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CN109482494A - A kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique - Google Patents

A kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique Download PDF

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Publication number
CN109482494A
CN109482494A CN201811396076.5A CN201811396076A CN109482494A CN 109482494 A CN109482494 A CN 109482494A CN 201811396076 A CN201811396076 A CN 201811396076A CN 109482494 A CN109482494 A CN 109482494A
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coal
dry
sorting
raw coal
sieve
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CN109482494B (en
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赵跃民
张博
周恩会
段晨龙
董良
闫光辉
江海深
陈增强
朱广庆
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China University of Mining and Technology CUMT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/005General arrangement of separating plant, e.g. flow sheets specially adapted for coal

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  • Combined Means For Separation Of Solids (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

本发明公开了一种动力煤全粒级干法提质排矸工艺,该方法采用全干法工艺。工艺主要分为三个部分,X射线智能分选、粗粒级煤炭干法分选、细粒级煤炭干法分选。将待选原煤经筛分后分成三个粒级,+50mm、13~50mm、‑13mm三个粒级筛分产品分别进入X射线智能分选机、模块式干法重介质流化床干法分选机、细粒级干法分选机,得到精煤和尾煤。本发明工艺流程简单、分选效率高、能耗低、不用水、生产成本低、经济效益良好。

The invention discloses a process for upgrading the quality of steam coal with a full-grain dry method and removing gangue, and the method adopts a full dry process. The process is mainly divided into three parts, X-ray intelligent sorting, coarse-grained coal dry sorting, and fine-grained coal dry sorting. The raw coal to be selected is screened and divided into three grades, and the three grades of +50mm, 13-50mm, and ‑13mm are screened and the products are respectively entered into the X-ray intelligent sorter, the modular dry process heavy medium fluidized bed dry process Separator, fine-grained dry separator to obtain clean coal and tailings. The invention has simple technological process, high sorting efficiency, low energy consumption, no water, low production cost and good economic benefit.

