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CN109475814A - Use of urea composition to produce diesel exhaust fluid (AUS 32) - Google Patents

Use of urea composition to produce diesel exhaust fluid (AUS 32) Download PDF

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Publication number
CN109475814A
CN109475814A CN201780043369.2A CN201780043369A CN109475814A CN 109475814 A CN109475814 A CN 109475814A CN 201780043369 A CN201780043369 A CN 201780043369A CN 109475814 A CN109475814 A CN 109475814A
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China
Prior art keywords
component
weight
dalton
urea
particulate composition
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CN201780043369.2A
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Chinese (zh)
Inventor
托马斯·克拉夫奇克
马蒂亚斯·波特霍夫
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Thyssen Krupp Fertilizer Technology Co Ltd
ThyssenKrupp AG
ThyssenKrupp Fertilizer Technology GmbH
Original Assignee
Thyssen Krupp Fertilizer Technology Co Ltd
ThyssenKrupp AG
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Priority to CN202411492901.7A priority Critical patent/CN119258781A/en
Publication of CN109475814A publication Critical patent/CN109475814A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C9/00Fertilisers containing urea or urea compounds
    • C05C9/005Post-treatment
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2067Urea
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/02Preparation, purification or separation of ammonia
    • C01C1/08Preparation of ammonia from nitrogenous organic substances
    • C01C1/086Preparation of ammonia from nitrogenous organic substances from urea
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/18Nitrates of ammonium
    • C01C1/185Preparation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Toxicology (AREA)
  • Fertilizers (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Treating Waste Gases (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

本发明涉及用于生产NOx还原剂AUS 32溶液(柴油机排气处理液)的方法,所述方法包括至少将水和颗粒组合物混合,所述颗粒组合物包含:(i)脲;和包含组分(ii)的添加剂:(ii)至少一种包含氨基的聚合物或低聚物与至少一种官能化聚乙烯基化合物的组合;其中所述颗粒组合物中组分(i)的重量百分比大于60重量%,所述颗粒组合物中组分(ii)的重量百分比小于1重量%,其中获得脲溶液,并且所获得的脲溶液中组分(i)的重量百分比为31重量%至34重量%。The present invention relates to a method for producing a NOx reducing agent AUS 32 solution (diesel exhaust fluid), the method comprising mixing at least water and a particulate composition comprising: (i) urea; and comprising Additives to component (ii): (ii) a combination of at least one amino group-containing polymer or oligomer and at least one functionalized polyvinyl compound; wherein the weight of component (i) in the particulate composition The percentage is greater than 60% by weight, the percentage by weight of component (ii) in the granular composition is less than 1% by weight, wherein a urea solution is obtained, and the percentage by weight of component (i) in the obtained urea solution is 31% by weight to 34% by weight.

Description

Urea compositions produce the purposes of diesel exhaust fluid (AUS 32)
The present invention relates to produce NO containing urea compositions by particlex32 solution (diesel exhaust fluid of reducing agent AUS (disel exhaust fluid)) method, its purposes in diesel-engine road vehicle and can obtain by means of the present invention NOx32 solution of reducing agent AUS (diesel exhaust fluid).
It is known in the state of the art a variety of for producing method of the particle containing urea compositions.In the past, urea particle, which is generally as follows, to be come Production: by means of spray crystallization, by ambient temperature will substantially anhydrous urea melt (water content be 0.1 weight % extremely 0.3 weight %) it is sprayed onto ascending air stream from the top of spray crystallization tower, and solidify drop to obtain crystal (particle). Thus obtained particle has relatively small diameter and low mechanical strength.
Currently, the urea particle with greater particle size and preferable mechanical property usually passes through in a fluidized bed to substantially anhydrous Urea melt or aqueous urea solution pelletize to produce, such as such as US 4, described in 219,589.In these pelletizations In, it with average diameter is 20 μm to 120 μm very thin by aqueous urea solution that urea concentration is 70 weight % to 99.9 weight % The form of the drop of dispersion is introduced into the fluidized bed of urea particle, and temperature is selected to make the water in the solution being sprayed on urea particle It evaporates and is deposited on urea on particle, obtain the bulk material of the expectation particle size with 2.5mm or bigger.
Due to obtaining relatively great amount of fine dust in the method, especially when the water content of used urea solution is big When 5 weight %, so the granule additive formed usually using this dust is reduced.The effect for adding these additives is grain Shape particle and especially its surface keeps plasticity, so that being obtained due to its rolling movement and collision has smooth surface and good The circular granular of mechanical stability.Therefore, thus obtained bulk material have high compression strength and impact resistance, it is low because The tendency of dust is worn and formed, and furthermore there was only low caking tendency during long term storage.However, hair Now corresponding granule additive is applied not only to fluidized bed granulation, but also is used for other methods, such as spray crystallization or rotary drum system Grain.
Used granule additive is usually the water-soluble addition object and/or condensation product of formaldehyde or formaldehyde and urea, But these must be added with relatively large amount, and due to its toxicity characteristic and in terms of processing not no problem.Formaldehyde leakage pair Health and environment constitute serious risk, although introduce urea-formaldehyde prepolymer (such as UF80 or UF85) reduced it is such Risk.In addition, according to IARC (international cancer research institution of a part as WHO, International Agency For Research on Cancer) " carcinogen " classification, asked to the relevant health risk of formaldehyde vapors is exposed to for a long time Topic also occurs, even if this can not be avoided completely by using such prepolymer.
