Polyaryletherketone modified waterborne polyurethane resin
Technical Field
The invention relates to a water-based resin, in particular to a polyaryletherketone modified water-based polyurethane resin, and belongs to the technical field of environmental protection.
Background
The water-based paint is the main direction of the development of the paint in the world. The water-based paint takes water as a solvent or a dispersion medium, has the characteristics of common paint, no toxicity, no smell, difficult combustion and the like, meets the environmental protection requirement and is more and more popular with users. The VOC content, benzene series and heavy metal content in the water-based paint are greatly lower than those of oil-based paint, the brushing area is generally more than twice of that of the oil-based paint, the water-based paint is convenient to use, can be diluted by tap water, and construction tools and equipment are extremely easy to clean, so that the water-based paint belongs to a green and environment-friendly product.
At present, the water-based wood coating and the water-based industrial wood coating are applied more and more. However, at present, the hardness and fullness of the water-based wood coating products sold in the market are low and the wear resistance is poor after the coating is finished; at present, the domestic woodware varnish generally adopts solvent type polyurethane coating, has good fullness of coating appearance, high hardness, greatly improves product grade, and has extremely strong decoration, and the performance of the water-based woodware coating is lower than that of solvent type coating.
Disclosure of Invention
In order to overcome the defects and shortcomings of the prior art, the invention aims to provide a polyaryletherketone modified waterborne polyurethane resin.
The invention adopts the following technical scheme that polyaryletherketone modified waterborne polyurethane resin is prepared by firstly adopting step-by-step polymerization to prepare linear low-molecular-weight hydroxyl-terminated polyaryletherketone and then using the polyaryletherketone to chemically modify polyurethane emulsion, wherein the preparation of the polyaryletherketone modified waterborne polyurethane resin comprises the following steps:
a) heating binary substituted phenol, difluoro aromatic hydrocarbon, weak base and inert solvent for reaction, and removing the inert solvent by reduced pressure distillation to prepare linear polyaryletherketone;
b) heating hexamethylene diisocyanate, linear polyaryletherketone, a hydrophilic modifier, a catalyst and a diluent for reaction, and adding an alcohol chain extender for chain extension reaction to prepare a polyaryletherketone modified polyurethane prepolymer;
c) adding tertiary amine and deionized water into the polyaryletherketone modified polyurethane prepolymer for emulsification reaction, then dropwise adding organic amine chain extender dropwise, and distilling the solvent under reduced pressure to obtain the polyaryletherketone modified waterborne polyurethane resin.
Furthermore, the preparation method of the polyaryletherketone modified waterborne polyurethane resin comprises the following steps:
a) preparation of linear polyaryletherketone: under the condition of introducing nitrogen, adding 18-25 parts of binary substituted phenol, 9-13 parts of difluoroaromatic hydrocarbon, 6-8 parts of weak base and 40-50 parts of inert solvent into a reactor provided with a water distribution device, a heating device and a stirring device, heating to 130-150 ℃ under stirring, continuously removing water generated in the reaction through the water distribution device, carrying out heat preservation reaction at the temperature of 130-150 ℃ for 3-4h, then heating to 180 ℃ at the heating speed of 5 ℃/h, carrying out heat preservation polymerization at the temperature of 180 ℃ for 5-7h, and finally removing the inert solvent through reduced pressure distillation to obtain the linear polyaryletherketone.
b) Polyaryletherketone modified polyurethane prepolymer: under the conditions of nitrogen protection and stirring, sequentially adding 10-14 parts of hexamethylene diisocyanate, 27-45 parts of a) medium linear polyaryletherketone, 2-4 parts of hydrophilic modifier, 0.01-0.1 part of catalyst and 12-18 parts of diluent into a reactor, heating to 80-100 ℃, reacting for 2-5h, sampling and detecting, and cooling to 55-70 ℃ when the measured-NCO value reaches 13-16 ℃; adding 3-6 parts of alcohol chain extender and 0.01-0.1 part of catalyst to carry out chain extension reaction under the stirring of the rotation speed of 600-800rpm, starting sampling after 2-3 hours until the measured-NCO value reaches 4-8%, cooling to room temperature and stopping reaction to obtain the modified polyurethane prepolymer;
c) emulsification: dissolving 1-2 parts of organic amine chain extender into 10-30 parts of deionized water in advance to obtain organic amine chain extender dropping liquid for later use; adding 2-4 parts of tertiary amine into b) under the condition of keeping stirring speed and normal temperature, and reacting for 15-30 min; then 90-120 parts of deionized water is added, the rotation speed is increased to 1200-; dripping organic amine chain extender liquid within 10-20min, and carrying out chain extension reaction in a water phase for 1-2 h; then distilling the solvent under reduced pressure to obtain the polyaryletherketone modified waterborne polyurethane resin.
