CN109469660B - Double-valve-core control synchronous valve - Google Patents
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- 239000003921 oil Substances 0.000 description 152
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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Abstract
一种双重阀芯控制同步阀,包括阀体,阀体下部设有进油腔,进油腔内设有主阀芯,阀体在进油腔下方设有进油口,阀体在上部的两侧面分别左出油口和右出油口,左出油口通过左通道与进油腔连通,右出油口通过右通道与进油腔连通,阀体在左通道上方设有左油腔、在右通道上方设有右油腔;左油腔和右油腔内设有出油阀芯;左油腔和右油腔的上端为通孔,通孔上设有出油密封螺栓,出油密封螺栓与出油阀芯之间设有弹簧,主阀芯左右两端分别设有活塞,进油腔为中空孔,进油腔的左右两端分别设有进油密封螺栓,进油密封螺栓与活塞之间留有反馈间隙,进油腔至少一端的进油密封螺栓与活塞之间设有弹簧。本发明提高了控制精度,大大节约了成本,提高工作效率。
A dual valve core control synchronizing valve comprises a valve body, an oil inlet cavity is arranged at the lower part of the valve body, a main valve core is arranged in the oil inlet cavity, the valve body is provided with an oil inlet port under the oil inlet chamber, and the valve body is arranged in the upper part of the The left oil outlet and the right oil outlet are respectively on the two sides. The left oil outlet is communicated with the oil inlet chamber through the left channel, and the right oil outlet is communicated with the oil inlet chamber through the right channel. The valve body is provided with a left oil chamber above the left channel. , There is a right oil cavity above the right channel; the left oil cavity and the right oil cavity are provided with oil outlet valve cores; the upper ends of the left oil cavity and the right oil cavity are through holes, and the through holes are provided with oil outlet sealing bolts. There is a spring between the oil sealing bolt and the oil outlet valve core, the left and right ends of the main valve core are respectively provided with pistons, the oil inlet cavity is a hollow hole, the left and right ends of the oil inlet chamber are respectively provided with oil inlet sealing bolts, and the oil inlet sealing A feedback gap is left between the bolt and the piston, and a spring is arranged between the oil inlet sealing bolt at at least one end of the oil inlet chamber and the piston. The invention improves the control precision, greatly saves the cost and improves the work efficiency.
Description
技术领域technical field
本发明涉及同步阀技术领域,具体涉及了一种双重阀芯控制同步阀。The invention relates to the technical field of synchronization valves, in particular to a dual valve core control synchronization valve.
背景技术Background technique
同步阀是用来保证两个或两个以上的执行元件(液压缸或液压马达)在承受不同负载时仍能获得相同或成一定比例的流量,从而使执行元件间以相同的位移或相同的速度运动的一种液压元件,同步阀用于是同步提升机构。在同步提升机构使用中,基本运用一个液压阀控制一个执行元件,在提升过程中,因工作阻力的不同,支柱提升不同步,这就造成了速度不同步,影响了运动精度。传统同步阀的典型结构为挂钩式和换向活塞式,国内外专家学者致力于传统同步阀的结构及性能研究多年,但其基本结构沿用至今未发生根本变化。近年,众多学者对同步阀的研究大多局限于80年代学者所建立的理论知识框架里,主要研究内容为两个方面:The synchronizing valve is used to ensure that two or more actuators (hydraulic cylinders or hydraulic motors) can still obtain the same or a certain proportion of flow under different loads, so that the actuators have the same displacement or the same flow. A hydraulic component of speed movement, the synchronizing valve is used to synchronize the lifting mechanism. In the use of the synchronous hoisting mechanism, a hydraulic valve is basically used to control an actuator. During the hoisting process, due to different working resistances, the lifting of the pillars is asynchronous, which causes the speed to be asynchronous and affects the movement accuracy. The typical structures of traditional synchronizing valves are hook type and reversing piston type. Experts and scholars at home and abroad have devoted themselves to the research on the structure and performance of traditional synchronizing valves for many years, but their basic structure has not changed fundamentally so far. In recent years, many scholars' research on synchronous valve is mostly limited to the theoretical knowledge framework established by scholars in the 1980s. The main research contents are two aspects:
(一)影响同步阀稳态和动态性能的因素以及对同步阀结构的改进;(1) Factors affecting the steady-state and dynamic performance of the synchronizing valve and improvements to the structure of the synchronizing valve;
(二)同步阀的应用分析如拖车钻机、框架车。(2) Application analysis of synchronization valve such as trailer drilling rig and frame car.
