product obtained after reduction in Example 1 of the present invention;

图6是本发明实施例1中还原后得到还原产物的断面SEM形貌图;Fig. 6 is the cross-sectional SEM topography of the reduction product obtained after reduction in Example 1 of the present invention;

图7是本发明实施例1中完成氧化铁皮还原后带钢制备的热镀锌板成型性能测试的弯曲面照片;7 is a photo of the curved surface of the formability test of the hot-dip galvanized sheet prepared by strip steel after iron oxide scale reduction is completed in Example 1 of the present invention;

图8是本发明实施例2中热轧带钢氧化铁皮断面SEM形貌图;Fig. 8 is the SEM topography of the cross-section of the iron oxide scale of the hot-rolled strip steel in Example 2 of the present invention;

图9是本发明实施例2中还原后得到还原产物的表面SEM形貌图;Fig. 9 is the surface SEM topography of the reduction product obtained after reduction in Example 2 of the present invention;

图10是本发明实施例2中还原后得到还原产物的断面SEM形貌图;Fig. 10 is the cross-sectional SEM topography of the reduction product obtained after reduction in Example 2 of the present invention;

图11是本发明实施例2中完成氧化铁皮还原后带钢制备的热镀锌板成型性能测试的弯曲面照片;11 is a photo of the curved surface of the formability test of the hot-dip galvanized sheet prepared by the strip steel after the reduction of scale is completed in Example 2 of the present invention;

图12是本发明实施例3中还原后得到还原产物的表面SEM形貌图;Fig. 12 is the surface SEM topography of the reduction product obtained after reduction in Example 3 of the present invention;

图13是本发明实施例3中还原后得到还原产物的断面SEM形貌图;Fig. 13 is the cross-sectional SEM topography of the reduction product obtained after reduction in Example 3 of the present invention;

图14是本发明实施例3中完成氧化铁皮还原后带钢制备的热镀锌板成型性能测试的弯曲面照片;14 is a photo of the curved surface of the formability test of the hot-dip galvanized sheet prepared by the strip steel after iron oxide scale reduction is completed in Example 3 of the present invention;

图15是本发明实施例4中完成氧化铁皮还原后带钢制备的热镀锌板成型性能测试的弯曲面照片;其中:A-钢基体,B-共析组织,C-氧化铁皮,D-还原产物。Fig. 15 is the bending surface photograph of the formability test of the hot-dip galvanized sheet prepared by the strip steel after the reduction of the iron oxide scale in Example 4 of the present invention; wherein: A-steel matrix, B-eutectoid structure, C-iron oxide scale, D- reduction product.

具体实施方式:Detailed ways:

下面结合实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the examples.

本发明实施例中热轧带钢的成分按重量百分比含C:0.03%~0.10%,Si:0.04%~0.60%,Mn:0.15%~2.5%,S:≤0.015%,P:≤0.019%,Cr:0.2%~1.0%,Als:0.015%~0.045%,Ti:≤0.08%,Nb:≤0.08%,其余为Fe和冶炼时不可避免的杂质。In the embodiment of the present invention, the composition of the hot-rolled strip steel contains C: 0.03%-0.10%, Si: 0.04%-0.60%, Mn: 0.15%-2.5%, S: ≤ 0.015%, P: ≤ 0.019% by weight , Cr: 0.2% ~ 1.0%, Als: 0.015% ~ 0.045%, Ti: ≤ 0.08%, Nb: ≤ 0.08%, and the rest are Fe and inevitable impurities during smelting.

本发明实施例中热轧带钢的厚度为1.3~3.0mm,热轧带钢的开轧温度950~1050℃,终轧温度800~900℃,卷取温度为350~500℃,氧化铁皮的厚度为4~8μm,冷却速率为0.01~0.05℃/s,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为60~100%。In the embodiment of the present invention, the thickness of the hot-rolled strip is 1.3-3.0 mm, the rolling temperature of the hot-rolled strip is 950-1050° C., the final rolling temperature is 800-900° C., the coiling temperature is 350-500° C. The thickness is 4~8μm, the cooling rate is 0.01~0.05℃/s, and the ratio of Fe 3 O 4 /α-Fe of lamellar eutectoid structure in the iron oxide scale is 60~100%.

