A kind of gear division reparation nanocomposite and preparation method thereof
Technical field
The invention belongs to the preparation field of gear division repair materials, more particularly, to a kind of gear division reparation with nano combined tree
Rouge and preparation method thereof.
Background technique
Dental caries are one of oral cavity common diseases, in recent years, gear division reparation resin composite materials because its performance attractive in appearance is excellent,
The advantages that clinical manipulation is simple and efficient and tooth caking property is good, toxicity stimulation is few, gradually replaces silver amalgam, it has also become state
Inside and outside main, most popular dental caries filling renovation material.But such material at present there are still some shortcomings, receive by such as polymerization
The problems such as shrinkage height, mechanical property and tooth body mismatch and wearability is poor in the long-term use, these deficiency limitations
Such material is more widely applied.
Composite dental restoration resin is mainly made of resinous substrates, inorganic filler and photoinitiator system, wherein inorganic
Filler is the deciding factor of compound resin physical property and mechanical performance.Inorganic filler is dispersed in resin system, Neng Goufu
The good physicochemical property of composite material is given, while there are also reduce the cubical contraction of composite material, supplement mineral, increase antibiotic property
The properties such as energy.In numerous inorganic fillers, the mechanical performances such as rigidity, intensity are can be enhanced in silica;Zirconium oxide energy
The X-ray resistance for enough improving compound resin, has high intensity, high rigidity, high optical transparency;Zinc oxide and titanium dioxide energy
Compound resin tensile strength and impact strength are enough improved, while improving the antibiotic property of compound resin;Hydroxyapatite can supplement
Mineral promotes remineralization, while improving its mechanical property.
Pattern, partial size and the packed structures of inorganic filler are to the physical-mechanical property of material, especially mechanical property and resistance to
Mill property has a major impact.The inorganic filler original adoption of composite dental restoration resin be partial size is 10-50 μm of bulky grain
Type filler, inorganic particle filled amount is higher in such compound resin, and mechanical property is preferable, but can lead after resinous substrates fall off
Cause filler expose, and the filler fall off after easily form biggish pit in resin surface, influence the polishability and beauty of compound resin
See performance.Composite dental restoration resin uses partial size as the microparticle type filler of 40-50nm later, such resin finish
Property it is preferable, but since the particle diameter is smaller, large specific surface area so that in corresponding compound resin inorganic filler filling
Measure that lower, wearability is poor.In addition, nano particle filling mode is all made of powder filling at this stage, it is dried in nano particle
During powder, inevitably reunite.When as applying filler, nano particle will lead in resinous substrates
In be unevenly distributed, influence the mechanical performance of compound resin.Requirement with patient to resin for restoration comprehensive performance, it is suitable to have both
The micro- filler of the mixing of mechanical strength and performance attractive in appearance is used in compound resin.Such filler ion is by 10-50 μm of bulky grain
The nanoparticle of about 40nm forms, so that the content of inorganic filler increases to 75-80wt%.But in clinic is on active service, such
The polishing retentivity and wear-resisting property of material be not good enough.
It wears no resistance to solve micron filler loading height in dental repair resin simultaneously and nanofiller is wear-resisting
Property is good and contradiction that load capacity is low, and a kind of nanoparticle cluster filler comes into being, such filler is by state of aggregation nanoparticle
The common micro-scaled filler of composition can assign resin material excellent comprehensive performance.3M company [1] is once using the method preparation of calcining
Nanoparticle cluster body (Mohammad Atai, Ayoub Pahlavan, Niloofar Moin.Nano-porous
thermally sintered nano silica as novel fillers for dental composites[J]
.Dental Materials, 2012,28:133-145.), this method is by dispersed nano SiO2And/or ZrO2Colloidal sol is through high temperature
Nanocluster is obtained after calcining and grinding, particle diameter distribution is mostly from nanoscale to micron order.But this method is needed nanoparticle
Son is sintered at 1300 DEG C, and energy consumption is high, and product pattern and controllability are poor.Ruili Wang et al. [2] is once using coupling
Method prepare Nano particles of silicon dioxide cluster body (Ruili Wang, Shuang Bao, Fengwei Liu, et al.Wear
behavior of light-cured resin composites with bimodal silica nanostructures
As fillers [J] .Materials Science and Engineering C, 2013,33:4759-4766.), this method
By a part of silicon dioxide granule amino functional, it is coupled after another part is Epoxy functionalized, is made in this way again
Standby nanoparticle cluster body technology is complicated, time-consuming, and the pattern and partial size of cluster body are uncontrollable, it cannot be guaranteed that silica nanometer
The monodisperse of particle, and be merely able to it is single use silica for filler, the advantage for playing each inorganic filler cannot be integrated.
Since nanoparticle cluster body is common micro-scaled filler, when being filled in resinous substrates as filler, cluster body
Between have larger gap, influence loading of the inorganic filler in compound resin.In order to solve this problem, Ruili Wang
Et al. [2] et al. nanoparticle and nanocluster body are filled in resinous substrates according to a certain percentage, obtained total filler amount
For 70% resin composite materials.But it uses the method that powder is directly filled, and makes nanoparticle and nanoparticle cluster body
It is distributed not uniform enough.
Therefore, it is necessary first to provide a kind of simple process, low energy consumption, and preparation time is short, and adaptability to raw materials is wide, product cut size
Controllably, pattern and all more uniform method for preparing monodisperse nanoparticle cluster body of partial size;Secondly, it is desirable to provide Yi Zhonggong
Skill is simple, and nanoparticle and nanoparticle cluster body can be uniformly filled in the fill method of resinous substrates.
Summary of the invention
The invention solves first technical problem be to provide a kind of gear division reparation nanocomposite.The gear division is repaired
It is multiplexed nanocomposite, after resinous substrates abrasion, the smooth of surface can be kept.And compound resin shows good machine
Tool performance.
