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CN109500690B - Continuous automatic lens polishing method - Google Patents

Continuous automatic lens polishing method Download PDF

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Publication number
CN109500690B
CN109500690B CN201811383532.2A CN201811383532A CN109500690B CN 109500690 B CN109500690 B CN 109500690B CN 201811383532 A CN201811383532 A CN 201811383532A CN 109500690 B CN109500690 B CN 109500690B
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CN
China
Prior art keywords
lens
fixed
station
cylinder
bearing seat
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Expired - Fee Related
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CN201811383532.2A
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Chinese (zh)
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CN109500690A (en
Inventor
胡荣丽
黄金
龚昌星
秦爽
殷垒
刘宇森
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Chongqing University of Technology
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Chongqing University of Technology
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Priority to CN201811383532.2A priority Critical patent/CN109500690B/en
Publication of CN109500690A publication Critical patent/CN109500690A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/10Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

本发明公开了一种连续式镜片自动打磨方法,在水平转盘上以转盘的中心呈圆形均布设置上料工位、下料工位和放料收料工位;镜片加工一次循环过程为,将对应的镜片叠放后置入放料收料工位,控制转盘水平转动120°,使得放料收料工位切换至上料工位,将最上方的镜片逐一取出并夹持传送至对应的加工部分结构进行打磨加工,打磨加工完毕的镜片夹持送至下料工位依次叠放,镜片打磨过程中在放料收料工位完成上一循环的镜片取出和下一循环的镜片置入,一次循环中所有镜片打磨完毕后控制转盘继续旋转120°,使得打磨后叠放的镜片从下料工位旋转切换至放料收料工位后取出,完成该次循环。本发明具有能够提高镜片加工效率的优点。

Figure 201811383532

The invention discloses a continuous automatic lens grinding method. On a horizontal turntable, the center of the turntable is uniformly arranged with a loading station, a blanking station and a discharging and receiving station; a cycle of lens processing is as follows: , stack the corresponding lenses and place them in the feeding and receiving station, control the turntable to rotate 120° horizontally, so that the feeding and receiving station is switched to the feeding station, take out the top lenses one by one, clamp them and transfer them to the corresponding The processing part of the structure is ground and processed. The polished lenses are clamped and sent to the unloading station for stacking. During the lens grinding process, the lens removal of the previous cycle and the lens placement of the next cycle are completed at the unloading and receiving station. In one cycle, after all the lenses are polished, the turntable is controlled to continue to rotate 120°, so that the stacked lenses after grinding are rotated from the unloading station to the unloading and receiving station, and then taken out to complete the cycle. The present invention has the advantage that the processing efficiency of the lens can be improved.

Figure 201811383532

Description

Continuous automatic lens polishing method
Technical Field
The invention relates to processing equipment for feeding, discharging, clamping and grinding lenses, in particular to a continuous automatic lens grinding method.
Background
The later stage processing of glass lens needs carry out marginal treatment to satisfy the size standard and the shape specification of product, marginal processing mainly carries out the coping through the emery wheel to lens outward flange and upper and lower side reason, and edging and chamfer are gone on as twice process order.
The existing continuous automatic lens polishing method adopts the technology that a plurality of glass lenses are stacked together, the two ends of the glass lenses are clamped and ground by using a grinding wheel, then chamfering is respectively carried out, and finally the overall dimension of each glass lens is checked. Such processing has the following problems: the traditional continuous automatic lens polishing method has low automation degree, so that the production efficiency is low; a large amount of manual operation is needed, so that the quality stability of the product is poor; high production cost and is not beneficial to batch production.
In addition, in the process of processing the lens, when the lens blank is placed on the feeding station and the processed lens is taken out, the machine needs to be stopped, so that the processing efficiency is greatly reduced.
Therefore, how to provide a continuous automatic lens polishing method capable of improving the processing efficiency is a technical problem to be solved by those skilled in the art.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problems to be solved by the invention are as follows: provided is a continuous automatic lens polishing method capable of improving processing efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme:
a continuous automatic polishing method for lenses is characterized in that a feeding station, a discharging station and a discharging and receiving station are uniformly distributed on a horizontal rotary worktable in a circular shape by using the center of the rotary worktable; the lens processing primary cycle process is that, after being stacked, corresponding lenses are placed into a material placing station, a rotary worktable is controlled to horizontally rotate 120 degrees, the material placing station is switched to a material feeding station, the uppermost lenses are taken out one by one and are clamped and conveyed to corresponding processing part structures for polishing, the lenses after polishing are clamped and conveyed to a material discharging station to be sequentially stacked, in the lens polishing process, the lenses in the previous cycle are taken out and placed into the next cycle at the material placing station, after all the lenses are polished in the primary cycle, the rotary worktable is controlled to continue rotating 120 degrees, the lenses after polishing are rotationally switched to the material placing station from the material discharging station and then taken out, the primary cycle is completed, the above cycle process is repeated, and the lenses are continuously processed.
Therefore, in the processing process of the lens, the feeding station, the discharging station and the discharging and receiving station are switched in sequence by controlling the rotary worktable to rotate horizontally; in the lens processing process, the material discharging and receiving station is switched to a material loading station to complete material loading; the blanking station is switched to a discharging and receiving station to finish taking out the lens; the material station is received in the blowing and is accomplished the lens of last circulation and take out and the lens of next circulation is put into for the down time of whole course of working is shorter, can be better carry out continuous processing to the lens, and improve machining efficiency. And moreover, the feeding station, the discharging station and the discharging material receiving station are mutually spaced, so that the operation of workers can be more convenient, and the operation safety is higher.
The automatic lens edge grinding machine comprises a frame, wherein an automatic feeding and discharging mechanism, a rotary workbench, a lens clamping device, a cross sliding table feeding mechanism and a grinding mechanism are arranged on the frame; a feeding station, a discharging station and a discharging and receiving station are circumferentially distributed on the rotary workbench, and a mechanical arm device is arranged on the machine frame corresponding to the rotary workbench; the automatic loading and unloading mechanism comprises a lens suction mechanism at the upper end, and the lens suction mechanism is correspondingly arranged on the rack at one side of the loading station and is used for extracting the lens at the top end of the loading station to the clamping end of the mechanical arm device; the cross sliding table feeding mechanism is located on one side of the horizontal direction of the rotary working table, the lens clamping device is installed and fixed at the working end of the cross sliding table feeding mechanism, the grinding mechanism is installed below the lens clamping device, the mechanical arm device can move a clamped lens to the lens clamping device, and the cross sliding table feeding mechanism is used for driving the lens clamping device and the clamped lens to form a cross feeding track on a vertical plane and enabling the lens to be located in the working range of the grinding mechanism.
Therefore, when the device is used, a lens to be processed is placed on a material placing and receiving station, then a rotary working table rotationally brings the lens to the material loading station, an automatic material loading and unloading mechanism extracts the lens at the top end of the material loading station to a clamping end of a mechanical arm device, the mechanical arm device clamps the lens to be processed and transfers the lens to a lens clamping device for clamping, then a cross sliding table feeding mechanism drives the lens clamping device and the clamped lens to form a cross feeding track on a vertical plane, and the lens is located in the working range of a grinding mechanism and finishes the edge grinding operation of the lens; and taking out the lens after edging by the mechanical arm device, and transferring the lens to a blanking station to finish the processing of the lens. After the lens processing on the material loading station is completed, the rotary workbench is rotated, so that the material loading station, the material unloading station and the material discharging and receiving station can change the angle position in the horizontal direction, the original material loading station is converted into the material unloading station, the original material unloading station is converted into the material discharging and receiving station, and the original material discharging and receiving station is converted into the material loading station. The whole process can be circulated. The rotary worktable is provided with a feeding station, a discharging station and a discharging material receiving station along the circumferential direction, the feeding station, the discharging station and the discharging material receiving station can respectively and correspondingly complete feeding, discharging and material preparation, the feeding station, the discharging station and the discharging material receiving station realize rotation circulation through the structure of the equipment, and the processing efficiency can be greatly improved. In the using process of the whole lens edge grinding machine, fewer manual operation steps are required, so that the automation degree of the lens edge grinding machine is higher; each step is completed by mechanical equipment, so that the quality of edging the lens is more stable, the edging efficiency of the lens can be improved, and the processing cost is lower.
