CN109468478A - A kind of preparation method of aluminium ingot - Google Patents
A kind of preparation method of aluminium ingot Download PDFInfo
- Publication number
- CN109468478A CN109468478A CN201811549191.1A CN201811549191A CN109468478A CN 109468478 A CN109468478 A CN 109468478A CN 201811549191 A CN201811549191 A CN 201811549191A CN 109468478 A CN109468478 A CN 109468478A
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- China
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- aluminum liquid
- mass content
- vanadium
- electrolysis raw
- raw aluminum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a kind of preparation methods of aluminium ingot, comprising: provides electrolysis raw aluminum liquid；Obtain the mass content of vanadium and titanium in electrolysis raw aluminum liquid；The boron element quality that the electrolysis raw aluminum liquid of every preset quality needs to be added is obtained according to the mass content of vanadium and titanium in electrolysis raw aluminum liquid；The mass content change curve that the sum of mass content of vanadium and titanium changes with boron element additional amount is provided；The optimum addition of aluminium boron intermediate alloy is determined according to mass content change curve；It carries out aluminum-boron alloy addition to electrolysis raw aluminum liquid to melt, the stewing process preset time after stirring；Stokehold sample is taken to carry out chemical composition analysis, the furnace eye that holding furnace is opened after chemical composition analysis result meet demand carries out ingot casting operation.The present invention has the advantage that low vanadium low titanium aluminium ingot product can be prepared, under the overall situation of cost efficiency, organization of production is adjusted, realizes the efficient production of low vanadium low titanium aluminium ingot by optimization technique using ingot casting mixing furnace apparatus.
Description
Technical field
The present invention relates to aluminium ingot generation technique fields, and in particular to a kind of preparation method of aluminium ingot.
Background technique
With the development of industry, aluminum for electric engineering is widely used, and extends to the high-end fields such as motor rotor, therefore right
More stringent requirements are proposed for aluminum for electric engineering ingot product quality.
Often containing a certain amount of with the elements such as microelement V, Ti existing for solution in virgin aluminium ingot, these elements lead aluminium
The electric conductivity of body has very detrimental effect.The content for trying the elements such as reduction Ti, V, is to further increase aluminium conductor electric conductivity
It can problem to be solved.The elements such as nonmetalloid B and V, Ti have very strong binding force, can form fusing point height, density ratio
The big VB of aluminium2、TiB2Equal borides precipitating, and boron is smaller to Conductivity in certain content range, therefore theoretically adopts
With can be realized electrician after borax treatment with the production of low vanadium low titanium aluminium ingot.But the proportion that not can refer in actual production
Numerical value, when more there are aluminium boron intermediate alloy additional amount, boron content increases in aluminum substrate, and increases production cost；Aluminium boron
When alloy addition is less, required time of repose is long, once user's requirement is not achieved in the sum of V, Ti content, batching adjusting takes again
When expenses of labour；Smelting technology grasps deficiency, operates having differences property, causes to deploy the time is long, and repetition samples, and product quality fluctuates etc.
Problem.
Summary of the invention
The present invention is directed at least solve one of above-mentioned technical problem.
For this purpose, low vanadium low titanium aluminium ingot product can be prepared it is an object of the invention to propose a kind of preparation method of aluminium ingot.
To achieve the goals above, embodiment of the invention discloses a kind of preparation methods of aluminium ingot, comprising the following steps:
Electrolysis raw aluminum liquid is provided；Obtain the mass content of vanadium and titanium in the electrolysis raw aluminum liquid；According to vanadium in the electrolysis raw aluminum liquid and
The mass content of titanium obtains the boron element quality that the electrolysis raw aluminum liquid of every preset quality needs to be added；The quality for providing vanadium and titanium contains
The mass content change curve that the sum of amount changes with boron element additional amount；Aluminium is determined according to the mass content change curve
The optimum addition of boron intermediate alloy；It carries out aluminum-boron alloy addition to the electrolysis raw aluminum liquid to melt, after stirring at standing
Manage preset time；It takes stokehold sample to carry out chemical composition analysis, opens the mixing after chemical composition analysis result meet demand
The furnace eye of furnace carries out ingot casting operation.
The preparation method of aluminium ingot according to an embodiment of the present invention can prepare low vanadium low titanium aluminium ingot product, in cost efficiency
Under overall situation, organization of production is adjusted, realizes the efficient of low vanadium low titanium aluminium ingot by optimization technique using ingot casting mixing furnace apparatus
Production.
In addition, the preparation method of aluminium ingot according to the above embodiment of the present invention can also have following additional technology special
Sign:
Optionally, it described the step of obtaining the mass content of vanadium and titanium in the electrolysis raw aluminum liquid, specifically includes: to described
Electrolysis raw aluminum liquid carries out spectrum analysis and obtains the mass content of vanadium and titanium in the electrolysis raw aluminum liquid.