The invention solves second technical problem be to provide the preparation side of gear division reparation nanocomposite a kind of
Method.This method, can be by nanoparticle and/or nanoparticle group using inorganic nano-particle and/or nanoparticle cluster body as filler
Cluster body is uniformly filled in resinous substrates;Method is simple, and applicability is wide;Realize that nanoparticle and/or nanoparticle cluster body are equal
The monodisperse in resinous substrates;In obtained gear division reparation nanocomposite, organic and inorganic component compatibility is good.
In order to solve the first technical problem mentioned above, the present invention adopts the following technical scheme that:
A kind of gear division reparation nanocomposite, including resinous substrates, photoinitiator and modified inorganic nano-particle
And/or nanoparticle cluster body.That is, resinous substrates, photoinitiator be must raw material, modified inorganic nano-particle and/
Or nanoparticle cluster body both is to select one, or both all to include.
In some embodiments of the present invention, the resinous substrates include that main monomer bisphenol-A-Glycidyl methacrylate is sweet
Grease (referred to as: Bis-GMA) further includes auxiliary monomer triethylene glycol and methacrylate (referred to as: TEGDMA), carbamate
One of double methyl methacrylate (referred to as: UDMA).
In some embodiments of the present invention, the resinous substrates account for the 20-95wt.% of nanocomposite.
In some embodiments of the present invention, the photoinitiator includes main initiator camphorquinone (referred to as: CQ) and helps
Initiator 4- dimethyl ethyl aminobenzoate (referred to as: 4-EDMAB);The quality of photoinitiator accounts for the 1-2wt.% of resinous substrates,
The mass ratio of main initiator and aided initiating is 1:2-1:6.
In some embodiments of the present invention, the modified inorganic nano-particle includes improved silica nanoparticle
Son, modified zirconia nanoparticle, modified zinc oxide nanoparticle, modified titanium dioxide nano particle, modified hydroxylapatite
One of nanoparticle, modified fluorinated calcium nanoparticle, modified phosphate calcium nanoparticle are a variety of.
In some embodiments of the present invention, the nanocluster body includes Nano particles of silicon dioxide cluster body, oxygen
Change zirconium nanoparticle cluster body, zinc oxide nano-particle cluster body, titanium dioxide nano-particle cluster body, hydroxyapatite nano
One of Compound Clusters body that particle cluster body, modified inorganic nano-particle are formed is a variety of;The nanoparticle cluster body
Assemble the cluster body structure for uniform, the fine and close arrangement to be formed for modified inorganic nano-particle, partial size is 1-10 μm.
In some embodiments of the present invention, modified inorganic nano-particle and/or nanometer in the nanocomposite
Particle cluster body accounts for 5-80wt.%;Modified inorganic nano-particle can be mixed with nanoparticle cluster body with arbitrary proportion.
To solve above-mentioned second technical problem, a kind of above-mentioned preparation side of gear division reparation nanocomposite of the present invention
Method includes the following steps:
S1, resinous substrates, photoinitiator and modified inorganic nano-particle dispersion and/or nanoparticle cluster body are mixed
It closes, mixed process is filled using solution blended process or powder filling:
The filling of S1-1 solution blended process
Modified inorganic nano-particle dispersion is carried out rotary evaporation by S1-1-1, improves the solid content of dispersion;Raising changes
The purpose of property inorganic nano-particle molecular dispersion solid content is, so that modified inorganic nano-particle dispersion is blended with resinous substrates
After uniformly, solvent can be easier to volatilize complete;
S1-1-2 presses the modified inorganic nano-particle dispersion after rotary evaporation, nanoparticle cluster body, resinous substrates
Ratio is uniformly mixed, and obtains the mixing containing modified inorganic nano-particle, nanoparticle cluster body, decentralized medium and resinous substrates
Object;After solvent is volatilized, photoinitiator is added into mixture and is further uniformly mixed, obtains uncured resin cream A;
The filling of S1-2 powder
Modified inorganic nano-particle dispersion is put into vacuum freeze drier and is freeze-dried by S1-2-1, obtains nothing
Machine nanoparticle powder;It is using the method purpose of vacuum freeze drying: reduces the group in inorganic nano-particle drying process
Poly- phenomenon;
S1-2-2 mixes inorganic nano-particle powder, nanoparticle cluster body, photoinitiator and resinous substrates in proportion
Uniformly, uncured resin cream B is obtained;
S2, gear division reparation is obtained with nano combined tree after uncured resin cream A or uncured resin cream B is carried out photocuring
Rouge;
In some embodiments of the present invention, the preparation method of the modified inorganic nano-particle molecular dispersion is such as
Under: modifying agent is added into inorganic nanodispersion and is modified, obtains modified Nanodispersion;Inorganic nanodispersion
Including inorganic nano-particle and decentralized medium;Modified purpose is: so that nanoparticle is well dispersed in the medium, Bu Huifa
Raw precipitating, if some inorganic particles cannot stable dispersion in the medium without modification;In addition, the table of inorganic nanoparticles
The modified compatibility that nanoparticle (inorganic) Yu resinous substrates (organic) interface can be improved in face, with reach higher amount of filler and
Superior performance;
In some of the preferred embodiment of the invention, the inorganic nano-particle includes Nano particles of silicon dioxide, oxygen
Change zirconium nanoparticle, zinc oxide nano-particle, titanium dioxide nano-particle, hydroxyapatite nano particle, calcirm-fluoride nanoparticle
One of son, calcium phosphate nano particle are a variety of.
As the preferred embodiment of the present invention, the inorganic nano-particle pattern is spherical shape, nanometer rods, cube and eight
One of face body is a variety of.
In some of the preferred embodiment of the invention, the decentralized medium is selected from methanol, ethyl alcohol, methylene chloride, tetrahydro
One of furans, chloroform, acetone, hexamethylene, n-hexane, water are a variety of.
