CN109483067B - A computer-controlled laser processing device and its processing method - Google Patents
A computer-controlled laser processing device and its processing method Download PDFInfo
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- CN109483067B CN109483067B CN201811476041.2A CN201811476041A CN109483067B CN 109483067 B CN109483067 B CN 109483067B CN 201811476041 A CN201811476041 A CN 201811476041A CN 109483067 B CN109483067 B CN 109483067B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
- B23K26/0673—Dividing the beam into multiple beams, e.g. multifocusing into independently operating sub-beams, e.g. beam multiplexing to provide laser beams for several stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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Abstract
本发明提供了一种计算机控制式激光加工装置及其加工方法,其可以实现多个切割道同时切割,同时保证切割道的垂直度,还可以灵活控制切割道之间的间距;该种切割,可以最大程度的实现减少裂纹和碎屑,且控制第一激光器的能量,控制切割速度;利用全部的计算机控制,实现精确的控制,防止切割的不当操作。
The invention provides a computer-controlled laser processing device and a processing method thereof, which can realize simultaneous cutting of multiple cutting lanes, at the same time ensure the verticality of the cutting lanes, and can flexibly control the spacing between the cutting lanes; this kind of cutting, It can reduce cracks and chips to the greatest extent, and control the energy of the first laser to control the cutting speed; using all computer controls to achieve precise control and prevent improper cutting operations.
Description
技术领域technical field
本发明涉及半导体晶圆切割领域,具体涉及一种计算机控制式激光加工装置及其加工方法。The invention relates to the field of semiconductor wafer cutting, in particular to a computer-controlled laser processing device and a processing method thereof.
背景技术Background technique
硅片或者其他半导体晶圆的切割,往往会采用机械切割或者激光切割,其中激光切割具有防止碎片、裂纹风险的有益效果;然而现有的激光切割装置往往只能一次切割一条分割线,或者切割多个切割线的间距是固定的,这是不利于切割的速率和灵活性的;此外,激光头或者激光系统在垂直方向上如果侧斜,即与硅片不垂直,那么切割出的切割道也会出现倾斜,这种切割会导致切割出的单件出现失效。The cutting of silicon wafers or other semiconductor wafers is often performed by mechanical cutting or laser cutting, in which laser cutting has the beneficial effect of preventing the risk of chips and cracks; however, existing laser cutting devices often only cut one dividing line at a time, or cut The spacing of multiple cutting lines is fixed, which is not conducive to the speed and flexibility of cutting; in addition, if the laser head or laser system is inclined in the vertical direction, that is, not perpendicular to the silicon wafer, the cutting line will be cut. Tilting can also occur, and this cut can lead to failure of the cut single piece.
发明内容SUMMARY OF THE INVENTION
基于解决上述问题,本发明提供了一种计算机控制式激光加工装置,包括:Based on solving the above problems, the present invention provides a computer-controlled laser processing device, including:
第一激光器,所述第一激光器沿着第一光轴发射第一激光束;a first laser that emits a first laser beam along a first optical axis;
第二激光器,所述第二激光器沿着第二光轴发射第二激光束,且所述第一光轴和第二光轴相互垂直;a second laser, the second laser emits a second laser beam along a second optical axis, and the first optical axis and the second optical axis are perpendicular to each other;
光学系统,所述光学系统包括沿着第一光轴方向依次设置的第一聚光镜、光纤分路组件和第二聚光镜;所述光纤分路组件包括分光镜和光纤束组件,所述光纤束组件设置于所述分光镜的第一光轴延伸方向;所述光纤束组件包括多个光纤束和六面形反射罩,所述光纤束均匀分布在所述反射罩内,所述反射罩用于反射所述第二激光束;an optical system, the optical system includes a first condenser lens, an optical fiber branch assembly and a second condenser lens arranged in sequence along the first optical axis; the optical fiber branch assembly includes a beam splitter and an optical fiber bundle assembly, the optical fiber bundle assembly is arranged in the extending direction of the first optical axis of the beam splitter; the optical fiber bundle assembly includes a plurality of optical fiber bundles and a hexahedral reflection cover, the optical fiber bundles are evenly distributed in the reflection cover, and the reflection cover is used for reflecting the second laser beam;