本发明实施例中热轧带钢在连续退火炉中依次通过五个阶段,分别为预热段、快速加热的还原预处理段、中间冷却段和快速加热的高温还原段和冷却段。In the embodiment of the present invention, the hot-rolled steel strip passes through five stages in sequence in the continuous annealing furnace, which are a preheating section, a rapid heating reduction pretreatment section, an intermediate cooling section, and a rapid heating high temperature reduction section and cooling section.

本发明实施例中热轧带钢在还原预处理段和高温还原段的快速加热升温速率为80~150℃/s。In the embodiment of the present invention, the rapid heating and heating rate of the hot-rolled steel strip in the reduction pretreatment section and the high temperature reduction section is 80-150° C./s.

本发明实施例中连续退火炉中还原预处理段和高温还原段中采用气体露点测定仪来测定炉腔内的水蒸气含量,使用高温石墨来控制连续退火炉中的水蒸气含量(C+H2O=CO+H2),露点值控制在-70℃以下,炉内气氛中CO含量保持在5~30%。In the embodiment of the present invention, in the reduction pretreatment section and the high-temperature reduction section of the continuous annealing furnace, a gas dew point tester is used to measure the water vapor content in the furnace cavity, and high-temperature graphite is used to control the water vapor content in the continuous annealing furnace (C+H 2 O=CO+H 2 ), the dew point value is controlled below -70°C, and the CO content in the furnace atmosphere is kept at 5-30%.

本发明实施例中锌液中Al的重量百分比控制在0.4~6.0%,Sb的重量百分比≤0.07%,其余为纯Zn。In the embodiment of the present invention, the weight percentage of Al in the zinc liquid is controlled at 0.4-6.0%, the weight percentage of Sb is less than or equal to 0.07%, and the rest is pure Zn.

实施例1Example 1

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,其工艺图如图3所示,包括以下步骤:A method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process, the process diagram of which is shown in Figure 3, comprising the following steps:

(1)取热轧带钢,以30℃/s升温至200℃,进行预热,其中,热轧带钢的成分按重量百分比含C:0.03%,Si:0.04%,Mn:0.15%,S:0.015%,P:0.019%,Cr:0.2%,Als:0.015%,其余为Fe和冶炼时不可避免的杂质。热轧带钢的厚度为1.3mm,氧化铁皮的断面显微形貌如图4所示,氧化铁皮的厚度为6μm,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为95%;(1) Take the hot-rolled strip, heat it up to 200°C at 30°C/s, and preheat, wherein the hot-rolled strip contains C: 0.03%, Si: 0.04%, Mn: 0.15% by weight, S: 0.015%, P: 0.019%, Cr: 0.2%, Als: 0.015%, and the rest are Fe and inevitable impurities during smelting. The thickness of the hot-rolled strip is 1.3 mm, and the microscopic morphology of the cross-section of the iron oxide scale is shown in Figure 4. The thickness of the iron oxide scale is 6 μm, and the ratio of Fe 3 O 4 /α-Fe in the lamellar eutectoid structure in the iron oxide scale is 95%;

(2)快速加热的还原预处理段,以150℃/s快速升温至550℃,H2的体积浓度为50%,等温还原30s,还原预处理后获得的预还原后带钢的表面SEM形貌图如图1所示;(2) Rapidly heated reduction pretreatment section, rapidly heated to 550 °C at 150 °C/s, the volume concentration of H2 was 50%, isothermal reduction for 30 s, the surface SEM morphology of the pre-reduced strip obtained after the reduction pretreatment The appearance diagram is shown in Figure 1;

(3)带钢还原预处理后,以20℃/s的冷却速率使温度下降100℃,获得冷却后带钢的表面SEM形貌图如图2所示;(3) After strip reduction pretreatment, the temperature was lowered by 100°C at a cooling rate of 20°C/s, and the SEM topography of the strip after cooling was obtained as shown in Figure 2;