In some of the preferred embodiment of the invention, the modifying agent is selected from gamma-aminopropyl-triethoxy-silane (letter
Claim: KH550), γ-glycidyl ether oxygen propyl trimethoxy silicane (referred to as: KH560), γ-methacryloxypropyl three
Methoxy silane (referred to as: KH570), γ-glycidyl ether oxygen propyl trimethoxy silicane (referred to as: GPTMS), 3- aminopropyl three
Ethoxysilane (referred to as: APTES), 3- isocyanide propyl-triethoxysilicane (referred to as: IPTES), polyethylene glycol (referred to as: PEG)
One of or it is a variety of.
In some of the preferred embodiment of the invention, the mass ratio of the inorganic nano-particle and modifying agent is 100:1-
100:50.For example, it is also possible to be 100:1-100:45 or 100:1-100:40 or 100:1-100:35 or 100:1-100:
30 or 100:1-100:25 or 100:1-100:20 or 100:1-100:15 or 100:1-100:10 or 100:1-100:5,
Or 100:3-100:50 or 100:3-100:45 or 100:3-100:40 or 100:3-100:35 or 100:3-100:30, or
100:3-100:25 or 100:3-100:20 or 100:3-100:15 or 100:3-100:10.
In some of the preferred embodiment of the invention, modification temperature is 20-100 DEG C.For example, it is also possible to be 20-90 DEG C,
Or 20-80 DEG C or 20-70 DEG C or 20-60 DEG C or 20-50 DEG C or 20-40 DEG C or 20-30 DEG C or 30-100 DEG C or 30-
90 DEG C or 30-80 DEG C or 30-70 DEG C or 30-60 DEG C or 30-50 DEG C or 30-40 DEG C or 40-100 DEG C or 40-90 DEG C,
Or 40-80 DEG C or 40-70 DEG C or 40-60 DEG C or 40-50 DEG C or 50-100 DEG C or 50-90 DEG C or 50-80 DEG C or 50-
70 DEG C or 50-60 DEG C or 60-100 DEG C or 60-90 DEG C or 60-80 DEG C or 60-70 DEG C or 70-100 DEG C or 70-90 DEG C,
Or 70-80 DEG C or 80-100 DEG C or 80-90 DEG C.
In some of the preferred embodiment of the invention, modification time 1-20h.For example, it is also possible to be 1-18h or 1-
16h or 1-14h or 1-12h or 1-10h or 1-8h or 1-6h or 1-4h or 1-2h or 3-20h or 3-18h or 3-
16h or 3-14h or 3-12h or 3-10h or 3-8h or 3-6h or 6-20h or 6-18h or 6-16h or 6-14h, or
6-12h or 6-10h or 6-8h or 10-20h or 10-18h or 10-16h or 10-14h or 10-12h or 12-20h, or
12-18h or 12-16h or 12-14h.
In some embodiments of the present invention, the preparation method of the nanoparticle cluster body, steps are as follows: will be above-mentioned
Resulting modified inorganic nanodispersion, which is passed through in spray dryer, to be spray-dried, and nanoparticle cluster body is obtained.
As the preferred embodiment of the present invention, the solid content of the modified inorganic nanodispersion of spray-drying feedstock
For 1-10%;Preferably 2-5%.
As the preferred embodiment of the present invention, dispersion input speed is 0.05-0.5L/ in the spray-drying process
H, preferably 0.2-0.4L/h.
As the preferred embodiment of the present invention, compressed air pressure is 0.1-0.4MPa in the spray-drying process,
Select 0.3-0.4MPa.
As the preferred embodiment of the present invention, temperature is 90-120 DEG C at nozzle in the spray-drying process.
In some embodiments of the present invention, in step S1-1-1, the temperature of the rotary evaporation is 20 DEG C -70 DEG C.
As the preferred embodiment of the present invention, in step S1-1-1, inorganic nanodispersion after the rotary evaporation
Solid content is 5-50%, preferably 10-30%.
As the preferred embodiment of the present invention, in step S1-1-2 and S1-2-2, solvent volatilization and resinous substrates and nothing
The method that machine nanoparticle and/or nanocluster body and photoinitiator further mix is to iterate through three-roller.
As the preferred embodiment of the present invention, in step S2, the wavelength that photocuring is used up is 430-490nm.
As the preferred embodiment of the present invention, in step S2, the time of photocuring is 60-120s.
Any range documented by the present invention includes any numerical value between end value and end value and end value or end value
Between any subrange for being constituted of any number.
Unless otherwise specified, each raw material in the present invention can be obtained by commercially available purchase, equipment used in the present invention
The conventional equipment in fields can be used or carried out referring to the prior art of fields.
Compared with prior art, the invention has the following beneficial effects:
1) method of present invention preparation gear division reparation nanocomposite is simple, and adaptability to raw materials is wide, and nanoparticle exists
During forming cluster body, all nanoparticles can all form cluster body, and particle diameter distribution is narrow, pattern is uniform, cluster body particle
It is≤70% spherical in shape, at low cost, method is simple, preparation process continuity is good, is suitble to large-scale production.
2) using the method for nanoparticle cluster body is prepared in the present invention, a variety of nanoparticles may be implemented collectively as receiving
The raw material of rice corpuscles cluster body, and every kind of nanoparticle can uniformly, be densely arranged in entire cluster structure.
3) method of the invention is used, the preferable nanoparticle cluster body of monodispersity can be prepared, is convenient for nanoparticle
Dispersion of the sub- cluster body in resin matrix.
4) using the present invention in prepare gear division reparation nanocomposite method, can by inorganic nanoparticles and/
Or nanoparticle cluster body is uniformly filled in resinous substrates.
It 5), can be common by a variety of nanoparticles using the method for preparing gear division reparation nanocomposite in the present invention
It is filled in resinous substrates, plays the advantage in each inorganic nanoparticles performance.
6) the gear division reparation nanocomposite prepared using method of the invention can after resinous substrates abrasion
To keep the smooth of surface.
