CN109451607A - A kind of manufacturing method of the ceramic heating plate for closestool - Google Patents
A kind of manufacturing method of the ceramic heating plate for closestool Download PDFInfo
- Publication number
- CN109451607A CN109451607A CN201811407160.2A CN201811407160A CN109451607A CN 109451607 A CN109451607 A CN 109451607A CN 201811407160 A CN201811407160 A CN 201811407160A CN 109451607 A CN109451607 A CN 109451607A
- Authority
- CN
- China
- Prior art keywords
- heating plate
- ceramic heating
- closestool
- manufacturing
- upper mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000000919 ceramic Substances 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 title claims abstract description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000011265 semifinished product Substances 0.000 claims abstract description 10
- 238000003475 lamination Methods 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 8
- 238000007747 plating Methods 0.000 claims abstract description 8
- 238000005245 sintering Methods 0.000 claims abstract description 8
- 238000005476 soldering Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 description 5
- 238000000605 extraction Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/003—Pressing by means acting upon the material via flexible mould wall parts, e.g. by means of inflatable cores, isostatic presses
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/51—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal
- C04B41/5144—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal with a composition mainly composed of one or more of the metals of the iron group
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/88—Metals
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/141—Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
The present invention provides a kind of manufacturing method of ceramic heating plate for closestool, include the following steps: step 1, by by etc. cast sheet after quiet lamination carry out cutting and form semi-finished product；The semi-finished product are put into sintering furnace and are sintered to form potsherd by step 2；The end face of sintered potsherd is carried out nickel plating by step 3；Soft arranging wire is connected on the face of end by step 4 by soldering mode, is completed the production；Reduce production cost, non-damageable ceramic heating plate easy to produce.
Description
Technical field
The present invention relates to a kind of manufacturing methods of ceramic heating plate for closestool.
Background technique
The existing ceramic heating plate for intelligent closestool is all rectangular, and is all made of high temperature sintering, at it
The process of production is to need to cut cast sheet by cutter, forms the cast sheet of square block one by one, later again by processing,
The ceramic body on its surface is also square block, its four right angles are very easy to occur damaged during producing sintering；And
It is also very easy to when circulating in use process so that breakage occurs in right angle, if damaged then fever tablet cannot be made
With this results in its production rate low, and circulation needs extreme care；
And the ceramic heating plate in intelligent closestool be it is bigger, need to be brazed using thicker nickel wire, and
Need to carry out testing fatigue after soldering, it is most of due to the thickening of nickel wire and the increase of potsherd, cause finished product in fatigue
It is lower to test percent of pass；And brazing cost is also higher, is unfavorable for the operation of enterprise.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of manufacturing method of ceramic heating plate for closestool, drop
Low manufacturing cost improves product quality.
The present invention is implemented as follows: a kind of manufacturing method of the ceramic heating plate for closestool, includes the following steps:
Step 1, by by etc. cast sheet after quiet lamination carry out cutting and form semi-finished product；
The semi-finished product are put into sintering furnace and are sintered to form potsherd by step 2；
The end face of sintered potsherd is carried out nickel plating by step 3；
Soft arranging wire is connected on the face of end by step 4 by soldering mode, is completed the production.
Further, the step 1 is further specifically: by by etc. cast sheet after quiet lamination cut, cut
It forms single, rectangular piece and four angles is the semi-finished product of arc.
Further, the method includes a press machine, the press machine includes base, the base be equipped with upper mold,
Driving mechanism and lower die, the upper mold are equipped at least one card slot, and the lower die is equipped with a plurality of ejectors, the top
Part device matches with the card slot, and the card slot is rectangle, and four angles of the rectangle are arc-shaped, are set in the lower die
There are a plurality of fixing pieces, the upper mold is equipped with fixing groove corresponding with the fixing piece；The step 1 is further specifically:
By by etc. cast sheet after quiet lamination cut by the press machine.
Further, it is set in the lower die there are four location hole, sets that there are four positioning column, the location holes in the upper mold
Match with the positioning column.
Further, the nickel plating is chemical nickel plating or/and electronickelling.
The present invention has the advantage that a kind of manufacturing method of the ceramic heating plate for closestool of the present invention, passes through soldering
Mode greatly reduce production cost, and will not to make during manufacture its angle damaged, and in circulation process
In damaging problem will not occur, greatly reduce the difficulty of manufacture and circulation.