(4)快速加热的高温还原段,以150℃/s快速升温至800℃,H2的体积浓度为20%,等温还原180s,完成氧化铁皮还原,还原后带钢的表面和断面显微形貌分别如图5和图6所示,还原产物为致密多晶体纯铁层并且在表面存在大量的微裂纹;在连续退火炉内,完成氧化铁皮还原后的带钢以30℃/s冷却至450℃,然后浸入到锌锅进行热镀锌,锌液成分中Al的重量百分比控制在0.4%,其余为纯Zn,制得热镀锌板,采用万能力学试验机对生产出的热镀锌板进行180°冷弯实验,弯曲面如图7所示,表明镀层表面光亮平整无缺陷,热镀锌板具有较好的成型性能。(4) Rapidly heated high-temperature reduction section, rapidly heated to 800°C at 150°C/s, the volume concentration of H 2 was 20%, and isothermal reduction was performed for 180s to complete the reduction of iron oxide scale. As shown in Figure 5 and Figure 6 respectively, the reduction product is a dense polycrystalline pure iron layer with a large number of micro-cracks on the surface; in the continuous annealing furnace, the strip steel after the reduction of the iron oxide scale is cooled at 30 °C/s to 450 ° C, then immersed in a zinc pot for hot-dip galvanizing, the weight percentage of Al in the zinc liquid composition is controlled at 0.4%, and the rest is pure Zn to obtain a hot-dip galvanized sheet, and the produced hot-dip galvanized sheet is tested by a universal chemical testing machine. The plate was subjected to a 180° cold bending test, and the curved surface is shown in Figure 7, which shows that the surface of the coating is bright and smooth without defects, and the hot-dip galvanized plate has good formability.

实施例2Example 2

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,包括以下步骤:A method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process, comprising the following steps:

(1)取热轧带钢,以60℃/s升温至300℃,进行预热,其中:热轧带钢的成分按重量百分比含C:0.10%,Si:0.60%,Mn:1.0%,S:0.015%,P:0.019%,Cr:0.5%,Als:0.045%,Ti:0.08%,其余为Fe和冶炼时不可避免的杂质。热轧带钢的厚度为1.5mm,氧化铁皮的断面显微形貌如图8所示,氧化铁皮的厚度为6μm,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为60%;(1) Take the hot-rolled strip, heat it up to 300°C at 60°C/s, and preheat, wherein: the hot-rolled strip contains C: 0.10%, Si: 0.60%, Mn: 1.0% by weight, S: 0.015%, P: 0.019%, Cr: 0.5%, Als: 0.045%, Ti: 0.08%, and the rest are Fe and inevitable impurities during smelting. The thickness of the hot-rolled strip is 1.5mm, the microscopic morphology of the iron oxide scale is shown in Figure 8, the thickness of the iron oxide scale is 6 μm, and the ratio of Fe 3 O 4 /α-Fe in the lamellar eutectoid structure in the iron oxide scale is 60%;

(2)快速加热的还原预处理段,以100℃/s快速升温至500℃,H2的体积浓度为30%,等温还原60s;(2) Rapidly heated reduction pretreatment section, rapidly heated to 500°C at 100°C/s, the volume concentration of H 2 was 30%, and isothermal reduction was performed for 60s;

(3)带钢还原预处理后,以15℃/s的冷却速率使温度下降80℃;(3) After strip reduction pretreatment, reduce the temperature by 80°C at a cooling rate of 15°C/s;

(4)快速加热的高温还原段,以120℃/s快速升温至900℃,H2的体积浓度为5%,等温还原600s,完成氧化铁皮还原,还原后带钢的表面和断面显微形貌分别如图9和图10所示,还原产物为致密多晶体纯铁层并且在表面存在大量的微裂纹;在连续退火炉内,完成氧化铁皮还原后的带钢以10℃/s冷却至480℃,然后浸入到锌锅进行热镀锌,锌液成分中Al的重量百分比控制在1.5%,其余为纯Zn,制得热镀锌板,采用万能力学试验机对生产出的热镀锌板进行180°冷弯实验,弯曲面如图11所示,表明镀层表面光亮平整无缺陷,热镀锌板具有较好的成型性能。(4) Rapidly heated high-temperature reduction section, rapidly heated to 900°C at 120°C/s, the volume concentration of H 2 was 5%, and isothermal reduction was performed for 600s to complete the reduction of iron oxide scale. As shown in Figure 9 and Figure 10 respectively, the reduction product is a dense polycrystalline pure iron layer with a large number of microcracks on the surface; in the continuous annealing furnace, the strip steel after the reduction of iron oxide scale is cooled at 10°C/s to 480 ° C, then immersed in a zinc pot for hot-dip galvanizing, the weight percentage of Al in the zinc liquid composition is controlled at 1.5%, and the rest is pure Zn to obtain a hot-dip galvanized sheet, and the produced hot-dip galvanized sheet is tested by a universal chemical testing machine. The plate was subjected to a 180° cold bending test, and the curved surface is shown in Figure 11, which shows that the surface of the coating is bright and smooth without defects, and the hot-dip galvanized plate has good formability.