7) good mechanical performance is shown with nanocomposite using the gear division reparation that method of the invention is prepared.
Detailed description of the invention
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing
Fig. 1 is the SEM figure of gained compound resin section in embodiment 1.
Fig. 2 is the SEM figure of gained compound resin section in embodiment 2.
Fig. 3 is scanning electron microscope (SEM) figure of freeze-drying gained nano silica powder in embodiment 4.
Fig. 4 is the SEM figure of gained compound resin section in embodiment 4.
Fig. 5 is that the SEM figure that nanometer titanium dioxide silicon clusters body is made is spray-dried in embodiment 6.
Fig. 6 is that the grain size distribution that nanometer titanium dioxide silicon clusters body is made is spray-dried in embodiment 6.
The SEM figure of gained compound resin section in Fig. 7 embodiment 6.
Fig. 8 is that the SEM figure that nanometer titanium dioxide silicon clusters body is made is spray-dried in embodiment 7.
Fig. 9 is that the SEM figure that nano zine oxide cluster body is made is spray-dried in embodiment 7.
Figure 10 is that the SEM figure that nano silica-zinc oxide Compound Clusters body is made is spray-dried in embodiment 8.
Figure 11 is that the grain size distribution that nano silica-zinc oxide Compound Clusters body is made is spray-dried in embodiment 8.
Figure 12 is that EDS points that silica-zirconia composite nanoparticle cluster body is made are spray-dried in embodiment 8
Analysis.
Figure 13 is the SEM figure of commercially available SiO 2 powder filling gained compound resin section in comparative example 5.
Specific embodiment
In order to illustrate more clearly of the present invention, below with reference to preferred embodiment, the present invention is described further.Ability
Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, this should not be limited with this
The protection scope of invention.
Method of evaluating performance in the present invention is as follows:
1) three-point bending strength and bending modulus
Uncured resin cream is inserted in 25mm × 2mm × 2mm mold, is solidified upper and lower surface respectively with light-solidified lamp
60s, the batten after being solidified are stored under 37 DEG C of constant temperature after demoulding.It is drawn off polishing and being tested afterwards for 24 hours, survey
Its three-point bending strength and bending modulus, every group of 6 samples.
2) compressive strength
By in the mold of uncured resin cream filling Φ 4mm × 6mm, its upper and lower surface is solidified respectively with light-solidified lamp
60s, after demoulding after be stored under 37 DEG C of constant temperature.It is drawn off polishing and carrying out compressive strength test, every group of 6 samples afterwards for 24 hours.
3) hardness
By in the mold of uncured resin cream filling Φ 4mm × 6mm, its upper and lower surface is solidified respectively with light-solidified lamp
60s, after demoulding after be stored under 37 DEG C of constant temperature.It is drawn off polishing and carrying out hardness test afterwards for 24 hours, takes 5 on each sample
A point is tested.
Embodiment 1
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is filled using the Nano particles of silicon dioxide of partial size 40nm as raw material using solution blended process, and tooth is prepared
Section repairs and uses resin composite materials.The following steps are included:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 200mL solid content is 5% silica nanometer dispersion, two in dispersion
The partial size of silica is 40nm, and decentralized medium is the mixed liquor of water and ethyl alcohol;0.1mL KH570 is added thereto, it is high at room temperature
After speed stirring 30min, 65 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
Step 2: the raising of Nanodispersion solid content:
The water-bath of Rotary Evaporators is adjusted to 40 DEG C, step 1 gained modified manometer silicon dioxide dispersion is revolved
Turn evaporation, obtains the Nano silicon dioxide dispersion that solid content is 12%;
Step 3: the preparation of gear division reparation nanocomposite:
Table 1 is the component of compound resin and the content of each component
Component |
Mass fraction (wt.%) |
Bis-GMA |
24.75 |
TEGDMA |
24.75 |
CQ |
0.1 |
4-EDMAB |
0.4 |
Silica |
50 |
By table 1 by the dispersion of the modified manometer silicon dioxide particle containing corrresponding quality and resinous substrates (Bis-GMA and
TEGDMA it) is uniformly mixed, iterates through three-roller, after solvent volatilization completely, photoinitiator (CQ and 4- are added thereto
EDMAB), it is uniformly mixed further again by three-roller, obtain uncured resin cream;Gear division is obtained after photocuring to repair
It is multiplexed nanocomposite.
Through detecting, gained compound resin three-point bending strength is 104MPa, bending modulus 4.1GPa, and compressive strength is
315MPa, hardness 21HV.
Fig. 1 is compound resin cross-section morphology figure, it can be seen from the figure that nanoparticle is evenly distributed in resinous substrates,
Section keeps smooth.
Embodiment 2
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is original with the titanium dioxide nano-particle of the Nano particles of silicon dioxide of partial size 50nm and partial size 20nm
Material, is filled using solution blended process, prepares gear division reparation resin composite materials.The following steps are included:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 8% silica nanometer dispersion, two in dispersion
The partial size of silica is 50nm, and decentralized medium is the mixed liquor of water and ethyl alcohol;1.5mL KH550 is added thereto, it is high at room temperature
After speed stirring 30min, 65 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
The modification of nano-titanium dioxide: taking 100mL solid content is 3% nano titania dispersion, and decentralized medium is
Water;The partial size of titanium dioxide is 20nm;0.3mL KH550 is added into dispersion, is put into water heating kettle the hydro-thermal at 160 DEG C
4h is centrifuged after reaction, washs three times, disperses in 100mL ethyl alcohol, obtain modified nano-titanium dioxide dispersion;
Step 2: the raising of Nanodispersion solid content:
The temperature of Rotary Evaporators is adjusted to 40 DEG C, respectively to step 1 gained modified manometer silicon dioxide dispersion and changing
Property nano-titanium dioxide dispersion carry out rotary evaporation, obtain modified manometer silicon dioxide dispersion that solid content is 10% and solid
The modified nano-titanium dioxide dispersion that content is 5%.