As optimization, the automatic cabin door comprises a sheet metal shell which is integrally in a rectangular structure and is provided with an opening at the lower end, wherein the sheet metal shell is fixedly connected to the rack and covers the lens clamping device, the cross sliding table feeding mechanism and the grinding mechanism; the side wall opposite to the mechanical arm device on the sheet metal shell is provided with an opening for the working end of the mechanical arm device to pass through, pneumatic push rods are respectively fixed on the upper side and the lower side of the opening, and a left cabin door and a right cabin door are respectively fixed on the two pneumatic push rods so as to realize the opening and closing of the cabin doors.
Like this, be equipped with corresponding sheet metal housing and will be used for carrying out the structure cover of edging to the lens, the dust of avoiding the edging that can be better splashes with better environmental protection to can also be better avoid the grinding bits to splash and hinder people with better improvement security.
As optimization, the rotary workbench comprises a horizontal tray, and the tray is provided with the feeding station, the discharging station and the discharging and receiving station; a hollow rotary transmission device is arranged between the tray and the rack to drive the tray to horizontally rotate, the hollow rotary transmission device comprises a circular ring transmission part, and the upper end of the circular ring transmission part is fixedly connected with the tray and is used for driving the tray to horizontally rotate; the mechanical arm device comprises a vertical driving rod arranged in an inner hole of a circular ring transmission part, a steering cylinder is arranged at the lower end of the driving rod, a horizontal boat-shaped supporting plate is connected to the upper end of the driving rod, a horizontal cylinder foot rest is installed on the boat-shaped supporting plate, a rodless cylinder is installed on the cylinder foot rest, a rodless cylinder sliding table is installed on the rodless cylinder, a cylinder connecting table is fixedly connected to the rodless cylinder sliding table, a horizontal rotary cylinder is installed on the cylinder connecting table, a forked rod end joint is connected to the front end of the rotary cylinder forward, a first cylinder is connected to the front end of the forked rod end joint forward, a vertical connecting plate is connected to the front end of the first cylinder, and a grabbing mechanism used for grabbing lenses is arranged on the front side of the connecting plate.
Like this, the rotation of tray and the rotation of actuating lever are mutually independent for mutually noninterfere when taking place to rotate between the two, and whole structure is compacter, and is simple reasonable. The grabbing mechanism of the mechanical arm device can realize horizontal rotation and horizontal upward extension, so that the automatic feeding and discharging mechanism and the lens clamping device can be better connected, the lens transferring efficiency is improved, and the purpose of improving the processing efficiency is achieved.
As optimization, the grabbing mechanism comprises a V-shaped groove rubber plate, a connecting rod, a connecting block, a piston rod and a nut; the V-shaped groove rubber plate is hinged with a connecting rod, the connecting rod is hinged on the connecting rod, and the connecting rod is hinged with the connecting block, so that the connecting rod, the connecting block and the connecting plate form a connecting rod mechanism; and the V-shaped groove rubber plate is used for being in direct contact with the lens and playing a role in positioning, and the opening and closing of the grabbing mechanism are realized through the left and right movement of the piston rod.
Like this, snatch the mechanism can be better snatch the lens, and when snatching the lens, the lens is difficult impaired, and is difficult for droing for the transportation quality to the lens is higher.
As optimization, the tray is wholly circular, and the middle part of tray is equipped with the confession the hole of stepping down that the actuating lever passed, three hole sites of equipartition and connection are fixed with the sleeve that upwards sets up respectively on the tray and place the station in order to form, the formation that three sleeve corresponds respectively material loading station, unloading station and blowing receive the material station, wherein the material loading station is located the left side when just to the frame, and the unloading station is located the right when just to the frame, receives the centre of material blowing station when just to the frame.
Like this, the correspondence is provided with material loading, unloading, the material station is received to the blowing, and after a set of lens accomplished processing, material loading station sleeve became empty, and the lens finished product was filled to unloading station sleeve, and the cavity rotation type transmission who rotates the swivel work head drives the tray clockwise rotation 120 degrees, and the former receipts material blowing sleeve that is equipped with the lens coarse fodder becomes the material loading station this moment, and the empty sleeve of former material loading station becomes the unloading station, and the former unloading station fill with off-the-shelf sleeve and become and receive the material blowing station. At this time, a group of lens finished products can be manually taken down and then a group of lens blanks to be processed are put in. The above processes are repeated to realize the continuous automatic processing of the lens. The automation degree is higher, and the operation is more convenient.
Preferably, a vertical rectangular opening is formed in the side wall of the sleeve, and the rectangular opening penetrates through the upper end face of the sleeve.
Therefore, the number of the lenses in the sleeve can be conveniently observed, so that subsequent preparation operation can be conveniently carried out, and the design is more reasonable.
As optimization, the automatic loading and unloading mechanism further comprises a lens tray at the lower end, a joint bearing, a push rod, a right worm gear and worm gear box, a first coupler, a motor support, a servo motor, a full-automatic lens edge grinding machine bottom plate, a right-angle left-right reverse output gear box, a left worm gear and worm gear box and an electromagnetic clutch; the upper end of the push rod is connected with a joint bearing, the upper end of the joint bearing is connected with a lens tray, the lower ends of the two push rods are respectively connected with a left worm gear and worm gear box and a right worm gear and worm gear box, and the power input ends of the left worm gear and worm gear box and the right worm gear and worm gear box are respectively in transmission connection with a right-angle left-right reverse output gear box through electromagnetic clutches so as to respectively drive the push rods to vertically move; the right-angle left-right reverse output gear box is connected and fixed on a bottom plate of the edge grinding machine on the frame.
Like this, can be better with the vertical transport of lens to the assigned position of material loading station to make things convenient for lens suction means to absorb and supply arm device centre gripping.
As optimization, lens suction means includes sucking disc, sucking disc end cover, cylinder end cover, second cylinder, support, and the support is fixed in the frame left side, is connected with vertical decurrent second cylinder in the upper end of support, is connected with the cylinder end cover at the lower extreme of second cylinder, is connected with the sucking disc end cover at the lower extreme of cylinder end cover, is connected with the sucking disc at the lower extreme of sucking disc end cover, and the sucking disc can snatch the vertical ejecting lens in the follow sleeve of push rod and link up the transmission lens with the work end of mechanical arm device.
Like this, can make the arm device simpler, can be better accomplish the operation of defeated pay-off to the lens of material loading station and unloading station completion.
As optimization, the lens clamping device comprises a left half coupling, a right half coupling, a first motor, a lens clamping device mounting plate, a bearing sleeve end cover, a left chuck connecting shaft, a left chuck, a chuck sucker, a right chuck connecting shaft, a bearing end cover, a bearing seat supporting slide block, an air cylinder bearing seat and a third air cylinder; a bolt and a nut for a first motor are fixed on a mounting plate of a lens clamping device, a left half coupling and a right half coupling are combined into a movable rigid coupling, the movable rigid coupling connects the first motor and a left chuck connecting shaft, a bearing sleeve is fixed on the mounting plate of the lens clamping device by using a bolt and a nut, a bearing sleeve end cover is fixed on a bearing sleeve by using a bolt, a left chuck is fixed on the left chuck connecting shaft by using a bolt, a chuck sucker is fixed on the right chuck connecting shaft by using a bolt and a flat key, a cylinder bearing block is fixed on a bearing block supporting slide block by using a bolt, the bearing block end cover is fixed on the cylinder bearing block by using a bolt, the bearing block supporting slide block is arranged on a first guide rail of the mounting plate of the lens clamping; a clamping opening is formed between the left clamping head and the clamping head sucking disc and is used for clamping the lens.
Like this, lens clamping device's structure is simpler, and the design is more reasonable to the centre gripping effect to the lens is better, with the edging precision of better assurance to the lens. The clamping is more stable and the damage of the clamping force to the lens can be better avoided, so that the purpose of improving the processing quality is achieved.