Another problem in the granulation of urea is to form dust, and the dust is understood to imply diameter less than 0.5mm's Particle.Dust is formed substantially due to three sources.First it should be mentioned that due to for example in a fluidized bed between particle Movement and collision and caused by bulk material abrasion, wherein the amount of dust obtained is substantially dependent on the machine of bulk material Tool characteristic.In addition, nozzle respectively generates the drop with certain diameter distribution, in this case, most thin drop is in its chance Solidify before to urea particle, therefore the dust being consequently formed leaves granulator together with exhaust gas again.Finally, it should be mentioned that third Source is the dust obtained by crushing excessive granular solid matter, is led in method and apparatus according to prior art (plant) It is often transferred directly and returns in granulator.10 weight % to 20 weight % through pulverized particles have the diameter less than 1mm, and Its high proportion is dust.Therefore, in final products per ton 1% to 1.5% dust returning through pulverized particles by the ratio To granulator, and the 3% to 5% of total dust of the final products per ton from industrial equipment is attributed to granulator.
In order to avoid or reduce disadvantages mentioned above, have studied formaldehyde different substitutes and its water-soluble addition and/or Condensation product, but every kind of substitute is also restrained or the influence of disadvantage.
As an example, using alkali metal lignosulfonates described in 766,302 with reference to such as US 5, or use second two Aldehyde or carbohydrate.However, according to production method, these lead to faint yellow or brown in urea product obtained, this It is in many cases (such as in the production of melamine) undesirable.On the other hand, (such as poly- using surface reactive material The mixture of vinyl acetate and polyvinyl alcohol) it is used as granule additive to also result in problem, the reason is that these have blistering Tendency, for example, when additive and melt mixed or in the washers when, wherein processed urea dust dissolves and damages washer Efficiency.These substances formed foam tendency also final products are had an impact, final products have lower density and It is not acceptable to the market.Therefore, generally speaking, the formation of foam tendency on the industrial application of urea granula is unacceptable.
In view of in relation to the nitrogen oxides (NO from diesel-engine road vehicleX) discharge tightened up environmental legislation, use work The urea solution of industry grade purity becomes more and more important.Here urea solution is introduced into exhaust, and at selective catalytic reduction (SCR) In the conversion of nitrogen oxides that be present in exhaust be nitrogen (N2) and water (H2O).Urea in injection exhaust is thermal decomposited ammonification (NH3).Thus the ammonia discharged reduces the nitrogen oxides being present in exhaust.The urea solution of the technical grade purity is (also referred to as Diesel exhaust fluid, AUS 32 (aqueous urea solution) or) composition it is very accurate according to ISO 22241 Ground regulation.The urea solution of technical grade purity includes the urea of 32.5 weight %.The list of qualitative characteristics and impurity can also see DIN 7007:2005-08.The limit of the standard special provision aldehyde is 5mg/kg.
Due to the strict regulations in relation to urea purity, it is impossible to use any desired urea source.It therefore, in general, will preparation In the urea that directly obtains mixed and transported to place to use with determining concentration with softened water (distilled water).In this way, it removes Except urea, up to 2/3 water is also transported.In addition, these aqueous solutions can not be transported and be stored for a long time as needed;On the contrary, Biological decomposition may occur.Alternative solution (that is, granular urea is transported to place to use) is typically due to present in bulk material Aldehyde and fail, which hinders be used as NOx32 solution of reducing agent AUS.
Therefore, it is an object of the present invention to provide contain urea compositions and aquatic production NO by particlexReducing agent AUS 32 is molten The method of liquid (diesel exhaust fluid), if the shortcomings that this method makes the prior art at least becomes reduction using this method Form.
The purpose is realized by the theme of specification and claims.
It was unexpectedly found that by means of the present invention, in the case where not using formaldehyde and urea-formaldehyde condensation product, By by water with containing the mixing of urea, can obtain the particulate composition with desirable characteristics, and the particulate composition can be with It is used together with softened water to produce NOx32 solution of reducing agent AUS (diesel exhaust fluid), advantageously according to ISO 22241.More particularly, in this way,
The particle containing urea met for producing the pureness specifications of 32 solution of AUS (diesel exhaust fluid) can be provided. In addition, the production of 32 solution of AUS (diesel exhaust fluid) can be synthesized with urea and be separated, therefore amount to be transported can subtract Few up to 2/3.This not only lowers necessary fuel consumptions, and also reduce the emission discharged in transportational process.In addition, It is related to NOxThe cost of the packaging of 32 solution of reducing agent AUS and inconvenience significantly reduce.With for packing and transport less amount of grain Shape urea is compared, and being related to will be in up to 2/3 NO of urea synthesis place weightx32 solution transportation and packaging of reducing agent AUS is extremely using ground The cost and inconvenience of point are much higher;
Can to avoid with use formaldehyde and urea-formaldehyde condensation product it is related health and environmental risk;And/or
Compared with the composition for using formaldehyde and urea-formaldehyde condensation product to produce, can provide the cost of production composition compared with Low alternative solution.Urea compositions of the invention allow using the granular urea optimized for fertilizer field.Of the invention is water-soluble Urea compositions in liquid unexpectedly meet in the table 1 in standard DIN 70070:2005-08 to 32 solution (diesel engine of AUS Gas exhaust treatment liquid) as defined in limitation.In contrast, the standard can not usually be met for the conventional urea compositions of fertilizer field, Especially because high content of formaldehyde;And/or
It can be reduced or even completely avoided and form dust during the production of composition, and/or
Such particulate composition can be obtained: compared with the composition for using formaldehyde and urea-formaldehyde condensation product to produce, Particle shows at least comparable or even preferably characteristic, especially for mechanical property, for example, compression strength, shock resistance Property, low abrasion or caking tendency, especially in prolonged storage.