In the step a), the weight part ratio of the binary substituted phenol, the difluoro aromatic hydrocarbon, the weak base and the inert solvent is (18-25): (9-13): (6-8): (40-50); in the step b), the weight part ratio of hexamethylene diisocyanate, linear polyaryletherketone, hydrophilic modifier, catalyst, diluent and alcohol chain extender is (10-14): (27-45): (2-4): (0.01-0.1): (12-18): (3-6); the weight part ratio of the tertiary amine to the deionized water in the step c) is (2-4): (90-120).
The binary substituted phenol is at least one of 1-hydroxy-4- (4-hydroxybenzene) -naphthyridine, 4' -dihydroxybiphenyl, 4- (2-methyl-4-hydroxyphenyl) naphthyridine, 1, 5-dihydroxyanthraquinone, 4- (3-phenyl-4-hydroxyphenyl) -2, 3-naphthyridine-1-ketone and 4- (4-hydroxyphenyl) -2, 3-naphthyridine-1-ketone.
The difluoro aromatic hydrocarbon is at least one of 4,4 '-difluorobenzophenone, 1, 4-di- (4' -fluorobenzoyl) benzene and 1, 3-di (4-fluorobenzoyl) benzene.
The weak base is at least one of sodium carbonate and potassium carbonate.
The inert solvent is at least one of dimethylbenzene, trimethylbenzene, ethylbenzene, methyl ethylbenzene and diethylbenzene.
The hydrophilic modifier is at least one of 2-hydroxypropionic acid, 3-hydroxypropionic acid, 2-hydroxybutyric acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid and glycolic acid; the catalyst is at least one of dibutyltin dilaurate, lithium acetate, tri-n-butylphosphonium, stannous octoate, tin naphthenate, lead naphthenate, cobalt naphthenate, dibutyltin maleate and dibutyltin diacetate; the diluent is at least one of acetone, butanone, cyclohexanone, ethylene glycol dimethyl ether, ethylene glycol dibutyl ether and N-methyl pyrrolidone.
The alcohol chain extender is at least one of ethylene glycol, 1, 2-propylene glycol, 1, 4-butanediol, 1, 6-hexanediol, 1, 5-pentanediol, trimethylolpropane, neopentyl glycol and diethylene glycol; the organic amine chain extender is at least one of ethylenediamine, diethylenetriamine, hexamethylenediamine and piperazine; the tertiary amine is at least one of triethylamine, dimethylethanolamine, trimethylamine and tripropylamine.
The polyaryletherketone modified waterborne polyurethane resin prepared by the preparation method of the polyaryletherketone modified waterborne polyurethane resin has a good application prospect, and the environment-friendly coating prepared by the preparation method has better hardness, wear resistance, water resistance and ethanol resistance.
Compared with the prior art, the invention has the following advantages and beneficial effects:
(1) the hydroxyl-terminated linear polyaryletherketone with low molecular weight is synthesized by stepwise polymerization by controlling the proportion of the binary substituted phenol and the difluoro aromatic hydrocarbon, and the characteristics of good chemical stability and excellent mechanical property of the polyaryletherketone are reserved;
(2) the invention uses linear polyaryletherketone to replace polyether dihydric alcohol, polyester dihydric alcohol, polytetrahydrofuran dihydric alcohol and the like which are commonly used in waterborne polyurethane, and an arylether bond in the polyaryletherketone has better water resistance and solvent resistance compared with an ester bond and an ether bond.
Detailed Description
The polyaryletherketone modified waterborne polyurethane resin of the present invention will be further described with reference to the following examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention.