Description

A kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique
Technical field
The invention belongs to technical field of mineral processing, and in particular to a kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique, It is particularly suitable for thermal coal dry separation, solves the problems, such as west area water shortage.
Background technique
Dry coal preparation technology is suitable for the coal separation of drought and water-scarce area, and dry sorting equipment mainly has air jump at present Eliminate sorting machine, Duplex dry separator and modular dry method air dense medium fluidized bed dry method cull eliminator.But dry coal preparation is deposited at present In shortcoming, wholegrain grade coal can not be sorted.Currently, establishing wholegrain grade coal separation technique is dry coal preparation institute face The critical issue faced.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of thermal coal wholegrain grade dry method Upgrading discharge refuse technique overcomes the wholegrain grade coal separation problem of drought and water-scarce area.
Technical solution: to achieve the above object, the technical solution adopted by the present invention are as follows:
A kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique, raw coal is respectively through X-ray intelligently sorting, modular dry method weight Medium fluidized bed dry separation, fine fraction coal dry cleaning, obtain cleaned coal and tail coal;Specifically includes the following steps:
A) raw coal prepares: raw coal passes through level-one classifying screen first and is classified, and sieves lower raw coal and enters the classification of second level classifying screen;
B) X-ray intelligently sorts: raw coal send to X-ray intelligence separation system and sorts on the sieve of level-one classifying screen, obtains big Block spoil and cleaned coal;
C) modular dry method dense medium fluidized bed dry separation: raw coal enters modular dry method dense medium on second level classification sieve Fluidized bed dry method cull eliminator carries out dry separation, obtains cleaned coal and tail coal;
D) fine fraction coal dry cleaning: raw coal enters fine fraction dry method cull eliminator and is sorted under second level classification sieve, Obtain cleaned coal and tail coal.
Further, the aperture of the level-one classifying screen is 50mm, and the aperture of second level classifying screen is 13mm;Level-one classifying screen It is+50mm raw coal on sieve, lower sieve is -50mm raw coal;It is 13~50mm raw coal on second level classification sieve, lower sieve is -13mm raw coal.
Further, the fine fraction dry method cull eliminator is according to coal property using Duplex dry separator or vibration mould Block formula dry method dense media fluid-bed separator uses Duplex dry separator, if raw coal moisture if raw coal moisture is higher than 6% Lower than 6%, using vibration module type dry method air dense medium fluidized bed dry method cull eliminator.
Further, to Duplex dry separator and vibration module type dry method dense media fluid-bed separator, pass through tune The parameter including wind speed, amplitude, frequency, inclination angle is saved, the sorting demand of different densities distribution coal is adapted to.
Further, the step b) handles coarse coal using X-ray intelligence sorting machine, is realized by identification coal maceral Discharge refuse operation.
The entire assorting room of this technique does not have to water, and without workshop, space occupied is small, high financial profit.
The utility model has the advantages that a kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique provided by the invention, compared with prior art, It has the advantage that wholegrain grade dry process is applied to the sorting of coal by the present invention, wholegrain grade coal material can be sorted.Respectively Using X-ray intelligence sorting machine, modular dry method dense medium fluidized bed and the right+50mm of fine fraction dry method cull eliminator, 50~13mm It is sorted with -13mm coal, it can be achieved that wholegrain grade coal separation, and guarantees sharpness of separation, and dry method cull eliminator Parameter adjustable, The sorting demand that different densities are distributed coal can be adapted to by adjusting the parameters such as frequency, amplitude and volume of air supply.Its is stable Reliably, good separation effect, low energy consumption, do not have to water, have wide applicability, be particularly suitable for the separation operation of arid area.
Detailed description of the invention
Fig. 1 is 1 wholegrain grade thermal coal dry separation process flow chart of example of the present invention;
Fig. 2 is 2 wholegrain grade thermal coal dry separation process flow chart of example of the present invention.
Specific embodiment
The invention discloses a kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique, this method uses full-dry method technique.Work Skill is broadly divided into three parts, and the sorting of X-ray intelligence, modular dry method dense medium fluidized bed dry separation, fine fraction coal are dry Method sorting.Raw coal to be selected is divided into three grades, three+50mm, 13~50mm, -13mm grade screening products point after screening Not Jin Ru X-ray intelligence sorting machine, modular dry method air dense medium fluidized bed dry method cull eliminator, fine fraction dry method cull eliminator, obtain Cleaned coal and tail coal.Present invention process process is simple, the efficiency of separation is high, low energy consumption, do not have to water, production cost is low, economic benefit is good It is good.
The present invention will be further explained with reference to the accompanying drawings and examples.
A kind of thermal coal wholegrain grade dry method upgrading discharge refuse technique, comprising the following steps:
A) raw coal prepares: mine or coal yard carry out coal to pass through aperture first to be that 50mm classifying screen is classified ,+50mm raw coal on sieve It send through travelling belt to X-ray intelligence separation system and sorts, obtain bulk spoil and cleaned coal;
B) -50mm raw coal entrance aperture is the classification of 13mm classifying screen, and+13mm raw coal enters coarse fraction combined type dry method on sieve Sorting machine carries out dry separation, obtains cleaned coal and tail coal;
C) -13mm raw coal enters fine fraction dry method cull eliminator and is sorted, and obtains cleaned coal and tail coal.
The entire process flow of the present invention does not have to water, saves water resource, is particularly suitable for the coal upgrading of drought and water-scarce area With sorting;Using X-ray intelligence sorting process coarse coal, discharge refuse operation is realized by identification coal maceral;To size fractionated coal Charcoal uses different dry method cull eliminators, targetedly adapts to the sorting requirement of the grade, improves sharpness of separation;It can be divided by adjusting Select the sorting demand of machine parameter adaptation different densities distribution coal;Fine fraction dry method cull eliminator can be according to coal property using compound Formula dry method cull eliminator or vibration module type dry method air dense medium fluidized bed dry method cull eliminator.In addition, present invention process process is simple, nothing Workshop is needed, can be sorted under outdoor adverse circumstances.
Embodiment 1
As shown in Figure 1, the present embodiment technique is suitable for the coal of raw coal moisture lower (being lower than 6%).Raw coal prepares: mine Or coal yard carrys out coal and passes through aperture first as the classification of 50mm classifying screen ,+50mm raw coal is sent through travelling belt to X-ray intelligence on sieve Separation system sorting, obtains bulk spoil and cleaned coal;- 50mm raw coal entrance aperture is the classification of 13mm classifying screen, and+13mm is former on sieve Coal enters modular dry method air dense medium fluidized bed dry method cull eliminator dry separation, obtains cleaned coal and tail coal;- 13mm raw coal enters thin Grade dry method cull eliminator is sorted, and cleaned coal and tail coal are obtained, and in the embodiment, fine fraction dry method cull eliminator selects vibration module Formula dry method air dense medium fluidized bed dry method cull eliminator.
Embodiment 2
As shown in Fig. 2, the present embodiment technique is suitable for the coal that raw coal moisture is higher than 6%.Raw coal prepares: mine or coal storage Field carrys out coal and passes through aperture first as the classification of 50mm classifying screen, and+50mm raw coal, which is sent through travelling belt to X-ray, on sieve intelligently sorts system System sorting, obtains bulk spoil and cleaned coal;- 50mm raw coal entrance aperture is the classification of 13mm classifying screen, and+13mm raw coal enters on sieve Modular dry method air dense medium fluidized bed dry method cull eliminator or Duplex dry separator carry out dry separation, obtain cleaned coal and tail Coal;- 13mm raw coal enters Duplex dry separator and is sorted, and obtains cleaned coal and tail coal, in the embodiment, fine fraction dry method Sorting machine selects Duplex dry separator.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (5)