实施例3Example 3

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,包括以下步骤:A method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process, comprising the following steps:

(1)取热轧带钢,以45℃/s升温至300℃,进行预热,其中:热轧带钢的成分按重量百分比含C:0.05%,Si:0.30%,Mn:0.5%,S:0.009%,P:0.010%,Cr:1.0%,Als:0.045%,Ti:0.045%,Nb:0.08%,其余为Fe和冶炼时不可避免的杂质。热轧带钢的厚度为2.0mm,氧化铁皮的厚度为6.5μm,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为70%;(1) Take the hot-rolled strip, heat it up to 300°C at 45°C/s, and preheat, wherein: the hot-rolled strip contains C: 0.05%, Si: 0.30%, Mn: 0.5% by weight, S: 0.009%, P: 0.010%, Cr: 1.0%, Als: 0.045%, Ti: 0.045%, Nb: 0.08%, and the rest are Fe and inevitable impurities during smelting. The thickness of the hot-rolled strip is 2.0 mm, the thickness of the iron oxide scale is 6.5 μm, and the ratio of Fe 3 O 4 /α-Fe of the lamellar eutectoid structure in the iron oxide scale is 70%;

(2)快速加热的还原预处理段,以80℃/s快速升温至450℃,H2的体积浓度为5%,等温还原600s;(2) Rapidly heated reduction pretreatment section, rapidly heated to 450°C at 80°C/s, the volume concentration of H 2 was 5%, and isothermal reduction was performed for 600s;

(3)带钢还原预处理后,以10℃/s的冷却速率使温度下降50℃;(3) After strip reduction pretreatment, reduce the temperature by 50°C at a cooling rate of 10°C/s;

(4)快速加热的高温还原段,以100℃/s快速升温至1100℃,H2的体积浓度为100%,等温还原30s,完成氧化铁皮还原,还原后带钢的表面形貌和断面显微形貌分别如图12和图13所示,还原产物为致密多晶体纯铁层并且在表面存在大量的微裂纹;在连续退火炉内,完成氧化铁皮还原后的带钢以20℃/s冷却至460℃,然后浸入到锌锅进行热镀锌,锌液成分中Al的重量百分比控制在3.0%,其余为纯Zn,制得热镀锌板,采用万能力学试验机对生产出的热镀锌板进行180°冷弯实验,弯曲面如图14所示,表明镀层表面光亮平整无缺陷,热镀锌板具有较好的成型性能。(4) Rapidly heated high-temperature reduction section, rapidly heated to 1100°C at 100°C/s, the volume concentration of H 2 was 100%, and isothermal reduction was performed for 30s to complete the reduction of iron oxide scale. The micro-morphologies are shown in Figure 12 and Figure 13, respectively. The reduction product is a dense polycrystalline pure iron layer with a large number of micro-cracks on the surface. Cooled to 460°C, then immersed in a zinc pot for hot-dip galvanizing. The weight percentage of Al in the zinc liquid composition was controlled at 3.0%, and the rest was pure Zn to prepare a hot-dip galvanized sheet. The 180° cold bending test was carried out on the galvanized sheet, and the curved surface is shown in Figure 14, which shows that the surface of the coating is bright and flat without defects, and the hot-dip galvanized sheet has good formability.

