CN109437847A - Light-weight ceramic tile and preparation method thereof - Google Patents
Light-weight ceramic tile and preparation method thereof Download PDFInfo
- Publication number
- CN109437847A CN109437847A CN201811608523.9A CN201811608523A CN109437847A CN 109437847 A CN109437847 A CN 109437847A CN 201811608523 A CN201811608523 A CN 201811608523A CN 109437847 A CN109437847 A CN 109437847A
- Authority
- CN
- China
- Prior art keywords
- waste material
- mass percent
- mud
- clay
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000919 ceramic Substances 0.000 title claims abstract description 36
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 239000002699 waste material Substances 0.000 claims abstract description 70
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000004927 clay Substances 0.000 claims abstract description 33
- 238000007688 edging Methods 0.000 claims abstract description 27
- 238000010304 firing Methods 0.000 claims abstract description 27
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 26
- 239000004576 sand Substances 0.000 claims abstract description 26
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 claims abstract description 25
- 235000013312 flour Nutrition 0.000 claims abstract description 24
- 238000000498 ball milling Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000000748 compression moulding Methods 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims abstract description 5
- 238000005034 decoration Methods 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims 1
- 229910052700 potassium Inorganic materials 0.000 claims 1
- 239000011591 potassium Substances 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 3
- 239000011449 brick Substances 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 2
- 238000007641 inkjet printing Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention relates to a kind of light-weight ceramic tiles.The light-weight ceramic tile includes: that raw material is mixed by following mass percent: polished waste material 35~50%, edging waste material 5~10%, clay 20~25%, magnesia mud 2~5%, mountain flour 5~10%, potassium sodium sand 15~20%.Preparation method, include: (1) by polished waste material, edging waste material and part of clay in same ball mill ball milling 2 hours, by magnesia mud, mountain flour, potassium sodium sand and remaining clay in another ball mill ball milling 4 hours, be mixed into the mud of body recipe mass percent in proportion；(2) uniformly mixed mud is prepared into the green body powder of moisture content mass percent 6.6~7.2% through spray tower, through press compression moulding；(3) adobe applies one layer of glaze through drenching glaze process, does incrustation to adobe using ink-jet, rubber roller technique；(4) adobe is burnt into roller kilns, and 1320~1380 DEG C of firing temperature, firing time 42~50 minutes.
Description
Technical field
The present invention relates to ceramic technology field, in particular to a kind of light-weight ceramic tile and preparation method thereof.
Background technique
Light-weight brick is a kind of lesser Ceramic Tiles of density, has the function of sound insulation, and push away in terms of wall body decoration because density is small
Wide application.Existing light-weight brick passes through foaming agent and the mixing firing of other raw materials, generally porous material mostly, although having preferably
Sound-absorbing effect, but incrustation function is on the weak side, will not generally apply in furniture decoration.In addition, the fracture mould of light-weight brick
The physical properties such as number are obvious relatively low compared with conventional ceramic brick, and there are certain application limitations.
Summary of the invention
The object of the present invention is to provide a kind of waste materials using in ceramic tile producing process, produce density less than 1g/
cm3, the light-weight ceramic tile of water absorption rate < 0.5% and preparation method thereof.The light-weight brick has one layer of glaze layer on surface, and using rubber roller,
The modes such as ink-jet do incrustation, and the light-weight brick is made to possess surface decoration effect identical with conventional ceramic brick and physical property.