Example 1
A polyaryletherketone modified waterborne polyurethane resin is prepared by first adopting stepwise polymerization to prepare linear low molecular weight hydroxyl-terminated polyaryletherketone, and then using the polyaryletherketone to chemically modify a polyurethane emulsion, wherein the preparation method of the polyaryletherketone modified waterborne polyurethane resin comprises the following steps in parts by weight:
a) preparation of linear polyaryletherketone: under the condition of introducing nitrogen, 18 parts of 4- (4-hydroxyphenyl) -2, 3-naphthyridin-1-one, 9 parts of 1, 3-di (4-fluorobenzoyl) benzene, 6 parts of potassium carbonate and 40 parts of methyl ethylbenzene are added into a reactor provided with a water distribution device, a heating device and a stirring device, the mixture is heated to 150 ℃ under stirring, water generated in the reaction is continuously removed through the water distribution device, the reaction is carried out at the temperature of 150 ℃ for 3 hours, then the temperature is increased to 180 ℃ at the temperature increasing speed of 5 ℃/h, the polymerization is carried out at the temperature of 180 ℃ for 5 hours, and finally an inert solvent is removed through reduced pressure distillation to obtain the linear polyaryletherketone.
b) Polyaryletherketone modified polyurethane prepolymer: in N2Under the protection and stirring conditions, sequentially adding 14 parts of hexamethylene diisocyanate, 45 parts of a) medium linear polyaryletherketone, 4 parts of 3-hydroxypropionic acid, 0.1 part of stannous octoate and 18 parts of butanone into a reactor, heating to 80 ℃, reacting for 5 hours, sampling, detecting, and cooling to 55 ℃ when the measured-NCO value reaches 13%; adding 6 parts of 1, 4-butanediol and 0.1 part of stannous octoate under stirring at the rotating speed of 800rpm for chain extension reaction, starting sampling after 3 hours, cooling to room temperature when the measured-NCO value reaches 4%, and stopping reaction to obtain a modified polyurethane prepolymer;
c) emulsification: dissolving 1.6 parts of ethylenediamine into 23 parts of deionized water in advance to obtain organic amine chain extender dripping liquid for later use; adding 2.4 parts of dimethylethanolamine into the mixture b) under the condition of keeping the stirring speed and the normal temperature, and reacting for 19 min; then 100 parts of deionized water is added, the rotating speed is increased to 1300rpm for emulsification for 30min, and the stirring rotating speed is reduced to 5500 rpm; dripping organic amine chain extender liquid within 15min, and carrying out chain extension reaction in a water phase for 1.5 h; then distilling the solvent under reduced pressure to obtain the polyaryletherketone modified waterborne polyurethane resin.
Example 2
A polyaryletherketone modified waterborne polyurethane resin is prepared by first adopting stepwise polymerization to prepare linear low molecular weight hydroxyl-terminated polyaryletherketone, and then using the polyaryletherketone to chemically modify a polyurethane emulsion, wherein the preparation method of the polyaryletherketone modified waterborne polyurethane resin comprises the following steps in parts by weight:
a) preparation of linear polyaryletherketone: under the condition of introducing nitrogen, 21 parts of 4- (3-phenyl-4-hydroxyphenyl) -2, 3-naphthyridine-1-one, 10 parts of 1, 4-di- (4' -fluorobenzoyl) benzene, 6.5 parts of potassium carbonate and 43 parts of trimethylbenzene are added into a reactor provided with a water distribution device, a heating device and a stirring device, the mixture is heated to 138 ℃ under stirring, water generated in the reaction is continuously removed through the water distribution device, the reaction is carried out at 138 ℃ for 3.4h, then the temperature is increased to 180 ℃ at the temperature increasing speed of 5 ℃/h, the polymerization is carried out at 180 ℃ for 6h under heat preservation, and finally an inert solvent is removed through reduced pressure distillation to obtain the linear polyaryletherketone.
b) Polyaryletherketone modified polyurethane prepolymer: in N2Under the protection and stirring conditions, sequentially adding 10 parts of hexamethylene diisocyanate, 27 parts of a) medium linear polyaryletherketone, 2 parts of 2-hydroxybutyric acid, 0.01 part of dibutyltin maleate and 12 parts of cyclohexanone into a reactor, heating to 100 ℃, reacting for 2 hours, sampling and detecting, and cooling to 70 ℃ when the measured-NCO value reaches 16%; adding 3 parts of 1, 6-hexanediol and 0.01 part of dibutyltin maleate into the mixture under stirring at the rotating speed of 600rpm for chain extension reaction, starting sampling after 2 hours, and cooling to room temperature to stop the reaction when the measured-NCO value reaches 8% to obtain a modified polyurethane prepolymer;
c) emulsification: dissolving 2 parts of hexamethylenediamine into 10 parts of deionized water in advance to obtain an organic amine chain extender dripping liquid for later use; adding 4 parts of trimethylamine into the b) under the conditions of keeping the stirring speed and normal temperature, and reacting for 15 min; then adding 120 parts of deionized water, then increasing the rotating speed to 1200rpm for emulsification for 40min, and reducing the stirring rotating speed to 500 rpm; dripping organic amine chain extender liquid within 20min, and carrying out chain extension reaction for 1h in a water phase; then distilling the solvent under reduced pressure to obtain the polyaryletherketone modified waterborne polyurethane resin.