As optimization, the grinding mechanism comprises a grinding wheel bottom plate, a grinding wheel shaft, a grinding wheel belt pulley, a second motor, a motor belt pulley, a grinding wheel bearing seat lower cover, a grinding wheel bearing seat upper cover, a coarse grinding wheel, a glass coarse grinding wheel, a polishing wheel, a V-groove fine grinding wheel and a belt; the grinding wheel base plate is fixed on the frame by bolts, and four corners of the lower cover of the grinding wheel bearing seat are fixed on the grinding wheel base plate by bolts; a coarse grinding wheel, a glass coarse grinding wheel, a polishing wheel and a V-groove fine grinding wheel are sequentially threaded in the middle of the grinding wheel shaft; the two ends of the grinding wheel shaft are sleeved with deep groove ball bearings and fixed on the bearing seats by the grinding wheel bearing seat upper covers; the extended part of the grinding wheel shaft is connected with a grinding wheel belt pulley by a flat key and is fixed by a retaining nut; the second motor is arranged beside the bearing seat, and a motor belt pulley is connected to a shaft of the second motor; the motor belt pulley and the grinding wheel belt pulley are connected by a belt.
Like this, can adopt the corase grind emery wheel, glass corase grind emery wheel, throw aureola, V groove fine grinding emery wheel respectively on same grinding mechanism to carry out the edging to the lens, can make the edging precision of lens higher, improve the edging quality.
As an optimization, the cross sliding table feeding mechanism comprises a second coupler, a stop nut, a screw rod, a sliding table mounting plate, an X-axis sliding table shell, a first bearing seat end cover, a first bearing seat, a support frame sleeve, a support frame, a second bearing seat, a third motor, a second guide rail, a second bearing seat end cover, a bearing fastener and a Y-axis sliding table shell; the third motor is arranged on the sliding table mounting plate by bolts and nuts, the second coupler is connected with the third motor and a screw rod, a second bearing seat is fixed on the sliding table mounting plate by bolts, a second bearing seat end cover is fixed on the second bearing seat by bolts, a bearing fastener is sleeved on the screw rod to limit the tapered roller bearing, a stop nut is used for limiting the movement of the bearing fastener in a threaded connection mode, a support frame is fixed on a guide rail slide block by bolts, the guide rail slide block is connected on a second guide rail in a sliding mode, the second guide rail is fixed on the sliding table mounting plate by bolts, a support frame sleeve is fixed on the support frame by bolts, the first bearing seat is fixed on the sliding table mounting plate by bolts, the first bearing seat end cover is fixed on the first bearing seat by bolts, the screw rod is supported by the first bearing seat and, the X-axis sliding table shell is fixed on the support frame in the Y direction through bolts, and the Y-axis sliding table shell is fixed on the working plane in the vertical direction of the frame of the full-automatic lens edge grinding machine through bolts.
Like this, cross slip table feed mechanism is simpler, and drive lens that can be better is vertical cross and removes in order to accomplish the edging processing. And whole structure precision is higher, can improve the edging quality of lens.
Drawings
FIG. 1 is a schematic structural diagram of a continuous automatic lens polishing method according to the present invention.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a left side view of fig. 1.
Fig. 4 is a schematic structural view of an automatic loading and unloading mechanism of the continuous automatic lens polishing method in fig. 1.
Fig. 5 is a left side view of fig. 4.
Fig. 6 is a schematic structural view of the lens sucking mechanism in fig. 4.
Fig. 7 is a schematic structural view of a rotary table of the continuous automatic lens polishing method of fig. 1.
Fig. 8 is a schematic structural diagram of the robot arm device in fig. 7.
Fig. 9 is a schematic structural view of an automatic door of the continuous automatic lens polishing method of fig. 1.
Fig. 10 is a schematic structural view of a lens holding mechanism of the continuous automatic lens polishing method of fig. 1.
Fig. 11 is a schematic structural view of a cross slide feeding mechanism of the continuous automatic lens polishing method in fig. 1.
Fig. 12 is a schematic structural view of a lens grinding mechanism of the continuous automatic lens grinding method of fig. 1.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the specific implementation: as shown in fig. 1 to 12, a continuous automatic polishing method for lenses is characterized in that three lens storage spaces are arranged on a horizontal rotary worktable in a circular array at the center of the rotary worktable, and the three lens storage spaces respectively correspond to a feeding station, a discharging station and a discharging and receiving station; the lens blank is placed in the lens storage space corresponding to the material discharging and receiving station, the three lens storage spaces, the material loading station, the material discharging station and the material discharging and receiving station are sequentially switched by means of horizontal rotation of the rotary workbench, the lens blank is rotatably brought to the material loading station correspondingly, and then the lens blank is conveyed to the corresponding processing part structure through the arranged conveying part structure to be polished; and finishing the step of conveying the processed lens to a blanking station and taking out the lens to finish processing the lens; repeating the steps and finishing the continuous processing of the lens.
Therefore, in the processing process of the lens, the feeding station, the discharging station and the discharging and receiving station are switched in sequence by controlling the rotary worktable to rotate horizontally; in the lens processing process, the material discharging and receiving station is switched to a material loading station to complete material loading; the blanking station is switched to a discharging and receiving station to finish taking out the lens; the material station is received in the blowing and is accomplished the lens of last circulation and take out and the lens of next circulation is put into for the down time of whole course of working is shorter, can be better carry out continuous processing to the lens, and improve machining efficiency. And moreover, the feeding station, the discharging station and the discharging material receiving station are mutually spaced, so that the operation of workers can be more convenient, and the operation safety is higher.
As optimization, the full-automatic lens edge grinding machine comprises a frame 10, wherein an automatic feeding and discharging mechanism 1, a rotary workbench 2, a lens clamping device 4, a cross sliding table feeding mechanism 5 and a grinding mechanism 6 are arranged on the frame; a feeding station, a discharging station and a discharging and receiving station are distributed on the rotary worktable 2 along the circumferential direction, and a mechanical arm device 7 is arranged on the machine frame corresponding to the rotary worktable; the automatic loading and unloading mechanism comprises a lens suction mechanism at the upper end, and the lens suction mechanism is correspondingly arranged on the rack at one side of the loading station and is used for extracting the lens at the top end of the loading station to the clamping end of the mechanical arm device; the cross sliding table feeding mechanism is located on one side of the horizontal direction of the rotary working table, the lens clamping device is installed and fixed at the working end of the cross sliding table feeding mechanism, the grinding mechanism is installed below the lens clamping device, the mechanical arm device can move a clamped lens to the lens clamping device, and the cross sliding table feeding mechanism is used for driving the lens clamping device and the clamped lens to form a cross feeding track on a vertical plane and enabling the lens to be located in the working range of the grinding mechanism.
Therefore, when the device is used, a lens to be processed is placed on a material placing and receiving station, then a rotary working table rotationally brings the lens to the material loading station, an automatic material loading and unloading mechanism extracts the lens at the top end of the material loading station to a clamping end of a mechanical arm device, the mechanical arm device clamps the lens to be processed and transfers the lens to a lens clamping device for clamping, then a cross sliding table feeding mechanism drives the lens clamping device and the clamped lens to form a cross feeding track on a vertical plane, and the lens is located in the working range of a grinding mechanism and finishes the edge grinding operation of the lens; and taking out the lens after edging by the mechanical arm device, and transferring the lens to a blanking station to finish the processing of the lens. After the lens processing on the material loading station is completed, the rotary workbench is rotated, so that the material loading station, the material unloading station and the material discharging and receiving station can change the angle position in the horizontal direction, the original material loading station is converted into the material unloading station, the original material unloading station is converted into the material discharging and receiving station, and the original material discharging and receiving station is converted into the material loading station. The whole process can be circulated. The rotary worktable is provided with a feeding station, a discharging station and a discharging material receiving station along the circumferential direction, the feeding station, the discharging station and the discharging material receiving station can respectively and correspondingly complete feeding, discharging and material preparation, the feeding station, the discharging station and the discharging material receiving station realize rotation circulation through the structure of the equipment, and the processing efficiency can be greatly improved. In the using process of the whole lens edge grinding machine, fewer manual operation steps are required, so that the automation degree of the lens edge grinding machine is higher; each step is completed by mechanical equipment, so that the quality of edging the lens is more stable, the edging efficiency of the lens can be improved, and the processing cost is lower.