然而,现代加工技术的发展并未使传统同步阀的性能得到显著改善,这是因为传统同步阀的流量只是近似相等,在原理上存在误差,这一误差不会因为加工精度的提升而无限减小或者消除。However, the development of modern processing technology has not significantly improved the performance of the traditional synchronous valve, because the flow of the traditional synchronous valve is only approximately equal, and there is an error in principle, which will not be infinitely reduced due to the improvement of processing accuracy. small or eliminated.
发明内容SUMMARY OF THE INVENTION
本发明目的在于克服现有技术的缺点与不足,提供了一种双重阀芯控制同步阀,以解决同步阀同步精度不高的问题,同时提高了控制精度,大大节约了成本,提高工作效率。The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art, and to provide a dual valve core control synchronization valve to solve the problem of low synchronization accuracy of the synchronization valve, improve the control accuracy, greatly save costs, and improve work efficiency.
为实现上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:
一种双重阀芯控制同步阀,包括阀体,阀体下部设有进油腔,进油腔内设有主阀芯,阀体在进油腔下方设有进油口,阀体在上部的两侧面分别设有左出油口和右出油口,左出油口通过左通道与进油腔连通,右出油口通过右通道与进油腔连通,阀体在左通道上方设有左油腔、在右通道上方设有右油腔;左油腔和右油腔内设有出油阀芯;左油腔和右油腔的上端为通孔,通孔上设有出油密封螺栓,出油密封螺栓与出油阀芯之间设有弹簧,阀体在左油腔和右油腔之间设有三通单向阀,三通单向阀的第一进口与左油腔连通、第二进口与右油腔连通、出口分别与左油腔和右油腔的上端的通孔连通,主阀芯左右两端分别设有活塞,进油腔为中空孔,进油腔的左右两端分别设有进油密封螺栓,进油密封螺栓与活塞之间留有反馈间隙,进油腔至少一端的进油密封螺栓与活塞之间设有弹簧,左通道通过左反馈通道与进油腔左端的反馈间隙连通,右通道通过右反馈通道与进油腔右端的反馈间隙连通。A dual valve core control synchronizing valve, comprising a valve body, an oil inlet cavity is arranged in the lower part of the valve body, a main valve core is arranged in the oil inlet cavity, the valve body is provided with an oil inlet port under the oil inlet cavity, and the valve body is provided with an oil inlet at the upper part. The left oil outlet and the right oil outlet are respectively provided on both sides. The left oil outlet communicates with the oil inlet chamber through the left channel, and the right oil outlet communicates with the oil inlet chamber through the right channel. The valve body has a left oil outlet above the left channel. The oil cavity is provided with a right oil cavity above the right channel; the left oil cavity and the right oil cavity are provided with oil outlet valve cores; the upper ends of the left oil cavity and the right oil cavity are through holes, and the through holes are provided with oil outlet sealing bolts There is a spring between the oil outlet sealing bolt and the oil outlet valve core, and the valve body is provided with a three-way check valve between the left oil cavity and the right oil cavity, and the first inlet of the three-way check valve is communicated with the left oil cavity, The second inlet is communicated with the right oil chamber, the outlet is communicated with the through holes at the upper ends of the left oil chamber and the right oil chamber respectively, the left and right ends of the main spool are respectively provided with pistons, the oil inlet chamber is a hollow hole, and the left and right sides of the oil inlet chamber are respectively provided with pistons. There are oil inlet sealing bolts at the ends respectively, there is a feedback gap between the oil inlet sealing bolt and the piston, and a spring is arranged between the oil inlet sealing bolt and the piston at at least one end of the oil inlet chamber, and the left channel passes through the left feedback channel and the oil inlet chamber. The feedback gap at the left end is communicated, and the right channel is communicated with the feedback gap at the right end of the oil inlet cavity through the right feedback channel.