1.一种动力煤全粒级干法提质排矸工艺,其特征在于:原煤分别经X射线智能分选、模块式干法重介质流化床干法分选、细粒级煤炭干法分选,得到精煤和尾煤;具体包括以下步骤:1. a steam coal full-grain dry method upgrading and discharging gangue technology, it is characterized in that: raw coal is separated through X-ray intelligent sorting, modular dry heavy medium fluidized bed dry sorting, fine-grained coal dry sorting, respectively Sorting to obtain clean coal and tailing coal; specifically including the following steps: a)原煤准备:原煤首先通过一级分级筛分级,筛下原煤进入二级分级筛分级;a) Raw coal preparation: The raw coal is first graded through the primary grading sieve, and the raw coal under the sieve enters the secondary grading sieve for grading; b)X射线智能分选:一级分级筛的筛上原煤送至X射线智能分选系统分选,得到大块矸石和精煤;b) X-ray intelligent sorting: the raw coal on the first grade screen is sent to the X-ray intelligent sorting system for sorting to obtain large pieces of gangue and clean coal; c)模块式干法重介质流化床干法分选:二级分级筛筛上原煤进入模块式干法重介质流化床干法分选机进行干法分选,得到精煤和尾煤;c) Modular dry heavy medium fluidized bed dry separation: the raw coal on the secondary grading screen enters the modular dry heavy medium fluidized bed dry separation machine for dry separation to obtain clean coal and tailings. ; d)细粒级煤炭干法分选:二级分级筛筛下原煤进入细粒级干法分选机进行分选,得到精煤和尾煤。d) Fine-grained coal dry separation: the raw coal under the secondary grading sieve enters the fine-grained dry separation machine for separation to obtain clean coal and tailing coal. 2.根据权利要求1所述的动力煤全粒级干法提质排矸工艺,其特征在于:所述一级分级筛的孔径为50mm,二级分级筛的孔径为13mm;一级分级筛筛上为+50mm原煤,筛下为-50mm原煤;二级分级筛筛上为13~50mm原煤,筛下为-13mm原煤。2. The steam coal full-grain dry upgrading and gangue removal process according to claim 1, characterized in that: the aperture of the primary grading sieve is 50mm, and the aperture of the secondary grading sieve is 13 mm; The upper sieve is +50mm raw coal, and the sieve is -50mm raw coal; the secondary grading screen is 13-50mm raw coal, and the sieve is -13mm raw coal. 3.根据权利要求1所述的动力煤全粒级干法提质排矸工艺,其特征在于:所述细粒级干法分选机根据煤炭特性采用复合式干法分选机或振动模块式干法重介质流化床分选机:若原煤水分高于6%,采用复合式干法分选机;若原煤水分低于6%,采用振动模块式干法重介质流化床干法分选机。3. The steam coal full-grain dry process upgrading and gangue discharge process according to claim 1, characterized in that: the fine-grain dry sorter adopts a composite dry sorter or a vibration module according to coal characteristics Type dry heavy medium fluidized bed separator: If the moisture content of the raw coal is higher than 6%, use the composite dry method; Sorter. 4.根据权利要求3所述的动力煤全粒级干法提质排矸工艺,其特征在于:对复合式干法分选机和振动模块式干法重介质流化床分选机,通过调节包括风速、振幅、频率、倾角在内的参数,适应不同密度分布煤炭的分选需求。4. The steam coal full-grain dry process upgrading and gangue removal process according to claim 3, is characterized in that: for the composite dry separator and the vibration modular dry heavy medium fluidized bed separator, by Adjust parameters including wind speed, amplitude, frequency, and inclination to meet the sorting needs of coal with different density distributions. 5.根据权利要求1所述的动力煤全粒级干法提质排矸工艺,其特征在于:所述步骤b)采用X射线智能分选机处理大块煤,通过识别煤炭组分实现排矸作业。5. The steam coal full-grain dry upgrading and gangue discharge process according to claim 1, characterized in that: the step b) adopts an X-ray intelligent sorting machine to process the bulk coal, and realizes the discharge by identifying the coal components. Waste work.
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CN110064593A (en) * 2019-04-30 2019-07-30 宋宏亮 A kind of gangue solids waste resource recycling and reusing processing unit
CN112207041A (en) * 2020-10-26 2021-01-12 江西才智重工机械有限公司 Automatic ore conveying device
CN113908975A (en) * 2021-09-09 2022-01-11 华北科技学院(中国煤矿安全技术培训中心) Dry-wet combined separation method for power coal
WO2022095992A1 (en) * 2020-11-09 2022-05-12 天津美腾科技股份有限公司 Combined sorting device and sorting process
CN114535094A (en) * 2022-02-18 2022-05-27 国家能源集团新疆能源有限责任公司 Method and system for comprehensively sorting and upgrading low-quality coal
CN116078523A (en) * 2023-01-30 2023-05-09 国家能源集团新疆能源有限责任公司 Raw coal upgrading method
CN117282536A (en) * 2023-11-14 2023-12-26 海南星界和光科技有限公司 Comprehensive utilization method of coal gangue