半反射镜,所述半反射镜设置于所述第二光轴路径上,所述半反射镜反射面上设置有对准标记,且可以反射所述反射罩反射的所述第二激光束,该反射的第二光束定义为反射光束;a half-mirror, the half-mirror is arranged on the second optical axis path, an alignment mark is arranged on the reflection surface of the half-mirror, and can reflect the second laser beam reflected by the reflection cover, The reflected second beam is defined as a reflected beam;
光接收器,所述光接收器接收所述反射光束;an optical receiver that receives the reflected light beam;
计算机控制系统,所述计算机控制系统包括图像采集单元、垂直控制器和水平控制器,所述图像采集单元采集光接收器所接收的反射光束,所述垂直控制器用于根据所述图像采集单元所采集的反射光束调整所述光纤分路组件使其与所述第一光轴平行,所述水平控制器用于根据所述图像采集单元所采集的反射光束调整所述光纤分路组件的相对于所述第二光轴的旋转角度。A computer control system, the computer control system includes an image acquisition unit, a vertical controller and a horizontal controller, the image acquisition unit collects the reflected light beam received by the light receiver, and the vertical controller is used for according to the image acquisition unit. The collected reflected light beam adjusts the optical fiber branch assembly to be parallel to the first optical axis, and the level controller is configured to adjust the relative position of the optical fiber branch assembly relative to the optical fiber branch assembly according to the reflected light beam collected by the image acquisition unit. the rotation angle of the second optical axis.
根据本发明的实施例,还包括调整所述光纤分路组件使其与所述第一光轴平行的纵向步进电机,所述垂直控制器控制所述纵向步进电机以实现所述光纤分路组件纵向平行于第一光轴。According to an embodiment of the present invention, it further includes a longitudinal stepping motor for adjusting the optical fiber splitting assembly to be parallel to the first optical axis, and the vertical controller controls the longitudinal stepping motor to realize the optical fiber splitting. The longitudinal direction of the path assembly is parallel to the first optical axis.
根据本发明的实施例,还包括调整所述光纤分路组件与所述第二光轴的角度的横向步进电机,所述水平控制器控制所述横向步进电机以实现所述光纤分路组件与所述第二光轴的转动角度的调整。According to an embodiment of the present invention, it further includes a lateral stepping motor for adjusting the angle between the optical fiber splitting assembly and the second optical axis, and the horizontal controller controls the lateral stepping motor to realize the optical fiber splitting Adjustment of the rotation angle between the assembly and the second optical axis.
根据本发明的实施例,还包括可移动载台,所述载台用于承载待切割工件。According to an embodiment of the present invention, a movable stage is further included, and the stage is used for carrying the workpiece to be cut.
根据本发明的实施例,所述计算机控制系统还包括移动控制器,用于控制所述载台的定向移动。According to an embodiment of the present invention, the computer control system further includes a movement controller for controlling the directional movement of the stage.
根据本发明的实施例,所述计算机控制系统还包括第一激光控制器和第二激光控制器,其用于分别控制所述第一激光器与第二激光器的工作状态及激光强度等。According to an embodiment of the present invention, the computer control system further includes a first laser controller and a second laser controller, which are used to respectively control the working state and laser intensity of the first laser and the second laser.
根据本发明的实施例,所述反射罩上设置有标尺,所述标尺为角度标尺,用于测定光纤分路系统在水平方向上相对于第二光轴的旋转角度A。According to an embodiment of the present invention, a scale is provided on the reflector, and the scale is an angle scale for measuring the rotation angle A of the optical fiber branching system relative to the second optical axis in the horizontal direction.
根据本发明的实施例,所述角度标尺的0度位置为所述多个光纤束排布延伸位置。According to an embodiment of the present invention, the 0-degree position of the angle scale is the extended position of the arrangement of the plurality of optical fiber bundles.