Step 3: the preparation of gear division reparation nanocomposite:
Table 2 is the component of compound resin and the content of each component:
Component |
Mass fraction (wt.%) |
Bis-GMA |
22.27 |
TEGDMA |
22.27 |
CQ |
0.1 |
4-EDMAB |
0.36 |
Silica |
50 |
Titanium dioxide |
5 |
By table 2 by the dispersion containing corrresponding quality modified manometer silicon dioxide particle and modified nano-titanium dioxide particle
Resinous substrates (Bis-GMA and TEGDMA) is added thereto and iterates through three rollers after mixing by mixing, magnetic agitation 3min
Machine completely to solvent volatilization is added photoinitiator (CQ and 4-EDMAB) thereto, mixes it further again by three-roller
It closes uniformly, obtains uncured resin cream.Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 106MPa, bending modulus 4.4GPa, and compressive strength is
322MPa, hardness 27HV.
Fig. 2 is compound resin cross-section morphology figure, it can be seen from the figure that nanoparticle is evenly distributed in resinous substrates,
Section keeps smooth.
Embodiment 3
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is with the Nano particles of silicon dioxide of partial size 80nm, the hydroxyapatite and partial size 10nm that draw ratio is 20
Zinc oxide nano-particle be raw material, filled using solution blended process, prepare gear division reparation resin composite materials.Including following
Step:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 5% silica nanometer dispersion, two in dispersion
The partial size of silica is 80nm, and decentralized medium is the mixed liquor of water and ethyl alcohol;1mL KH560 is added thereto, at room temperature high speed
After stirring 30min, 70 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
The modification of nanometer hydroxyapatite: preparing the Aqueous Solutions of Polyethylene Glycol that 100mL concentration is 6%, and slurries nanometer is added
In hydroxyapatite, ultrasonic vibration 30min, 40 DEG C are stirred at reflux 4h, continue to heat magnetic agitation 2h, three times with water centrifuge washing
After be scattered in ethyl alcohol, be made 100mL solid content be 2% modifted-nano-hydroxyapatite dispersion;
The modification of nano zine oxide: taking 100mL solid content is 3% nano zine oxide ethyl alcohol phase suspension, zinc oxide
Partial size is 10nm, and 0.5mL KH560 is added thereto at room temperature, and warming while stirring continues to stir to 60 DEG C after temperature is constant
30min is dispersed in water with dehydrated alcohol centrifuge washing three times to get modified nano zinc oxide dispersion;
Step 2: the raising of Nanodispersion solid content:
The temperature of Rotary Evaporators is adjusted to 40 DEG C, respectively to modified manometer silicon dioxide dispersion and modified Nano hydroxyl
Apatite dispersion carries out rotary evaporation, obtains modified manometer silicon dioxide dispersion that solid content is 10% and solid content is
5% modifted-nano-hydroxyapatite dispersion.The temperature of Rotary Evaporators is adjusted to 70 DEG C, modified nano zinc oxide is dispersed
Body carries out rotary evaporation, obtains the modified nano zinc oxide dispersion that solid content is 10%;
Step 3: the preparation of gear division reparation nanocomposite:
Table 3 is the component of compound resin and the content of each component:
Corrresponding quality modified manometer silicon dioxide particle, modifted-nano-hydroxyapatite particle and modification will be contained by table 3
The dispersion of nano zinc oxide particles mixes, and resinous substrates are added thereto, after mixing, lead to repeatedly by magnetic agitation 5min
Three-roller is crossed, completely to solvent volatilization, photoinitiator is added thereto, is uniformly mixed it further again by three-roller,
Obtain uncured resin cream;Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 108MPa, bending modulus 4.8GPa, and compressive strength is
330MPa, hardness 35HV.
Embodiment 4
A kind of preparation method of gear division reparation nanocomposite
The present embodiment using the zirconium oxide nano-particle of the Nano particles of silicon dioxide of partial size 40nm and partial size 40nm as raw material,
The method filled using powder prepares gear division reparation resin composite materials.The following steps are included:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 5% silica nanometer dispersion, two in dispersion
The partial size of silica is 40nm, and decentralized medium is hexamethylene;1mL KH570 is added thereto, at room temperature high-speed stirred 30min
Afterwards, 70 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion.
The modification of nano zircite: taking 100mL solid content is 3% nano zircite benzyl alcohol phase suspension, zirconium oxide
Partial size be 5nm;Three times with tetrahydrofuran centrifuge washing, it disperses the zirconium oxide being centrifuged in containing 0.5mL KH570's
In 100mL toluene, it is stirred at room temperature after 30min and is warming up to 60 DEG C and continues to stir 12h;It is centrifuged out precipitating after reaction, is dispersed in
In hexamethylene, modified nano zircite dispersion is obtained;
Step 2: the preparation of nano-powder:
Nano silicon dioxide dispersion and nano zircite dispersion are put into freeze drier and are freeze-dried, is obtained
To nano silica and nano zirconium oxide powder;
Step 3: the preparation of gear division reparation nanocomposite:
Table 4 is the component of compound resin and the content of each component:
Component |
Mass fraction (wt.%) |
Bis-GMA |
17.3 |
TEGDMA |
17.3 |
CQ |
0.08 |
4-EDMAB |
0.32 |
Silica |
60 |
Zirconium oxide |
5 |
The modified manometer silicon dioxide particle, modified Nano Zirconia particles and resinous substrates of corrresponding quality are mixed by table 4
It closes, premix is infiltrated by resinous substrates to inorganic powder manually, and photoinitiator is then added thereto, keeps it mixed by three-roller
It closes uniformly, obtains uncured resin cream.Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 120MPa, bending modulus 6.2GPa, and compressive strength is
372MPa, hardness 50HV.
Fig. 3 is the SEM figure of freeze-drying gained nano silica in step 2.
Fig. 4 is compound resin cross-section morphology figure, it can be seen from the figure that nanoparticle is evenly distributed in resinous substrates,
Section keeps smooth.