Optionally, the optimum addition of the aluminium boron intermediate alloy is twice of the minimum additional amount of boron element.
Optionally, the optimum addition of the aluminium boron intermediate alloy is twice of the minimum additional amount of boron element, the boron member
The minimum additional amount of element is set according to process requirements.
Optionally, carrying out the temperature that aluminum-boron alloy addition melts to the electrolysis raw aluminum liquid is 780 to 820 degrees Celsius.
Optionally, the time of the stirring is 5 to 10 minutes.
Optionally, the step of furnace eye for opening the holding furnace carries out ingot casting operation specifically includes: opening apart from institute
The holding furnace furnace eye for stating mixing furnace bottom 10cm carries out ingot casting operation.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures
Obviously and it is readily appreciated that, in which:
Fig. 1 is the flow chart of the preparation method of the aluminium ingot of one embodiment of the invention；
Fig. 2 is that the sum of the vanadium of one embodiment of the invention and the mass content of titanium contain with the quality that boron element additional amount changes
Measure change curve.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply opposite
Importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Referring to following description and drawings, it will be clear that these and other aspects of the embodiment of the present invention.In these descriptions
In attached drawing, some particular implementations in the embodiment of the present invention are specifically disclosed, to indicate to implement implementation of the invention
Some modes of the principle of example, but it is to be understood that the scope of embodiments of the invention is not limited.On the contrary, of the invention
Embodiment includes all changes, modification and the equivalent fallen within the scope of the spirit and intension of attached claims.
The present invention is described below in conjunction with attached drawing.
Fig. 1 is the flow chart of the preparation method of the aluminium ingot of one embodiment of the invention.As shown in Figure 1, comprising the following steps:
S1: electrolysis raw aluminum liquid is provided.
S2: the mass content of vanadium and titanium in the electrolysis raw aluminum liquid is obtained.
In an embodiment of the invention, spectrum analysis is carried out to the electrolysis raw aluminum liquid to obtain in the electrolysis raw aluminum liquid
The mass content of vanadium and titanium.
S3: the electrolysis raw aluminum liquid needs of every preset quality are obtained according to the mass content of vanadium and titanium in the electrolysis raw aluminum liquid
The boron element quality of addition.
Specifically, the quality percentage of vanadium is containing the mass percentage for 0.015%, titanium generally in electrolysis raw aluminum liquid
AL99.70 trade mark aluminium ingot vanadium, titanium mass content require as shown in table 1 in 0.002%, GB/TB1196-2008 standard:
1 AL99.70 trade mark aluminium ingot vanadium of table, Ti content requirement
To sum up, according to V, Ti content in electrolysis raw aluminum liquid, the B element weight that primary aluminum per ton at least needs to be added is calculated,
Determine the minimum additional amount of aluminium boron intermediate alloy: the minimum additional amount of AlB3 trade mark intermediate alloy is to close among 2.4kg/t, AlB8 trade mark
The minimum additional amount of gold is 0.9kg/t.
S4: the mass content change curve that the sum of mass content of vanadium and titanium changes with boron element additional amount is provided.
S5: the optimum addition of aluminium boron intermediate alloy is determined according to the mass content change curve.
Fig. 2 is that the sum of the vanadium of one embodiment of the invention and the mass content of titanium contain with the quality that boron element additional amount changes
Measure change curve.As shown in Fig. 2, the additional amount with aluminium boron intermediate alloy increases, the time needed for Ti+V≤0.005% by
Tapered short, when the amount of boron element increases to 2 times of minimum additional amount, the time that Ti+V≤0.005% needs is 30~40 points
Clock, later with the increase of boron element amount, the time needed for removing vanadium and titanium shorten it is slower, it is thus determined that aluminium boron intermediate alloy
Optimum addition is twice of minimum additional amount.
S6: carrying out aluminum-boron alloy addition to the electrolysis raw aluminum liquid and melt, the stewing process preset time after stirring.?
In one embodiment of the invention, carrying out the temperature that aluminum-boron alloy addition melts to the electrolysis raw aluminum liquid is 780 to 820 Celsius
Degree.In an embodiment of the invention, the time of stirring is 5 to 10 minutes.