In the specific embodiment, the automatic cabin door 3 is further included, the automatic cabin door comprises a sheet metal shell 57 which is integrally in a rectangular structure and has an open lower end, and the sheet metal shell is fixedly connected to the rack and covers the lens clamping device, the cross sliding table feeding mechanism and the grinding mechanism; the side wall opposite to the mechanical arm device on the sheet metal shell is provided with an opening for the working end of the mechanical arm device to pass through, pneumatic push rods 58 are respectively fixed on the upper side and the lower side of the opening, and a left cabin door 55 and a right cabin door 56 are respectively fixed on the two pneumatic push rods so as to realize the opening and closing of the cabin doors.
Like this, be equipped with corresponding sheet metal housing and will be used for carrying out the structure cover of edging to the lens, the dust of avoiding the edging that can be better splashes with better environmental protection to can also be better avoid the grinding bits to splash and hinder people with better improvement security.
In the specific embodiment, the rotary worktable comprises a horizontal tray 9, the rotary worktable comprises a horizontal tray, and the tray is provided with the feeding station, the discharging station and the discharging and receiving station; a hollow rotary transmission device 11 is arranged between the tray and the rack to drive the tray to horizontally rotate, the hollow rotary transmission device 11 comprises a circular transmission part, and the upper end of the circular transmission part is fixedly connected with the tray and is used for driving the tray to horizontally rotate; the mechanical arm device comprises a vertical driving rod arranged in an inner hole of a circular ring transmission part, a steering cylinder 30 is arranged at the lower end of the driving rod, a horizontal ship-shaped supporting plate 29 is connected to the upper end of the driving rod, a horizontal cylinder foot rest 28 is installed on the ship-shaped supporting plate, a rodless cylinder 27 is installed on the cylinder foot rest, a rodless cylinder sliding table 26 is installed on the rodless cylinder, a cylinder connecting table 25 is fixedly connected to the rodless cylinder sliding table, a horizontal rotary cylinder 24 is installed on the cylinder connecting table, a forked rod end joint 23 is connected to the front end of the rotary cylinder forward, a first cylinder 22 is connected to the front end of the forked rod end joint forward, a vertical connecting plate 21 is connected to the front end of the first cylinder 22, and a grabbing mechanism used for grabbing lenses is arranged on the front side of the connecting plate.
Like this, the rotation of tray and the rotation of actuating lever are mutually independent for mutually noninterfere when taking place to rotate between the two, and whole structure is compacter, and is simple reasonable. The grabbing mechanism of the mechanical arm device can realize horizontal rotation and horizontal upward extension, so that the automatic feeding and discharging mechanism and the lens clamping device can be better connected, the lens transferring efficiency is improved, and the purpose of improving the processing efficiency is achieved.
In this specific embodiment, the grabbing mechanism includes a V-groove rubber plate 15, a connecting rod 16, a connecting rod 17, a connecting block 18, a piston rod 19 and a nut 20; the V-shaped groove rubber plate is hinged with a connecting rod, the connecting rod is hinged on the connecting rod, and the connecting rod is hinged with the connecting block, so that the connecting rod 16, the connecting rod 17, the connecting block 18 and the connecting plate 21 form a connecting rod mechanism; and the V-shaped groove rubber plate is used for being in direct contact with the lens and playing a role in positioning, and the opening and closing of the grabbing mechanism are realized through the left and right movement of the piston rod.
Therefore, the grabbing mechanism can better grab the lens, and when the lens is grabbed, the lens is not easy to damage and fall off, so that the lens transferring quality is higher; the device is characterized in that the two parallel connecting rods are hinged with a V-shaped groove rubber plate at the inner side of the front end of each connecting rod respectively to form a clamping opening of the grabbing mechanism, connecting rods extending obliquely and backwards are hinged at the middle parts of the two connecting rods respectively, the inner ends of the connecting rods are hinged on the connecting blocks, the rear ends of the connecting rods are hinged on the connecting plates respectively, the piston rods are horizontally arranged between the connecting plates and the connecting blocks, the rear ends of the piston rods are connected with the connecting plates through nuts, and the front ends of the piston rods are connected with the connecting blocks, so that the connecting rods, the connecting blocks and the; and the V-shaped groove rubber plate is used for being in direct contact with the lens and playing a role in positioning, and the opening and closing of the grabbing mechanism are realized through the left and right movement of the piston rod.
In this embodiment, the tray is whole circular, and the middle part of tray is equipped with the confession the hole of stepping down that the actuating lever passed, the station is placed in order to form to three hole sites of equipartition and connection separately being fixed with the sleeve that upwards sets up on the tray, the formation that three sleeve corresponds separately material loading station, unloading station and blowing receive the material station, wherein the material loading station is located the left side when just to the frame, and the unloading station is located the right when just to the frame, receives the centre of material blowing station when just to the frame.
Like this, the correspondence is provided with material loading, unloading, the material station is received to the blowing, and after a set of lens accomplished processing, material loading station sleeve became empty, and the lens finished product was filled to unloading station sleeve, and the cavity rotation type transmission who rotates the swivel work head drives the tray clockwise rotation 120 degrees, and the former receipts material blowing sleeve that is equipped with the lens coarse fodder becomes the material loading station this moment, and the empty sleeve of former material loading station becomes the unloading station, and the former unloading station fill with off-the-shelf sleeve and become and receive the material blowing station. At this time, a group of lens finished products can be manually taken down and then a group of lens blanks to be processed are put in. The above processes are repeated to realize the continuous automatic processing of the lens. The automation degree is higher, and the operation is more convenient.
In this embodiment, a vertical rectangular opening is provided on the side wall of the sleeve, and the rectangular opening penetrates through the upper end surface of the sleeve.
Therefore, the number of the lenses in the sleeve can be conveniently observed, so that subsequent preparation operation can be conveniently carried out, and the design is more reasonable.
In this specific embodiment, the automatic loading and unloading mechanism further includes a lens tray 40 at the lower end, a joint bearing 41, a push rod 42, a right worm and gear box 43, a first coupler 44, a motor support 45, a servo motor 46, a full-automatic lens edging machine bottom plate 47, a right-angle left-right reverse output gear box 48, a left worm and gear box 49 and an electromagnetic clutch 50; the worm wheel is provided with threads which are in threaded connection with the push rod 42, the push rods are two vertically arranged and correspond to two of the sleeves one by one, the upper end of each push rod is connected with a joint bearing, the upper end of each joint bearing is connected with a lens tray, the lower ends of the two push rods are respectively connected with a left worm gear box and a right worm gear box, and the power input ends of the left worm gear box and the right worm gear box are respectively in transmission connection with a right-angle left-right reverse output gear box through electromagnetic clutches so as to respectively drive the push rods to vertically move; the right-angle left-right reverse output gear box is connected and fixed on a bottom plate of the edge grinding machine on the frame.
Like this, can be better with the vertical transport of lens to the assigned position of material loading station to make things convenient for lens suction means to absorb and supply arm device centre gripping.
In this embodiment, lens suction means includes sucking disc 35, sucking disc end cover 36, cylinder end cover 37, second cylinder 38, support 39, and the support is fixed in the frame left side, is connected with vertical decurrent second cylinder (38) in the upper end of support, is connected with the cylinder end cover at the lower extreme of second cylinder, is connected with the sucking disc end cover at the lower extreme of cylinder end cover, is connected with the sucking disc at the lower extreme of sucking disc end cover, and the sucking disc can snatch the vertical ejecting lens in following the sleeve of push rod and link up the transmission lens with the work end of robotic arm device.
Like this, can make the arm device simpler, can be better accomplish the operation of defeated pay-off to the lens of material loading station and unloading station completion.