实施例4Example 4

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,包括以下步骤:A method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process, comprising the following steps:

(1)取热轧带钢,以60℃/s升温至300℃,进行预热,其中,热轧带钢的成分按重量百分比含C:0.045%,Si:0.18%,Mn:0.2%,S:0.009%,P:0.010%,Cr:0.4%,Als:0.045%,Ti:0.025%,Nb:0.045%,其余为Fe和冶炼时不可避免的杂质。热轧带钢的厚度为3.0mm,氧化铁皮的厚度为8μm,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为60%;(1) Take the hot-rolled strip, heat it up to 300°C at 60°C/s, and preheat, wherein the hot-rolled strip contains C: 0.045%, Si: 0.18%, Mn: 0.2% by weight, S: 0.009%, P: 0.010%, Cr: 0.4%, Als: 0.045%, Ti: 0.025%, Nb: 0.045%, and the rest are Fe and inevitable impurities during smelting. The thickness of the hot-rolled strip is 3.0mm, the thickness of the iron oxide scale is 8μm, and the ratio of Fe 3 O 4 /α-Fe of the lamellar eutectoid structure in the iron oxide scale is 60%;

(2)快速加热的还原预处理段,以120℃/s快速升温至400℃,H2的体积浓度为20%,等温还原120s;(2) Rapidly heated reduction pretreatment section, rapidly heated to 400°C at 120°C/s, the volume concentration of H2 was 20%, and isothermal reduction was performed for 120s;

(3)带钢还原预处理后,以10℃/s的冷却速率使温度下降60℃;(3) After strip reduction pretreatment, reduce the temperature by 60°C at a cooling rate of 10°C/s;

(4)快速加热的高温还原段,以80℃/s快速升温至700℃,H2的体积浓度为75%,等温还原60s,完成氧化铁皮还原,在连续退火炉内,完成氧化铁皮还原后的带钢以20℃/s冷却至470℃,然后浸入到锌锅进行热镀锌,锌液成分中Al的重量百分比控制在6%,Sb的重量百分比控制在0.07%,其余为纯Zn,制得热镀锌板,采用万能力学试验机对生产出的热镀锌板进行180°冷弯实验,弯曲面如图15所示,表明镀层表面光亮平整无缺陷,热镀锌板具有较好的成型性能。(4) Rapidly heated high-temperature reduction section, rapidly heated to 700°C at 80°C/s, the volume concentration of H2 is 75%, isothermally reduced for 60s, and the reduction of iron oxide scale is completed. In the continuous annealing furnace, the reduction of iron oxide scale is completed. The strip steel is cooled to 470°C at 20°C/s, and then immersed in a zinc pot for hot-dip galvanizing. The weight percentage of Al in the zinc liquid composition is controlled at 6%, the weight percentage of Sb is controlled at 0.07%, and the rest is pure Zn. The hot-dip galvanized sheet was obtained, and the produced hot-dip galvanized sheet was subjected to a 180° cold bending test using a universal chemical testing machine. Formability.

实施例5Example 5

一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,包括以下步骤:A method for reducing scale of hot-rolled strip steel based on a reduction pretreatment process, comprising the following steps:

(1)取热轧带钢,以60℃/s升温至200℃,进行预热,其中:热轧带钢的成分按重量百分比含C:0.03%,Si:0.04%,Mn:0.15%,S:0.007%,P:0.008%,Cr:0.2%,Als:0.045%,其余为Fe和冶炼时不可避免的杂质。热轧带钢的厚度为1.3mm,氧化铁皮的厚度为4μm,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为100%;(1) Take the hot-rolled strip, heat it up to 200°C at 60°C/s, and preheat, wherein: the hot-rolled strip contains C: 0.03%, Si: 0.04%, Mn: 0.15% by weight, S: 0.007%, P: 0.008%, Cr: 0.2%, Als: 0.045%, and the rest are Fe and inevitable impurities during smelting. The thickness of the hot-rolled strip is 1.3 mm, the thickness of the iron oxide scale is 4 μm, and the ratio of Fe 3 O 4 /α-Fe of the lamellar eutectoid structure in the iron oxide scale is 100%;

(2)快速加热的还原预处理段,以150℃/s快速升温至500℃,H2的体积浓度为20%,等温还原100s;(2) Rapidly heated reduction pretreatment section, rapidly heated to 500°C at 150°C/s, the volume concentration of H2 is 20%, and isothermal reduction is performed for 100s;

(3)带钢还原预处理后,以10℃/s的冷却速率使温度下降50℃;(3) After strip reduction pretreatment, reduce the temperature by 50°C at a cooling rate of 10°C/s;

