CN109500714B - High-efficient environment-friendly pipeline outer wall rust cleaning equipment for building field - Google Patents
High-efficient environment-friendly pipeline outer wall rust cleaning equipment for building field Download PDFInfo
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 238000004140 cleaning Methods 0.000 title 1
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- 238000012545 processing Methods 0.000 claims description 5
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- 238000012423 maintenance Methods 0.000 abstract description 2
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- 238000010586 diagram Methods 0.000 description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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Abstract
Description
技术领域technical field
本发明涉及管道维护技术领域,具体涉及一种高效环保型建筑领域用管道外壁除锈设备。The invention relates to the technical field of pipeline maintenance, in particular to a rust removal device for the outer wall of a pipeline used in the field of high-efficiency and environment-friendly construction.
背景技术Background technique
建筑是建筑物与构筑物的总称。是人们为了满足社会生活需要,利用所掌握的物质技术手段,并运用一定的科学规律、风水理念和美学法则创造的人工环境。有些分类为了明确表达使用性,会将建筑物与人们不长期占用的非建筑结构物区别,另外有些建筑学者也为了避免混淆,而刻意在其中把外型经过人们具有意识创作出来的建筑物细分为“建筑”(Architecture)。需注意的是,有时建筑物也可能会被扩展到包涵“非建筑构筑物”,诸如桥梁、电塔、隧道等。Architecture is a general term for buildings and structures. It is an artificial environment created by people in order to meet the needs of social life, using the material and technical means they have mastered, and using certain scientific laws, feng shui concepts and aesthetic laws. In order to clearly express the usability, some classifications distinguish buildings from non-building structures that people do not occupy for a long time. In order to avoid confusion, some architectural scholars deliberately include the appearance of buildings created by people consciously. Divided into Architecture. Note that sometimes buildings may also be extended to include "non-building structures" such as bridges, pylons, tunnels, etc.
建筑物有广义和狭义两种含义。广义的建筑物是指人工建筑而成的所有东西,既包括房屋,又包括构筑物。Buildings have broad and narrow meanings. Buildings in a broad sense refer to all things artificially constructed, including both houses and structures.
狭义的建筑物是指房屋,不包括构筑物。房屋是指有基础、墙、顶、门、窗,能够遮风避雨,供人在内居住、工作、学习、娱乐、储藏物品或进行其他活动的空间场所。建筑相关专业多是指狭义的建筑物涵义。最能够说明“建筑”相关专业学习的建筑物的概念的是老子的:“埏埴以为器,当其无有,器之用也。凿户牖以为室,当其无有,有室之用”,这也无疑是对狭义建筑物概念最清晰最直接的表述。Buildings in a narrow sense refer to houses, excluding structures. A house refers to a space with foundations, walls, roofs, doors and windows that can shelter from wind and rain for people to live, work, study, entertain, store items or perform other activities. Architecture-related majors mostly refer to the narrow meaning of buildings. The one who can best explain the concept of a building for majors in "architecture" is Lao Tzu's: "If you think of a utensil as a vessel, you should treat it as if it doesn't exist, and the vessel will be used for it. If you cut down a door and think of it as a room, treat it as if it doesn't exist, and you will use it as a room." , which is undoubtedly the clearest and most direct expression of the narrow building concept.
有别于建筑物,构筑物是没有可供人们使用的内部空间的,人们一般不直接在内进行生产和生活活动,如烟囱、水塔、桥梁、水坝、雕塑、管道等。Different from buildings, structures have no internal space for people to use, and people generally do not directly carry out production and living activities in them, such as chimneys, water towers, bridges, dams, sculptures, pipes, etc.
管道是用管子、管子联接件和阀门等联接成的用于输送气体、液体或带固体颗粒的流体的装置。通常,流体经鼓风机、压缩机、泵和锅炉等增压后,从管道的高压处流向低压处,也可利用流体自身的压力或重力输送。管道的用途很广泛,主要用在给水、排水、供热、供煤气、长距离输送石油和天然气、农业灌溉、水力工程和各种工业装置中。A pipeline is a device for conveying gas, liquid or fluid with solid particles connected by pipes, pipe joints and valves. Usually, after the fluid is pressurized by blowers, compressors, pumps and boilers, it flows from the high pressure of the pipeline to the low pressure, and the fluid can also be transported by its own pressure or gravity. Pipelines are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial installations.
