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CN109465567A - A kind of brazing active solder for diamond abrasive tool - Google Patents

A kind of brazing active solder for diamond abrasive tool Download PDF

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Publication number
CN109465567A
CN109465567A CN201811633067.3A CN201811633067A CN109465567A CN 109465567 A CN109465567 A CN 109465567A CN 201811633067 A CN201811633067 A CN 201811633067A CN 109465567 A CN109465567 A CN 109465567A
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CN
China
Prior art keywords
active solder
soldering
solder
abrasive tool
diamond abrasive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811633067.3A
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Chinese (zh)
Inventor
钟素娟
龙伟民
赵月
纠永涛
吴铭方
宋克兴
刘建秀
王裕昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Research Institute of Mechanical Engineering Co Ltd
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Zhengzhou Research Institute of Mechanical Engineering Co Ltd
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Publication date
Application filed by Zhengzhou Research Institute of Mechanical Engineering Co Ltd filed Critical Zhengzhou Research Institute of Mechanical Engineering Co Ltd
Priority to CN201811633067.3A priority Critical patent/CN109465567A/en
Publication of CN109465567A publication Critical patent/CN109465567A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/302Cu as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Ceramic Products (AREA)

Abstract

The present invention provides a kind of diamond abrasive tool soldering active solder, which contains the component of following mass percent: copper 60% ~ 72%, zinc 15% ~ 21%, titanium 6% ~ 9%, manganese 2% ~ 6%, silicon 2% ~ 3%, chromium 1% ~ 2%, zirconium 0.3% ~ 0.7%;Concrete technology includes: to add raw materials into vacuum arc melting furnace cold-crucible bottom, pulsed arc melting, and electrode current is 190 ~ 220A, melting next time is carried out after being cooled to room temperature, melt back 4 ~ 7 times until ingot casting ingredient is uniform;Active solder alloy of the invention, compound addition manganese, silicon, chromium, zirconium on the basis of copper zinc titanium active solder, gained brazing filler metal alloy intensity is high and fusing point is low, it can be obtained complete liquid phase at 800 DEG C, form diamond in conjunction with strong metallurgical with matrix, bond strength is high, and the joint bending stiffness of active solder soldering graphite/No. 45 steel can reach 360MPa.