The technical solution of the invention is as follows the light-weight ceramic tile, is characterized in that, the polishing of Ceramic Tiles is given up
Material, edging waste material and clay, magnesia mud, mountain flour, potassium sodium sand are mixed by following mass percent:
| Polished waste material 35~50% | Edging waste material 5~10% | Clay 20~25% | Magnesia mud 2~5% |
| Mountain flour 5~10% | Potassium sodium sand 15~20%. |
Wherein, polished waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
As preferred: the polished waste material of Ceramic Tiles, edging waste material and clay, magnesia mud, mountain flour, potassium sodium sand are pressed following matter
Measure percentage mixing:
| Polished waste material 50% | Edging waste material 5% | Clay 20% | Magnesia mud 5% |
| Mountain flour 5% | Potassium sodium sand 15%. |
Wherein, polished waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
As preferred: the polished waste material of Ceramic Tiles, edging waste material and clay, magnesia mud, mountain flour, potassium sodium sand are pressed following matter
Measure percentage mixing:
| Polished waste material 35% | Edging waste material 5% | Clay 25% | Magnesia mud 5% |
| Mountain flour 10% | Potassium sodium sand 20%. |
Wherein, polished waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
Another technical solution of the invention is the preparation method of the light-weight ceramic tile, is characterized in that, packet
Include following steps:
By polished waste material, edging waste material and a part of clay in same ball mill ball milling 2 hours, by magnesia mud, stone
The two, is then mixed into body recipe institute by powder, potassium sodium sand and remaining clay ball milling 4 hours in another ball mill in proportion
Need the mud of mass percent；
(2) uniformly mixed mud is prepared into the green body powder of moisture content mass percent 6.6~7.2% through spray tower,
Then through press compression moulding；
(3) the adobe of compression moulding applies one layer of glaze through drenching glaze process, then makees table to adobe using ink-jet, rubber roller technique
Face decoration；
(4) the adobe decorated is burnt into roller kilns, and 1320~1380 DEG C of firing temperature, firing time 42~50 minutes.
As preferred: (1) the step further comprises:
(1.1) by polished waste material, edging waste material and clay by 50:5:5 mass percent in same ball mill ball milling 2
Hour；By magnesia mud, mountain flour, potassium sodium sand and clay, by the mass percent of 5:5:15:15, the ball milling 4 in another ball mill is small
When；Then the two is mixed into the mud of mass percent needed for body recipe by the mass percent of 3:2.
As preferred: (1) the step further comprises:
(1.1) by polished waste material, edging waste material and clay by 35:5:10 mass percent in same ball mill ball milling
2 hours；By magnesia mud, mountain flour, potassium sodium sand and clay, by the mass percent of 5:10:20:15, the ball milling 4 in another ball mill is small
When；Then the two is mixed into the mud of mass percent needed for body recipe by the mass percent of 1:1.
As preferred: (4) the step further comprises:
(4.1) adobe decorated is burnt into roller kilns, and 1340 DEG C of firing temperature, firing time 43 minutes；Wherein exist
1300 DEG C or more of firing time is 12 minutes.
As preferred: (4) the step further comprises:
(4.1) adobe decorated is burnt into roller kilns, and 1370 DEG C of firing temperature, firing time 48 minutes；Wherein exist
1300 DEG C or more of firing time is 15 minutes.
As preferred: (4) the step further comprises: in 1300 DEG C or more of firing times at 10 minutes or more.
As preferred: the light-weight ceramic tile obtained using above-mentioned preparation method.
Compared with prior art, beneficial effects of the present invention:
(1) the present invention makes density < 1g/cm using ceramic polished waste material, edging waste material and conventional ceramic base raw material3, inhale
Water rate < 0.5% light-weight brick does not need in addition to use foaming agent.
(2) the present invention is not different in terms of decorative effect with conventional ceramic brick by the light-weight brick of incrustation, makes lightweight
Brick with lightweight, sound insulation it is functional simultaneously, have decorative performance.The glaze layer on surface makes light-weight brick have stronger soil resistance
Can, it is also easy to clean in dirtier environment.
(3) the light-weight brick density obtained by the present invention is in 1g/cm3Within, it can float on the surface.Water absorption rate < 0.5% meets
Imitation Rock Porcelain Tiles standard.It is decorated by glaze layer, and passes through the Handicraft decoratives such as ink-jet, rubber roller, performance complies fully with Ceramic Tiles country
Standard GB/T 4100-2015.