目前,在建筑施工中,对于金属型材的管道表面除锈依然是采用手持式角磨机进行,这种手工除锈方法存在工作效率低,劳动强度大,机具损坏率高且安全性能差等缺点,尽管现有技术中存在机械化建筑施工用除锈打磨机,但是由于其上的固定装置是固定的,不能针对不同直径的管道进行除锈。At present, in construction, the surface rust removal of metal profiles is still carried out with a hand-held angle grinder. This manual rust removal method has the disadvantages of low work efficiency, high labor intensity, high damage rate of equipment and poor safety performance. , Although there is a mechanized building construction rust removal and grinding machine in the prior art, because the fixing device on it is fixed, it cannot be used for rust removal for pipes of different diameters.
因此,急需设计一种高效环保型建筑领域用管道外壁除锈设备,以减少传统作业时人工劳动强度大,工作过程中出现的安全性问题。Therefore, there is an urgent need to design a high-efficiency and environment-friendly construction field for removing rust from the outer wall of pipes, so as to reduce the high labor intensity of traditional operations and the safety problems in the work process.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术所存在的上述缺点,本发明提供了一种高效环保型建筑领域用管道外壁除锈设备,能够有效克服现有技术所存在的传统的建筑管道外壁除锈采用人工作业,劳动强度大且安全系数低的缺陷。In view of the above-mentioned shortcomings of the prior art, the present invention provides a high-efficiency and environment-friendly construction field pipe outer wall rust removal equipment, which can effectively overcome the traditional construction pipeline outer wall derusting existing in the prior art, which adopts manual operation and labor. Defects with high strength and low safety factor.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above purpose, the present invention is achieved through the following technical solutions:
一种高效环保型建筑领域用管道外壁除锈设备,包括弧形壳体,所述弧形壳体的左右两侧端部水平对称连接有延伸板,所述延伸板的顶部中央贯穿设有微型推杆,所述微型推杆位于延伸板底部的端部通过真空发生器连接有真空吸盘,所述弧形壳体的前表面连接有弧形滑板,所述弧形壳体的顶部中央贯穿设有通槽,所述通槽的内腔顶部固定有十字架,所述十字架的底部中央转动连接有离心风机。A high-efficiency and environment-friendly construction field rust removal equipment for the outer wall of a pipeline, comprising an arc-shaped shell, the ends of the left and right sides of the arc-shaped shell are horizontally symmetrically connected with extension plates, and the center of the top of the extension plate is provided with a miniature Push rod, the end of the mini push rod at the bottom of the extension plate is connected with a vacuum suction cup through a vacuum generator, the front surface of the arc-shaped shell is connected with an arc-shaped sliding plate, and the top center of the arc-shaped shell is connected There is a through slot, a cross is fixed on the top of the inner cavity of the through slot, and a centrifugal fan is rotatably connected to the center of the bottom of the cross.
优选地,所述弧形壳体的内壁中央贯穿设有通孔,所述通孔与通槽的内腔贯穿连接,且通孔的表面设有双层过滤网,左右两侧所述延伸板的底部前后两侧通过伸缩机构对称设有固定机构,所述固定机构的内腔左右两侧下部通过驱动器转动连接有驱动轮,所述驱动轮的底部贯穿延伸至固定机构的外部。Preferably, a through hole is formed through the center of the inner wall of the arc-shaped shell, the through hole is connected with the inner cavity of the through slot, and the surface of the through hole is provided with a double-layer filter screen, and the extension plates on the left and right sides The front and rear sides of the bottom of the bottom are symmetrically provided with fixing mechanisms through the telescopic mechanism, and the lower parts of the left and right sides of the inner cavity of the fixing mechanism are rotatably connected with driving wheels through the driver, and the bottom of the driving wheels extends to the outside of the fixing mechanism.