The present invention relates to for producing NOxThe method of 32 solution of reducing agent AUS (diesel exhaust fluid), the side Method includes at least mixing water and particulate composition, and the particulate composition includes:
(i) urea;
With the additive comprising component (ii):
(ii) the amino-containing polymer of at least one packet or oligomer and at least one functional polyethylene based compound Combination;
Wherein the ratio by mass of component (i) is calculated as > 60 weight % in the particulate composition, in the particulate composition The ratio by mass of component (ii) is calculated as < 1 weight %, and
Urea solution is wherein obtained, and the ratio by mass of component (i) is calculated as 30 weight % extremely in urea solution obtained 35 weight % (including endpoint value), especially 31 weight % are to 34 weight %, especially 31.8 weight % to 33.2 weight %.Institute Urea solution of the concentration range of acquisition within the concentration range as defined in ISO 22241 corresponds to NOx32 solution of reducing agent AUS (diesel exhaust fluid).
Particulate composition of the invention preferably include only a small amount of (if any) less than 20ppm aldehyde and/or Sulphur.In the context of the present invention, it means that obtainable NOxThe component mentioned in 32 solution of reducing agent AUS is to be lower than Concentration as defined in ISO 22241 and/or DIN 70070:2005-08 exists.
The amino-containing polymer of packet used according to the invention and oligomer particularly include having following molecular weight (MW) Polymer and oligomer: 250 dalton to 2000000 dalton, 300 dalton to 2000000 dalton, 350 dalton To 2000000 dalton, 400 dalton to 2000000 dalton, 450 dalton to 2000000 dalton, 500 dalton To 2000000 dalton, 550 dalton to 2000000 dalton, 600 dalton to 2000000 dalton, 650 dalton Extremely to 2000000 dalton, 700 dalton to 2000000 dalton, 750 dalton to 2000000 dalton, 800 dalton 2000000 dalton, 850 dalton to 2000000 dalton, 900 dalton to 2000000 dalton, 950 dalton are extremely 2000000 dalton, 1000 dalton to 2000000 dalton, 1050 dalton to 2000000 dalton, 1100 dalton To 2000000 dalton, 1150 dalton to 2000000 and 1200 dalton to 2000000 dalton.
For example, the molecular weight (MW) of the amino-containing polymer of used according to the invention packet and oligomer can be with are as follows: 500 Dalton is to 1000000 dalton, 550 dalton to 1000000 dalton, 600 dalton to 1000000 dalton, 650 Dalton is to 1000000 dalton, 700 dalton to 1000000 dalton, 750 dalton to 1000000 dalton, 800 Er Dun is to 1000000 dalton, 850 dalton to 1000000 dalton, 900 dalton to 1000000 dalton, 950 Er Dun is to 1000000 dalton, 1000 dalton to 1000000 dalton, 1050 dalton to 1000000 dalton, 1100 Dalton is to 1000000 dalton, 1150 dalton to 1000000 and 1200 dalton to 1000000 dalton, Huo Zheke In following range: 500 dalton to 10000 dalton, 550 dalton to 10000 dalton, 600 dalton are extremely 10000 dalton, 650 dalton to 10000 dalton, 700 dalton to 10000 dalton, 750 dalton to 10000 Dalton, 800 dalton to 10000 dalton, 850 dalton to 10000 dalton, 900 dalton to 10000 dalton, 950 dalton to 10000 dalton, 1000 dalton to 10000 dalton, 1050 dalton to 10000 dalton, 1100 Dalton is to 10000 dalton, 1150 dalton to 10000 and 1200 dalton to 10000 dalton.
Preferably, it wraps amino-containing polymer and oligomer can have the weight based on polymer or oligomer as 10 weights The nitrogen content of % to 50 weight % is measured, and includes primaquine, parahelium or tertiary amino group, the group independently includes alkyl or virtue Base alkyl, such as C1-6Alkyl or aryl-C1-3Alkyl, wherein aryl particularly can be phenyl or pyridyl group, can be without Replace or optionally through independently selected from F, Cl, Br, CF3、C1-6Alkyl, C1-6Alkoxy, NH2、C1-6Alkyl amino and two (C1-6 Alkyl) 1,2,3,4 or 5 substituent group in amino replaces.