本发明还提供了一种计算机控制式激光加工方法,其使用上述的计算机控制式激光加工装置,所述方法包括以下步骤:The present invention also provides a computer-controlled laser processing method, which uses the above-mentioned computer-controlled laser processing device, and the method includes the following steps:
(1)提供一半导体晶片,将所述半导体晶片加持于所述载台上;(1) providing a semiconductor wafer, and supporting the semiconductor wafer on the stage;
(2)利用第二激光控制器控制第二激光器发射第二激光束,所述第二激光束穿过所述半反射镜并经反射罩反射、所述半反射镜反射传导至光接收器上,并由图像采集单元捕捉光信号;(2) Using the second laser controller to control the second laser to emit a second laser beam, the second laser beam passes through the half mirror and is reflected by the reflector, and the half mirror reflects and conducts to the light receiver , and the optical signal is captured by the image acquisition unit;
(3)所述垂直控制器用于根据所述图像采集单元所采集的反射光束调整所述光纤分路组件使其与所述第一光轴平行;(3) the vertical controller is configured to adjust the optical fiber branch assembly to be parallel to the first optical axis according to the reflected light beam collected by the image acquisition unit;
(4)根据半导体晶片所需的切割间距d2,所述水平控制器依据所述图像采集单元所采集的反射光束调整所述光纤分路组件的相对于所述第二光轴的旋转角度A;(4) According to the required cutting spacing d2 of the semiconductor wafer, the horizontal controller adjusts the rotation angle A of the optical fiber branch assembly relative to the second optical axis according to the reflected light beam collected by the image acquisition unit;
(5)固定所述光纤分路组件,利用第一激光控制器控制第一激光器发射第一激光束至所述半导体晶片上,利用移动控制器控制所述载台的水平移动,以实现切割。(5) Fixing the fiber shunt assembly, using the first laser controller to control the first laser to emit a first laser beam onto the semiconductor wafer, and using the movement controller to control the horizontal movement of the stage to realize cutting.
根据本发明的实施例,所述多个光纤束横向均匀分布,且其间距为d1,其中d2=|d1 ×cosA|。According to an embodiment of the present invention, the plurality of optical fiber bundles are uniformly distributed in the lateral direction, and their spacing is d1, where d2=|d1 ×cosA|.
本发明的优点如下:The advantages of the present invention are as follows:
(1)可以实现多个切割道同时切割,同时保证切割道的垂直度,还可以灵活控制切割道之间的间距;(1) Multiple cutting lanes can be cut at the same time, while ensuring the verticality of the cutting lanes, and flexibly controlling the spacing between the cutting lanes;
(2)该种切割,可以最大程度的实现减少裂纹和碎屑,且控制第一激光器的能量,控制切割速度;(2) This kind of cutting can reduce cracks and debris to the greatest extent, and control the energy of the first laser and the cutting speed;
(3)利用全部的计算机控制,实现精确的控制,防止切割的不当操作。(3) Utilize all computer control to achieve precise control and prevent improper operation of cutting.
附图说明Description of drawings
图1为本发明的计算机控制式激光加工装置的示意图;1 is a schematic diagram of a computer-controlled laser processing device of the present invention;
图2为本发明的计算机控制系统的示意图;Fig. 2 is the schematic diagram of the computer control system of the present invention;
图3A和3B为本发明的光纤分路组件角度旋转的示意图;3A and 3B are schematic diagrams of angular rotation of the optical fiber splitter assembly of the present invention;
图4A和4B为本发明的光纤分路组件的标尺的示意图。4A and 4B are schematic views of the scale of the fiber optic splitter assembly of the present invention.