优选地,所述弧形壳体的上侧端部配套设有第一滑轨,所述第一弧形滑轨的内腔通过配套设置的第一电动滑块与弧形滑板的底部滑动连接,所述弧形滑板的顶部中央贯穿设有第二滑轨,所述弧形壳体的内壁上部延伸有与之配套的弧形连接板,所述弧形连接板的后表面与弧形壳体的内壁相连,且弧形连接板的顶部中央贯穿设有第三滑轨。Preferably, the upper end of the arc-shaped housing is provided with a first sliding rail, and the inner cavity of the first arc-shaped sliding rail is slidably connected to the bottom of the arc-shaped sliding plate through the matching first electric sliding block. , the top center of the arc-shaped slide plate is provided with a second sliding rail, and the upper part of the inner wall of the arc-shaped shell extends with an arc-shaped connecting plate matching it, and the rear surface of the arc-shaped connecting plate is connected to the arc-shaped shell. The inner walls of the body are connected, and a third sliding rail is arranged through the top center of the arc-shaped connecting plate.
优选地,所述第一滑轨的左右两侧端部均贯穿于弧形壳体的上端左右两侧,且第一滑轨的左侧端部设有限位槽,所述第一电动滑块的左侧设有限位块,所述限位块与限位槽配合卡接,所述第二滑轨与第三滑轨均为半圆形结构,且第二滑轨的高度低于第三滑轨的高度。Preferably, the left and right ends of the first sliding rail penetrate through the left and right sides of the upper end of the arc-shaped housing, and the left end of the first sliding rail is provided with a limit groove, and the first electric slider There is a limit block on the left side, the limit block and the limit slot are engaged with each other, the second slide rail and the third slide rail are semi-circular structures, and the height of the second slide rail is lower than that of the third slide rail. The height of the rail.
优选地,所述第二滑轨的内腔前后两侧均通过第二电动滑块滑动连接有第一微型伸缩杆,所述第一微型伸缩杆的顶部连接有第一固定连接件,所述第一固定连接件的顶部中央横向连接有第二微型伸缩杆,所述第二微型伸缩杆的端部设有承接板,所述第三滑轨的内腔左右两侧均通过第三电动滑块滑动连接有第二固定连接件,所述第二固定连接件的顶部中央横向连接有第三微型伸缩杆,所述第三微型伸缩杆的端部设有承接板。Preferably, a first micro telescopic rod is slidably connected to both the front and rear sides of the inner cavity of the second slide rail through a second electric slider, and a first fixed connector is connected to the top of the first micro telescopic rod. A second miniature telescopic rod is laterally connected to the center of the top of the first fixed connector, the end of the second miniature telescopic rod is provided with a receiving plate, and the left and right sides of the inner cavity of the third slide rail are connected by the third electric slide. The block is slidably connected with a second fixed connection piece, a third miniature telescopic rod is laterally connected to the top center of the second fixed connection piece, and a receiving plate is provided at the end of the third miniature telescopic rod.
优选地,左右两侧所述承接板的表面配合连接有弧形支撑板,所述弧形支撑板的前表面中央嵌有伺服电机,所述伺服电机的前侧动力输出端转动连接有转轴,所述转轴的端部固定连接有砂轮。Preferably, the surfaces of the bearing plates on the left and right sides are matched with an arc-shaped support plate, a servo motor is embedded in the center of the front surface of the arc-shaped support plate, and a rotating shaft is rotatably connected to the front power output end of the servo motor, A grinding wheel is fixedly connected to the end of the rotating shaft.
优选地,所述弧形壳体的顶部后侧中央设有电机室,所述电机室内设有吸尘风机,所述弧形壳体的顶部前侧中央设有过滤室,所述过滤室的后表面左右两侧均通过内腔设有多层过滤网的风管与电机室的前表面左右两侧贯通连接,所述过滤室的前表面中央通过真空管道贯通连接有呈Y型设置的进风管,且进风管的左右两侧底部均与弧形滑板的表面相连。Preferably, a motor room is arranged in the center of the top rear side of the arc-shaped housing, a dust suction fan is arranged in the motor room, and a filter room is arranged in the center of the top front side of the arc-shaped housing. The left and right sides of the rear surface are connected to the left and right sides of the front surface of the motor room through an air duct with a multi-layer filter screen in the inner cavity. and the bottoms of the left and right sides of the air inlet pipe are connected with the surface of the arc-shaped slide plate.