For example, the amino-containing polymer of available packet and oligomer include that the vinyl that replaces of polyamines, polymerized polyamines, nitrogen is poly- It closes object, gatherOxazoline, polypropyleneimine and its dendrimers, polyethyleneimine and its dendrimers, daiamid and its The copolymer of two or more and derivative and combination in dendrimers and mentioned substance.
It preferably wraps amino-containing polymer and oligomer includes that polyamines and polymerized polyamines, polyalkyleneimine are (such as poly- Aziridine and polypropyleneimine), polyvinylamine, poly-alkoxylation polyamines, ethoxylated polyamine, propoxylation polyamines, alkyl Change and the combination of two or more in Benzylation polyamines and aforementioned component.
The amino-containing polymer of the packet particularly preferably used and oligomer are polyethyleneimine, the tree-shaped polymerization of polyethyleneimine At least two mixture in object and its copolymer, derivative and these components.
Suitable polyethyleneimine may include the poly- second of linear or branching with such as 10 or more monomeric units At least two mixing in alkene imine polymer or oligomer and its derivative, analog, copolymer and these components Object.
Polyethyleneimine can be obtained by the polymerization of aziridine and can be on the market with for exampleWithThe form of product family is commercially available, is especially hereinG20、FG、 G35、P and1595 products (Product available from BASF (Florham Park, NJ, USA)), andSP-003、SP-006、 SP- 018、SP-200、SP-1000 andSP-1050(Product available from Nippon Shokubai(Osaka,Japan))。
According to the present invention, available functional polyethylene based compound particularly includes based on repetition (CHXCHY)nUnit Compound, wherein X be selected from H, NH2、OH、COOH、COR、 CONH2、CH2NH2、CH2NHR、CH2OH and CH2OR, and Y is selected from NH2、OH、 COOH、COR、CONH2、CH2NH2、CH2NHR、CH2OH and CH2OR, and wherein R independently is in each case Alkyl, especially C1-6Alkyl or aryl, especially phenyl or pyridyl group can be unsubstituted or optionally independently be selected From F, Cl, Br, CF3、C1-6Alkyl, C1-6Alkoxy, NH2、C1-6Alkyl amino and two (C1-6Alkyl) in amino 1,2,3,4 or 5 substituent groups replace.
For example, the molecular weight (MW) of functional polyethylene based compound used according to the invention can be with are as follows: 250 dalton To 2000000 dalton, 300 dalton to 2000000 dalton, 350 dalton to 2000000 dalton, 400 dalton To 2000000 dalton, 450 dalton to 2000000 dalton, 500 dalton to 2000000 dalton, 550 dalton To 2000000 dalton, 600 dalton to 2000000 dalton, 650 dalton to 2000000 dalton, 700 dalton Extremely to 2000000 dalton, 750 dalton to 2000000 dalton, 800 dalton to 2000000 dalton, 850 dalton 2000000 dalton, 900 dalton to 2000000 dalton, 950 dalton to 2000000 dalton, 1000 dalton are extremely 2000000 dalton, 1050 dalton to 2000000 dalton, 1100 dalton to 2000000 dalton, 1150 dalton To 2000000 dalton and 1200 dalton to 2000000 dalton.
Available functional polyethylene based compound preferably includes or mixtures thereof polyvinyl alcohol or polyvinylamine.Function Change polyvinyl compound and is more preferably polyvinylamine.
Polyvinylamine and the respective molecular weight of polyvinyl alcohol (MW) can advantageously be: 500 dalton to 1000000 dongles Pause, 550 dalton to 1000000 dalton, 600 dalton to 1000000 dalton, 650 dalton to 1000000 dongles Pause, 700 dalton to 1000000 dalton, 750 dalton to 1000000 dalton, 800 dalton to 1000000 dongles Pause, 850 dalton to 1000000 dalton, 900 dalton to 1000000 dalton, 950 dalton to 1000000 dongles Pause, 1000 dalton to 1000000 dalton, 1050 dalton to 1000000 dalton, 1100 dalton to 1000000 Er Dun, 1150 dalton to 1000000 and 1200 dalton are to 1000000 dalton, or in following range: 500 dongles Pause to 10000 dalton, 550 dalton to 10000 dalton, 600 dalton to 10000 dalton, 650 dalton extremely 10000 dalton, 700 dalton to 10000 dalton, 750 dalton to 10000 dalton, 800 dalton to 10000 Dalton, 850 dalton to 10000 dalton, 900 dalton to 10000 dalton, 950 dalton to 10000 dalton, 1000 dalton to 10000 dalton, 1050 dalton to 10000 dalton, 1100 dalton to 10000 dalton, 1150 Dalton is to 10000 and 1200 dalton to 10000 dalton.
Suitable polyvinylamine particularly includes the linear polymer and copolymer of derived from ethylene base formyl amine monomers, and And it may include cation and anion polyvinylamine copolymer and electrification and protonation polyvinylamine.