Detailed description of the invention
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the method for the present invention execution flow chart.
Fig. 2 is the main view of press machine in the present invention.
Fig. 3 is the top view of lower die in the present invention.
Fig. 4 is ceramic heating plate structural schematic diagram of the present invention.
Specific embodiment
As shown in Figure 1, manufacturing method of the present invention for the ceramic heating plate of closestool, includes the following steps:
Step 1, by by etc. cast sheet after quiet lamination cut, it is arc that cutting, which forms single, rectangular piece and four angles,
Semi-finished product；
The semi-finished product are put into sintering furnace and are sintered to form potsherd by step 2；
The end face of sintered potsherd is carried out nickel plating by step 3；
Soft arranging wire is connected on the face of end by step 4 by soldering mode, is completed the production.
The end face is the port of positive and negative anodes outlet on potsherd.
As shown in Fig. 2 to 3, the press machine includes base 1, and the base 1 is equipped with upper mold 11, driving mechanism (in figure
Do not show) and lower die 12, the upper mold 11 is equipped at least one card slot (not shown), and the lower die 12 is equipped with a plurality of
Ejector 121, the ejector 121 match with the card slot, and the card slot is rectangle, and four angles of the rectangle are
Arc-shaped, the lower die 12 are equipped with a plurality of fixing pieces 122, and the upper mold 11 is equipped with corresponding with the fixing piece 122
Fixing groove (not shown) is set in the lower die 12 there are four location hole 123, is set in the upper mold 11 there are four positioning column 111,
The location hole 123 matches with the positioning column 111.
Need to use cast sheet when producing ceramic heating plate, cast sheet is equipped with fixation hole, fixation hole is aligned
Fixing piece 112, cast sheet is placed on press machine, starts driving mechanism later, so that the downward punching press of upper mold 11, so that cast sheet
Required shape is gone out, enters next process later and is produced.
As shown in figure 4, the ceramic heating plate includes heater 2 and draws electric wire 3,2 one end of heater is set
There is an extraction electrode (not shown), the extraction electric wire 3 is connected to the extraction electrode, and the two of described 2 the other end of heater
A angle is arc, and two angles of the one end of the heater 2 are arc, the heater 2 with a thickness of 1 to 3mm.
When manufacturing the ceramic heating plate, four angles are arc, so that the process in sintering is not in breakage, sintering
Circulation is not in breakage after the completion, and circulates also be not easy breakage occur in use.
Although specific embodiments of the present invention have been described above, those familiar with the art should be managed
Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this
The technical staff in field should be covered of the invention according to modification and variation equivalent made by spirit of the invention
In scope of the claimed protection.
Claims (5)
1. a kind of manufacturing method of the ceramic heating plate for closestool, characterized by the following steps:
Step 1, by by etc. cast sheet after quiet lamination carry out cutting and form semi-finished product；
The semi-finished product are put into sintering furnace and are sintered to form potsherd by step 2；
The end face of sintered potsherd is carried out nickel plating by step 3；
Soft arranging wire is connected on the face of end by step 4 by soldering mode, is completed the production.
2. a kind of manufacturing method of the ceramic heating plate for closestool as described in claim 1, it is characterised in that: the step
1 further specifically: by by etc. cast sheet after quiet lamination cut, it is arc that cutting, which forms single, rectangular piece and four angles,
Semi-finished product.
3. a kind of manufacturing method of the ceramic heating plate for closestool as described in claim 1, it is characterised in that: the method
Including a press machine, the press machine includes base, and the base is equipped with upper mold, driving mechanism and lower die, the upper mold
It is equipped at least one card slot, the lower die is equipped with a plurality of ejectors, and the ejector matches with the card slot, described
Card slot is rectangle, and four angles of the rectangle are arc-shaped, and the lower die is equipped with a plurality of fixing pieces, in the upper mold
Equipped with fixing groove corresponding with the fixing piece；The step 1 is further specifically: by by etc. cast sheet after quiet lamination lead to
The press machine is crossed to be cut.
4. a kind of manufacturing method of the ceramic heating plate for closestool as claimed in claim 3, it is characterised in that: the lower die
On set there are four location hole, set in the upper mold there are four positioning column, the location hole matches with the positioning column.
