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CN109518017A - A kind of maintenance-free lead accumulator positive plate grid metal and preparation method thereof - Google Patents

A kind of maintenance-free lead accumulator positive plate grid metal and preparation method thereof Download PDF

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Publication number
CN109518017A
CN109518017A CN201811242994.2A CN201811242994A CN109518017A CN 109518017 A CN109518017 A CN 109518017A CN 201811242994 A CN201811242994 A CN 201811242994A CN 109518017 A CN109518017 A CN 109518017A
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CN
China
Prior art keywords
parts
stirring
battery
preparation
battery metal
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811242994.2A
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Chinese (zh)
Inventor
王超
韦善哲
杨勇
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Shandong Power Industry Group Co Ltd
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Shandong Power Industry Group Co Ltd
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Publication date
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Priority to CN201811242994.2A priority Critical patent/CN109518017A/en
Publication of CN109518017A publication Critical patent/CN109518017A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C11/00Alloys based on lead
    • C22C11/06Alloys based on lead with tin as the next major constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/68Selection of materials for use in lead-acid accumulators
    • H01M4/685Lead alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/82Multi-step processes for manufacturing carriers for lead-acid accumulators
    • H01M4/84Multi-step processes for manufacturing carriers for lead-acid accumulators involving casting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cell Electrode Carriers And Collectors (AREA)

Abstract

The present invention relates to metal technical field, specially a kind of maintenance-free lead accumulator positive plate grid metal and preparation method thereof.The battery metal includes the raw material of following parts by weight: 0.02-0.08 parts of Ca, 1.0-1.5 parts of Sn, 0.005-0.2 parts of Al, 0.002-0.015 parts of Ag, surplus Pb.Battery positive voltage grid metal of the present invention, it is matched by internal reasonable element, make it have very high corrosion resistance, utilize battery made of metal of the present invention, service life improves 35% or more than battery made of common alloy under high temperature environment, the service life of battery under the high temperature conditions is extended, cyclic endurance improves 40% than the life of storage battery made of common Pb-Ca-Sn-Al alloy.

