CN109499996A - A kind of transmission shaft class deep hole impurity cleaning device - Google Patents
A kind of transmission shaft class deep hole impurity cleaning device Download PDFInfo
- Publication number
- CN109499996A CN109499996A CN201811533628.2A CN201811533628A CN109499996A CN 109499996 A CN109499996 A CN 109499996A CN 201811533628 A CN201811533628 A CN 201811533628A CN 109499996 A CN109499996 A CN 109499996A
- Authority
- CN
- China
- Prior art keywords
- deep hole
- belt pulley
- belt
- hole
- metal tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012535 impurity Substances 0.000 title abstract description 30
- 238000004140 cleaning Methods 0.000 title abstract description 21
- 230000005540 biological transmission Effects 0.000 title abstract description 16
- 239000002184 metal Substances 0.000 abstract description 18
- 229910052751 metal Inorganic materials 0.000 abstract description 18
- 238000013461 design Methods 0.000 abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052802 copper Inorganic materials 0.000 abstract description 13
- 239000010949 copper Substances 0.000 abstract description 13
- 239000004033 plastic Substances 0.000 abstract description 8
- 229920003023 plastic Polymers 0.000 abstract description 8
- 230000002159 abnormal effect Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 238000005553 drilling Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses the components such as a kind of transmission shaft class deep hole impurity cleaning device, including special tooling, belt pulley, metal tube gas nozzle copper brush, plastic flexible pipe, cylinder, deflector, collection box, belt and decelerating motor.The present invention is characterized by through design elements clamping structure, rotary display stand structure, liftable gas blow pipe structure and impurity collect box structure, realize the bottom cleaning that the axis class deep-hole parts of different bore depth sizes are vertically put, the relative rotation of part deep-hole Yu gas blow pipe gas nozzle copper brush is also achieved simultaneously, promote the cleaning ability of deep hole prune job, ensure the cleaning effect of axis class deep hole impurity, transmission assembly abnormal sound problem caused by effectively controlling because of axis class deep hole impurity residual, it is easy to use, versatile, efficiency is higher.
Description
Technical field
The present invention relates to axis class deep-hole parts manufacture field more particularly to a kind of transmission shaft class deep hole impurity cleaning dresses
It sets.
Background technique
In recent years, with the development of the automobile industry, structure change caused by the improvement of vehicle arrangement performance cause vehicle to pass
The structural design of fittings of dynamic part is relatively increasingly complex in the past, sets as the deep hole of speed changer axial workpiece designs more previous solid shafting
It is stronger to count greasy property.Since the structure of deep hole designs, there are the remaining risks of impurity.
In the deep hole design of automotive transmission axial workpiece, axially there is a deeper blind hole in axial workpiece, by seeping
Inner hole meeting residual quenching oil after carbon quenching, can remain shot after ball blast processing or other impurities are adhered in deep hole.Relatively first at present
Into cleaning way be using ultrasonic cleaning, the power density of ultrasonic wave is higher, and cavitation effect is stronger, strong cavitation
And vibration falls off the removing of part impurity, while can also decompose oil dirt, emulsification, but needs to adhere to completely miscellaneous
Matter, which cleans up, to be taken a long time, and cavitation, corrosion can be generated to piece surface using the cleaning of prolonged high power density.So
When subsequent cleaning inner hole, uses and the mode that part taps in PVC board or nylon rod is fallen off with vibrating impurity, then
It impregnates part and is scrubbed with long hairbrush is made by oneself；Or directly with the long rod spear mouth cooperation compressed air of self-control to part gun drilling
The purging of horizontal direction is carried out, both the above method for cleaning may make part get rusty or secondary pollution, and not can guarantee part depth
Impurity in hole is cleaned out, and axis class deep-hole parts are mingled with shot or impurity in Meshing Process of Spur Gear will cause transmission assembly
Abnormal sound.