Description

A kind of diamond abrasive tool soldering active solder
Technical field
The invention belongs to technical field of soldering materials, and in particular to a kind of diamond abrasive tool soldering active solder.
Background technique
Traditional Diamond Tool Matrix is lower to the package power of diamond, diamond is difficult to out sword or easy to fall off.
It is higher and higher to the service performance requirement of diamond tool with the development of materials industry, however diamond tool There is also many difficult points for welding, and such as: common metal and alloy are difficult to soak on its surface;The linear expansion coefficient of diamond is lower than one As metal material, easily formation thermal stress;Diamond is carbonized under high temperature, and brazing temperature is restricted.
Soldering tech is applied to diamond tool production thus, and domestic and foreign scholars carry out numerous studies discovery, using work Property brazing material, be remarkably improved solder in the wetability of diamond surface, form the metallurgical bonding between solder and diamond, obtain Obtain superior service performance.
Soldering diamond active solder alloy mainly has Ni-based, copper-based, silver-based three classes at present.Wherein nickel-based solder soldering temperature Degree is higher, and diamond is easy to appear thermal damage;Silver-base solder and copper base solder brazing temperature are lower, but silver-base solder cost compared with Height, copper base solder is relative to nickel-based solder and silver-base solder, and cost is relatively low, and joint performance is close with silver-base solder, saves significantly About cost.Chinese patent CN101913036B discloses brazed diamond tool copper and tin titanium solder, which can be 800 DEG C or less obtain complete liquid phase, and being brazed graphite and No. 45 steel shearing strength of joint using the active solder is 301.4MPa.In State patent CN101913036A discloses a kind of CuZnTi solder for soldering diamond tool, and the patent brazing filler metal fusing point is lower, stone Ink is high with matrix metallurgical bonding intensity, is brazed graphite using the active solder and No. 45 steel shearing strength of joint reach 309.3MPa.Copper base solder mainly has copper and tin titanium solder, copper-zinc solder etc. at present, but such solder can be made due to the addition of tin Alloy becomes fragile, and is unfavorable for the use of diamond tool.
Summary of the invention
To solve the above problems, the present invention provides a kind of diamond abrasive tool soldering active solder, it can increase and be brazed Diamond and substrate combinating strength in journey improve wetability, and fusing point is lower.
To achieve the goals above, the technical solution adopted by the present invention are as follows:
A kind of diamond abrasive tool soldering active solder, it is characterised in that: soldering active solder includes: 60% by mass percentage ~ 72% bronze medal, 15% ~ 21% zinc, 6% ~ 9% titanium, 2% ~ 6% manganese, 2% ~ 3% silicon, 1% ~ 2% chromium and 0.3% ~ 0.7% zirconium.
Further, the copper, zinc, titanium, manganese, silicon, chromium and zirconium are pure metal.
Further, the soldering active solder includes: 62% ~ 72% bronze medal, 17% ~ 21% zinc, 7% ~ 9% by mass percentage Titanium, 3% ~ 6% manganese, 2% ~ 3% silicon, 1% ~ 2% chromium and 0.4% ~ 0.7% zirconium.
Further, the soldering active solder includes: 62% ~ 70% bronze medal, 17% ~ 20% zinc, 7% ~ 8% by mass percentage Titanium, 3% ~ 5% manganese, 2.5% ~ 3% silicon, 1.5% ~ 2% chromium and 0.4% ~ 0.6% zirconium.
Further, the soldering active solder includes: 64% ~ 68% bronze medal, 17% ~ 18% zinc, 7.5% ~ 8% by mass percentage Titanium, 3% ~ 4% manganese, 2% ~ 3% silicon, 1.5% ~ 2% chromium and 0.4% ~ 0.5% zirconium.
Further, soldering active solder is prepared according to the following steps:
Step 1: mass percent each raw material to be added to the bottom of vacuum arc melting furnace cold-crucible;
Step 2: the vacuum degree of pulsed arc melting is 2.5x10 with the raw material in pulsed arc melting step one-3Pa~5x10-3Pa, electrode current are 190 ~ 220A, and each smelting time is 2 ~ 5min, and melting obtains alloy solution;
Step 3: the alloy solution in step 2 is cooled to room temperature, repeats step 2 and carry out melting next time, melt back It is 4 ~ 7 times, so cooling that be brazed active solder.
Further, it is also passed through pure argon in the furnace chamber of vacuum arc melting furnace and carries out melting protection.
Active solder of the invention mainly contains copper, zinc, titanium, on the basis of copper zinc titanium active solder compound addition manganese, Silicon, chromium, zirconium, gained brazing filler metal alloy fusing point is low, can be obtained complete liquid phase at 800 DEG C, and intensity is high, active solder welds stone The shearing force of ink/No. 45 steel can reach 360MPa, and when soldering forms diamond in conjunction with strong metallurgical with matrix, bond strength Height is high to diamond holding power.