由上可知,本发明在使用时,开始时主阀芯处于进油腔中间位置,当进油口有一定压力的油液时,油液从主阀芯两侧的出油开口流出,推开左油腔和右油腔的出油阀芯,并从左出油口和右出油口流出;当左出油口和右出油口其中一侧压力高时,由于压力的作用将三通单向阀的密封钢球推到另一侧,压力高一侧的油液将经过三通单向阀进入左油腔和右油腔上端的通孔,从而将出油阀芯的开口变小,减小油液的流出,使左出油口和右出油口压力保持一致,从而使分别由左出油口和右出油口油压驱动的执行元件的运动位移或速度保持一致。在上述情况下,由于左出油口和右出油口的压力不相同,压力的大小将通过左反馈通道和右反馈通道作用于到主阀芯的两侧,主阀芯将在两侧压力不相同的情况下,向压力小的一侧移动,减小压力小一侧出油口的压力,进一步去调节左出油口和右出油口的压力,从而进一步保证执行元件的位移或速度,完成同步工作。It can be seen from the above that when the present invention is in use, the main spool is in the middle of the oil inlet cavity at the beginning. When the oil inlet has a certain pressure of oil, the oil flows out from the oil outlet openings on both sides of the main spool, and pushes it open. The oil outlet spools of the left oil chamber and the right oil chamber flow out from the left oil outlet and the right oil outlet; when the pressure on one side of the left oil outlet and the right oil outlet is high, the tee The sealing steel ball of the one-way valve is pushed to the other side, and the oil on the high-pressure side will pass through the three-way one-way valve and enter the through holes at the upper end of the left oil chamber and the right oil chamber, thereby reducing the opening of the oil outlet valve core. , reduce the outflow of oil, keep the pressure of the left oil outlet and the right oil outlet consistent, so as to keep the movement displacement or speed of the actuator driven by the oil pressure of the left oil outlet and the right oil outlet respectively. In the above case, since the pressures of the left oil outlet and the right oil outlet are not the same, the pressure will act on both sides of the main spool through the left feedback channel and the right feedback channel, and the main spool will have pressure on both sides. If they are not the same, move to the lower pressure side, reduce the pressure of the oil outlet on the lower pressure side, and further adjust the pressure of the left oil outlet and the right oil outlet, so as to further ensure the displacement or speed of the actuator. to complete the synchronization.
作为本发明的一种改进,所述进油腔左端的进油密封螺栓与活塞之间设有弹簧,所述进油腔左端的进油密封螺栓的中部设有螺纹通孔,螺纹通孔内设有预紧螺栓,预紧螺栓内端与弹簧相触压。As an improvement of the present invention, a spring is arranged between the oil inlet sealing bolt at the left end of the oil inlet chamber and the piston, and a threaded through hole is provided in the middle of the oil inlet sealing bolt at the left end of the oil inlet chamber, and the threaded through hole There is a pre-tightening bolt, and the inner end of the pre-tightening bolt is in contact with the spring.
作为本发明的一种改进,所述进油密封螺栓与阀体之间设有密封垫圈。As an improvement of the present invention, a sealing gasket is provided between the oil inlet sealing bolt and the valve body.
作为本发明的一种改进,所述阀体上设有与三通单向阀的出口相连通的第一泄压孔,第一泄压孔上设有第一泄压密封螺栓。As an improvement of the present invention, the valve body is provided with a first pressure relief hole communicating with the outlet of the three-way check valve, and the first pressure relief hole is provided with a first pressure relief sealing bolt.
作为本发明的一种改进,所述阀体上分别设有与左反馈通道相连通的第二泄压孔、与右反馈通道相连通的第三泄压孔,第二泄压孔上设有第二泄压密封螺栓,第三泄压孔上设有第三泄压密封螺栓。As an improvement of the present invention, the valve body is respectively provided with a second pressure relief hole communicated with the left feedback channel and a third pressure relief hole communicated with the right feedback channel, and the second pressure relief hole is provided with The second pressure relief sealing bolt is provided with a third pressure relief sealing bolt on the third pressure relief hole.