So how to design a kind of transmission shaft class deep hole impurity cleaning device, pass through design elements clamping structure, rotation
Platform structure, liftable gas blow pipe structure and impurity collect box structure, after solving the processing of automotive transmission axis class deep-hole parts ball blast
The cleaning of inner hole impurity is not clean, caused transmission assembly abnormal sound problem.It is industry urgent problem to be solved.
Summary of the invention
The present invention proposes a kind of transmission shaft class deep hole impurity cleaning dress to solve the above-mentioned deficiency of the prior art
It sets, including special tooling, the special tooling periphery is provided with belt pulley, and the special tooling passes through screw and the belt pulley
It is fixed, the fixed vertical display in the upper end of the special tooling workpiece, the special tooling use through-hole hollow design, it is described specially
With metal tube gas nozzle copper brush is provided through in the through-hole of tooling, the metal tube gas nozzle copper brush is connected to plastics by metal tube
Hose and cylinder, the belt pulley are arranged right below deflector, are provided with collection box, the belt below the deflector side
It takes turns upper end periphery and is equipped with belt grooves, belt is embedded in the pulley belt slot, the belt other end is provided with deceleration electricity
Machine, the belt pulley and decelerating motor are fixed by screws in bearing block both ends.
Preferably, the belt pulley is rotatablely connected by belt and the decelerating motor.
Preferably, the metal tube gas nozzle copper brush is liftable structure.
Preferably, described plastic flexible pipe one end is connected to metal tube, and the other end is connect with compressed air gas source.
Designing points of the invention are through design elements clamping structure, rotary display stand structure, liftable gas blow pipe structure
And impurity collects box structure, realizes the bottom cleaning that the axis class deep-hole parts of different bore depth sizes are vertically put, simultaneously
The relative rotation of part deep-hole Yu gas blow pipe gas nozzle copper brush is also achieved, the cleaning ability of deep hole prune job is promoted, it is ensured that
Transmission assembly abnormal sound problem caused by the cleaning effect of axis class deep hole impurity, effectively control are remained because of axis class deep hole impurity.
Easy to use, versatile, efficiency is higher.
Compared with prior art, the present invention is in the scientific structure design, and multiple functional, conveniently deep hole is completed in assistance
Impurity prune job, and can ensure that the cleannes of axis class deep-hole parts, to efficiently solve because axis class deep-hole parts are in tooth
It is mingled with transmission assembly abnormal sound problem caused by impurity in wheel engagement process.
Detailed description of the invention
Fig. 1 is integral installation distribution structure schematic diagram of the invention.
Specific embodiment
Invention is described in detail with reference to the accompanying drawings and examples.
As shown in Figure 1, the present invention proposes a kind of transmission shaft class deep hole impurity cleaning device, including special tooling 1, it is dedicated
1 periphery of tooling is provided with belt pulley 2, and special tooling 1 is fixed by screw and belt pulley 2, and the upper end of special tooling 1 is fixed vertical
Workpiece 01 is put, special tooling 1 uses through-hole hollow design, is provided through metal tube gas nozzle in the through-hole of special tooling 1
Copper brush 3, metal tube gas nozzle copper brush 3 are connected to plastic flexible pipe 5 and cylinder 6 by metal tube, and belt pulley 2 is arranged right below deflector
7,7 side of deflector lower section is provided with collection box 4, and 2 upper end periphery of belt pulley is equipped with belt grooves, is embedded in 2 belt grooves of belt pulley
There is belt 9,9 other end of belt is provided with decelerating motor 8, and belt pulley 2 and decelerating motor 8 are fixed by screws in bearing block two
End.
Belt pulley 2 is rotatablely connected by belt 9 and decelerating motor 8, and decelerating motor 8 drives belt pulley 2 to rotate, metal tube gas
Mouth copper brush 3 is liftable structure, and 5 one end of plastic flexible pipe is connected to metal tube, and the other end is connect with compressed air gas source.