Embodiment 5
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is with the Nano particles of silicon dioxide of partial size 100nm, the zirconium oxide nano-particle of partial size 10nm, partial size
The nanometer hydroxyapatite that the zinc oxide nano-particle of 20nm, draw ratio are 10 is raw material, the method filled using powder, preparation
Gear division reparation resin composite materials.The following steps are included:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 5% silica nanometer dispersion, two in dispersion
The partial size of silica is 40nm, and decentralized medium is methanol;0.5mL GPTMS is added thereto, stirs 1h at 60 DEG C, is changed
Property Nano silicon dioxide dispersion.
The modification of nano zircite: taking 100mL solid content is 2% nano zircite benzyl alcohol phase suspension, zirconium oxide
Partial size be 10nm;Three times with ethyl alcohol centrifuge washing, it disperses the zirconium oxide being centrifuged in containing 0.5mL GPTMS's
In 100mL tetrahydrofuran, 1h is stirred at room temperature, obtains modified Nano zirconia dispersion.
The modification of nano zine oxide: taking 100mL solid content is 3% nano zine oxide ethyl alcohol phase suspension, zinc oxide
Partial size is 20nm, and 0.5mL GPTMS is added thereto at room temperature, and warming while stirring continues to stir to 60 DEG C after temperature is constant
30min is dispersed in water with dehydrated alcohol centrifuge washing three times to get modified nano zinc oxide dispersion.
The modification of nanometer hydroxyapatite: take 1mL GPTMS that the slurries nano hydroxyapatite that 100mL solid content is 5% is added
In lime stone, ultrasonic vibration 30min, 40 DEG C are stirred at reflux 4h, continue to heat magnetic agitation 2h, be dispersed afterwards three times with water centrifuge washing
Yu Shuizhong obtains modifted-nano-hydroxyapatite dispersion.
Step 2: the preparation of nano-powder:
Modified nano silica, zirconium oxide, zinc oxide, hydroxyapatite dispersion are put into freeze drier
It is freeze-dried, obtains corresponding powder.
Step 3: the preparation of gear division reparation nanocomposite:
Table 5 is the component of compound resin and the content of each component:
Component |
Mass fraction (wt.%) |
Bis-GMA |
17.3 |
TEGDMA |
17.3 |
CQ |
0.08 |
4-EDMAB |
0.32 |
Silica |
50 |
Zirconium oxide |
5 |
Zinc oxide |
5 |
Hydroxyapatite |
5 |
According to the ratio in table 5 by resinous substrates, photoinitiator, nano silica, zirconium oxide, zinc oxide, hydroxyl phosphorus
It premixes after the mixing of lime stone powder, after inorganic filler is sufficiently infiltrated by resinous substrates, is further mixed it by three-roller manually
It closes uniformly, obtains uncured resin cream.Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 119MPa, bending modulus 6GPa, and compressive strength is
355MPa, hardness 55HV.
Embodiment 6
A kind of preparation method of gear division reparation nanocomposite
The present embodiment prepares nanometer two using the Nano particles of silicon dioxide of partial size 40nm as raw material, using spray drying technology
Silicon clusters body is aoxidized, and by it as filler, gear division reparation resin composite materials are prepared using the method for powder filling.Including
Following steps:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 200mL solid content is 5% silica nanometer dispersion, two in dispersion
The partial size of silica is 40nm, and decentralized medium is the mixed liquor of water and ethyl alcohol;1mL APTES is added thereto, at room temperature high speed
After stirring 30min, 65 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
Step 2: the preparation of nanoparticle cluster body:
Modified manometer silicon dioxide dispersion is passed through in spray dryer with peristaltic pump and is spray-dried;Spray drying
The technological parameter of use are as follows: Nano silicon dioxide dispersion input speed is 0.3L/h;Compressed air pressure is 0.2MPa;Nozzle
Locating temperature is 100 DEG C;
Step 3: the preparation of gear division reparation nanocomposite:
Table 6 is the component of compound resin and the content of each component
It is premixed manually after mixing resinous substrates, photoinitiator and nanometer titanium dioxide silicon clusters body according to the ratio in table 6,
After inorganic filler is sufficiently infiltrated by resinous substrates, it is further uniformly mixed by three-roller, obtains uncured resin cream.
Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 110MPa, bending modulus 5.1GPa, and compressive strength is
332MPa, hardness 25HV.
It is illustrated in figure 5 nanoparticle cluster body shape appearance figure.Nanoparticle cluster body is spherical in shape, and partial size is 1-3 μm, nanometer
Particle cluster body monodispersity in resinous substrates is 100%;
It is illustrated in figure 6 nanoparticle cluster body grain size distribution.
It is illustrated in figure 7 nanocomposite cross-section diagram, it can be seen that section is smooth, and nanometer titanium dioxide silicon clusters body is equal
It is even to be distributed in resinous substrates.
Embodiment 7
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is using the zinc oxide of the silica of partial size 80nm and partial size 15nm as raw material, using spray drying technology
Nanometer titanium dioxide silicon clusters body and nano zine oxide cluster body are prepared respectively, it is prepared into gear division reparation resin as filler
Composite material.The following steps are included:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 5% silica nanometer dispersion, two in dispersion
The partial size of silica is 80nm, and decentralized medium is water;0.5mL KH570 is added thereto, at room temperature after high-speed stirred 30min,
65 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion.
The modification of nano zine oxide: taking 100mL solid content is 3% nano zine oxide ethyl alcohol phase suspension, zinc oxide
Partial size is 15nm, and 0.3mL KH570 is added thereto at room temperature, and warming while stirring continues to stir to 60 DEG C after temperature is constant
30min is dispersed in water with dehydrated alcohol centrifuge washing three times to get modified nano zinc oxide dispersion.