优选地,所述微型推杆、伸缩机构、真空发生器、离心风机、驱动轮、第一电动滑块、第二电动滑块、第三电动滑块、第一微型伸缩杆、第二微型伸缩杆、第三微型伸缩杆、伺服电机和吸尘风机的输入端均通过驱动单元电性连接有微处理器。Preferably, the micro push rod, the telescopic mechanism, the vacuum generator, the centrifugal fan, the driving wheel, the first electric slider, the second electric slider, the third electric slider, the first micro telescopic rod, the second micro telescopic The input ends of the rod, the third miniature telescopic rod, the servo motor and the dust suction fan are all electrically connected with a microprocessor through the drive unit.
优选地,所述微处理器的输入端通过信号处理单元电性连接有压力传感器和无线接收器,所述无线接收器无线连接有红外遥控器,所述微处理器的电源接口电性连接有供电单元,所述供电单元为设置于延伸板顶部的蓄电池。Preferably, the input end of the microprocessor is electrically connected with a pressure sensor and a wireless receiver through a signal processing unit, the wireless receiver is wirelessly connected with an infrared remote control, and the power interface of the microprocessor is electrically connected with a A power supply unit, the power supply unit is a battery arranged on the top of the extension board.
优选地,所述压力传感器设置于砂轮的内腔,当压力传感器感受到压力时,向微处理器传递压力信号,微处理器根据传递的压力信号的强弱实时改变第二微型伸缩杆和第三微型伸缩杆的伸长量,所述微处理器控制第一微型伸缩杆伸长至上下两侧弧形支撑板相对设置时为止。Preferably, the pressure sensor is arranged in the inner cavity of the grinding wheel. When the pressure sensor senses the pressure, it transmits a pressure signal to the microprocessor, and the microprocessor changes the second micro telescopic rod and the first micro telescopic rod in real time according to the strength of the transmitted pressure signal. The elongation of the three miniature telescopic rods, the microprocessor controls the extension of the first miniature telescopic rod until the upper and lower sides of the arc-shaped support plates are oppositely arranged.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明所提供的一种高效环保型建筑领域用管道外壁除锈设备采用多种功能相结合的方式设计出一种新型建筑领域用管道外壁除锈设备,摒弃了目前传统的建筑管道外壁除锈采用人工作业,劳动强度大且安全系数低的情况,本发明有益效果:Compared with the prior art, the high-efficiency and environment-friendly construction field pipe outer wall rust removal equipment provided by the present invention adopts a combination of multiple functions to design a new type of pipeline outer wall rust removal equipment for the construction field, which abandons the current situation. The traditional rust removal of the outer wall of the building pipeline adopts manual operation, and the labor intensity is high and the safety factor is low. The beneficial effects of the present invention are as follows:
1、本发明在弧形壳体左右两侧对称设有延伸板,延伸板中央通过贯穿设置的微型推杆设有带真空发生器的真空吸盘,当需要在指定地点进行除锈作业时可将微型推杆延伸至水平面,打开真空发生器,使真空吸盘牢牢吸附于水平面上,从而使除锈工作稳定进行;1. In the present invention, extension plates are symmetrically arranged on the left and right sides of the arc-shaped shell. The center of the extension plate is provided with a vacuum suction cup with a vacuum generator through a micro push rod arranged through it. The miniature push rod extends to the horizontal plane, and the vacuum generator is turned on, so that the vacuum suction cup is firmly adsorbed on the horizontal plane, so that the rust removal work can be carried out stably;