Description

A kind of maintenance-free lead accumulator positive plate grid metal and preparation method thereof
Technical field
The present invention relates to metal technical field, specially a kind of maintenance-free lead accumulator positive plate grid metal And preparation method thereof.
Background technique
Start type maintenance-free lead accumulator is mainly used for automobile start and mobile unit electricity consumption, has high-performance, without dirt Dye, non-maintaining, safe and reliable excellent performance, carrier of the grid as plate active material play skeleton and distributed conductive electricity The effect of stream.
For traditional lead-acid accumulator using lead-antimony alloy as electrode plate grid, lead-antimony alloy has good mechanical property, With the coefficient of expansion more lower than pure lead, grid made of lead-antimony alloy and active material have good binding force and lower Sheet resistance is conducive to the depth charge and discharge and preferable cycle life of battery.But the hydrogen-evolution overpotential of lead-antimony alloy is too low, antimony Addition reduce the decomposition voltage of water, exacerbate battery self discharge, need often to be safeguarded.
The hydrogen-evolution overpotential of lead-calcium alloy improves about (200-250) mV than lead-antimony alloy, is not susceptible to the decomposition of water, subtracts simultaneously The self discharge of few battery is the main material for producing maintenance-free battery.However, lead-calcium alloy is during service lifetime of accumulator There are capacitance loss, charge acceptance decline, many large-scale storage battery production producers domestic at present generally use lead calcium tin aluminium Alloy is for producing battery.
In the use environment of south or tropic countries, because environment temperature is higher, battery is chronically under hot conditions Work exacerbates electrolyte to the corrosion rate of grid in charge and discharge process, and temperature is every to rise 10 DEG C, and corrosion rate increases by one Times, burn into fracture can occur too early in anode plate grid made of traditional lead-antimony alloy, lead-calcium alloy, pole plate is grown up, and lead to battery Service life greatly shortens.
Technical solution
To solve above-mentioned problems of the prior art, the invention discloses a kind of battery metal, particular technique sides Case is as follows:
A kind of battery metal, the raw material including following parts by weight: 0.02-0.08 parts of Ca, 1.0-1.5 parts of Sn, Al 0.005-0.2 parts, 0.002-0.015 parts of Ag, surplus Pb.
Preferably, the battery metal, the raw material including following parts by weight: 0.04-0.06 parts of Ca, Sn 1.2-1.3 parts, 0.005-0.15 parts of Al, 0.006-0.008 parts of Ag, surplus Pb.
Preferably, the battery metal, the raw material including following parts by weight: 0.05 part of Ca, Sn 1.25 Part, 0.01 part of Al, 0.007 part of Ag, surplus Pb.
The invention also discloses the preparation method of above-mentioned battery metal, specific technical solution is as follows:
A kind of preparation method of battery metal, comprises the following steps that: electrolytic lead melts → plus silver-colored → plus aluminium → drop Temperature plus calcium → cooling adds tin → stir → cast lead.
Preferably, the preparation method of the battery metal the specific process steps are as follows: electrolytic lead is added Enter in market pot and melted, open agitating device, the silver and aluminium of formula ratio is slowly added into the whirlpool of stirring, adition process Middle stirring 2-8min stops stirring after silver melts completely with aluminium;Cooling is then turned on agitating device and starts to add calcium, will be formulated The calcium of amount is slowly added into the whirlpool of stirring, is stopped after stirring 2-8min;Cooling opens agitating device and starts to add tin, will be formulated The tin of amount is slowly added into the whirlpool of stirring, is stirred sampling and testing after 2-8min, is poured lead after qualified.
Preferably, the silver and aluminium of formula ratio are added after temperature is promoted to 660-680 DEG C.
Preferably, the calcium of formula ratio is slowly added into stirring when temperature is down to 530-570 DEG C.
Preferably, the tin of formula ratio is slowly added into stirring when temperature is down to 450-480 DEG C.
Preferably, the speed-frequency of adjustment blender will be formulated after forming 1 meter or so of vortex among market pot Each component is put into whirlpool by tool, to guarantee the uniformity of its stirring and dissolving and reduce the scaling loss of calcium.
Beneficial effect
Battery positive voltage grid metal of the present invention is matched by internal reasonable element, is made it have very high Corrosion resistance fundamentally solves the problems, such as the not corrosion resistant in a high temperauture environment of anode plate grid made of Pb-Ca-Sn-Al alloy, mentions The high service life of battery.Using battery made of metal of the present invention, service life under high temperature environment 35% or more is improved than battery made of common alloy, extends the service life of battery under the high temperature conditions, cycling durable Ability improves 40% than the life of storage battery made of common Pb-Ca-Sn-Al alloy.