Special tooling 1 parts fixation structure design, the special special tooling 1 of the design, is screwed in turntable knot
On the belt pulley 2 of structure, for fixing the axial workpiece of vertical display, convenient for the removing of shot in part deep-hole and other impurities；
The design of 2 rotary display stand structure of belt pulley, the turntable are screwed on bearing block by belt pulley 2 and are formed, and pass through belt 9
Transmission, decelerating motor 8 drives belt pulley 2 to rotate, so that part be driven to rotate, realizes part deep-hole and gas blow pipe gas nozzle copper brush
It relatively rotates, promotes the cleaning ability of deep hole prune job；Metal tube gas nozzle copper brush 3 is liftable gas blow pipe structure, the air blowing
Pipe connects metal tube by plastic flexible pipe 5 and forms；Metal tube gas nozzle is assembled with copper brush matched with inner bore of part size, metal tube edge
Tail end is fixed on vertically arranged cylinder push-rod by vertical direction；Plastic flexible pipe 5 connects compressed air gas source and metal tube, is
Metal tube gas nozzle provides purging power；By adjusting the stroke of cylinder 6, gas blow pipe elevating function is realized, for hole depth in difference
Spend the cleaning of the axis class deep-hole parts bottom of size；Deflector 7 and collection box 4 are that impurity collects box structure, and collection box 4 is mounted on
7 outlet port of deflector, the shot cleaned up from deep hole and other impurities flow to collection box by deflector 7 below turntable
4。
When device works, according to the selection of dimension special tooling 1 of shaft-like workpiece 01, special tooling 1 is fixed on screw
On the belt pulley 2 of rotary display stand structure, adjusts 6 stroke of cylinder to metal tube gas nozzle copper brush 3 and be raised to 01 gun drilling bottom of workpiece, then will
Workpiece 01 is vertically placed on special tooling 1, drives belt pulley 2 to rotate by 9 transmission of belt decelerating motor 8, to drive
Workpiece 01 rotates, and connects 5 gas source of plastic flexible pipe, can start the cleaning work of deep hole impurity, and impurity is received by the flow direction of deflector 7
Collect box 4.Scientific structure design, it is multiple functional, it conveniently assists to complete deep hole impurity prune job, and can ensure that axis class is deep
The cleannes of hole part, to efficiently solve because of change caused by axis class deep-hole parts are mingled with impurity in Meshing Process of Spur Gear
Fast device assembly abnormal sound problem.
Only several embodiments of the present invention are expressed for above-described embodiment, and the description thereof is more specific and detailed, but can not
Therefore understands that being limitations on the scope of the patent of the present invention.It should be pointed out that for those of ordinary skill in the art,
Under the premise of not departing from present inventive concept, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Therefore, the invention patent and protection scope should be subject to the appended claims.
Claims (4)
1. a kind of transmission shaft class deep hole impurity cleaning device, it is characterised in that: including special tooling (1), the special tooling
(1) periphery is provided with belt pulley (2), and the special tooling (1) is fixed by screw and the belt pulley (2), the special tool
Fill the fixed vertical display in upper end of (1) workpiece (01), the special tooling (1) use through-hole hollow design, the special tool
It fills and is provided through metal tube gas nozzle copper brush (3) in the through-hole of (1), the metal tube gas nozzle copper brush (3) is connected by metal tube
Plastic flexible pipe (5) and cylinder (6), the belt pulley (2) be arranged right below deflector (7), below deflector (7) side
It is provided with collection box (4), belt pulley (2) the upper end periphery is equipped with belt grooves, is embedded with skin in belt pulley (2) belt grooves
Band (9), belt (9) other end are provided with decelerating motor (8), and the belt pulley (2) and decelerating motor (8) are solid by screw
It is scheduled on bearing block both ends.
2. transmission shaft class deep hole impurity cleaning device as described in claim 1, it is characterised in that: the belt pulley (2) is logical
Belt (9) and the decelerating motor (8) are crossed to be rotatablely connected.
3. transmission shaft class deep hole impurity cleaning device as described in claim 1, it is characterised in that: the metal tube gas nozzle copper
Brushing (3) is liftable structure.
