CN109543357B - A Quantitative Evaluation Method of Failure Degree for Optimization of Multiple Regression Models - Google Patents
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Abstract
The invention discloses a fault degree quantitative evaluation method for multivariate regression model optimization, which comprises fault degree evaluation modeling and fault degree calculation by using optimized measuring points, a fault evaluation model and fault degree indexes. The method calculates the fault degree evaluation result of the test sample; calculating a fault degree evaluation root-mean-square matrix of the test sample; and carrying out fault degree evaluation by using the optimized evaluation model and the fault degree index, wherein the optimally selected fault degree evaluation model can synthesize the relationship among the source of fault data acquisition, the extraction of the fault degree index and the fault degree to ensure that the root mean square error is evaluated to be minimum.
Description
Technical Field
The invention belongs to the field of quantitative evaluation of fault degree, and particularly relates to a fault degree quantitative evaluation method for multivariate regression model optimization. The method is mainly applied to typical mechanical parts in electromechanical systems, such as bearings, gears, shafts and the like.
Background
The fault degree evaluation refers to analyzing and extracting fault characteristics according to the collected data information, and evaluating the severity degree or severity level of the fault by adopting an intelligent algorithm. The timely and accurate evaluation result can effectively trigger a maintenance decision mechanism, so that the aggravation of the fault degree or the occurrence of secondary faults is avoided, and the method has important significance for reducing the probability of the occurrence of the functional failure of the equipment. In practical engineering, for a system with good encapsulation performance, it is difficult to directly measure the severity of a fault (such as crack length and pitting width) through a detection instrument or equipment, and abnormal signals such as noise, vibration, temperature, output drift, oil and the like caused by the fault can only be collected through detection equipment or sensors and the like deployed on the equipment.
Currently, the known methods have the following problems:
first, in the prior art, the effectiveness of data on evaluation is not analyzed from the source of a fault degree signal, so that a useful fault signal is not used, a useless signal is strongly interfered, and the evaluation accuracy and efficiency are directly reduced.
Secondly, the influence of the data source, the index and the model on the fault degree evaluation is not comprehensively analyzed in the prior art, so that the evaluation accuracy which depends on the index and the model is low.
Disclosure of Invention
In order to solve the above problems in the prior art, the present invention aims to provide a method for quantitatively evaluating a failure degree of multivariate regression model optimization.
The technical scheme adopted by the invention is as follows:
a fault degree quantitative evaluation method for multivariate regression model optimization comprises fault degree evaluation modeling and fault degree calculation by using optimized measuring points, a fault evaluation model and fault degree indexes, wherein the fault degree evaluation modeling comprises the following steps:
s1.1, fault degree simulation and injection: simulating components carrying faults of different severity degrees, installing the components into a system, and operating the system to generate fault signals;
s1.2, collecting multivariate data: a plurality of measuring points are arranged inside and outside the system, abnormal signals caused by fault propagation are monitored, and fault signal sets monitored by the measuring points under different fault degrees are obtained;
s1.3, constructing a fault degree index vector;
s1.4, setting a fault degree evaluation model;
s1.5, calculating a fault degree evaluation model coefficient matrix corresponding to the training sample, and then calculating a fault degree evaluation result of the test sample;
s1.6, calculating the fault degree of the test sample to evaluate the root mean square error;
s1.7, optimizing and selecting a measuring point, a fault evaluation model and a fault degree index.
Preferably, the implementation process of S1.3 is: adopting a time-frequency statistical index extraction method, and constructing a fault degree index vector by using a formula (1):
in the formula, FnN is more than or equal to 1 and less than or equal to N as the nth fault degree index vectorF,NFFor the total number of selectable fault level indicators, fiIs a calculation function of the ith fault degree index, N is the total number of samples, NTTotal number of stations deployed, ojkJ is more than or equal to 1 and less than or equal to N, k is more than or equal to 1 and less than or equal to N for the data collected at the kth measuring point in the jth sampleT。
Preferably, the time-frequency statistical indicator extraction method includes a mean value, a root mean square amplitude, an absolute mean value, a skewness, a kurtosis, a variance, a peak value, a standard deviation, a peak-peak value, an average power, a waveform indicator, a peak indicator, a pulse indicator, a margin indicator, a skewness indicator, a kurtosis indicator or a mean frequency.
Preferably, the implementation process of S1.4 is: an alternative multiple regression evaluation model is set using equation (2) depending on the number of measurements:
in the formula (f)iIs a calculation function of the ith fault degree index, N is the total number of samples, NTTotal number of stations deployed, ojkJ is more than or equal to 1 and less than or equal to N, k is more than or equal to 1 and less than or equal to N for the data collected at the kth measuring point in the jth sampleT,To evaluate the model coefficients.