In battery positive voltage grid metal of the present invention, the addition of calcium improves the hydrogen-evolution overpotential of grid, no The decomposition of water easily occurs, while reducing the self discharge of battery.The addition of tin can improve the mobility of lead-calcium alloy, make grid table Face forms the PbOn layer with conductive capability, improves anode plate charge acceptance, it is suppressed that lead-calcium alloy and lead antimony The problem of thermal inactivation of the appearance of alloy improves the corrosion resistance of grid, can improve battery premature capacity loss, prolongs Battery life is grown.The scaling loss that the effect of aluminium predominantly reduces calcium has the function of nucleating agent.The addition of silver further improves The mechanical property of Pb-Ca-Sn-Al alloy, improves the corrosion resistance of grid, and battery has longer cycle life, especially exists It is become apparent under hot environment.
Novel alloy formula using alloy configure system, at different temperature, will be sequentially added in lead liquid aluminium, silver, calcium, Tin carries out analysis test by spectrometer after stirring, production of the lead for accumulator grid is cast after qualified.
Specific embodiment
Embodiment 1
A kind of battery metal, the raw material including following parts by weight: Ca0.06 parts, 1.2 parts of Sn, 0.15 part of Al, Ag 0.006 part, surplus Pb.
Above-mentioned battery is prepared with metal by following methods: electrolytic lead being added in market pot and is melted, temperature is worked as Agitating device is opened after being promoted to 660 DEG C, adjusts the speed-frequency of blender, forms 1 meter or so of vortex among market pot Afterwards, the silver and aluminium of formula ratio are slowly added into the whirlpool of stirring, 8min is stirred in adition process, after silver melts completely with aluminium Stop stirring;When temperature is down to 530 DEG C, unlatching agitating device adjusts the speed-frequency of blender, forms 1 among market pot After the vortex of rice or so, starts to add calcium, the calcium of formula ratio is slowly added into the whirlpool of stirring, stop after stirring 5min;Work as temperature Degree is down to 450 DEG C, opens agitating device, adjusts the speed-frequency of blender, and 1 meter or so of vortex is formed among market pot Afterwards, start to add tin, the tin of formula ratio is slowly added into the whirlpool of stirring, stir sampling and testing after 5min, be poured lead after qualified Block.
Life test is carried out to battery made of above-mentioned metal to follow using standard GB/T 5008.1-2013 standard Ring endurance improves 40% than the life of storage battery made of common Pb-Ca-Sn-Al alloy, and service life is than general under high temperature environment Battery made of logical alloy improves 35% or more, extends the service life of battery under the high temperature conditions.
Embodiment 2
A kind of battery metal, the raw material including following parts by weight: 0.04 part of Ca, Sn1.3 parts, 0.005 part of Al, Ag 0.008 part, surplus Pb.
Above-mentioned battery is prepared with metal by following methods: electrolytic lead being added in market pot and is melted, temperature is worked as Agitating device is opened after being promoted to 680 DEG C, adjusts the speed-frequency of blender, forms 1 meter or so of vortex among market pot Afterwards, the silver and aluminium of formula ratio are slowly added into the whirlpool of stirring, 2min is stirred in adition process, after silver melts completely with aluminium Stop stirring;When temperature is down to 570 DEG C, unlatching agitating device adjusts the speed-frequency of blender, forms 1 among market pot After the vortex of rice or so, starts to add calcium, the calcium of formula ratio is slowly added into the whirlpool of stirring, stop after stirring 8min;Work as temperature Degree is down to 480 DEG C, opens agitating device, adjusts the speed-frequency of blender, and 1 meter or so of vortex is formed among market pot Afterwards, start to add tin, the tin of formula ratio is slowly added into the whirlpool of stirring, stir sampling and testing after 8min, be poured lead after qualified Block.
Life test is carried out to battery made of above-mentioned metal to follow using standard GB/T 5008.1-2013 standard Ring endurance improves 40% than the life of storage battery made of common Pb-Ca-Sn-Al alloy, and service life is than general under high temperature environment Battery made of logical alloy improves 35% or more, extends the service life of battery under the high temperature conditions.
Embodiment 3
A kind of battery metal, the raw material including following parts by weight: 0.05 part of Ca, 1.25 parts of Sn, 0.01 part of Al, Ag 0.007 part, surplus Pb.
Above-mentioned battery is prepared with metal by following methods: electrolytic lead being added in market pot and is melted, temperature is worked as Agitating device is opened after being promoted to 670 DEG C, adjusts the speed-frequency of blender, forms 1 meter or so of vortex among market pot Afterwards, the silver and aluminium of formula ratio are slowly added into the whirlpool of stirring, 5min is stirred in adition process, after silver melts completely with aluminium Stop stirring;When temperature is down to 550 DEG C, unlatching agitating device adjusts the speed-frequency of blender, forms 1 among market pot After the vortex of rice or so, starts to add calcium, the calcium of formula ratio is slowly added into the whirlpool of stirring, stop after stirring 2min;Work as temperature Degree is down to 460 DEG C, opens agitating device, adjusts the speed-frequency of blender, and 1 meter or so of vortex is formed among market pot Afterwards, start to add tin, the tin of formula ratio is slowly added into the whirlpool of stirring, stir sampling and testing after 5min, be poured lead after qualified Block.
Life test is carried out to battery made of above-mentioned metal to follow using standard GB/T 5008.1-2013 standard Ring endurance improves 40% than the life of storage battery made of common Pb-Ca-Sn-Al alloy, and service life is than general under high temperature environment Battery made of logical alloy improves 35% or more, extends the service life of battery under the high temperature conditions.