2、本发明真空吸盘的上下两侧均通过伸缩机构设有固定机构,且固定机构的内腔通过驱动器转动连接有驱动轮,弧形壳体可以根据不同管道与安装部位之间的距离改变伸缩机构的长短,从而使驱动轮能够在管道安装面上滑动,当管道安装面位于竖直面或斜面时,打开顶部离心风机,通过离心风机工作使弧形壳体底盘部位产生瞬间真空,从而将弧形壳体包裹于管道外壁,利于驱动轮行驶;2. The upper and lower sides of the vacuum suction cup of the present invention are provided with a fixing mechanism through a telescopic mechanism, and the inner cavity of the fixing mechanism is rotatably connected with a driving wheel through a driver, and the arc-shaped casing can be adjusted according to the distance between different pipes and installation parts. The length of the mechanism enables the drive wheel to slide on the pipe installation surface. When the pipe installation surface is on a vertical or inclined plane, the top centrifugal fan is turned on. The arc-shaped shell is wrapped around the outer wall of the pipe, which is conducive to the driving of the driving wheel;
3、本发明弧形壳体的上侧端部配套设有第一滑轨,且第一弧形滑轨的内腔通过第一电动滑块与弧形滑板的底部滑动连接,使用时,将弧形滑板转动至弧形壳体的正下方,并利用限位块与限位槽配合卡接,同时对管道进行上下除锈作业,有效提高工作效率;3. The upper end of the arc-shaped housing of the present invention is equipped with a first sliding rail, and the inner cavity of the first arc-shaped sliding rail is slidably connected to the bottom of the arc-shaped sliding plate through the first electric sliding block. The arc-shaped sliding plate rotates to the right under the arc-shaped shell, and uses the limit block to cooperate with the limit slot to clamp, and at the same time, the upper and lower rust removal operations are performed on the pipeline, which effectively improves the work efficiency;
4、本发明第二滑轨的内腔通过第二电动滑块滑动连接有第一微型伸缩杆,第一微型伸缩杆的顶部通过第一固定连接件连接有第二微型伸缩杆和承接板,第三滑轨的内腔通过第三电动滑块连接有第二固定连接件,且第二固定连接件的顶部通过第三微型伸缩杆连接有承接板,两组承接板均通过弧形支撑板与伺服电机和砂轮连接,使用时,通过伸长第一微型伸缩杆的高度使得上下两侧砂轮相对设置,并使第二电动滑块和第三电动滑块作适当的往复运动,高效作业;4. The inner cavity of the second slide rail of the present invention is slidably connected with a first miniature telescopic rod through a second electric slider, and the top of the first miniature telescopic rod is connected with a second miniature telescopic rod and a receiving plate through a first fixed connecting piece, The inner cavity of the third slide rail is connected with a second fixed connecting piece through a third electric slider, and the top of the second fixed connecting piece is connected with a bearing plate through a third micro telescopic rod, and the two sets of bearing plates are connected by an arc-shaped support plate It is connected with the servo motor and grinding wheel. When in use, by extending the height of the first micro telescopic rod, the upper and lower sides of the grinding wheel are set opposite each other, and the second electric sliding block and the third electric sliding block can be properly reciprocated, and the operation is efficient;
5、本发明微处理器输入端通过信号处理单元电性连接无线接收器,且无线接收器无线连接有红外遥控器,通过红外遥控器对微处理器输出端连接的部件进行控制操作,减少人工作业强度;5. The input end of the microprocessor of the present invention is electrically connected to the wireless receiver through the signal processing unit, and the wireless receiver is wirelessly connected with an infrared remote control. work intensity;