4. transmission shaft class deep hole impurity cleaning device as described in claim 1, it is characterised in that: the plastic flexible pipe (5)
One end is connected to metal tube, and the other end is connect with compressed air gas source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811533628.2A CN109499996A (en) | 2018-12-14 | 2018-12-14 | A kind of transmission shaft class deep hole impurity cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811533628.2A CN109499996A (en) | 2018-12-14 | 2018-12-14 | A kind of transmission shaft class deep hole impurity cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109499996A true CN109499996A (en) | 2019-03-22 |
Family
ID=65753280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811533628.2A Pending CN109499996A (en) | 2018-12-14 | 2018-12-14 | A kind of transmission shaft class deep hole impurity cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109499996A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570514A (en) * | 2022-03-10 | 2022-06-03 | 通道侗族自治县长界矿业有限公司 | More efficient spiral classifier for antimony ore beneficiation |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH394751A (en) * | 1961-07-10 | 1965-06-30 | Indive Gmbh | Drive unit, in particular for a washing machine |
| US6158074A (en) * | 1999-03-15 | 2000-12-12 | Castille; Alan J. | Pipe cleaning machine |
| US6287245B1 (en) * | 1999-08-17 | 2001-09-11 | Tbt Tiefbohrtechnik Gmbh | Deep drilling device |
| CN102343343A (en) * | 2011-10-02 | 2012-02-08 | 广州市嘉特斯机电制造有限公司 | Inner-hole dry-cleaning machine and cleaning method thereof |
| US20130087171A1 (en) * | 2011-10-11 | 2013-04-11 | Jaimie David Gordon | Flash Vortex Brush Device and Method |
| US20140261547A1 (en) * | 2013-03-15 | 2014-09-18 | Extreme Hydro Solutions, L.L.C. | Multi-lance reel for internal cleaning and inspection of tubulars |
| WO2015154634A1 (en) * | 2014-04-09 | 2015-10-15 | 新动力机械有限公司 | Turning/milling and drilling/impacting integrated numerical control equipment |
| CN205236479U (en) * | 2015-12-04 | 2016-05-18 | 山东上汽汽车变速器有限公司 | Special ball dust removing vehicle that throws of deep hole axle class |
| CN209318334U (en) * | 2018-12-14 | 2019-08-30 | 格特拉克（江西）传动系统有限公司 | A kind of transmission shaft class deep hole impurity cleaning device |
-
2018
- 2018-12-14 CN CN201811533628.2A patent/CN109499996A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH394751A (en) * | 1961-07-10 | 1965-06-30 | Indive Gmbh | Drive unit, in particular for a washing machine |
| US6158074A (en) * | 1999-03-15 | 2000-12-12 | Castille; Alan J. | Pipe cleaning machine |
| US6287245B1 (en) * | 1999-08-17 | 2001-09-11 | Tbt Tiefbohrtechnik Gmbh | Deep drilling device |
| CN102343343A (en) * | 2011-10-02 | 2012-02-08 | 广州市嘉特斯机电制造有限公司 | Inner-hole dry-cleaning machine and cleaning method thereof |
| US20130087171A1 (en) * | 2011-10-11 | 2013-04-11 | Jaimie David Gordon | Flash Vortex Brush Device and Method |
| US20140261547A1 (en) * | 2013-03-15 | 2014-09-18 | Extreme Hydro Solutions, L.L.C. | Multi-lance reel for internal cleaning and inspection of tubulars |
| WO2015154634A1 (en) * | 2014-04-09 | 2015-10-15 | 新动力机械有限公司 | Turning/milling and drilling/impacting integrated numerical control equipment |
| CN205236479U (en) * | 2015-12-04 | 2016-05-18 | 山东上汽汽车变速器有限公司 | Special ball dust removing vehicle that throws of deep hole axle class |
| CN209318334U (en) * | 2018-12-14 | 2019-08-30 | 格特拉克（江西）传动系统有限公司 | A kind of transmission shaft class deep hole impurity cleaning device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570514A (en) * | 2022-03-10 | 2022-06-03 | 通道侗族自治县长界矿业有限公司 | More efficient spiral classifier for antimony ore beneficiation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190322 |