Claims (9)

1. a kind of battery metal, which is characterized in that the raw material including following parts by weight: 0.02-0.08 parts of Ca, Sn 1.0-1.5 parts, 0.005-0.2 parts of Al, 0.002-0.015 parts of Ag, surplus Pb.
2. battery metal according to claim 1, which is characterized in that the raw material including following parts by weight: Ca 0.04-0.06 parts, 1.2-1.3 parts of Sn, 0.005-0.15 parts of Al, 0.006-0.008 parts of Ag, surplus Pb.
3. battery metal according to claim 1, which is characterized in that the raw material including following parts by weight: Ca 0.05 part, 1.25 parts of Sn, 0.01 part of Al, 0.007 part of Ag, surplus Pb.
4. the preparation method of battery metal a method according to any one of claims 1-3, which is characterized in that including following technique Step: electrolytic lead, which melts → add silver → plus aluminium → cooling adds calcium → cooling adds tin → to stir →, casts lead.
5. the preparation method of battery metal according to claim 4, which is characterized in that specific process step is such as Under: electrolytic lead is added in market pot and is melted, agitating device is opened, the silver and aluminium of formula ratio are slowly added into the whirlpool of stirring In whirlpool, 2-8min is stirred in adition process, stops stirring after silver melts completely with aluminium;Cooling, is then turned on agitating device and opens Begin to add calcium, the calcium of formula ratio is slowly added into the whirlpool of stirring, stops after stirring 2-8min;Cooling is opened agitating device and is opened Begin to add tin, the tin of formula ratio is slowly added into the whirlpool of stirring, stirs sampling and testing after 2-8min, be poured lead after qualified.
6. the preparation method of battery metal according to claim 5, which is characterized in that when temperature is promoted to 660- After 680 DEG C, the silver and aluminium of formula ratio are added.
7. the preparation method of battery metal according to claim 5, which is characterized in that when temperature is down to 530- At 570 DEG C, the calcium of formula ratio is slowly added into stirring.
8. the preparation method of battery metal according to claim 5, which is characterized in that when temperature is down to 450- At 480 DEG C, the tin of formula ratio is slowly added into stirring.
9. the preparation method of battery metal according to claim 5, which is characterized in that adjust the revolving speed of blender Frequency after forming 1 meter or so of vortex among market pot, formula each component is put into whirlpool by tool, to guarantee it The uniformity of stirring and dissolving and the scaling loss for reducing calcium.
CN201811242994.2A 2018-10-24 2018-10-24 A kind of maintenance-free lead accumulator positive plate grid metal and preparation method thereof Pending CN109518017A (en)

Priority Applications (1)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115772614A (en) * 2022-11-01 2023-03-10 天能集团贵州能源科技有限公司 Storage battery positive grid alloy and preparation method thereof

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JP2002194463A (en) * 2000-12-26 2002-07-10 Furukawa Battery Co Ltd:The Lead based alloy for lead storage battery
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115772614A (en) * 2022-11-01 2023-03-10 天能集团贵州能源科技有限公司 Storage battery positive grid alloy and preparation method thereof
CN115772614B (en) * 2022-11-01 2024-03-29 天能集团贵州能源科技有限公司 Positive grid alloy of storage battery and preparation method thereof

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