(4)快速加热的高温还原段,以150℃/s快速升温至900℃,H2的体积浓度为50%,等温还原120s,完成氧化铁皮还原,在连续退火炉内,完成氧化铁皮还原后的带钢以30℃/s冷却至450℃,然后浸入到锌锅进行热镀锌,锌液成分中Al的重量百分比控制在5%,Sb的重量百分比控制在0.02%,其余为纯Zn,制得热镀锌板,采用万能力学试验机对生产出的热镀锌板进行180°冷弯实验,表明镀层表面光亮平整无缺陷,热镀锌板具有较好的成型性能。(4) Rapidly heated high-temperature reduction section, rapidly heated to 900°C at 150°C/s, the volume concentration of H 2 is 50%, isothermal reduction for 120s, to complete the reduction of iron oxide scale, in the continuous annealing furnace, after completion of the reduction of iron oxide scale The strip steel is cooled to 450°C at 30°C/s, and then immersed in a zinc pot for hot-dip galvanizing. The weight percentage of Al in the zinc liquid composition is controlled at 5%, the weight percentage of Sb is controlled at 0.02%, and the rest is pure Zn. The hot-dip galvanized sheet was prepared, and the 180° cold bending test was carried out on the produced hot-dip galvanized sheet by a universal chemical testing machine, which showed that the surface of the coating was bright, flat and defect-free, and the hot-dip galvanized sheet had good formability.

Claims (5)