Preferably, in S1.5, a calculation formula for calculating a fault degree evaluation model coefficient matrix corresponding to the training sample is as follows:
in the formula (B)ij)trainTo use the ith modelAn evaluation model coefficient matrix (X) corresponding to the training sample obtained by the indexij)trainFor a training sample observation matrix calculated using the jth index for the ith model, YtrainTrue fault level vector for training sampleNtrainIs the total number of training samples.
Preferably, in S1.5, the calculation formula for calculating the evaluation result of the fault degree of the test sample is as follows:
in the formula (I), the compound is shown in the specification,to use a fault level model MiAnd a failure degree index FjEvaluating the fault degree vector of the obtained test sample, (B)ij)trainFor the evaluation model coefficient matrix obtained using the training samples, the (X) is calculated by equation (3)ij)trainTo a fault degree model MiAnd a failure degree index FjA matrix of calculated test sample observations.
Preferably, the implementation process of S1.6 is:
s1.6.1, calculating N using equation (5)MUnder one model, N is adoptedFCalculating the fault degree of each index to evaluate a root mean square error matrix:
in the formula, R is a root mean square matrix for evaluating the fault degree of the test sample, the row of R corresponds to a fault degree model, the column corresponds to a fault degree index, and NMEvaluating the total number of models for the degree of failure, rijDefining Using a Fault level model MiAnd a failure degree index FjDegree of lower faultThe root mean square error of the evaluation;
s1.6.2, r is calculated by equation (6)ij:
In the formula, NtestIn order to test the total number of samples,to use a fault level model MiAnd a failure degree index FjThe result of the evaluation of the degree of failure of (a) is calculated by the formula (4), YtestTo test the true fault level vector of the sample,
preferably, the implementation process of S1.7 is: and (3) optimally selecting an evaluation model and a fault degree index corresponding to the minimum root mean square error of the fault evaluation by using an equation (7):
in the formula, M*、F*Respectively evaluating the model corresponding to the minimum root mean square error and the fault degree index for the fault degree, and calculating the minimum root mean square error according to the model M*The expression of (A) determines the optimal measurement point set T*And model parameters B*。
Preferably, the process of calculating the fault degree by using the optimized measuring point, the fault evaluation model and the fault degree index includes:
s2.1, measuring point set T optimized by using formula (7)*Collecting data O in the current statec;
S2.2, fault degree index F optimized by using formula (7)*Extracting the fault degree index of the data in the current state, and constructing an observed value vector matrix Xc;
S2.3, calculating the fault degree under the current state by using an equation (8):
in the formula, XcAs a vector matrix of observations, B*And (4) optimal model parameters.
The invention has the beneficial effects that:
the method calculates the fault degree evaluation result of the test sample; calculating a fault degree evaluation root-mean-square matrix of the test sample; and carrying out fault degree evaluation by using the optimized evaluation model and the fault degree index, wherein the optimally selected fault degree evaluation model can synthesize the relationship among the source of fault data acquisition, the extraction of the fault degree index and the fault degree to ensure that the root mean square error is evaluated to be minimum.
Drawings
FIG. 1 is a flow chart of a method of an embodiment of the present invention.
Fig. 2 is a graph of the original waveforms for four levels of severity of an inner loop fault in accordance with an embodiment of the present invention.
FIG. 3 is an embodiment T of the present invention*And original waveform diagrams of the current state are acquired by the two middle measuring points.
Detailed Description
The invention is further described with reference to the following figures and specific embodiments.
Example (b):
as shown in fig. 1, in the method for quantitatively evaluating the failure degree of multivariate regression model optimization according to this embodiment, firstly, multivariate test point data is divided into training samples and testing samples, different failure degrees and indexes are constructed using the training samples to describe multivariate regression failure degree evaluation models, the testing samples are used to compare the root mean square error evaluated by each evaluation model under different indexes, and then an optimal failure degree evaluation model and a failure degree index are selected.
On the basis, the optimal data source, the fault degree index and the evaluation model are integrated to realize accurate fault degree evaluation, and finally, the evaluation precision and efficiency are ensured to be improved.
A fault degree quantitative evaluation method for multivariate regression model optimization is specifically realized by the following steps:
firstly, evaluating and modeling fault degree.
S1.1, simulating and injecting fault degree. Simulating components carrying faults of different severity degrees in modes of software simulation or hardware processing and the like, installing the components with the faults into a system, and operating the system to generate fault signals.
S1.2, collecting multivariate data. According to the monitoring requirements of the system, a plurality of measuring points are arranged inside and outside the system, abnormal signals caused by fault propagation are monitored, and fault signal sets monitored by the measuring points under different fault degrees are obtained.