In this specific embodiment, the lens clamping device includes a left half coupling 62, a right half coupling 63, a first motor 64, a lens clamping device mounting plate 65, a bearing housing 66, a bearing housing end cover 67, a left chuck connecting shaft 68, a left chuck 69, a chuck suction cup 70, a right chuck connecting shaft 71, a bearing end cover 72, a bearing housing support slider 73, a cylinder bearing housing 74 and a third cylinder 75; a bolt and a nut for a first motor are fixed on a mounting plate of a lens clamping device, a left half coupling and a right half coupling are combined into a movable rigid coupling, the movable rigid coupling connects the first motor and a left chuck connecting shaft, a bearing sleeve is fixed on the mounting plate of the lens clamping device by using a bolt and a nut, a bearing sleeve end cover is fixed on a bearing sleeve by using a bolt, a left chuck is fixed on the left chuck connecting shaft by using a bolt, a chuck sucker is fixed on the right chuck connecting shaft by using a bolt and a flat key, a cylinder bearing block is fixed on a bearing block supporting slide block by using a bolt, the bearing block end cover is fixed on the cylinder bearing block by using a bolt, the bearing block supporting slide block is arranged on a first guide rail of the mounting plate of the lens clamping; a clamping opening is formed between the left clamping head and the clamping head sucking disc and is used for clamping the lens.
Like this, lens clamping device's structure is simpler, and the design is more reasonable to the centre gripping effect to the lens is better, with the edging precision of better assurance to the lens. The clamping is more stable and the damage of the clamping force to the lens can be better avoided, so that the purpose of improving the processing quality is achieved.
In this embodiment, the grinding mechanism includes a grinding wheel base plate 101, a grinding wheel shaft 102, a grinding wheel pulley 103, a second motor 104, a motor pulley 105, a grinding wheel bearing seat lower cover 106, a grinding wheel bearing seat upper cover 107, a rough grinding wheel 108, a glass rough grinding wheel 109, a polishing wheel 110, a V-groove fine grinding wheel 111, and a belt 112; the grinding wheel base plate is fixed on the frame by bolts, and four corners of the lower cover of the grinding wheel bearing seat are fixed on the grinding wheel base plate by bolts; a coarse grinding wheel, a glass coarse grinding wheel, a polishing wheel and a V-groove fine grinding wheel are sequentially threaded in the middle of the grinding wheel shaft; the two ends of the grinding wheel shaft are sleeved with deep groove ball bearings and fixed on the bearing seats by the grinding wheel bearing seat upper covers; the extended part of the grinding wheel shaft is connected with a grinding wheel belt pulley by a flat key and is fixed by a retaining nut; the second motor is arranged beside the bearing seat, and a motor belt pulley is connected to a shaft of the second motor; the motor belt pulley and the grinding wheel belt pulley are connected by a belt.
Like this, can adopt the corase grind emery wheel, glass corase grind emery wheel, throw aureola, V groove fine grinding emery wheel respectively on same grinding mechanism to carry out the edging to the lens, can make the edging precision of lens higher, improve the edging quality.
In this embodiment, the cross sliding table feeding mechanism includes a second coupling 85, a stop nut 86, a screw rod 87, a sliding table mounting plate 88, an X-axis sliding table housing 89, a first bearing cover 90, a first bearing 91, a support frame sleeve 92, a support frame 93, a second bearing 94, a third motor 95, a second guide rail 96, a second bearing cover 97, a bearing fastener 98, and a Y-axis sliding table housing 99; the third motor 95 is arranged on the sliding table mounting plate by bolts and nuts, the coupling is connected with the third motor 95 and the screw rod, the second bearing seat is fixed on the sliding table mounting plate by bolts, the end cover of the second bearing seat is fixed on the second bearing seat by bolts, the bearing fastener is sleeved on the screw rod to limit the tapered roller bearing, the stop nut limits the movement of the bearing fastener in a threaded connection mode, the support frame is fixed on the guide rail slide block by bolts, the guide rail slide block is connected on the second guide rail in a sliding mode, the second guide rail is fixed on the sliding table mounting plate by bolts, the support frame sleeve is fixed on the support frame by bolts, the first bearing seat is fixed on the sliding table mounting plate by bolts, the end cover of the first bearing seat is fixed on the first bearing seat by bolts, the screw rod is supported by the first bearing, the X-axis sliding table shell is fixed on the support frame in the Y direction through bolts, and the Y-axis sliding table shell is fixed on the working plane in the vertical direction of the frame of the full-automatic lens edge grinding machine through bolts.
Like this, cross slip table feed mechanism is simpler, and drive lens that can be better is vertical cross and removes in order to accomplish the edging processing. And whole structure precision is higher, can improve the edging quality of lens.
The working principle of the continuous automatic lens polishing method is as follows:
the above-mentioned continuous automatic lens polishing method is controlled by a control system (not shown in the figure) cooperating with the continuous automatic lens polishing method. On the premise of knowing the complete structure of the above continuous automatic lens polishing method, a person skilled in the art (industrial control) can design a control system (any one of an industrial personal computer, a single chip microcomputer or a PLC can be used as a controller) matched with the structure of the continuous automatic lens polishing method by relying on the existing knowledge, and details are not repeated herein.
Before the work:
the initial position of the mechanical arm device 7 is far away from the maximum stroke of the lens grinding mechanism, and the mechanical arm is over against the lens clamping mechanism; the opening degree of the manipulator is maximum; the cabin door is opened; the clamping center of the lens clamping mechanism 4 is the same as the center of the manipulator in height; the three sleeves of the rotary worktable 2 correspond to the feeding, discharging, receiving and discharging stations, and the sleeves for feeding and discharging are aligned to the push rod 42. The lens tray 40 of the push rod 42 is below the rotary platform.
Firstly, a cylinder of piled lens blanks is put in from the upper part of a sleeve of a material-putting and receiving station.
When in work:
firstly, a control system is started, the rotary workbench 2 starts to work, the hollow rotary transmission device 11 drives the tray 9 to rotate 120 degrees clockwise, the sleeve for placing the lens is converted to the feeding station from the receiving and discharging station, the sleeve for the feeding station is converted to the sleeve for the discharging station, and the sleeve for the discharging station is converted to the sleeve for receiving and discharging.
After the station conversion of the rotary workbench is completed, the other group of lenses can be placed into the sleeve for receiving and discharging materials. The electromagnetic clutch 50 connected with the left worm gear case 49 is disconnected when power is lost, the electromagnetic clutch 50 connected with the right worm gear case 43 is connected with the right worm gear case 43 and the right-angle left-right reverse output gear case 48 when power is turned on, and the motor drives the lens tray 40 of the blanking station to move upwards to a workpiece thickness below the upper surface of the sleeve 8. The electromagnetic clutch 50 connected with the right worm gear case 43 is disconnected when power is lost, the electromagnetic clutch 50 connected with the left worm gear case 49 is connected with the left worm gear case 49 and the right-angle left-right reverse output gear case 48 when power is on, and the motor drives the lens tray 40 of the feeding station to move the lens blanks upwards to a workpiece thickness above the upper surface of the sleeve.
The second cylinder 38 pushes the suction cup 35 to move down to suck the lens exposed from the feeding station, and the second cylinder 38 drives the lens blank to be processed to move up to the position to be clamped.