Suitable polyvinylamine be can on the market it is commercially available for example fromThose of product family, and And it is especially herein1595、4500、5095、9030、9050 Hes9095 products.The example of cation and anion polyvinylamine copolymer is to come fromThose of product family, and be especially hereinAm na、AV、 VH、VI、VM、PR8094、PR8261 and PR8349 product.The example of electrification or protonation polyvinylamine is to come fromThe product of product line, and It is especially product hereinGM、PL、PR8236、VCB、VFH、VLW、VMP andVSH。WithProduct is available from BASF (Florham Park, NJ, USA).
Unless otherwise stated, the weight figure (weight %) given in conjunction with particulate composition is in each case always It is related to the total weight of particulate composition.It would be recognized by those skilled in the art that given component and weight figure does not need to meet Any arbitrarily small part of particle, but meet the average value of the representative amount of produced particle.
Unless otherwise stated, in conjunction with NOxWeight figure (the weight that 32 solution of reducing agent AUS or urea solution give Amount %) always it is related to NO in each casexThe total weight of 32 solution of reducing agent AUS or urea solution.
Particulate composition of the invention can optionally include other compositions and mentioned ingredient.The property of ingredient and Its amount depends on for example used component (i).For example, particulate composition of the invention may include: such as 0.05 weight % The water of amount to 0.5 weight %, particularly 0.1 weight % to 0.3 weight %, and the by-product such as biuret from urea synthesis Or NH3.In general, the ratio of by-product is not more than 1.5 weight %, especially not greater than 1.25 weight %.
In a preferred embodiment of the method, particulate composition includes at least one compound selected from the following As additive component (iii): aliphatic dicarboxylic acid, its salt and acid anhydrides, aliphatic tricarboxylic acids, its acid anhydrides, aromatic dicarboxylic acid, its salt and Acid anhydrides and acid anhydrides, wherein preferably, the ratio by mass of component (i) is calculated as in > 60 weight % and the composition The ratio by mass of the summation of component (ii) and component (iii) is calculated as < 1 weight %.
It will be apparent to one skilled in the art that component (ii) and component for producing particulate composition (iii) it can partially or even wholly may interact with another one and be also possible to interact with urea component (i).Example Such as, it is known that aldehyde or carboxylic acid anhydrides and urea are cross-linked to form covalent bond, or form the complex of urea and carboxylic acid.Such as polyvinyl alcohol and poly- The component of vinylamine for example is tended to form hydrogen bond.Accordingly, it is possible to the case where be, for producing the component of particulate composition in institute Obtaining in final products is partially or completely modified form.The present invention also includes the component of this modification.
In a particularly preferred embodiment of the method, particulate composition of the invention includes:
(i) urea;
And the additive comprising component (ii) and component (iii):
(ii) combination of polyethyleneimine and polyvinyl alcohol or the combination of polyethyleneimine and polyvinylamine;
(iii) selected from aliphatic dicarboxylic acid, its salt and acid anhydrides, aliphatic tricarboxylic acids, its salt and acid anhydrides, aromatic dicarboxylic acid and acid anhydrides At least one of compound;
Wherein it is preferred to which the ratio by mass of component (i) is calculated as > 97 weight % and described in the particulate composition The ratio by mass of the summation of component (ii) and component (iii) is calculated as < 1 weight % in particulate composition.
If composition of the invention includes aliphatic dicarboxylic acid as component (iii), can be preferably chosen from: grass Acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, decanedioic acid, heneicosanedioic acid, dodecane Diacid, tridecandioic acid, tetracosandioic acid, hexadecandioic acid (hexadecane diacid) and respective acid anhydrides.It is highly preferred that existing component (iii) Dicarboxylic acids be oxalic acid, succinic acid or both acid mixtures.
If composition of the invention includes aliphatic tricarboxylic acids as component (iii), lemon can be preferably chosen from Acid, isocitric acid and respective acid anhydrides.The tricarboxylic acids of existing component (iii) is more preferably citric acid.
If composition of the invention includes aromatic dicarboxylic acid or its acid anhydrides as component (iii), can be preferably Selected from phthalic acid, phthalic anhydride, M-phthalic acid and terephthalic acid (TPA).The aromatics dicarboxyl of existing component (iii) Acid or its acid anhydrides are more preferably or mixtures thereof phthalic acid, phthalic anhydride.
In another preferred embodiment of the method, particulate composition includes:
(i) urea;
And the additive comprising component (ii) and component (iii):
(ii) combination of polyethyleneimine and polyvinylamine;
(iii) selected from least one of oxalic acid, succinic acid, citric acid, phthalic acid and phthalic anhydride chemical combination Object;
Wherein the ratio by mass of component (i) is calculated as > 97 weight % in the particulate composition, in the particulate composition The ratio by mass of the summation of component (ii) and component (iii) is calculated as < 1 weight %.
The particularly preferred embodiment of particulate composition in the method includes:
(i) urea;
And it is selected from the additive of group (a) to (g):
(a) comprising the combined additive of (ii) polyethyleneimine and polyvinylamine;
(c) additive of combination and (iii) oxalic acid comprising (ii) polyethyleneimine and polyvinylamine;
(d) additive of combination and (iii) citric acid comprising (ii) polyethyleneimine and polyvinylamine;
(e) additive of combination and (iii) succinic acid comprising (ii) polyethyleneimine and polyvinylamine;
(f) additive of combination and (iii) phthalic acid comprising (ii) polyethyleneimine and polyvinylamine;
(g) additive of combination and (iii) phthalic anhydride comprising (ii) polyethyleneimine and polyvinylamine;
Wherein the ratio by mass of component (i) is calculated as > 97 weight % in the particulate composition, in the particulate composition The ratio by mass of the summation of component (ii) and component (iii) is calculated as < 1 weight %.