And S1.3, constructing a fault degree index vector. Adopting a time-frequency statistical index extraction method commonly used in engineering, such as a mean value, a root mean square value, a square root amplitude value, an absolute mean value, skewness, kurtosis, a variance, a peak value, a standard deviation, a peak-peak value, average power, a waveform index, a peak index, a pulse index, a margin index, a skewness index, a kurtosis index, a mean frequency and the like, and constructing a fault degree index vector by using an equation (1):
in the formula, FnN is more than or equal to 1 and less than or equal to N as the nth fault degree index vectorF,NFFor the total number of selectable fault level indicators, fiIs a calculation function of the ith fault degree index, N is the total number of samples, NTTotal number of stations deployed, ojkJ is more than or equal to 1 and less than or equal to N, k is more than or equal to 1 and less than or equal to N for the data collected at the kth measuring point in the jth sampleT。
And S1.4, setting a fault degree evaluation model. An alternative multiple regression evaluation model is set using equation (2) depending on the number of measurements.
In the formula (f)iIs a calculation function of the ith fault degree index, N is the total number of samples, NTTotal number of stations deployed, ojkJ is more than or equal to 1 and less than or equal to N, k is more than or equal to 1 and less than or equal to N for the data collected at the kth measuring point in the jth sampleT,To evaluate the model coefficients.
And S1.5, calculating a fault degree evaluation result of the test sample.
S1.5.1, calculating a fault degree evaluation model coefficient matrix corresponding to the training sample by using the formula (3):
in the formula (B)ij)trainFor the evaluation model coefficient matrix corresponding to the training sample obtained by using the jth index of the ith model, (X)ij)trainFor a training sample observation matrix calculated using the jth index for the ith model, YtrainTrue fault level vector for training sampleNtrainIs the total number of training samples.
S1.5.2, calculating the fault degree evaluation result of the test sample by using the formula (4):
in the formula (I), the compound is shown in the specification,to use a fault level model MiAnd a failure degree index FjEvaluating the fault degree vector of the obtained test sample, (B)ij)trainFor the evaluation model coefficient matrix obtained using the training samples, the (X) is calculated by equation (3)ij)trainTo a fault degree model MiAnd a failure degree index FjA matrix of calculated test sample observations.
And S1.6, calculating the fault degree of the test sample to evaluate the root mean square error. Calculation of N Using equation (5)MUnder one model, N is adoptedFAnd calculating the fault degree of each index to evaluate a root mean square error matrix.
In the formula, the rows outside the brackets represent characteristic vectors, the columns outside the brackets represent model numbers, R is a fault degree evaluation root-mean-square matrix of a test sample, the rows of R correspond to fault degree models, the columns correspond to fault degree indexes, and N isMEvaluating the total number of models for the degree of failure, rijDefining Using a Fault level model MiAnd a failure degree index FjThe root mean square error of the lower fault degree evaluation is calculated by using an equation (6) to obtain rij:
In the formula, NtestIn order to test the total number of samples,to use a fault level model MiAnd a failure degree index FjThe result of the evaluation of the degree of failure of (a) is calculated by the formula (4), YtestTo test the true fault level vector of the sample,
s1.7, optimizing and selecting a measuring point, a fault evaluation model and a fault degree index. And (3) optimally selecting an evaluation model and a fault degree index corresponding to the minimum root mean square error of the fault evaluation by using an equation (7):
in the formula, M*、F*Respectively evaluating the model corresponding to the minimum root mean square error and the fault degree index for the fault degree, and calculating the minimum root mean square error according to the model M*The expression of (A) determines the optimal measurement point set T*And model parameters B*。
And secondly, evaluating the fault degree.
S2.1, measuring point set T optimized by using formula (7)*Collecting data O in the current statec。
S2.2, fault degree index F optimized by using formula (7)*Extracting the fault degree index of the data in the current state, and constructing an observed value vector matrix Xc。
S2.3, calculating the fault degree under the current state by using an equation (8):
in the formula, XcAs a vector matrix of observations, B*And (4) optimal model parameters.
The main idea of the invention is elaborated by taking a rolling bearing fault simulation experiment table as an example:
firstly, evaluating and modeling fault degree.
S1.1, simulating and injecting fault degree.
The rolling bearing fault simulation experiment table comprises a 2hp motor (1hp ═ 746w), a torque sensor, an indicator and an electric control device. The experimental bearing is a 6205-2RS JEMSKF type deep groove ball bearing, the power of the motor is 746W, and the rotating speed of the input shaft is 1772 r/min. The bearing inner ring faults with 4 severity degrees are machined by using electric sparks, the severity degrees of the faults are divided into 0 inch, 0.007 inch, 0.014 inch and 0.021 inch, and the bearings carrying the 4 severity faults are respectively installed on a test bed to run.