与现有技术相比,本发明技术方案的创新点和有益效果在于:Compared with the prior art, the innovation and beneficial effects of the technical solution of the present invention are:
本发明通过设置三通单向阀,使得左出油口和右出油口压力保持一致,从而使分别由左出油口和右出油口油压驱动的执行元件的运动位移或速度保持一致;In the present invention, the three-way one-way valve is arranged to keep the pressure of the left oil outlet and the right oil outlet consistent, so as to keep the movement displacement or speed of the actuators driven by the oil pressure of the left oil outlet and the right oil outlet respectively. ;
与此同时,通过左反馈通道和右反馈通道作用于到主阀芯的两侧,主阀芯将在两侧压力不相同的情况下,向压力小的一侧移动,减小压力小一侧出油口的压力,进一步去调节左出油口和右出油口的压力,从而进一步保证执行元件的位移或速度,完成同步工作;At the same time, through the left feedback channel and the right feedback channel acting on both sides of the main spool, the main spool will move to the side with lower pressure when the pressure on both sides is different, reducing the pressure on the side with lower pressure The pressure of the oil outlet can further adjust the pressure of the left oil outlet and the right oil outlet, so as to further ensure the displacement or speed of the actuator and complete the synchronization work;
本发明既提高了同步阀的同步精度,又提高了控制精度,大大节约了成本,提高工作效率。The invention not only improves the synchronization precision of the synchronization valve, but also improves the control precision, greatly saves the cost and improves the work efficiency.
附图说明Description of drawings
图1为本发明双重阀芯控制同步阀的示意图。FIG. 1 is a schematic diagram of the dual spool control synchronizing valve of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部内容。The present invention will be further described below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all of the contents related to the present invention.
实施例Example
请参考图1,一种双重阀芯控制同步阀,包括阀体10,阀体10下部设有进油腔11,进油腔11内设有主阀芯20,阀体10在进油腔11下方设有进油口12,阀体10在上部的两侧面分别设有左出油口13和右出油口14,左出油口13通过左通道15与进油腔11连通,右出油口14通过右通道16与进油腔11连通,阀体10在左通道15上方设有左油腔17、在右通道16上方设有右油腔18;左油腔17和右油腔18内设有出油阀芯40;Referring to FIG. 1 , a dual-spool control synchronizing valve includes a
左油腔17和右油腔18的上端为通孔,通孔上设有出油密封螺栓42,出油密封螺栓42与出油阀芯40之间设有弹簧41,阀体10在左油腔17和右油腔18之间设有三通单向阀60,三通单向阀60的第一进口61与左油腔17连通、第二进口62与右油腔18连通、出口63分别与左油腔17和右油腔18的上端的通孔连通,主阀芯20左右两端分别设有活塞30,进油腔11为中空孔,进油腔11的左右两端分别设有进油密封螺栓50,进油密封螺栓50与活塞30之间留有反馈间隙,进油腔11至少一端的进油密封螺栓50与活塞之间设有弹簧51,左通道15通过左反馈通道151与进油腔11左端的反馈间隙连通,右通道16通过右反馈通道161与进油腔11右端的反馈间隙连通。The upper ends of the
由上可知,本发明在使用时,开始时主阀芯处于进油腔中间位置,当进油口有一定压力的油液时,油液从主阀芯两侧的出油开口流出,推开左油腔和右油腔的出油阀芯,并从左出油口和右出油口流出;当左出油口和右出油口其中一侧压力高时,由于压力的作用将三通单向阀的密封钢球推到另一侧,压力高一侧的油液将经过三通单向阀进入左油腔和右油腔上端的通孔,从而将出油阀芯的开口变小,减小油液的流出,使左出油口和右出油口压力保持一致,从而使分别由左出油口和右出油口油压驱动的执行元件的运动位移或速度保持一致。在上述情况下,由于左出油口和右出油口的压力不相同,压力的大小将通过左反馈通道和右反馈通道作用于到主阀芯的两侧,主阀芯将在两侧压力不相同的情况下,向压力小的一侧移动,减小压力小一侧出油口的压力,进一步去调节左出油口和右出油口的压力,从而进一步保证执行元件的位移或速度,完成同步工作。