The robot arm arrangement 7 of the rotary platform 2 then starts working. After a steering cylinder 30 of the mechanical arm device 7 turns anticlockwise to a manipulator alignment feeding station, a rodless cylinder 27 pushes the manipulator to move forwards to the center of the V-shaped groove rubber plate 15 to align with the center of the lens blank; the cylinder 22 pushes the connecting rod structure type grabbing manipulator to close and grab the lens blanks; the rodless cylinder 27 pushes the manipulator to return to the maximum stroke position, namely the initial position, and the steering cylinder 30 at the bottom of the manipulator device 7 drives the manipulator to face the lens clamping mechanism; the rotary cylinder 24 drives the manipulator to rotate 90 degrees, and the horizontal state is changed into a vertical state; the rodless cylinder 27 pushes the robot to advance until the lens blank center coincides with the clamping center of the clamping mechanism. The third cylinder 75 pushes the chuck 70 and sucks the lens blank with air, and the chuck 70 and the left chuck 69 clamp the lens blank. The cylinder 22 drives the manipulator to open, and the rodless cylinder 27 drives the manipulator to return to the maximum stroke position, namely the initial position. Closing the cabin door; a second motor 104 in the lens grinding mechanism 6 drives a grinding wheel to rotate at a high speed through a belt 112, motors 95 in the X direction and the Y direction in a cross sliding table mechanism feeding mechanism 5 drive a screw rod 87 to rotate, the screw rod 87 drives a support frame 93 in the X direction and the Y direction to move linearly, the support frame 93 drives a lens clamping mechanism 4 to a processing position of the lens grinding mechanism 6 to select the grinding wheel for processing according to a lens blank material, the motor in the lens clamping mechanism 4 drives a lens blank to adjust the angle, and the cross sliding table mechanism feeding mechanism 5 drives the lens clamping mechanism 4 to move linearly in the Y direction, so that different shapes of lenses are processed; after the lens is machined, the cross sliding table mechanism feeding mechanism 5 drives the lens clamping mechanism 4 to return to the original position, namely the central height of the lens clamping mechanism 4 is consistent with the central height of the robot hand. The hatch door is opened. The rodless cylinder 27 of the mechanical arm device 7 pushes the manipulator to advance until the center of the V-shaped groove rubber plate 15 coincides with the center of the lens, and the cylinder 22 pushes the manipulator to close to grasp the finished lens. The chuck suction cup 70 in the lens clamping mechanism 4 is deflated to release the finished lens, the cylinder 75 pulls the chuck suction cup 70, the chuck suction cup 70 and the left chuck 69 release the finished lens, and the chuck suction cup 70 returns to the original position. The rodless cylinder 27 pushes the manipulator to return to the initial position, and at the moment, the rotary cylinder 24 drives the manipulator to rotate, so that the rotation is converted from vertical to horizontal; a steering cylinder 30 of the mechanical arm device 7 turns clockwise until the manipulator is opposite to the blanking station, and a rodless cylinder 27 pushes the manipulator to move forward until the center of the finished lens product is coincided with the center of the sleeve; the cylinder 22 drives the manipulator to open to the maximum, and the finished lens is placed on the lens tray. The rodless cylinder 27 brings the robot arm back to the maximum stroke position, i.e., the initial position. The steering cylinder 30 drives the mechanical arm to rotate clockwise to a position before machining. Meanwhile, the electromagnetic clutch 50 connected with the left worm gear case 49 is electrically closed to connect the left worm gear case 49 with the right-angle left-right reverse output gear case 48, the electromagnetic clutch 50 connected with the right worm gear case 43 is electrically closed to connect the right worm gear case 43 with the right-angle left-right reverse output gear case 48, the motor is started to move the lens blanks on the feeding station upwards by one workpiece position, and the lens finished products on the blanking station downwards by one workpiece position. And finishing the processing of the single lens.
And secondly, the automatic processing of a group of lenses can be completed by repeating the operations of feeding, clamping, processing and blanking.
Finally, when a group of lenses are machined, the feeding station sleeve is empty, the blanking station sleeve is filled with finished lenses, the electromagnetic clutch 50 connected with the right worm gear box 43 is disconnected in a power-off mode, the electromagnetic clutch 50 connected with the left worm gear box 49 is closed in a power-on mode, the right worm gear box 49 is connected with the right-angle left-right reverse output gear box 48, and the motor drives the lens tray 40 of the blanking station to move downwards to 10mm below the rotary platform tray. The electromagnetic clutch 50 connected with the left worm gear case 49 is disconnected when power is lost, the electromagnetic clutch 50 connected with the right worm gear case 43 is connected with the right worm gear case 43 and the right-angle left-right reverse output gear case 48 when power is turned on, and the motor drives the lens tray 40 of the blanking station to move downwards to 10cm below the rotary platform tray. The hollow rotary transmission device 11 of the rotary platform 2 drives the tray 9 to rotate 120 degrees clockwise, at this time, the original material receiving and discharging sleeve filled with the lens blanks becomes a material loading station, the empty sleeve of the original material loading station becomes a material discharging station, and the sleeve filled with finished products of the original material discharging station becomes a material receiving and discharging station. At this time, a group of lens finished products can be manually taken down and then a group of lens blanks to be processed are put in.
The above processes are repeated to realize the continuous automatic processing of the lens.
By adopting the continuous automatic lens polishing method, the working efficiency of feeding, clamping and discharging the lenses is greatly improved.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and those skilled in the art should understand that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all that should be covered by the claims of the present invention.

Claims (8)