The present invention is the characteristic principle based on following each elements and be selected as solder prepares raw material: zinc can reduce Copper alloy fusing point, zinc and copper can form intensity and the good solid solution of plasticity, have the function that solution strengthening, but alloy Zn content It will form the brittlement phases such as β, γ after certain value, in tissue;Titanium is active element, can form compound with carbon, be formed secured Metallurgical bonding;Manganese can be improved elevated temperature strength, improve wetability, and can reduce fusing point;Silicon can reduce brazing filler metal fusing point, prevent The evaporation of manganese improves wetability;Wetability can be improved with carbide former in chromium or zirconium, form firm connection.
The invention has the benefit that
1, a kind of diamond abrasive tool of the invention soldering active solder, zinc is added in copper base solder, improves intensity;Simultaneously Active element titanium, silicon, chromium, zirconium are added, can make to form strong metallurgical combination between diamond, solder, matrix, further increase strong Degree;Manganese element is added, wetability can be improved, and reduce fusing point, improves comprehensive performance, to obtain and diamond tool performance It is required that the solder to match;Solder plasticity is good, and the shapes such as in blocks, powder, simple process can be processed;
2, vacuum arc melting furnace is the ideal equipment for preparing reactive alloys solder, but common furnace body uses the copper of Forced water cooling The method of crucible, it is uneven to will cause each regional part of melting ingot casting, and it is uniform that the present invention by melt back can get ingredient Ingot casting.
Detailed description of the invention
Fig. 1 is diamond/active solder scanning electron microscope (SEM) photograph.
Wherein, each label in figure are as follows: A, diamond;B, diamond/active solder interface;C, active solder.
Specific embodiment
In order to which those skilled in the art better understood when technical solution provided by the present invention, below with reference to specific Embodiment income illustrates.
Embodiment 1
The active solder alloy of the present embodiment, consists of the following mass percentage components: copper 66%, zinc 18%, titanium 7.5%, manganese 4%, silicon 2.5%, chromium 1.5%, zirconium 0.5%.
Soldering active solder the preparation method comprises the following steps: add raw materials into vacuum arc melting furnace cold-crucible bottom, pulse electricity Arc melting, vacuum degree 2.5x10-3Pa, electrode current 190A, each smelting time are 3min, are carried out down after being cooled to room temperature Melting once, a kind of melt back 5 times diamond abrasive tool preparations that are brazed active solder uniform, described up to ingot casting ingredient Method, environment is straight argon gas shielded in the furnace chamber of vacuum arc melting furnace.
The active solder alloy of the present embodiment can be obtained complete liquid phase at 810 DEG C or less;In active solder of the invention Characterization in, due to soldering diamond particles be difficult quantify diamond and matrix soldering bond strength.And graphite and diamond Element be all carbon, so, with matrix pricker soldering graphite be shearing sample, quantify carbon and matrix bond strength, and then prove The bond strength of matrix and diamond particles.Specifically using active solder manufactured in the present embodiment as raw material, active solder pricker is prepared Graphite shear sample is welded, and measures the shear strength of active solder the soldering graphite and No. 45 steel of the present embodiment, the active solder Graphite/No. 45 steel shearing strength of joint is brazed up to 369.2MPa.
Fig. 1 is diamond/active solder scanning electron microscopic picture of the present embodiment, and a-quadrant is diamond regions, B area For diamond/active solder interface area, the region C is active solder area;It can be seen from the figure that diamond is smooth complete, do not have Generate apparent thermal damage's phenomenon.And the interface cohesion between diamond and active solder is good.
Embodiment 2
The active solder alloy of the present embodiment, consists of the following mass percentage components: copper 66%, zinc 18%, titanium 7.5%, manganese 4%, silicon 2.5%, chromium 1.5%, zirconium 0.5%.