It can be seen from the above that when the present invention is in use, the main spool is in the middle of the oil inlet cavity at the beginning. When the oil inlet has a certain pressure of oil, the oil flows out from the oil outlet openings on both sides of the main spool, and pushes it open. The oil outlet spools of the left oil chamber and the right oil chamber flow out from the left oil outlet and the right oil outlet; when the pressure on one side of the left oil outlet and the right oil outlet is high, the tee The sealing steel ball of the one-way valve is pushed to the other side, and the oil on the high-pressure side will pass through the three-way one-way valve and enter the through holes at the upper end of the left oil chamber and the right oil chamber, thereby reducing the opening of the oil outlet valve core. , reduce the outflow of oil, keep the pressure of the left oil outlet and the right oil outlet consistent, so as to keep the movement displacement or speed of the actuator driven by the oil pressure of the left oil outlet and the right oil outlet respectively. In the above case, since the pressures of the left oil outlet and the right oil outlet are not the same, the pressure will act on both sides of the main spool through the left feedback channel and the right feedback channel, and the main spool will have pressure on both sides. If they are not the same, move to the lower pressure side, reduce the pressure of the oil outlet on the lower pressure side, and further adjust the pressure of the left oil outlet and the right oil outlet, so as to further ensure the displacement or speed of the actuator. to complete the synchronization.
在本实施例中,所述进油腔11左端的进油密封螺栓50与活塞30之间设有弹簧51,所述进油腔11左端的进油密封螺栓50的中部设有螺纹通孔,螺纹通孔内设有预紧螺栓52,预紧螺栓52内端与弹簧51相触压。进油密封螺栓和预紧螺栓配合使用,既可以起密封作用,又起到调节主阀芯的松紧程度。In this embodiment, a
在本实施例中,所述进油密封螺栓50与阀体10之间设有密封垫圈53。利用密封垫圈进一步地对进油腔密封。In this embodiment, a sealing
在本实施例中,所述阀体10上设有与三通单向阀60的出口相连通的第一泄压孔,第一泄压孔上设有第一泄压密封螺栓64。通过第一泄压孔可以对左油腔和右油腔的上端的通孔内的液压油进行泄压。In this embodiment, the
在本实施例中,所述阀体10上分别设有与左反馈通道151相连通的第二泄压孔、与右反馈通道161相连通的第三泄压孔,第二泄压孔上设有第二泄压密封螺栓152,第三泄压孔上设有第三泄压密封螺栓162。通过第二泄压孔和第三泄压孔可以对反馈通道内的液压油进行泄压。In this embodiment, the
与现有技术相比,本发明技术方案的创新点和有益效果在于:Compared with the prior art, the innovation and beneficial effects of the technical solution of the present invention are:
本发明通过设置三通单向阀,使得左出油口和右出油口压力保持一致,从而使分别由左出油口和右出油口油压驱动的执行元件的运动位移或速度保持一致;In the present invention, the three-way one-way valve is arranged to keep the pressure of the left oil outlet and the right oil outlet consistent, so as to keep the movement displacement or speed of the actuators driven by the oil pressure of the left oil outlet and the right oil outlet respectively. ;
与此同时,通过左反馈通道和右反馈通道作用于到主阀芯的两侧,主阀芯将在两侧压力不相同的情况下,向压力小的一侧移动,减小压力小一侧出油口的压力,进一步去调节左出油口和右出油口的压力,从而进一步保证执行元件的位移或速度,完成同步工作;At the same time, through the left feedback channel and the right feedback channel acting on both sides of the main spool, the main spool will move to the side with lower pressure when the pressure on both sides is different, reducing the pressure on the side with lower pressure The pressure of the oil outlet can further adjust the pressure of the left oil outlet and the right oil outlet, so as to further ensure the displacement or speed of the actuator and complete the synchronization work;
本发明既提高了同步阀的同步精度,又提高了控制精度,大大节约了成本,提高工作效率。The invention not only improves the synchronization precision of the synchronization valve, but also improves the control precision, greatly saves the cost and improves the work efficiency.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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