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064593A (en) * 2019-04-30 2019-07-30 宋宏亮 A kind of gangue solids waste resource recycling and reusing processing unit
CN112207041A (en) * 2020-10-26 2021-01-12 江西才智重工机械有限公司 Automatic ore conveying device
WO2022095992A1 (en) * 2020-11-09 2022-05-12 天津美腾科技股份有限公司 Combined sorting device and sorting process
CN113908975A (en) * 2021-09-09 2022-01-11 华北科技学院(中国煤矿安全技术培训中心) Dry-wet combined separation method for power coal
CN113908975B (en) * 2021-09-09 2024-01-23 华北科技学院(中国煤矿安全技术培训中心) Dry-wet combined sorting method for power coal
CN114535094A (en) * 2022-02-18 2022-05-27 国家能源集团新疆能源有限责任公司 Method and system for comprehensively sorting and upgrading low-quality coal
CN116078523A (en) * 2023-01-30 2023-05-09 国家能源集团新疆能源有限责任公司 Raw coal upgrading method
CN117282536A (en) * 2023-11-14 2023-12-26 海南星界和光科技有限公司 Comprehensive utilization method of coal gangue
CN117282536B (en) * 2023-11-14 2024-04-16 海南星界和光科技有限公司 Comprehensive utilization method of coal gangue

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