5. a kind of manufacturing method of the ceramic heating plate for closestool as described in claim 1, it is characterised in that: the nickel plating
For chemical nickel plating or/and electronickelling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811407160.2A CN109451607A (en) | 2018-11-23 | 2018-11-23 | A kind of manufacturing method of the ceramic heating plate for closestool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811407160.2A CN109451607A (en) | 2018-11-23 | 2018-11-23 | A kind of manufacturing method of the ceramic heating plate for closestool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109451607A true CN109451607A (en) | 2019-03-08 |
Family
ID=65554123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811407160.2A Pending CN109451607A (en) | 2018-11-23 | 2018-11-23 | A kind of manufacturing method of the ceramic heating plate for closestool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109451607A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1484841A (en) * | 2001-09-19 | 2004-03-24 | ���µ�����ҵ��ʽ���� | Manufacturing method and manufacturing equipment of ceramic electronic component |
| CN101053890A (en) * | 2006-04-10 | 2007-10-17 | 联合工艺公司 | Method for firing a ceramic and refractory metal casting core |
| CN104446507A (en) * | 2014-11-19 | 2015-03-25 | 东莞市国研电热材料有限公司 | Manufacturing method of ceramic heating element and ceramic heating element |
| CN104703307A (en) * | 2015-02-10 | 2015-06-10 | 孙庄 | Ceramic heating slice |
| CN105472792A (en) * | 2015-11-25 | 2016-04-06 | 浙江哈亿曼电子科技有限公司 | PTC thermal sensitive ceramic heating sheet manufacturing technology |
| KR20160078559A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 효성 | Transparent ceramic-plate, method of manufacturing the same, and white light source using the same |
| CN106465536A (en) * | 2014-05-27 | 2017-02-22 | 株式会社村田制作所 | Mother ceramic substrate, ceramic substrate, mother module component, module component, and manufacturing method for mother ceramic substrate |
| CN107662274A (en) * | 2016-07-28 | 2018-02-06 | 深圳爱尔创科技股份有限公司 | A kind of shaping method of ceramics |
| CN108059462A (en) * | 2017-12-21 | 2018-05-22 | 深圳市卓力能电子有限公司 | A kind of preparation process of novel porous heat generating ceramic |
| CN108289346A (en) * | 2018-04-03 | 2018-07-17 | 董德亮 | A kind of fever tablet, the preparation method of heating floor and fever tablet |
-
2018
- 2018-11-23 CN CN201811407160.2A patent/CN109451607A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1484841A (en) * | 2001-09-19 | 2004-03-24 | ���µ�����ҵ��ʽ���� | Manufacturing method and manufacturing equipment of ceramic electronic component |
| CN101053890A (en) * | 2006-04-10 | 2007-10-17 | 联合工艺公司 | Method for firing a ceramic and refractory metal casting core |
| CN106465536A (en) * | 2014-05-27 | 2017-02-22 | 株式会社村田制作所 | Mother ceramic substrate, ceramic substrate, mother module component, module component, and manufacturing method for mother ceramic substrate |
| CN104446507A (en) * | 2014-11-19 | 2015-03-25 | 东莞市国研电热材料有限公司 | Manufacturing method of ceramic heating element and ceramic heating element |
| KR20160078559A (en) * | 2014-12-24 | 2016-07-05 | 주식회사 효성 | Transparent ceramic-plate, method of manufacturing the same, and white light source using the same |
| CN104703307A (en) * | 2015-02-10 | 2015-06-10 | 孙庄 | Ceramic heating slice |
| CN105472792A (en) * | 2015-11-25 | 2016-04-06 | 浙江哈亿曼电子科技有限公司 | PTC thermal sensitive ceramic heating sheet manufacturing technology |
| CN107662274A (en) * | 2016-07-28 | 2018-02-06 | 深圳爱尔创科技股份有限公司 | A kind of shaping method of ceramics |
| CN108059462A (en) * | 2017-12-21 | 2018-05-22 | 深圳市卓力能电子有限公司 | A kind of preparation process of novel porous heat generating ceramic |
| CN108289346A (en) * | 2018-04-03 | 2018-07-17 | 董德亮 | A kind of fever tablet, the preparation method of heating floor and fever tablet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190308 |