In the particulate composition ratio by mass of component (i) it is preferred > 97 weight %, more preferably > 98 weight %, Most preferably > 98.5 weight %.
The ratio by weight of additive component can for example according to used component (ii) and component (iii) and Variation.Preferably, the ratio by mass of the summation of component (ii) and component (iii) is calculated as < 0.5 weight in the particulate composition Measure %, more preferably < 0.4 weight %, even more preferably < 0.3 weight %, or even further preferably < 0.25 weight %.
If additive component includes two or more components, relative scale can also change.For example, component It (ii) can be in 1:20 to 20:1, preferably 1:15 to 15:1, more preferable 1:10 to 10:1 with the components by weight of component (iii) In the range of, and including incremental value therebetween.
The particularly preferred embodiment of the particulate composition of the method includes the group of polyethyleneimine and polyvinylamine It closes.The weight ratio of polyethyleneimine and polyvinylamine is alterable in the combination of both components, such as in 1:20 to 20:1, preferably In the range of 1:15 to 15:1, more preferable 1:10 to 10:1, and including incremental value therebetween.
In addition, the combination of two kinds of component polyethyleneimines and polyvinylamine and the weight ratio of component (iii) can also change, And it in each case, can be for example in 1:20 to 20:1, preferably 1:15 to 15:1, the range of more preferable 1:10 to 10:1 It is interior, and including incremental value therebetween.
In a preferred embodiment of the method, particulate composition of the invention is substantially free of formaldehyde.At this In the context of invention, statement means that the composition includes < 0.1 weight %, preferably < 0.05 weight " substantially free of formaldehyde " Measure the formaldehyde of %, more preferably < 0.005 weight %, even more preferably < 0.0005 weight %.
The invention also includes the NO that can be obtained by means of the present inventionx32 solution of reducing agent AUS is (at diesel exhaust gas Manage liquid).The NOxThe impurity (being limited by particulate additive) of 32 solution of reducing agent AUS is different from urea solution in pure water.Especially Ground, polymer additive except this method except through being difficult to characterize in any other manner.
All preferred embodiments for having combined particulate composition of the invention to describe above also correspondingly apply to add Agent is used to produce the purposes of the present invention of the particulate composition comprising urea, therefore is not repeated here.
For sake of completeness, following discloses be used to produce the particle comprising urea according to WO 2015/193377A1 The alternatively possible method of composition comprising following steps:
(A) it provides and contains urea solution;
(B) it in the case where addition has the additive formed as described above, pelletizes to containing urea solution.
It is public that all preferred embodiments for having combined particulate composition of the invention to describe above also correspondingly apply to institute The method for producing the particulate composition comprising urea opened, therefore be not repeated here.
In a preferred embodiment of the method for producing particulate composition, solution used in step (A) Urea content > 60 weight %, preferably > 95 weight %, more preferably > 97 weight %, even more preferably > 98 weight %, or even further preferably > 98.5 weight %.
In step (B), adding the additivated granulation containing urea solution can be by well known by persons skilled in the art normal Rule method carries out, such as by means of spray crystallization (granulation), rotary drum granulation or fluidized bed granulation.
In one of the method for producing particulate composition open embodiment, in step (B) granulation by means of Fluidized bed granulation carries out comprising following steps:
(B1) seed crystal containing urea is provided;
(B2) seed crystal containing urea is fluidized;
(B3) using, there is the additive formed as described above will contain urea solution applies by spraying.
If additive includes two or more components, these can respectively be used alone in the method for the invention Or it is used together, or used in the form of premix.The opportunity of component and addition can change.For example, can will be a kind of Or more component be added to provided by urea solution, or only before it faces spraying application by one or more of components It is added to containing in urea solution.According to the characteristic of component, it can be advantageous that come in the form of solution, suspended substance, lotion etc. using group Point.Suitable liquid for solution or other preparations particularly includes water, but also includes organic solvent, such as alcohol, ether etc..
Temperature containing urea solution is preferred > and 130 DEG C.
In an embodiment for producing particulate composition, the method includes the steps (C):
(C) three kinds of fractions are divided into after producing particle urea compositions, wherein
A kind of fraction (F1) includes the particle with expectation target size,
A kind of fraction (F2) is greater than the particle of expectation target size comprising size, and
A kind of fraction (F3) is less than the particle of expectation target size comprising size, and
Wherein it is preferred to which fraction F2 is recycled back into this method after particle crushing, and fraction F3 is followed again It is looped back in this method.
For producing urea and for being further processed in the equipment to generate particulate composition, usually also obtain Ammonia.This can be converted to corresponding ammonium salt by washing operation with suitable sour (such as nitric acid or sulfuric acid), for example, ammonium nitrate or Ammonium sulfate, and these can be conveyed to further use, such as be used in fertilizer.Appropriate method and step for pickling Suddenly it is described in such as WO 2010/060535.