S1.2, collecting multivariate data.
The upper parts of bearing seats at the motor driving end and the fan end of the test bed are respectively provided withOne measurement point, i.e. a set of measurement points t1,t2}, total number of measurement points NT2, vibration data corresponding to 4 severity faults are collected using accelerometers mounted at 2 stations, 3 sets of data are collected for each fault condition, and 12 sets of data are summed, as shown in fig. 2 for the original waveforms for 4 severity faults in the inner ring. Selecting 2 groups of data as training samples for each fault state, namely the total number N of training samplestrainTraining the true fault level vector Y of the sample 8train(000.0070.0070.0140.0140.0210.021); the remaining 1 set of data for each state totaled 4 sets of data as test samples, i.e. the total number of test samples NtestTest sample true failure level vector Y, 4test=(0 0.007 0.014 0.021)。
And S1.3, constructing a fault degree index vector.
10 time frequency statistical index extraction methods commonly used in engineering, namely the total number N of fault degree indexesF10, respectively correspond to the mean value (F)1) Root mean square value (F)2) Root of square amplitude (F)3) Absolute mean (F)4) Skewness (F)5) Kurtosis (F)6) Variance (F)7) Peak value (F)8) Standard deviation (F)9) Peak to peak value (F)10) Constructing a fault degree index vector, and adopting a square root amplitude index (F) as the following formula3) The fault degree index vector of the established training sample is as follows:
and S1.4, setting a fault degree evaluation model. Due to the total number N of measuring pointsT2, the following 6 multiple regression models can be set:
M1:y=b0+b1x1;
M2:y=b0+b1x2;
M6:y=b0+b1x1+b2x2。
based on the model, setting observation value vectors corresponding to 8 training samples:
the method for solving the observed value matrix of the training samples adopting other 9 indexes is similar, and is not repeated herein.
And S1.5, calculating a fault degree evaluation result of the test sample. Calculating a fault degree evaluation model coefficient B corresponding to 8 training samples by using an equation (3):
using fault level indicator F3(i.e., the square root amplitude) a vector of observed values of 4 test samples under the above 6 evaluation models was established:
use index F3And establishing an observation value matrix of 4 test samples by the 6 evaluation models:
the observed value matrix solving method of the test sample under other 9 indexes is similar, and is not repeated herein.
The index F can be calculated by using the formula (4)3The following and 6 evaluation models above described the results of the evaluation of the degree of failure of the test samples:
the evaluation results of the fault degrees of the test samples under other 9 indexes are similar, and are not repeated here.
And S1.6, calculating the fault degree of the 4 test samples to evaluate the root mean square error. The root mean square error matrix for fault degree evaluation using 10 fault degree indexes under 6 models was calculated using equation (5).
As described above, the true fault level vectors for the 4 test samples,
Ytest=(0 0.007 0.014 0.021)。
the root mean square error values of the 6 evaluation models under index 1 were calculated using equation (6).
r13=0.3508×10-4,r23=0.5902×10-4,r33=0.3074×10-4,
r43=0.0617×10-4,r53=0.0383×10-4,r63=0.1524×10-4
From the root mean square error comparison of the above evaluations, it can be seen that at the failure level index F3The root mean square error for the evaluation using model 5 was 0.0383 × 10 min-4. Similarly, the root mean square is evaluated by calculating the fault degrees of the test samples of the other 9 indexes under the 6 evaluation models by using the formulas (5) and (6), which is not repeated herein.
And S1.7, selecting an optimized fault evaluation model and a fault degree index by using an equation (7) according to the solving result, and carrying out comparative analysis according to the calculating result. In the root mean square error matrix under 6 evaluation models and 10 fault degree indexes, the model corresponding to the minimum evaluation root mean square error is M5Hehe fingerMarked F2(i.e. root mean square), i.e. (M)*,F*)=(M5,F2)。
By comparative analysis, model M5 is expressed as: y is b0+b1f1+b2f1 2+b3f2+b4f2 2I.e. indicating the severity of the fault and the measured point t1And t2In a binary quadratic polynomial relationship, the corresponding optimized model coefficient B ═ B52=(0.0035 0.2617 -0.2999 -0.2834 0.3436)T. According to model M5It can be known that the optimized measuring point set T*={t1,t2}。
And secondly, evaluating the fault degree.
S2.1, use optimization measuring point T*Two measuring points t in1And t2Collecting data O in the current statec,
As shown in FIG. 3 as T*And original waveforms of the current state are acquired by the two middle measuring points.
S2.2, use optimization index F*={F2Extracting indexes of the current unknown state (namely, the indexes are corresponding to root mean square), and constructing an observed value vector matrix Xc=(1 0.0005 0.00052 0.0002 0.00022)。
The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.
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