6、本发明压力传感器设置于砂轮的内腔,当压力传感器感受到压力时,向微处理器传递压力信号,微处理器根据传递的压力信号的强弱实时改变第二微型伸缩杆和第三微型伸缩杆的伸长量,提高作业精度。6. The pressure sensor of the present invention is arranged in the inner cavity of the grinding wheel. When the pressure sensor feels the pressure, it transmits a pressure signal to the microprocessor, and the microprocessor changes the second micro telescopic rod and the third micro telescopic rod in real time according to the strength of the transmitted pressure signal The elongation of the micro telescopic rod improves the working accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明图1内表面结构图;Fig. 2 is the inner surface structure diagram of Fig. 1 of the present invention;
图3为本发明局部结构图;Fig. 3 is a partial structure diagram of the present invention;
图4为本发明图3局部结构图;Fig. 4 is the partial structure diagram of Fig. 3 of the present invention;
图5为本发明承接板和弧形支撑板等结构图;Figure 5 is a structural diagram of a receiving plate and an arc-shaped supporting plate of the present invention;
图中:In the picture:
1、弧形壳体;2、延伸板;3、真空吸盘;4、微型推杆;5、通槽;6、离心风机;7、十字架;8、弧形滑板;9、固定机构;10、通孔;11、双层过滤网;12、驱动轮;13、第一滑轨;14、弧形连接板;15、第一电动滑块;16第二滑轨;17、第三滑轨;18、第二固定连接件;19、承接板;20、第三微型伸缩杆;21、第二微型伸缩杆;22、第一微型伸缩杆;23、第一固定连接件;24、转轴;25、砂轮;26、弧形支撑板;27、伺服电机。1. Arc-shaped shell; 2. Extension plate; 3. Vacuum suction cup; 4. Micro push rod; 5. Through groove; 6. Centrifugal fan; 7. Cross; 8. Arc-shaped slide plate; 9. Fixing mechanism; 10. Through hole; 11, double-layer filter screen; 12, driving wheel; 13, first slide rail; 14, arc connecting plate; 15, first electric slider; 16, second slide rail; 17, third slide rail; 18. The second fixed connector; 19. The receiving plate; 20. The third miniature telescopic rod; 21. The second miniature telescopic rod; 22. The first miniature telescopic rod; , grinding wheel; 26, arc support plate; 27, servo motor.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
一种高效环保型建筑领域用管道外壁除锈设备,如图1-5所示,包括弧形壳体1,弧形壳体1的左右两侧端部水平对称连接有延伸板2,延伸板2的顶部中央贯穿设有微型推杆4,微型推杆4位于延伸板2底部的端部通过真空发生器连接有真空吸盘3,弧形壳体1的前表面连接有弧形滑板8,弧形壳体1的顶部中央贯穿设有通槽5,通槽5的内腔顶部固定有十字架7,十字架7的底部中央转动连接有离心风机6;A high-efficiency and environment-friendly construction field rust removal equipment for the outer wall of pipes, as shown in Figures 1-5, includes an arc-shaped
弧形壳体1的内壁中央贯穿设有通孔10,通孔10与通槽5的内腔贯穿连接,且通孔10的表面设有双层过滤网11,左右两侧延伸板2的底部前后两侧通过伸缩机构对称设有固定机构9,固定机构9的内腔左右两侧下部通过驱动器转动连接有驱动轮12,驱动轮12的底部贯穿延伸至固定机构9的外部;A through
弧形壳体1的上侧端部配套设有第一滑轨13,第一弧形滑轨13的内腔通过配套设置的第一电动滑块15与弧形滑板8的底部滑动连接,弧形滑板8的顶部中央贯穿设有第二滑轨16,弧形壳体1的内壁上部延伸有与之配套的弧形连接板14,弧形连接板14的后表面与弧形壳体1的内壁相连,且弧形连接板14的顶部中央贯穿设有第三滑轨16;The upper end of the arc-shaped
第一滑轨13的左右两侧端部均贯穿于弧形壳体1的上端左右两侧,且第一滑轨13的左侧端部设有限位槽,第一电动滑块15的左侧设有限位块,限位块与限位槽配合卡接,第二滑轨16与第三滑轨17均为半圆形结构,且第二滑轨16的高度低于第三滑轨17的高度;The left and right ends of the
第二滑轨16的内腔前后两侧均通过第二电动滑块滑动连接有第一微型伸缩杆22,第一微型伸缩杆22的顶部连接有第一固定连接件23,第一固定连接件23的顶部中央横向连接有第二微型伸缩杆21,第二微型伸缩杆21的端部设有承接板19,第三滑轨17的内腔左右两侧均通过第三电动滑块滑动连接有第二固定连接件18,第二固定连接件18的顶部中央横向连接有第三微型伸缩杆20,第三微型伸缩杆20的端部设有承接板19;Both the front and rear sides of the inner cavity of the
左右两侧承接板19的表面配合连接有弧形支撑板26,弧形支撑板26的前表面中央嵌有伺服电机27,伺服电机27的前侧动力输出端转动连接有转轴24,转轴24的端部固定连接有砂轮25;The surfaces of the left and
弧形壳体1的顶部后侧中央设有电机室,电机室内设有吸尘风机,弧形壳体1的顶部前侧中央设有过滤室,过滤室的后表面左右两侧均通过内腔设有多层过滤网的风管与电机室的前表面左右两侧贯通连接,过滤室的前表面中央通过真空管道贯通连接有呈Y型设置的进风管,且进风管的左右两侧底部均与弧形滑板8的表面相连;A motor room is arranged in the center of the top rear side of the arc-shaped