Step 2: the preparation of nanoparticle cluster body:
Modified manometer silicon dioxide dispersion and modified nano zinc oxide dispersion are passed through with peristaltic pump and are done by spraying respectively
It is spray-dried in dry machine;It is equal to be spray-dried the technological parameter used are as follows: dispersion input speed is 0.4L/h;Compressed air
Pressure is 0.3MPa;Temperature is 120 DEG C at nozzle.
Step 3: the preparation of gear division reparation nanocomposite:
Table 7 is the component of compound resin and the content of each component
Component |
Mass fraction (wt.%) |
Bis-GMA |
14.85 |
TEGDMA |
14.85 |
CQ |
0.06 |
4-EDMAB |
0.24 |
Silica (cluster body) |
60 |
Zinc oxide (cluster body) |
10 |
According to the ratio in table 6 by resinous substrates, photoinitiator, nanometer titanium dioxide silicon clusters body, nano zine oxide cluster
It premixes after body mixing, after inorganic filler is sufficiently infiltrated by resinous substrates, is further uniformly mixed it by three-roller manually,
Obtain uncured resin cream.Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 118MPa, bending modulus 5.5GPa, and compressive strength is
320MPa, hardness 52HV.
It is as shown in Figure 8, Figure 9 respectively nanometer titanium dioxide silicon clusters body and nano zine oxide cluster body shape appearance figure.It can by figure
To find out, nanoparticle arrangement is neat and fine and close in nanocluster body.
Embodiment 8
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is using the zinc oxide of the silica of partial size 40nm and partial size 20nm as raw material, using spray drying technology
Nano silica-zinc oxide Compound Clusters body is prepared, it is prepared into gear division reparation resin composite materials as filler.Packet
Include following steps:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 5% Nano silicon dioxide dispersion, two in dispersion
The partial size of silica is 50nm, and decentralized medium is the mixed liquor of water and ethyl alcohol;0.5mL IPTES is added thereto, it is high at room temperature
After speed stirring 30min, 65 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
The modification of nano zine oxide: taking 100mL solid content is 1% nano zine oxide ethyl alcohol phase suspension, zinc oxide
Partial size is 20nm, and 0.1mL IPTES is added thereto at room temperature, and warming while stirring continues to stir to 60 DEG C after temperature is constant
30min is dispersed in water with dehydrated alcohol centrifuge washing three times to get modified nano zinc oxide dispersion;
Step 2: the preparation of nanoparticle cluster body:
Under room temperature, nano oxidized zinc dispersion obtained in step 1 is added to nano silica dispersion while stirring
In body, ultrasonic disperse 10min obtains silica-zirconia hybrid dispersions.It is passed through in spray dryer with peristaltic pump
It is spray-dried;It is spray-dried the technological parameter used are as follows: hybrid dispersions input speed is 0.4L/h;Compressed air pressure
For 0.3MPa;Temperature is 150 DEG C at nozzle;
Step 3: the preparation of gear division reparation nanocomposite:
Table 8 is the component of compound resin and the content of each component
Component |
Mass fraction (wt.%) |
Bis-GMA |
19.8 |
TEGDMA |
19.8 |
CQ |
0.1 |
4-EDMAB |
0.3 |
Silica & zinc oxide (cluster body) |
60 |
Resinous substrates, photoinitiator and nano silica-zinc oxide cluster body are mixed into defensive position according to the ratio in table 8
It, after inorganic filler is sufficiently soaked by resinous substrates, is further uniformly mixed by three-roller, is obtained uncured by dynamic premix
Resin plaster.Gear division reparation nanocomposite is obtained after photocuring;
Through detecting, gained compound resin three-point bending strength is 115MPa, bending modulus 5.2GPa, and compressive strength is
328MPa, hardness 38HV;
It is as shown in Figure 10 nano silica-zinc oxide cluster body shape appearance figure.Nanoparticle cluster body 70% is spherical in shape,
Nanoparticle cluster body monodispersity in resinous substrates is 100%, and partial size is 1-5 μm;
Figure 11 is cluster body grain size distribution;
Figure 12 show cluster body EDS analysis result.
Embodiment 9
A kind of preparation method of gear division reparation nanocomposite
Calcirm-fluoride nanoparticle of the present embodiment with the Nano particles of silicon dioxide of partial size 40nm, partial size for 15nm is former
Material mixes, using solution blending after preparing nano calcium fluoride cluster body using spray drying process with Nano particles of silicon dioxide
Mode is filled, and gear division reparation resin composite materials are prepared.The following steps are included:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 3% silica nanometer dispersion, two in dispersion
The partial size of silica is 40nm, and decentralized medium is ethyl alcohol;0.6mL KH550 is added thereto, at room temperature high-speed stirred 30min
Afterwards, 70 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
The modification of nano calcium fluoride: preparing the Aqueous Solutions of Polyethylene Glycol that 100mL concentration is 6%, and the fluorination of slurries nanometer is added
In calcium, ultrasonic vibration 30min, 40 DEG C are stirred at reflux 4h, continue to heat magnetic agitation 2h, are scattered in afterwards three times with water centrifuge washing
In ethyl alcohol, the modified Nano calcirm-fluoride dispersion that 100mL solid content is 2% is made;
Step 2: the raising of Nanodispersion solid content:
The water-bath of Rotary Evaporators is adjusted to 40 degrees Celsius, rotation steaming is carried out to modified manometer silicon dioxide dispersion
Hair obtains the modified manometer silicon dioxide dispersion that solid content is 12%.
Step 3: the preparation of nanoparticle cluster body:
Modified Nano calcirm-fluoride dispersion is passed through in spray dryer with peristaltic pump and is spray-dried;Spray drying is adopted
Technological parameter are as follows: dispersion input speed is 0.5L/h;Compressed air pressure is 0.3MPa;Temperature is 130 DEG C at nozzle.