It is brazed the preparation method of active solder, concrete technology includes the following steps: to add raw materials into vacuum arc melting furnace Cold-crucible bottom, pulsed arc melting, vacuum degree 5x10-3Pa, electrode current 220A, each smelting time are 5min, Melting next time, a kind of melt back 7 times diamond abrasive tool use uniform, described up to ingot casting ingredient are carried out after being cooled to room temperature It is brazed the preparation method of active solder, environment is straight argon gas shielded in the furnace chamber of vacuum arc melting furnace.
The active solder alloy of the present embodiment can be obtained complete liquid phase at 800 DEG C or less;Active solder soldering graphite/ No. 45 steel shearing strength of joint are up to 371.7MPa.
Embodiment 3
The active solder alloy of the present embodiment, consists of the following mass percentage components: copper 72%, zinc 15%, titanium 6%, manganese 3%, Silicon 2%, chromium 1.5%, zirconium 0.5%.
Active solder preparation method, specifically comprises the processes of: add raw materials into vacuum arc melting furnace cold-crucible bottom, pulse Electric arc melting, vacuum degree 3x10-3Pa, electrode current 200A, each smelting time are 4min, are carried out down after being cooled to room temperature Melting once, a kind of melt back 5 times diamond abrasive tool preparations that are brazed active solder uniform, described up to ingot casting ingredient Method, environment is straight argon gas shielded in the furnace chamber of vacuum arc melting furnace.
The active solder alloy of the present embodiment can be obtained complete liquid phase at 820 DEG C or less;Active solder soldering graphite/ No. 45 steel shearing strength of joint are up to 362.1MPa.
Embodiment 4
The active solder alloy of the present embodiment, consists of the following mass percentage components: copper 72%, zinc 15%, titanium 6%, manganese 3%, Silicon 2%, chromium 1.5%, zirconium 0.5%.
It is brazed active solder preparation method, concrete technology includes the following steps: to add raw materials into vacuum arc melting furnace water Cold crucible bottom, pulsed arc melting, vacuum degree 5x10-3Pa, electrode current 210A, each smelting time is 5min, cold But to melting next time is carried out after room temperature, melt back 6 times until a kind of uniform, the described diamond abrasive tool pricker of ingot casting ingredient The preparation method of active solder is welded, environment is straight argon gas shielded in the furnace chamber of vacuum arc melting furnace.
The active solder alloy of the present embodiment can be obtained complete liquid phase at 810 DEG C or less;Active solder soldering graphite/ No. 45 steel shearing strength of joint are up to 365.5MPa.
Embodiment 5
The active solder alloy of the present embodiment, consists of the following mass percentage components: copper 60%, zinc 21%, titanium 9%, manganese 5.5%, silicon 2%, chromium 2%, zirconium 0.5%.
Soldering active solder the preparation method comprises the following steps: add raw materials into vacuum arc melting furnace cold-crucible bottom, pulse electricity Arc melting, vacuum degree 3x10-3Pa, electrode current 220A, each smelting time are 3min, are carried out after being cooled to room temperature next Secondary melting, a kind of melt back 5 times diamond abrasive tool preparation sides that are brazed active solder uniform, described up to ingot casting ingredient Method, environment is straight argon gas shielded in the furnace chamber of vacuum arc melting furnace.
The active solder alloy of the present embodiment can be obtained complete liquid phase at 830 DEG C or less;Active solder soldering graphite/ No. 45 steel shearing strength of joint are up to 370.1MPa.
Embodiment 6
The active solder alloy of the present embodiment, consists of the following mass percentage components: copper 60%, zinc 21%, titanium 9%, manganese 5.5%, silicon 2%, chromium 2%, zirconium 0.5%.
Soldering active solder the preparation method comprises the following steps: add raw materials into vacuum arc melting furnace cold-crucible bottom, pulse electricity Arc melting, vacuum degree 2.5x10-3Pa, electrode current 220A, each smelting time are 5min, are carried out down after being cooled to room temperature Melting once, a kind of melt back 5 times diamond abrasive tool preparations that are brazed active solder uniform, described up to ingot casting ingredient Method, environment is straight argon gas shielded in the furnace chamber of vacuum arc melting furnace.
The active solder alloy of the present embodiment can be obtained complete liquid phase at 810 DEG C or less;Active solder soldering graphite/ No. 45 steel shearing strength of joint are up to 368.3MPa.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. The present invention will not be limited to the embodiments shown herein, and is to fit to special with principles disclosed herein and novelty The consistent widest scope of point.