微型推杆4、伸缩机构、真空发生器、离心风机6、驱动轮12、第一电动滑块15、第二电动滑块、第三电动滑块、第一微型伸缩杆22、第二微型伸缩杆21、第三微型伸缩杆20、伺服电机27和吸尘风机的输入端均通过驱动单元电性连接有微处理器;
微处理器的输入端通过信号处理单元电性连接有压力传感器和无线接收器,无线接收器无线连接有红外遥控器,微处理器的电源接口电性连接有供电单元,供电单元为设置于延伸板2顶部的蓄电池;The input end of the microprocessor is electrically connected with the pressure sensor and the wireless receiver through the signal processing unit, the wireless receiver is wirelessly connected with the infrared remote control, the power supply interface of the microprocessor is electrically connected with the power supply unit, and the power supply unit is arranged in the extension battery on top of
压力传感器设置于砂轮25的内腔,当压力传感器感受到压力时,向微处理器传递压力信号,微处理器根据传递的压力信号的强弱实时改变第二微型伸缩杆21和第三微型伸缩杆20的伸长量,微处理器控制第一微型伸缩杆22伸长至上下两侧弧形支撑板26相对设置时为止。The pressure sensor is arranged in the inner cavity of the
本发明所提供的一种高效环保型建筑领域用管道外壁除锈设备采用多种功能相结合的方式设计出一种新型建筑领域用管道外壁除锈设备,摒弃了目前传统的建筑管道外壁除锈采用人工作业,劳动强度大且安全系数低的情况,本发明有益效果:The invention provides a high-efficiency and environment-friendly construction field with a pipeline outer wall rust removal device that combines various functions to design a new type of pipeline outer wall rust removal equipment for the construction field, which abandons the current traditional construction pipeline outer wall rust removal. Using manual operation, the labor intensity is high and the safety factor is low, the beneficial effects of the present invention are:
1、本发明在弧形壳体左右两侧对称设有延伸板,延伸板中央通过贯穿设置的微型推杆设有带真空发生器的真空吸盘,当需要在指定地点进行除锈作业时可将微型推杆延伸至水平面,打开真空发生器,使真空吸盘牢牢吸附于水平面上,从而使除锈工作稳定进行;1. In the present invention, extension plates are symmetrically arranged on the left and right sides of the arc-shaped shell. The center of the extension plate is provided with a vacuum suction cup with a vacuum generator through a micro push rod arranged through it. The miniature push rod extends to the horizontal plane, and the vacuum generator is turned on, so that the vacuum suction cup is firmly adsorbed on the horizontal plane, so that the rust removal work can be carried out stably;
2、本发明真空吸盘的上下两侧均通过伸缩机构设有固定机构,且固定机构的内腔通过驱动器转动连接有驱动轮,弧形壳体可以根据不同管道与安装部位之间的距离改变伸缩机构的长短,从而使驱动轮能够在管道安装面上滑动,当管道安装面位于竖直面或斜面时,打开顶部离心风机,通过离心风机工作使弧形壳体底盘部位产生瞬间真空,从而将弧形壳体包裹于管道外壁,利于驱动轮行驶;2. The upper and lower sides of the vacuum suction cup of the present invention are provided with a fixing mechanism through a telescopic mechanism, and the inner cavity of the fixing mechanism is rotatably connected with a driving wheel through a driver, and the arc-shaped casing can be adjusted according to the distance between different pipes and installation parts. The length of the mechanism enables the drive wheel to slide on the pipe installation surface. When the pipe installation surface is on a vertical or inclined plane, the top centrifugal fan is turned on. The arc-shaped shell is wrapped around the outer wall of the pipe, which is conducive to the driving of the driving wheel;