Step 4: the preparation of gear division reparation nanocomposite:
Table 9 is the component of compound resin and the content of each component
Component |
Mass fraction (wt.%) |
Bis-GMA |
17.3 |
TEGDMA |
17.3 |
CQ |
0.08 |
4-EDMAB |
0.32 |
Silica |
45 |
Calcirm-fluoride (cluster body) |
20 |
Nano calcium fluoride cluster body is added in modified manometer silicon dioxide dispersion according to the ratio in table 9, magnetic force stirs
Mixing 5min is uniformly mixed it, and resinous substrates are added thereto, continues after stirring 2min, mixed liquor is iterated through three-roller,
After solvent volatilization completely, photoinitiator is added thereto, is uniformly mixed it further again by three-roller, obtains not solid
Change resin plaster.Gear division reparation nanocomposite is obtained after photocuring;
Through detecting, gained compound resin three-point bending strength is 117MPa, bending modulus 5.2GPa, and compressive strength is
345MPa, hardness 45HV.
Embodiment 10
A kind of preparation method of gear division reparation nanocomposite
The present embodiment is with the Nano particles of silicon dioxide of partial size 40nm, the titanium dioxide nano-particle of partial size 20nm, partial size
The zirconium oxide nano-particle of 10nm be raw material, nanometer titanium dioxide silicon clusters body is prepared using the method for spray drying, later with it is cold
Freeze titanium dioxide, the zirconium oxide nano-particle being dried to obtain to fill jointly, prepares gear division reparation resin composite materials.Including with
Lower step:
Step 1: the modification of inorganic nano-particle:
The modification of nano silica: taking 100mL solid content is 3% silica nanometer dispersion, two in dispersion
The partial size of silica is 40nm, and decentralized medium is acetone;0.3mL APTES is added thereto, at room temperature high-speed stirred 30min
Afterwards, 70 DEG C are warming up to, continues to stir 30min, obtains modified manometer silicon dioxide dispersion;
The modification of nano zircite: taking 100mL solid content is 2% nano zircite benzyl alcohol phase suspension, zirconium oxide
Partial size be 5nm;Three times with ethyl alcohol centrifuge washing, the 100mL containing 0.2mL APTES is dispersed by the zirconium oxide being centrifuged
In tetrahydrofuran, 60min is stirred at room temperature, obtains modified Nano zirconia dispersion;
The modification of nano-titanium dioxide: taking 100mL solid content is 3% nano-titanium dioxide aqueous dispersion, titanium dioxide
Partial size be 20nm;0.3mL KH550 is added into dispersion, is put into water heating kettle the hydro-thermal 4h at 160 DEG C, obtains modification and receives
Rice titanium dioxide dispersion.
Step 2: the preparation of nanoparticle cluster body:
Modified manometer silicon dioxide dispersion is passed through in spray dryer with peristaltic pump and is spray-dried;Spray drying
The technological parameter of use are as follows: dispersion input speed is 0.3L/h;Compressed air pressure is 0.3MPa;Temperature is 100 at nozzle
℃。
Step 3: the preparation of nano-powder:
Modified Nano zirconia dispersion and modified nano-titanium dioxide dispersion are put into freeze drier carry out it is cold
It is lyophilized dry, obtains corresponding powder.
Step 4: the preparation of gear division reparation nanocomposite:
Table 10 is the component of compound resin and the content of each component
Component |
Mass fraction (wt.%) |
Bis-GMA |
17.3 |
TEGDMA |
17.3 |
CQ |
0.08 |
4-EDMAB |
0.32 |
Silica (cluster body) |
50 |
Zirconium oxide |
10 |
Titanium dioxide |
5 |
According to the ratio in table 10 by resinous substrates, photoinitiator, nanometer titanium dioxide silicon clusters body, nano oxidized zirconium powder
It is premixed manually after body, nano-titanium dioxide powder mixing, it, will by three-roller after inorganic filler is sufficiently soaked by resinous substrates
It is further uniformly mixed, and obtains uncured resin cream.Gear division reparation nanocomposite is obtained after photocuring.
Through detecting, gained compound resin three-point bending strength is 125MPa, bending modulus 6.8GPa, and compressive strength is
344MPa, hardness 61HV.
Comparative example 1
Compared with the product disclosed in by the patent No. 201110000350.4, filler distribution figure compares in resin, this
The product inorganic nanoparticles of embodiment are distributed more uniform in resin, and section is more smooth.
Comparative example 2
With by the patent No. 201210525631.6 disclosed in compared with product, prepared nanocluster body in the present embodiment
Method is simpler, and the cluster body monodispersity prepared is more preferable, and compound resin section is more compared with its cross-section diagram, in the present embodiment
Add smooth.
Comparative example 3
Compared with the product disclosed in by the patent No. 201310676816.1, compressive strength is whole in the product of the present embodiment
Body improves 50% or more.
Comparative example 4
Compared with the product disclosed in by the patent No. 201310042561.3, the inorganic filler ratio filled in resinous substrates
Example is higher, and cost is lower.Compared with its cross-section diagram, the product inorganic nanoparticles dispersibility of the present embodiment is more preferable, in resin
It is distributed more uniform, section is more smooth.
Comparative example 5
Solution blended process filling and modified commercially available nano grade silica particles filling gained compound resin are compared, it is curved
Qu Qiangdu and compressive strength respectively improve 10%, and commercially available SiO 2 powder filling gained compound resin cross-section diagram is as shown in figure 13,
As Fig. 1 and Fig. 3 comparison as can be seen that more using inorganic nano-filler distribution in compound resin obtained by solution blended process filling
Uniformly, section is more smooth.
Comparative example 6
The filling of nanocluster body and modified commercially available nano grade silica particles filling gained compound resin are compared, it is curved
Qu Qiangdu and compressive strength respectively improve 15%, and comparison diagram 7 and Figure 13 can be seen that nanocluster body and fill more uniform, section
It is more smooth.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.Here all embodiments can not be exhaustive.It is all to belong to this hair
The obvious changes or variations that bright technical solution is extended out are still in the scope of protection of the present invention.