1.一种连续式镜片自动打磨方法,其特征在于,采用以下的全自动镜片磨边机实现,包括机架(10),机架上设有自动上下料机构(1)、旋转工作台(2)、镜片夹持装置(4)、十字滑台进给机构(5)和磨削机构(6);所述旋转工作台包括水平的托盘(9),在托盘上以旋转工作台的中心呈圆形均布设置有上料工位、下料工位和放料收料工位;在机架上对应旋转工作台处设有机械臂装置(7);自动上下料机构包括上端的镜片吸取机构,且所述镜片吸取机构对应设置于上料工位一侧的机架上并用于将上料工位顶端的镜片提取至机械臂装置的夹持端;十字滑台进给机构位于旋转工作台水平方向的一侧,镜片夹持装置安装固定在十字滑台进给机构的工作端,磨削机构安装于镜片夹持装置下方,机械臂装置能够将夹持的镜片移动至镜片夹持装置,十字滑台进给机构用于带动镜片夹持装置以及被夹持的镜片在竖向平面上呈十字形进给轨迹,并使得镜片处于磨削机构的工作范围内;1. A continuous lens automatic grinding method, characterized in that, the following fully automatic lens edging machine is adopted to realize, comprising a frame (10), and the frame is provided with an automatic loading and unloading mechanism (1), a rotary table (10). 2), a lens clamping device (4), a cross slide feeding mechanism (5) and a grinding mechanism (6); the rotary table includes a horizontal tray (9) on which the center of the rotary table is positioned A feeding station, a feeding station and a feeding and receiving station are arranged uniformly in a circular shape; a mechanical arm device (7) is arranged on the frame corresponding to the rotating table; the automatic feeding and unloading mechanism includes a lens at the upper end A suction mechanism, and the lens suction mechanism is correspondingly arranged on the frame on one side of the feeding station and used to extract the lens at the top of the feeding station to the clamping end of the mechanical arm device; the cross slide feeding mechanism is located in the rotating On the horizontal side of the worktable, the lens clamping device is installed and fixed on the working end of the cross slide feeding mechanism, the grinding mechanism is installed under the lens clamping device, and the mechanical arm device can move the clamped lens to the lens clamping device. device, the cross sliding table feeding mechanism is used to drive the lens clamping device and the clamped lens to form a cross-shaped feeding track on the vertical plane, and make the lens within the working range of the grinding mechanism; 镜片加工一次循环过程为,将对应的镜片叠放后置入放料收料工位,控制旋转工作台水平转动120°,使得放料收料工位切换至上料工位,将最上方的镜片逐一取出并夹持传送至对应的加工部分结构进行打磨加工,打磨加工完毕的镜片夹持送至下料工位依次叠放,镜片打磨过程中在放料收料工位完成上一循环的镜片取出和下一循环的镜片置入,一次循环中所有镜片打磨完毕后控制旋转工作台继续旋转120°,使得打磨后叠放的镜片从下料工位旋转切换至放料收料工位后取出,完成该次循环,重复上述循环过程并完成对镜片的连续加工;One cycle process of lens processing is to stack the corresponding lenses and place them in the unloading and receiving station, and control the rotating table to rotate 120° horizontally, so that the unloading and receiving station is switched to the feeding station, and the top lens Take them out one by one and transfer them to the corresponding processing part structure for grinding. The polished lenses are clamped and sent to the unloading station to be stacked in sequence. During the lens grinding process, the lenses of the previous cycle are completed at the unloading and receiving station. Take out and put the lenses in the next cycle. After all the lenses are polished in one cycle, the rotary table is controlled to continue to rotate 120°, so that the stacked lenses after grinding are switched from the unloading station to the unloading and receiving station and then taken out. , complete the cycle, repeat the above cycle process and complete the continuous processing of the lens; 在托盘与机架间设有中空旋转式传动装置(11)以带动托盘水平旋转,所述中空旋转式传动装置(11)包括一个圆环传动部件,圆环传动部件的上端与托盘连接固定并用于带动托盘水平旋转;所述机械臂装置包括竖向设置在圆环传动部件内孔的驱动杆,在驱动杆的下端设有转向气缸(30),在驱动杆的上端连接有水平的船型支撑板(29),在船型支撑板上安装有水平的气缸脚架(28),在气缸脚架上安装有无杆气缸(27),在无杆气缸上安装有无杆气缸滑台(26),在无杆气缸滑台上连接固定有气缸连接台(25),在气缸连接台上安装有水平的旋转气缸(24),在旋转气缸的前端向前连接有叉形杆端接头(23),在叉形杆端接头的前端向前连接有第一气缸(22),在第一气缸(22)的前端连接有竖向的连接板(21),在连接板的前侧设有用于抓取镜片的抓取机构。A hollow rotary transmission device (11) is arranged between the tray and the frame to drive the tray to rotate horizontally. The hollow rotary transmission device (11) includes a ring transmission part, and the upper end of the ring transmission part is connected and fixed with the tray. To drive the tray to rotate horizontally; the mechanical arm device includes a drive rod vertically arranged in the inner hole of the ring transmission member, a steering cylinder (30) is provided at the lower end of the drive rod, and a horizontal boat-shaped support is connected to the upper end of the drive rod Plate (29) with horizontal cylinder feet (28) mounted on the boat-shaped support plate, rodless cylinders (27) mounted on the cylinder feet, and rodless cylinder slides (26) mounted on the rodless cylinders , a cylinder connecting table (25) is connected and fixed on the rodless cylinder sliding table, a horizontal rotating cylinder (24) is installed on the cylinder connecting table, and a fork-shaped rod end joint (23) is connected forwardly at the front end of the rotating cylinder , a first cylinder (22) is connected forwardly at the front end of the fork rod end joint, a vertical connecting plate (21) is connected to the front end of the first cylinder (22), and a Grab mechanism for taking lenses. 2.如权利要求1所述的一种连续式镜片自动打磨方法,其特征在于,还包括自动舱门(3),所述自动舱门包括整体呈矩形体结构的且下端敞口的钣金外壳(57),所述钣金外壳连接固定在机架上且罩设于镜片夹持装置、十字滑台进给机构和磨削机构上方;钣金外壳上与机械臂装置相对的侧壁设有供机械臂装置工作端穿过的开口,在所述开口上下两侧各自固定有气动推杆(58),在两个气动推杆上各自固定有左舱门(55)和右舱门(56),以实现舱门的开合。2. A continuous lens automatic polishing method according to claim 1, characterized in that it further comprises an automatic hatch (3), the automatic hatch comprising a sheet metal with a rectangular structure as a whole and an open lower end Shell (57), the sheet metal shell is connected and fixed on the frame and covered above the lens clamping device, the cross slide feeding mechanism and the grinding mechanism; the side wall opposite to the mechanical arm device on the sheet metal shell is provided with There is an opening for the working end of the mechanical arm device to pass through, a pneumatic push rod (58) is fixed on the upper and lower sides of the opening, and a left hatch (55) and a right hatch (58) are respectively fixed on the two pneumatic push rods. 56) to realize the opening and closing of the hatch. 3.如权利要求1所述的一种连续式镜片自动打磨方法,其特征在于,所述抓取机构包括V形槽橡胶板(15)、连杆(16)、连接杆(17)、连接块(18)、活塞杆(19)和螺母(20);V形槽橡胶板与连杆铰接,连杆铰接在连接杆上,连接杆与连接块铰接,以使得连杆(16)、连接杆(17)、连接块(18)和连接板(21)组成连杆机构;且V形槽橡胶板用于与镜片直接接触并起到定位作用,通过活塞杆的左右移动,实现抓取机构的开合。3. The continuous automatic lens grinding method according to claim 1, wherein the grasping mechanism comprises a V-groove rubber plate (15), a connecting rod (16), a connecting rod (17), a connecting rod (17), a block (18), piston rod (19) and nut (20); the V-groove rubber plate is hinged with the connecting rod, the connecting rod is hinged on the connecting rod, and the connecting rod is hinged with the connecting block, so that the connecting rod (16) and the connecting rod are connected The rod (17), the connecting block (18) and the connecting plate (21) form a connecting rod mechanism; and the V-groove rubber plate is used for direct contact with the lens and plays a positioning role, and the grasping mechanism is realized by the left and right movement of the piston rod opening and closing. 4.如权利要求1所述的一种连续式镜片自动打磨方法,其特征在于,所述托盘整体为圆形,托盘的中部设有供所述驱动杆穿过的让位孔,所述托盘上均布三个孔位且各自连接固定有向上设置的套筒以形成放置工位,三个套筒各自对应的形成所述上料工位、下料工位和放料收料工位,其中上料工位位于正对机架时的左边,下料工位位于正对机架时的右边,收料放料工位在正对机架时的中间;4 . The continuous automatic lens grinding method according to claim 1 , wherein the tray is circular as a whole, and a hole for the drive rod to pass through is provided in the middle of the tray. 5 . Three holes are evenly distributed on the upper part and are connected and fixed with upwardly arranged sleeves to form a placing station. The loading station is on the left when facing the rack, the unloading station is on the right when facing the rack, and the receiving and unloading station is in the middle when facing the rack; 所述套筒的侧壁上设有竖向的矩形开口,且所述矩形开口贯穿套筒的上端面设置。The side wall of the sleeve is provided with a vertical rectangular opening, and the rectangular opening is arranged through the upper end surface of the sleeve. 5.如权利要求4所述的一种连续式镜片自动打磨方法,其特征在于,所述自动上下料机构还包括下端的镜片托盘(40)、关节轴承(41)、推杆(42)、右蜗轮蜗杆齿轮箱(43)、第一联轴器(44)、电机支座(45)、伺服电机(46)、全自动镜片磨边机底板(47)、直角左右反向输出齿轮箱(48)、左蜗轮蜗杆齿轮箱(49)和电磁离合器(50);在蜗轮上有螺纹与所述推杆(42)进行螺纹连接,推杆为竖向设置的两个且与上述套筒中的两个一一对应,推杆的上端连接有关节轴承,在关节轴承的上端连接有镜片托盘,在两个推杆的下端各自连接有左蜗轮蜗杆齿轮箱和右蜗轮蜗杆齿轮箱,且左蜗轮蜗杆齿轮箱和右蜗轮蜗杆齿轮箱的动力输入端各自通过电磁离合器与直角左右反向输出齿轮箱传动连接以各自带动推杆竖向移动;所述直角左右反向输出齿轮箱连接固定于机架上的磨边机底板上。