Example 3
A polyaryletherketone modified waterborne polyurethane resin is prepared by first adopting stepwise polymerization to prepare linear low molecular weight hydroxyl-terminated polyaryletherketone, and then using the polyaryletherketone to chemically modify a polyurethane emulsion, wherein the preparation method of the polyaryletherketone modified waterborne polyurethane resin comprises the following steps in parts by weight:
a) preparation of linear polyaryletherketone: adding 25 parts of 1-hydroxy-4- (4-hydroxybenzene) -naphthyridine, 13 parts of 4,4' -difluorobenzophenone, 8 parts of sodium carbonate and 50 parts of diethylbenzene into a reactor provided with a water distribution device, a heating device and a stirring device under the condition of introducing nitrogen, heating to 130 ℃ under stirring, continuously removing water generated in the reaction by the water distribution device, carrying out heat preservation reaction at 130 ℃ for 4h, then heating to 180 ℃ at the heating rate of 5 ℃/h, carrying out heat preservation polymerization at 180 ℃ for 7h, and finally removing an inert solvent by reduced pressure distillation to obtain the linear polyaryletherketone.
b) Polyaryletherketone modified polyurethane prepolymer: in N2Under the protection and stirring conditions, sequentially adding 12 parts of hexamethylene diisocyanate, 36 parts of a) medium linear polyaryletherketone, 3.1 parts of 4-hydroxybutyric acid, 0.04 part of cobalt naphthenate and 14 parts of ethylene glycol dibutyl ether into a reactor, heating to 90 ℃ for reacting for 3 hours, sampling and detecting, and cooling to 62 ℃ when the measured-NCO value reaches 14.5%; adding 4 parts of 1, 5-pentanediol and 0.03 part of cobalt naphthenate under the stirring of 700rpm for chain extension reaction, starting sampling after 2.4 hours, and cooling to room temperature to stop the reaction when the measured-NCO value reaches 6.3 percent to obtain a modified polyurethane prepolymer;
c) emulsification: dissolving 1 part of piperazine into 30 parts of deionized water in advance to obtain organic amine chain extender dripping liquid for later use; adding 2 parts of triethylamine into the b) under the condition of keeping the stirring speed and normal temperature, and reacting for 30 min; then 90 parts of deionized water is added, then the rotating speed is increased to 1500rpm for emulsification for 20min, and the stirring rotating speed is reduced to 600 rpm; dripping organic amine chain extender liquid within 10min, and carrying out chain extension reaction for 2h in a water phase; then distilling the solvent under reduced pressure to obtain the polyaryletherketone modified waterborne polyurethane resin.
And (4) testing the storage stability: 0.5L of the polyaryletherketone modified waterborne polyurethane resin sample of the embodiment 1-3 is put into a proper plastic container, sealed and put into a constant temperature drying oven at 50 +/-2 ℃, taken out after seven days and put for 3 hours at 23 +/-2 ℃, and no agglomeration, precipitation or gelation phenomenon is generated after stirring.
The modified polyurethane emulsion for the commercial wood lacquer is taken as a comparative example, the wetting dispersant, the leveling agent and the defoaming agent with the same mass fraction are added into the examples 1-3 and the comparative examples under the same condition (the formula is completely the same) to prepare the transparent lacquer, then the transparent lacquer is sprayed on the surface of the oak board for three times (the thickness is about 30 micrometers) under the same condition, and after the lacquer film is completely dried, the performance test results are as the following table 1:
table 1 table for testing performance of examples
As can be seen from Table 1, the clear paint of the embodiment of the invention has better hardness and wear resistance, and has better water resistance and ethanol resistance.
While the invention has been described in detail and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various changes, modifications and variations can be made therein without departing from the spirit and scope of the invention as defined in the following claims.