In another embodiment for producing particulate composition, disclosed method includes step (D):
(D) pickling.
The acid of said components (iii) can also be advantageously used to carry out in pickling.
Another disclosed aspect of the invention is related to the equipment for producing the particulate composition comprising urea comprising:
(a) granulator;
(b) at least one device for being used to add additive as described above;
(c) at least one device for being used to for the particulate composition being divided into varying particle size fraction;
(d) optionally at least one for carrying out the device of pickling.
In a preferred embodiment of present device, granulator (a) is fluidised bed granulator.
Disclosed equipment is especially suitable for carrying out disclosed method.
Another aspect of the present invention relates to the purposes of 32 solution of AUS of urea in the water obtained according to the present invention in the following: Diesel-engine road vehicle, furnace, waste incinerator, gas turbine, engine of boat and ship or the industrial equipment for nitrogen oxides reduction.For This, by the solution injection such as exhaust stream from vehicle of the invention, and makes nitrogen oxides in SCR catalyst (such as by titanium Constitute) on be reduced to N2And H2O.The mechanism for example at isocyanic acid and then hydrolyzes ammonification and carries out by being pyrolyzed urea.Ammonia is most Eventually on a catalyst with reaction of nitrogen oxides.
The present invention is illustrated by the following examples.These elaborations are merely illustrative, and are not intended to limit general model of the invention It encloses.
Embodiment:
Embodiment 1
In testing equipment, about 108 DEG C at a temperature of, in the fluidized bed system of the cylindrical fluid bed with diameter 40cm It pelletizes in grain machine to urea.Fluidized bed is terminated in its lower end by the perforated plate that bore dia is 2.0mm.Make fluidization air with about 2m/ seconds apparent velocities flow into fluidized bed.In the side-walls of bed overflow is installed above substrate at 10cm.Then it will determine and measure The urea particle with narrow size distribution or urea granula of (about 45kg) are introduced into granulation column as the seed crystal for pelletizing.It will tool There is the bed (about 50cm is deep) of seed crystal to be fluidized with the hot-air that temperature is about 100 DEG C, is envisaged for running once bed has reached About 108 DEG C of temperature, begin to addition about 135 DEG C temperature 96 weight % to 97 weight % urea solution.Then pass through The urea solution that water content is 3 weight % to 4 weight % is introduced fluidized bed from holding vessel with 350kg/ hours rates by nozzle In granulator, the nozzle about 140 DEG C at a temperature of operate, supply air with 240kg/ hours rates.Then by root It is mixed under about 135 ° with urea solution according to the additive for granulation that the following table 1 uses.With 5 minutes regular intervals via outlet Solid is discharged, from fluidized bed to realize the substantially invariable height of bed.Then the solid sample thus removed is respectively sieved To be really sized distribution.There is no solid to be recycled in fluidised bed granulator.The duration of every batch of is in each case About 30 minutes.After this period, stops charging, bulk material is cooled to about 100 DEG C and is moved from fluidised bed granulator Out, and by being sieved into different fractions it is separated.Then it will be cooled to about with the fraction that desired size is distributed 60 DEG C to analyze its product property.All fractions are carried out with the growth rate for being weighed to determine bulk material.In addition, also collecting It weighs from the dust of the bag filter of exhaust device and to it.
According to above-mentioned steps, is not also adding additive and there is polyvinylamine (PVA), polyvinylamine/polyethyleneimine The comparative test pelletized in the case where amine blends or standard additive (urea-formaldehyde additive UF80), and to every kind In the case of the bulk material that obtains correspondingly post-processed and analyzed.
The following table 1 a shows the corresponding assessment of the bulk material for dust formation, compression strength, density and agglomeration.Equally The sensibility that the dust of explanation is formed is the result to the visual assessment for the dust collected by small-sized fluidized bed cooler.For commenting Estimate in the grade b shown in table 1 of bulk material obtained.
Table 1a
PVA: polyvinylamine PEI: polyethyleneimine
1) mixture in each case based on PVA and PEI
2) mixture based on PVA, PEI and oxalic acid in each case
Table 1b
Embodiment 2
According to step described in embodiment 1, to by various dose oxalic acid and 500mg/kg polyethyleneimine and poly- second The mixture (in each case, the mixture based on polyethyleneimine and polyvinylamine, the 40 weight % of weight %/60) of enamine The effect of the granule additive of the invention constituted is measured.This storage by the way that oxalic acid to be introduced into urea solution before the spraying It deposits in tank and polyethyleneimine/polyvinylamine mixture is fed to supply into the urea stream of nozzle to carry out.Then 132 The urea solution that thus obtained water content is 3 weight % is supplied with 350kg/ hours rates at a temperature of DEG C, and such as embodiment 1 Described in post-processed.It is carried out similarly accordingly with the comparative test of formaldehyde.
The following table 2 shows the respective ratio of dust in fluidised bed granulator:
Table 2:
To the bulk material obtained according to embodiment 1 to 2 studies have shown that when adding additive of the invention, dust It is formed and the characteristic (compression strength, caking tendency) of bulk material is improved.The knot obtained when the result is with using formaldehyde Fruit is suitable or even better, and needs significant lesser amount of additive.