5. The continuous automatic lens grinding method according to claim 4, wherein the automatic loading and unloading mechanism further comprises a lens tray (40) at the lower end, a joint bearing (41), a push rod (42), The right worm gear box (43), the first coupling (44), the motor support (45), the servo motor (46), the bottom plate of the automatic lens edging machine (47), the right-angle left and right reverse output gearbox ( 48), the left worm gear box (49) and the electromagnetic clutch (50); there are threads on the worm gear for threaded connection with the push rods (42), and the push rods are two vertically arranged and are connected with the above-mentioned sleeves. The two are in one-to-one correspondence, the upper end of the push rod is connected with a joint bearing, the upper end of the joint bearing is connected with a lens tray, and the lower ends of the two push rods are respectively connected with a left worm gear box and a right worm gear box. The power input ends of the worm gear box and the right worm gear box are respectively connected with the right-angle left and right reverse output gear boxes through the electromagnetic clutch to drive the push rod to move vertically; the right angle left and right reverse output gear boxes are connected and fixed to the machine. on the edger base plate on the rack. 6.如权利要求5所述的一种连续式镜片自动打磨方法,其特征在于,所述镜片吸取机构包括吸盘(35)、吸盘端盖(36)、气缸端盖(37)、第二气缸(38)、支座(39),支座固定在机架左侧,在支座的上端连接有竖直向下的第二气缸(38),在第二气缸的下端连接有气缸端盖,在气缸端盖的下端连接有吸盘端盖,在吸盘端盖的下端连接有吸盘,吸盘能够将推杆竖向从套筒内顶出的镜片抓取并与机械臂装置的工作端衔接传递镜片。6. The continuous automatic lens grinding method according to claim 5, wherein the lens suction mechanism comprises a suction cup (35), a suction cup end cover (36), a cylinder end cover (37), a second cylinder (38), a support (39), the support is fixed on the left side of the frame, the upper end of the support is connected with a vertically downward second cylinder (38), and the lower end of the second cylinder is connected with a cylinder end cover, A suction cup end cover is connected to the lower end of the cylinder end cover, and a suction cup is connected to the lower end of the suction cup end cover. The suction cup can grab the lens pushed out by the push rod vertically from the sleeve and connect with the working end of the mechanical arm device to transfer the lens . 7.如权利要求1所述的一种连续式镜片自动打磨方法,其特征在于,所述镜片夹持装置包括左半联轴器(62)、右半联轴器(63)、第一电机(64)、镜片夹持装置安装板(65)、轴承套(66)、轴承套端盖(67)、左夹头连接轴(68)、左夹头(69)、夹头吸盘(70)、右夹头连接轴(71)、轴承端盖(72)、轴承座支撑滑块(73)、气缸轴承座(74)和第三气缸(75);第一电机用螺栓螺母固定在镜片夹持装置安装板上,左半联轴器与右半联轴器组合成可移式刚性联轴器,可移式刚性联轴器将第一电机和左夹头连接轴连接,轴承套用螺栓螺母固定在镜片夹持装置安装板上,轴承套端盖用螺栓固定在轴承套上,左夹头用螺栓固定在左夹头连接轴上,夹头吸盘用螺栓和平键固定于右夹头连接轴,气缸轴承座用螺栓固定于轴承座支撑滑块上,轴承端盖用螺栓固定在气缸轴承座上,轴承座支撑滑块安装在镜片夹持装置安装板的第一导轨上,第三气缸用螺栓固定于镜片夹持装置安装板上并连接气缸轴承座;左夹头和夹头吸盘之间形成夹持口并用于对镜片进行夹持。7. The continuous automatic lens grinding method according to claim 1, wherein the lens clamping device comprises a left half coupling (62), a right half coupling (63), a first motor (64), lens holder mounting plate (65), bearing sleeve (66), bearing sleeve end cover (67), left chuck connecting shaft (68), left chuck (69), chuck suction cup (70) , Right chuck connecting shaft (71), bearing end cover (72), bearing seat support slider (73), cylinder bearing seat (74) and third cylinder (75); the first motor is fixed on the lens clamp with bolts and nuts On the mounting plate of the holding device, the left half-coupling and the right half-coupling are combined to form a movable rigid coupling. The movable rigid coupling connects the first motor and the connecting shaft of the left chuck, and the bearing sleeve uses bolts and nuts. It is fixed on the mounting plate of the lens clamping device, the end cover of the bearing sleeve is fixed on the bearing sleeve with bolts, the left collet is fixed on the connecting shaft of the left collet with bolts, and the suction cup of the collet is fixed on the connecting shaft of the right collet with bolts and keys. , the cylinder bearing seat is fixed on the bearing seat support slider with bolts, the bearing end cover is fixed on the cylinder bearing seat with bolts, the bearing seat support slider is installed on the first guide rail of the lens clamping device mounting plate, and the third cylinder is used for The bolt is fixed on the mounting plate of the lens clamping device and is connected with the bearing seat of the cylinder; a clamping opening is formed between the left clamp and the clamp suction cup and is used for clamping the lens. 8.如权利要求1所述的一种连续式镜片自动打磨方法,其特征在于,所述磨削机构包括砂轮底板(101)、砂轮轴(102)、砂轮皮带轮(103)、第二电机(104)、电机皮带轮(105)、砂轮轴承座下盖(106)、砂轮轴承座上盖(107)、粗磨砂轮(108)、玻璃粗磨砂轮(109)、抛光轮(110)、V槽细磨砂轮(111)和皮带(112);砂轮底板用螺栓固定在机架上,砂轮轴承座下盖四角用螺栓固定于砂轮底板上;砂轮轴中间依次穿上粗磨砂轮、玻璃粗磨砂轮、抛光轮、V槽细磨砂轮;砂轮轴两端套上深沟球轴承被砂轮轴承座上盖固定在轴承座上;砂轮轴伸出部用平键连接砂轮皮带轮并用止退螺母固定;第二电机置于轴承座旁,第二电机轴上连接电机皮带轮;电机皮带轮和砂轮皮带轮用皮带连接;8. The continuous automatic lens grinding method according to claim 1, wherein the grinding mechanism comprises a grinding wheel base plate (101), a grinding wheel shaft (102), a grinding wheel pulley (103), a second motor ( 104), motor pulley (105), lower cover of grinding wheel bearing seat (106), upper cover of grinding wheel bearing seat (107), rough grinding wheel (108), glass rough grinding wheel (109), polishing wheel (110), V groove Fine grinding wheel (111) and belt (112); the bottom plate of grinding wheel is fixed on the frame with bolts, and the four corners of the lower cover of grinding wheel bearing seat are fixed on the bottom plate of grinding wheel with bolts; , polishing wheel, V-groove fine grinding wheel; deep groove ball bearings on both ends of the grinding wheel shaft are fixed on the bearing seat by the upper cover of the grinding wheel bearing seat; The second motor is placed next to the bearing seat, and the second motor shaft is connected to the motor pulley; the motor pulley and the grinding wheel pulley are connected by a belt; 所述十字滑台进给机构包括第二联轴器(85)、止动螺母(86)、丝杆(87)、滑台安装板(88)、X轴滑台外壳(89)、第一轴承座端盖(90)、第一轴承座(91)、支撑架套筒(92)、支撑架(93)、第二轴承座(94)、第三电机(95)、第二导轨(96)、第二轴承座端盖(97)、轴承紧固件(98)和Y轴滑台外壳(99);第三电机用螺栓螺母安装在滑台安装板上,第二联轴器连接第三电机和丝杆,第二轴承座用螺栓固定在滑台安装板上,第二轴承座端盖用螺栓固定在第二轴承座上,轴承紧固件套在丝杆上限制圆锥滚子轴承,止动螺母用螺纹连接的方式限制轴承紧固件的移动,支撑架用螺栓固定在导轨滑块上,导轨滑块滑动连接在第二导轨上,第二导轨用螺栓固定在滑台安装板上,支撑架套筒用螺栓固定在支撑架上,第一轴承座用螺栓固定在滑台安装板上,第一轴承座端盖用螺栓固定在第一轴承座上,丝杆由第一轴承座和第二轴承座支撑并穿过支撑架,滑台安装板用螺栓固定在X轴滑台外壳上, X轴滑台外壳用螺栓固定在Y方向支撑架上, Y轴滑台外壳用螺栓固定在全自动镜片磨边机机架竖直方向的工作平面上。The cross slide feeding mechanism includes a second coupling (85), a stop nut (86), a lead screw (87), a slide mounting plate (88), an X-axis slide housing (89), a first Bearing seat end cover (90), first bearing seat (91), support frame sleeve (92), support frame (93), second bearing seat (94), third motor (95), second guide rail (96) ), the second bearing housing end cover (97), the bearing fasteners (98) and the Y-axis slide housing (99); the third motor is mounted on the slide mounting plate with bolts and nuts, and the second coupling is connected to the first Three motors and screw rods, the second bearing seat is fixed on the sliding table mounting plate with bolts, the end cover of the second bearing seat is fixed on the second bearing seat with bolts, and the bearing fastener is sleeved on the screw rod to limit the tapered roller bearing , the stop nut is threaded to limit the movement of the bearing fasteners, the support frame is fixed on the guide rail slider with bolts, the guide rail slider is slidably connected to the second guide rail, and the second guide rail is fixed on the slide table mounting plate with bolts The support frame sleeve is fixed on the support frame with bolts, the first bearing seat is fixed on the sliding table mounting plate with bolts, the first bearing seat end cover is fixed on the first bearing seat with bolts, and the screw rod is fixed by the first bearing The seat and the second bearing seat are supported and pass through the support frame, the sliding table mounting plate is fixed on the X-axis sliding table shell with bolts, the X-axis sliding table shell is fixed on the Y-direction support frame with bolts, and the Y-axis sliding table shell is fixed with bolts It is fixed on the working plane in the vertical direction of the frame of the automatic lens edging machine.
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