1.一种基于还原预处理工艺的热轧带钢氧化铁皮还原方法,其特征在于,包括以下步骤:1. a hot-rolled strip steel scale reduction method based on reduction pretreatment process, is characterized in that, comprises the following steps: 步骤1,预热:Step 1, warm up: 热轧带钢升温至200~300℃,完成预热,其中,所述的热轧带钢的成分按重量百分比含C: 0.03~0.10%,Si: 0.04~0.60%,Mn: 0.15~2.5%,S: ≤0.015%,P: ≤0.019%,Cr: 0.2~1.0%,Als: 0.015~0.045%,Ti: ≤0.08%,Nb: ≤0.08%,余量为Fe和冶炼时不可避免的杂质;热轧带钢的厚度为1.3~3.0mm,热轧带钢的开轧温度950~1050℃,终轧温度800~900℃,卷取温度为350~500℃,氧化铁皮的厚度为4~8μm,冷却速率为0.01~0.05℃/s,氧化铁皮中片层状共析组织Fe3O4/α-Fe的比例为60~100%;The hot-rolled strip is heated to 200-300° C. to complete the preheating. The hot-rolled strip contains C: 0.03-0.10%, Si: 0.04-0.60%, Mn: 0.15-2.5% by weight. , S: ≤0.015%, P: ≤0.019%, Cr: 0.2~1.0%, Als: 0.015~0.045%, Ti: ≤0.08%, Nb: ≤0.08%, the balance is Fe and inevitable impurities during smelting ; The thickness of the hot-rolled strip is 1.3~3.0mm, the rolling temperature of the hot-rolled strip is 950~1050℃, the final rolling temperature is 800~900℃, the coiling temperature is 350~500℃, and the thickness of the iron oxide scale is 4~ 8μm, the cooling rate is 0.01~0.05℃/s, and the ratio of Fe 3 O 4 /α-Fe in the lamellar eutectoid structure in the iron oxide scale is 60~100%; 步骤2,还原预处理:Step 2, restore preprocessing: (1)快速加热:将预热后带钢以80~150℃/s的升温速率,加热升温至400~550℃;(1) Rapid heating: heat the preheated strip to 400-550°C at a heating rate of 80-150°C/s; (2)还原预处理:将加热后带钢进行等温还原,生成预还原后带钢;其中,所述的还原温度为400~550℃,还原时间为30~600s,还原气氛为H2和N2的混合气氛,其中H2的体积浓度为5~50%;(2) Reduction pretreatment: the heated strip steel is subjected to isothermal reduction to generate pre-reduced strip steel; wherein, the reduction temperature is 400~550°C, the reduction time is 30~600s, and the reduction atmosphere is H 2 and N 2 mixed atmosphere, wherein the volume concentration of H2 is 5~50%; 步骤3,中间冷却:Step 3, Intermediate cooling: 将预还原后带钢以10~20℃/s的冷却速率,冷却至300~500℃,获得冷却后带钢;Cool the pre-reduced strip to 300-500°C at a cooling rate of 10-20°C/s to obtain the cooled strip; 步骤4,高温还原:Step 4, high temperature reduction: (1)快速加热:冷却后带钢以80~150℃/s的升温速率,升温至700~1100℃;(1) Rapid heating: After cooling, the strip steel is heated to 700-1100°C at a heating rate of 80-150°C/s; (2)高温还原:升温后带钢进行等温还原,完成氧化铁皮还原,并进行冷却;其中,所述的还原温度为700~1100℃,还原时间为30~600s,还原气氛为H2和N2的混合气氛,其中H2的体积浓度为5~100%。(2) High temperature reduction: after heating up, the strip steel is subjected to isothermal reduction to complete the reduction of iron oxide scale and to be cooled; wherein, the reduction temperature is 700~1100°C, the reduction time is 30~600s, and the reduction atmosphere is H 2 and N A mixed atmosphere of 2 , in which the volume concentration of H2 is 5~100%. 2.根据权利要求1所述的基于还原预处理工艺的热轧带钢氧化铁皮还原方法,其特征在于,所述的步骤1中,升温速率为30~60℃/s。2 . The method for reducing scale of hot-rolled steel strip based on reduction pretreatment process according to claim 1 , wherein, in the step 1, the heating rate is 30-60° C./s. 3 . 3.根据权利要求1所述的基于还原预处理工艺的热轧带钢氧化铁皮还原方法,其特征在于,所述的步骤2中,还原预处理后获得的预还原后带钢组织结构为多间隙海绵铁。3. the hot-rolled strip steel scale reduction method based on reduction pretreatment process according to claim 1, is characterized in that, in described step 2, the strip steel structure after the pre-reduction obtained after reduction pretreatment is many Gap sponge iron. 4.根据权利要求1所述的基于还原预处理工艺的热轧带钢氧化铁皮还原方法,其特征在于,所述的步骤2中,在还原预处理和高温还原过程中,控制露点值控制在-70℃以下,具体操作为:采用气体露点测定仪来测定炉腔内的水蒸气含量,使用高温石墨来控制炉中的水蒸气含量,使露点值控制在-70℃以下,炉内气氛中CO含量保持在5~30%。4. The method for reducing scale of hot-rolled strip steel based on reduction pretreatment process according to claim 1, wherein in the step 2, in the reduction pretreatment and high temperature reduction process, the control dew point value is controlled at Below -70℃, the specific operation is as follows: use a gas dew point tester to measure the water vapor content in the furnace cavity, use high-temperature graphite to control the water vapor content in the furnace, so that the dew point value is controlled below -70℃, and the furnace atmosphere The CO content was kept at 5~30%. 5.根据权利要求1所述的基于还原预处理工艺的热轧带钢氧化铁皮还原方法,其特征在于,所述的步骤4中,经氧化铁皮还原后,带钢用于制备镀锌板,具体过程为:5. The method for reducing scale of hot-rolled strip steel based on reduction pretreatment process according to claim 1, is characterized in that, in described step 4, after the reduction of scale, the strip is used to prepare galvanized sheet, The specific process is: (1)将氧化铁皮还原后的带钢以10~30℃/s的速率冷却至450~480℃,然后浸入到锌液中进行热镀锌;其中,所述的锌液温度为450~480℃,锌液中包括组分及重量百分含量为 Al0.4~6.0%,Sb≤0.07%,余量为纯Zn;(1) Cool the strip steel after the reduction of the iron oxide scale to 450-480° C. at a rate of 10-30° C./s, and then immerse it in a zinc solution for hot-dip galvanizing; wherein, the temperature of the zinc solution is 450-480° C. ℃, the components and weight percentages in the zinc solution are Al0.4~6.0%, Sb≤0.07%, and the balance is pure Zn; (2)镀锌后带钢采用常规的强制降温和自然冷却相结合的方式,对镀锌后的带钢进行冷却,制得镀锌板。(2) The strip steel after galvanizing adopts the conventional combination of forced cooling and natural cooling to cool the galvanized strip steel to obtain a galvanized sheet.
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