Specifically, utmostly shorten time of repose, make full use of the high temperature heat of electrolysis raw aluminum liquid itself, into aluminium mistake
Aluminum-boron alloy is added in journey, at 840 DEG C or so, electrolysis raw aluminum liquid enters after holding furnace temperature at this time, moreover it is possible to be maintained at 780
~820 DEG C, it is sufficient to meet aluminum-boron alloy and quickly dissolve, so as to shorten time of repose, therefore can determine that 780~820 DEG C are aluminium boron
Alloy most preferably adds temperature；(2) 1.8 meters of wide drags are delivered using fork truck, comprehensive stirring 5~10 is carried out to 60 tons of holding furnaces
Minute, boron element can be uniformly distributed in molten aluminum, accordingly, it can be determined that best mixing time is 5~10 points after aluminum-boron alloy addition
Clock
S7: it takes stokehold sample to carry out chemical composition analysis, opens the mixing after chemical composition analysis result meet demand
The furnace eye of furnace carries out ingot casting operation.In an embodiment of the invention, the holding furnace apart from the mixing furnace bottom 10cm is opened
Furnace eye carries out ingot casting operation.
Specifically, by optimizing smelting technology, the holding furnace furnace eye of high-order distance mixing furnace bottom 10cm is selected to be put
Stream casting production, avoids standing process from being deposited to the VB of furnace bottom2、TiB2Equal borides precipitating outflow, with reduce V in finished product,
The content of Ti；And forbid molten aluminum in holding furnace being stirred, to prevent VB in casting production process2、TiB2It is mixed into finished product, is influenced into
The judgement of vanadium, Ti content in product.
The preparation method of aluminium ingot according to an embodiment of the present invention can prepare low vanadium low titanium aluminium ingot product, in cost efficiency
Under overall situation, organization of production is adjusted, realizes the efficient of low vanadium low titanium aluminium ingot by optimization technique using ingot casting mixing furnace apparatus
Production.
In addition, the other parts of the preparation method of the aluminium ingot of the embodiment of the present invention are for a person skilled in the art all
Be it is known, in order to reduce redundancy, do not repeat them here.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this
The range of invention is by claim and its equivalent limits.
Claims (6)
1. a kind of preparation method of aluminium ingot, which comprises the following steps:
Electrolysis raw aluminum liquid is provided；
Obtain the mass content of vanadium and titanium in the electrolysis raw aluminum liquid；
It needs to be added according to the electrolysis raw aluminum liquid that the mass content of vanadium and titanium obtains every preset quality in the electrolysis raw aluminum liquid
Boron element quality；
The mass content change curve that the sum of mass content of vanadium and titanium changes with boron element additional amount is provided；
The optimum addition of aluminium boron intermediate alloy is determined according to the mass content change curve；
It carries out aluminum-boron alloy addition to the electrolysis raw aluminum liquid to melt, the stewing process preset time after stirring；
It takes stokehold sample to carry out chemical composition analysis, the furnace eye of the holding furnace is opened after chemical composition analysis result meet demand
Carry out ingot casting operation.
2. the preparation method of aluminium ingot according to claim 1, which is characterized in that described to obtain vanadium in the electrolysis raw aluminum liquid
It the step of with the mass content of titanium, specifically includes:
Spectrum analysis is carried out to the electrolysis raw aluminum liquid and obtains the mass content of vanadium and titanium in the electrolysis raw aluminum liquid.
3. the preparation method of aluminium ingot according to claim 1, which is characterized in that the best addition of the aluminium boron intermediate alloy
Amount is twice of the minimum additional amount of boron element, and the minimum additional amount of boron element is set according to process requirements.
4. the preparation method of aluminium ingot according to claim 1, which is characterized in that carry out the conjunction of aluminium boron to the electrolysis raw aluminum liquid
The temperature that gold addition melts is 780 to 820 degrees Celsius.
5. the preparation method of aluminium ingot according to claim 1, which is characterized in that the time of the stirring is 5 to 10 minutes.
6. the preparation method of aluminium ingot according to claim 1, which is characterized in that the furnace eye for opening the holding furnace into
The step of row ingot casting operation, specifically includes:
It opens the holding furnace furnace eye apart from the mixing furnace bottom 10cm and carries out ingot casting operation.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112111759A (en) * | 2020-08-21 | 2020-12-22 | 阿坝铝厂 | Method for manufacturing grain-refined and impurity-free aluminum ingot |
| CN112251653A (en) * | 2020-10-23 | 2021-01-22 | 包头铝业有限公司 | Aluminum-silicon alloying method for rapidly melting silicon in vacuum bag |
| CN114807621A (en) * | 2022-04-13 | 2022-07-29 | 宝武铝业科技有限公司 | Metal and method for removing vanadium element in primary aluminum molten aluminum |
| CN115786991A (en) * | 2022-12-16 | 2023-03-14 | 广西百矿铝业有限公司 | Method for reducing vanadium content in molten aluminum |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115786991A (en) * | 2022-12-16 | 2023-03-14 | 广西百矿铝业有限公司 | Method for reducing vanadium content in molten aluminum |
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Application publication date: 20190315 |