具体实施方式Detailed ways
参见图1,本发明的计算机控制式激光加工装置,包括:1, the computer-controlled laser processing device of the present invention includes:
第一激光器1,所述第一激光器1沿着第一光轴发射第一激光束2;a first laser 1 that emits a
第二激光器12,所述第二激光器12沿着第二光轴发射第二激光束13,且所述第一光轴和第二光轴相互垂直;a
光学系统,所述光学系统包括沿着第一光轴方向依次设置的第一聚光镜3、光纤分路组件4和第二聚光镜10;所述光纤分路组件4包括分光镜5和光纤束组件,所述光纤束组件设置于所述分光镜5的第一光轴延伸方向;所述光纤束组件4包括多个光纤束7和六面形反射罩6,所述光纤束7均匀分布在所述反射罩6内,所述反射罩6用于反射所述第二激光束13;其中,所述分光镜5与所述光纤束组件相互固定;an optical system, the optical system includes a
半反射镜14,所述半反射镜14设置于所述第二光轴路径上,所述半反射镜14反射面上设置有对准标记(未图示),且可以反射所述反射罩6反射的所述第二激光束13,该反射的第二光束定义为反射光束;A
光接收器15,所述光接收器15接收所述反射光束;an
参加图2,还包括计算机控制系统,所述计算机控制系统包括中央处理器、显示器、图像采集单元、垂直控制器和水平控制器,所述图像采集单元采集光接收器15所接收的反射光束,所述垂直控制器用于根据所述图像采集单元所采集的反射光束调整所述光纤分路组件4使其与所述第一光轴平行,所述水平控制器用于根据所述图像采集单元所采集的反射光束调整所述光纤分路组件4的相对于所述第二光轴的旋转角度A。2, also includes a computer control system, the computer control system includes a central processing unit, a display, an image acquisition unit, a vertical controller and a horizontal controller, and the image acquisition unit collects the reflected light beam received by the
在所述光纤分路组件4附近,还具有调整所述光纤分路组件4使其与所述第一光轴平行的纵向步进电机8,所述垂直控制器控制所述纵向步进电机8以实现所述光纤分路组件4纵向平行于第一光轴;还包括调整所述光纤分路组件4与所述第二光轴的角度的横向步进电机9,所述水平控制器控制所述横向步进电机9以实现所述光纤分路组件4在水平方向上相对于所述第二光轴的转动角度的调整。Near the optical
在第一光轴的末端位置具有可移动载台11,所述载台11用于承载待切割工件100;所述计算机控制系统还包括移动控制器,用于控制所述载台11的定向移动。There is a
根据本发明的实施例,所述计算机控制系统还包括第一激光控制器和第二激光控制器,其用于分别控制所述第一激光器1与第二激光器12的工作状态及激光强度等。According to an embodiment of the present invention, the computer control system further includes a first laser controller and a second laser controller, which are used to respectively control the working states and laser intensity of the first laser 1 and the
参加图3A-3B,所述光纤分路组件4可以沿着所述中心轴旋转,其旋转的实现通过横向步进电机实现,这在前述内容已经描述,不再赘述;其参照线为多个光纤束7排布的直线,所述多个光纤束之间的间距为d1,旋转角度为A,那么最终所切割的切割道之间的间距为d2=|d1×cosA|。3A-3B, the optical
参照图4A-4B,反射罩6上设置有标尺,所述标尺为角度标尺,用于测定光纤分路系统的沿第二光轴方向的旋转角度A。显示器通过所述对准标记与所述标尺的相对位置调整使其垂直以及调整旋转角度A。4A-4B, a scale is provided on the
使用上述的计算机控制式激光加工装置,本发明还提供了一种计算机控制式激光加工方法,所述方法包括以下步骤:Using the above computer-controlled laser processing device, the present invention also provides a computer-controlled laser processing method, which comprises the following steps:
(1)提供一半导体晶片(工件100),将所述半导体晶片加持于所述载台11上;(1) Provide a semiconductor wafer (workpiece 100 ), and support the semiconductor wafer on the
(2)利用第二激光控制器控制第二激光器12发射第二激光束13,所述第二激光束13 穿过所述半反射镜14并经反射罩6反射、所述半反射镜14反射传导至光接收器15上,并由图像采集单元捕捉光信号;(2) Using the second laser controller to control the
(3)所述垂直控制器用于根据所述图像采集单元所采集的反射光束调整所述光纤分路组件4使其与所述第一光轴平行;(3) The vertical controller is configured to adjust the optical
(4)根据半导体晶片所需的切割间距d2,所述水平控制器依据所述图像采集单元所采集的反射光束调整所述光纤分路组件4的相对于所述第二光轴的旋转角度A;(4) According to the required cutting distance d2 of the semiconductor wafer, the horizontal controller adjusts the rotation angle A of the optical
(5)固定所述光纤分路组件4,利用第一激光控制器控制第一激光器1发射第一激光束 2至所述半导体晶片上,利用移动控制器控制所述载台11的水平移动,以实现切割。(5) Fixing the optical
其中,所述多个光纤束横向均匀分布,且其间距为d1,其中d2=|d1×cosA|。Wherein, the plurality of optical fiber bundles are uniformly distributed in the lateral direction, and their spacing is d1, where d2=|d1×cosA|.
最后应说明的是:显然,上述实施例仅仅是为清楚地说明本发明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。Finally, it should be noted that: obviously, the above-mentioned embodiments are only examples for clearly illustrating the present invention, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. However, the obvious changes or changes derived from this are still within the protection scope of the present invention.
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