Claims (7)

1. a kind of diamond abrasive tool soldering active solder, it is characterised in that: be brazed active solder includes: by mass percentage 60% ~ 72% bronze medal, 15% ~ 21% zinc, 6% ~ 9% titanium, 2% ~ 6% manganese, 2% ~ 3% silicon, 1% ~ 2% chromium and 0.3% ~ 0.7% zirconium.
2. a kind of diamond abrasive tool according to claim 1 soldering active solder, it is characterised in that: the copper, zinc, Titanium, manganese, silicon, chromium and zirconium are pure metal.
3. a kind of diamond abrasive tool according to claim 1 soldering active solder, it is characterised in that: the soldering activity Solder include: by mass percentage 62% ~ 72% bronze medal, 17% ~ 21% zinc, 7% ~ 9% titanium, 3% ~ 6% manganese, 2% ~ 3% silicon, 1% ~ 2% chromium and 0.4% ~ 0.7% zirconium.
4. a kind of diamond abrasive tool according to claim 1 soldering active solder, it is characterised in that: the soldering activity Solder includes: 62% ~ 70% bronze medal, 17% ~ 20% zinc, 7% ~ 8% titanium, 3% ~ 5% manganese, 2.5% ~ 3% silicon, 1.5% ~ 2% chromium by mass percentage With 0.4% ~ 0.6% zirconium.
5. a kind of diamond abrasive tool according to claim 1 soldering active solder, it is characterised in that: the soldering activity Solder includes: 64% ~ 68% bronze medal, 17% ~ 18% zinc, 7.5% ~ 8% titanium, 3% ~ 4% manganese, 2% ~ 3% silicon, 1.5% ~ 2% chromium by mass percentage With 0.4% ~ 0.5% zirconium.
6. a kind of diamond abrasive tool according to claim 1 soldering active solder, it is characterised in that: soldering active solder It prepares according to the following steps:
Step 1: mass percent each raw material to be added to the bottom of vacuum arc melting furnace cold-crucible;
Step 2: the vacuum degree of pulsed arc melting is 2.5x10 with the raw material in pulsed arc melting step one-3Pa~5x10- 3Pa, electrode current are 190 ~ 220A, and each smelting time is 2 ~ 5min, and melting obtains alloy solution;
Step 3: the alloy solution in step 2 is cooled to room temperature, repeats step 2 and carry out melting next time, melt back It is 4 ~ 7 times, so cooling that be brazed active solder.
7. a kind of diamond abrasive tool according to claim 6 soldering active solder, it is characterised in that: vacuum arc melting It is also passed through pure argon in the furnace chamber of furnace and carries out melting protection.
CN201811633067.3A 2018-12-29 2018-12-29 A kind of brazing active solder for diamond abrasive tool Pending CN109465567A (en)

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Cited By (4)

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CN112427834A (en) * 2020-11-04 2021-03-02 湖南盛华源材料科技有限公司 Novel alloy brazing filler metal and preparation method thereof
CN112475667A (en) * 2020-11-13 2021-03-12 娄底市安地亚斯电子陶瓷有限公司 Metal brazing active brazing filler metal for ceramic copper-clad substrate and manufacturing process thereof
CN115255372A (en) * 2022-08-31 2022-11-01 河南机电职业学院 Powder making device for alloy powder and application of powder making device in preparation of copper-based solder
CN116944610A (en) * 2023-09-19 2023-10-27 东北大学 A method and application of preparing diamond double-sided copper-clad substrate using brazing process

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN112427834A (en) * 2020-11-04 2021-03-02 湖南盛华源材料科技有限公司 Novel alloy brazing filler metal and preparation method thereof
CN112475667A (en) * 2020-11-13 2021-03-12 娄底市安地亚斯电子陶瓷有限公司 Metal brazing active brazing filler metal for ceramic copper-clad substrate and manufacturing process thereof
CN115255372A (en) * 2022-08-31 2022-11-01 河南机电职业学院 Powder making device for alloy powder and application of powder making device in preparation of copper-based solder
CN115255372B (en) * 2022-08-31 2024-01-02 河南机电职业学院 Powder preparation device of alloy powder and application of powder preparation device in preparation of copper-based solder
CN116944610A (en) * 2023-09-19 2023-10-27 东北大学 A method and application of preparing diamond double-sided copper-clad substrate using brazing process

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