Embodiment 3:
Embodiment 3 has been shown in table 3 the comparison urea of the urea (the typical urea for being used as fertilizer) with typical fertilizer grade Solution is compared between urea solution of the invention.
Table 3
From table 3 it is observed that with 32.5 weight % ureas urea solution of the invention meet specification (DIN 70070: The table 1 of 2005-08) in the limitation that provides.In the typical commercial urea solution (fertilizer grade urea) equally with 32.5 weight % ureas In the case of, the value of aldehyde is much higher than limitation.The content of biuret is in restricted area.In typical business urea solution (fertilizer grade urea) Other ratios do not specify (n.s.).
The very high aldehyde as known to comparable typical commercial urea solution, is equally exploited for fertilizer field Possibility purposes of the particle urea compositions of the invention in 32 solution of AUS (diesel exhaust fluid) field be to exceed to anticipate Material.Meanwhile compared with the urea of technical grade purity, particulate composition of the invention preferably can be dried and be transported.This hair Bright particulate composition shows that granule stability more higher than pure technical grade urea, storability (agglomerate in technical grade urea Be inclined to it is higher), lower dust formed and lower water imbibition.These disadvantages mentioned above make it difficult to by technical grade urea reproducibly It prepares 32 solution of AUS (diesel exhaust fluid).

Claims (10)

1. one kind is for producing NOxThe method of 32 solution of reducing agent AUS (diesel exhaust fluid), including at least by water and Grain composition mixing, the particulate composition includes:
(i) urea;
With the additive comprising component (ii):
(ii) combination of the amino-containing polymer of at least one packet or oligomer and at least one functional polyethylene based compound;
Wherein the ratio by mass of component (i) is calculated as > 60 weight %, component in the particulate composition in the particulate composition (ii) ratio by mass is calculated as < 1 weight %, and
Urea solution is wherein obtained, and the ratio by mass of component (i) is not less than 31 weights in the urea solution obtained It measures % and is not more than 34 weight %.
2. according to the method described in claim 1, wherein the additive includes component (iii):
(iii) change selected from aliphatic dicarboxylic acid and acid anhydrides, aliphatic at least one of tricarboxylic acids and acid anhydrides, aromatic dicarboxylic acid and acid anhydrides Object is closed,
Wherein the ratio by mass of component (i) is calculated as > 60 weight %, component in the particulate composition in the particulate composition (ii) and the ratio by mass of the summation of component (iii) is calculated as < 1 weight %.
3. method according to claim 1 or 2, wherein the particulate composition includes:
(i) urea;
With the additive comprising component (ii) and component (iii):
(ii) combination of polyethyleneimine and polyvinyl alcohol or the combination of polyethyleneimine and polyvinylamine;
(iii) change selected from aliphatic dicarboxylic acid and acid anhydrides, aliphatic at least one of tricarboxylic acids and acid anhydrides, aromatic dicarboxylic acid and acid anhydrides Close object;
Wherein the ratio by mass of component (i) is calculated as > 97 weight %, component in the particulate composition in the particulate composition (ii) and the ratio by mass of the summation of component (iii) is calculated as < 1 weight %.
4. according to the method in any one of claims 1 to 3, wherein the particulate composition includes:
(i) urea;
With the additive comprising component (ii) and component (iii):
(ii) combination of polyethyleneimine and polyvinylamine;
(iii) at least one of oxalic acid, succinic acid, citric acid, phthalic acid, phthalic anhydride compound are selected from;
Wherein the ratio by mass of component (i) is calculated as > 97 weight %, component in the particulate composition in the particulate composition (ii) and the ratio by mass of the summation of component (iii) is calculated as < 1 weight %.
5. method according to claim 1 to 4, the wherein molecule of the polyethyleneimine in component (ii) Amount is in the range of 500Da to 2000000Da.
6. the method according to any one of claims 1 to 5, the wherein molecular weight of the polyvinylamine in component (ii) In the range of 500Da to 1000000Da.
7. method according to any one of claim 1 to 6, wherein in the composition component (i) ratio by mass It is calculated as > 98 weight %, preferably > 98.5 weight %.
8. method according to any one of claim 1 to 7 is characterized in that component (ii) and component in the composition (iii) ratio by mass of summation is calculated as < 0.5 weight %, preferably < 0.4 weight %, more preferably < 0.3 weight %, and most It is preferred that < 0.25 weight %.
9. the NO of urea in the water obtained according to claim 1 to any one of 8xThe purposes of 32 solution of reducing agent AUS in the following: Diesel-engine road vehicle, furnace, waste incinerator, gas turbine, engine of boat and ship or the industrial equipment for nitrogen oxides reduction.
10. a kind of NOx32 solution of reducing agent AUS (diesel exhaust fluid), can be by according to claim 1 in 8 Described in any item methods obtain.
CN201780043369.2A 2016-07-15 2017-07-13 Use of urea composition to produce diesel exhaust fluid (AUS 32) Pending CN109475814A (en)

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