3、本发明弧形壳体的上侧端部配套设有第一滑轨,且第一弧形滑轨的内腔通过第一电动滑块与弧形滑板的底部滑动连接,使用时,将弧形滑板转动至弧形壳体的正下方,并利用限位块与限位槽配合卡接,同时对管道进行上下除锈作业,有效提高工作效率;3. The upper end of the arc-shaped housing of the present invention is equipped with a first sliding rail, and the inner cavity of the first arc-shaped sliding rail is slidably connected to the bottom of the arc-shaped sliding plate through the first electric sliding block. The arc-shaped sliding plate rotates to the right under the arc-shaped shell, and uses the limit block to cooperate with the limit slot to clamp, and at the same time, the upper and lower rust removal operations are performed on the pipeline, which effectively improves the work efficiency;
4、本发明第二滑轨的内腔通过第二电动滑块滑动连接有第一微型伸缩杆,第一微型伸缩杆的顶部通过第一固定连接件连接有第二微型伸缩杆和承接板,第三滑轨的内腔通过第三电动滑块连接有第二固定连接件,且第二固定连接件的顶部通过第三微型伸缩杆连接有承接板,两组承接板均通过弧形支撑板与伺服电机和砂轮连接,使用时,通过伸长第一微型伸缩杆的高度使得上下两侧砂轮相对设置,并使第二电动滑块和第三电动滑块作适当的往复运动,高效作业;4. The inner cavity of the second slide rail of the present invention is slidably connected with a first miniature telescopic rod through a second electric slider, and the top of the first miniature telescopic rod is connected with a second miniature telescopic rod and a receiving plate through a first fixed connecting piece, The inner cavity of the third slide rail is connected with a second fixed connecting piece through a third electric slider, and the top of the second fixed connecting piece is connected with a bearing plate through a third micro telescopic rod, and the two sets of bearing plates are connected by an arc-shaped support plate It is connected with the servo motor and grinding wheel. When in use, by extending the height of the first micro telescopic rod, the upper and lower sides of the grinding wheel are set opposite each other, and the second electric sliding block and the third electric sliding block can be properly reciprocated, and the operation is efficient;
5、本发明微处理器输入端通过信号处理单元电性连接无线接收器,且无线接收器无线连接有红外遥控器,通过红外遥控器对微处理器输出端连接的部件进行控制操作,减少人工作业强度;5. The input end of the microprocessor of the present invention is electrically connected to the wireless receiver through the signal processing unit, and the wireless receiver is wirelessly connected with an infrared remote control. work intensity;
6、本发明压力传感器设置于砂轮的内腔,当压力传感器感受到压力时,向微处理器传递压力信号,微处理器根据传递的压力信号的强弱实时改变第二微型伸缩杆和第三微型伸缩杆的伸长量,提高作业精度。6. The pressure sensor of the present invention is arranged in the inner cavity of the grinding wheel. When the pressure sensor feels the pressure, it transmits a pressure signal to the microprocessor, and the microprocessor changes the second micro telescopic rod and the third micro telescopic rod in real time according to the strength of the transmitted pressure signal The elongation of the micro telescopic rod improves the working accuracy.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions. It departs from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (5)
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| US5136969A (en) * | 1991-01-25 | 1992-08-11 | Cups, Inc. | Modularized machine for reconditioning pipelines |
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| KR20130139613A (en) * | 2012-06-13 | 2013-12-23 | 삼성중공업 주식회사 | Grinding device for pipe welding part |
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| CN109500714A (en) | 2019-03-22 |
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