Specific embodiment
The present invention will now be further detailed embodiment:
Embodiment one:
The polished waste material of Ceramic Tiles, edging waste material and clay, magnesia mud, mountain flour, potassium sodium sand are pressed into following mass percent
Mixing: polished waste material 50%, edging waste material 5%, clay 20%, magnesia mud 5%, mountain flour 5%, potassium sodium sand 15%.Wherein, it polishes
Waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
For the uniformity for guaranteeing material fineness, polished waste material, edging waste material and clay are pressed to the mass percent of 50:5:5
Ball milling 2 hours in same ball mill.By magnesia mud, mountain flour, potassium sodium sand and clay by the mass percent of 5:5:15:15 another
Ball milling 4 hours in one ball mill.Then the two is mixed into mass percent needed for body recipe by the mass percent of 3:2
Mud.
Uniformly mixed mud is prepared into the green body powder of moisture content mass percent 6.8% through spray tower, is then passed through
Press compression moulding.
The adobe of compression moulding applies one layer of glaze through drenching glaze process, then does incrustation to adobe using ink-jetting process.
The adobe decorated is burnt into roller kilns, and 1340 DEG C of firing temperature, firing time 43 minutes.Wherein at 1300 DEG C
Above firing time is 12 minutes.
Obtained light-weight brick density is 0.93g/cm3Within, water absorption rate 0.18%.
Embodiment two:
The polished waste material of Ceramic Tiles, edging waste material and clay, magnesia mud, mountain flour, potassium sodium sand are pressed into following mass percent
Mixing: polished waste material 35%, edging waste material 5%, clay 25%, magnesia mud 5%, mountain flour 10%, potassium sodium sand 20%.Wherein, it throws
Waste photopolymer will be handled by squeezing, and the moisture in polished waste material is excluded.
For the uniformity for guaranteeing material fineness, polished waste material, edging waste material and clay are pressed to the mass percent of 35:5:10
Ball milling 2 hours in same ball mill.Magnesia mud, mountain flour, potassium sodium sand and clay are existed by the mass percent of 5:10:20:15
Ball milling 4 hours in another ball mill.Then the two is mixed into mass percent needed for body recipe by the mass percent of 1:1
Mud.
Uniformly mixed mud is prepared into the green body powder of moisture content mass percent 7.2% through spray tower, is then passed through
Press compression moulding.
The adobe of compression moulding applies one layer of glaze through drenching glaze process, then does incrustation to adobe using ink-jetting process.
The adobe decorated is burnt into roller kilns, and 1370 DEG C of firing temperature, firing time 48 minutes.Wherein at 1300 DEG C
Above firing time is 15 minutes.
Obtained light-weight brick density is 0.97g/cm3Within, water absorption rate 0.33%.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the invention as claimed with
Modification, should all belong to the covering scope of the claims in the present invention.
Claims (10)
1. a kind of light-weight ceramic tile, which is characterized in that by the polished waste material of Ceramic Tiles, edging waste material and clay, magnesia mud, stone
Powder, potassium sodium sand are mixed by following mass percent:
Wherein, polished waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
2. light-weight ceramic tile according to claim 1, which is characterized in that by the polished waste material of Ceramic Tiles, edging waste material and glue
Native, magnesia mud, mountain flour, potassium sodium sand are mixed by following mass percent:
Wherein, polished waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
3. light-weight ceramic tile according to claim 1, which is characterized in that by the polished waste material of Ceramic Tiles, edging waste material and glue
Native, magnesia mud, mountain flour, potassium sodium sand are mixed by following mass percent:
Wherein, polished waste material will be handled by squeezing, and the moisture in polished waste material is excluded.
4. a kind of preparation method of light-weight ceramic tile, which comprises the following steps:
By polished waste material, edging waste material and a part of clay in same ball mill ball milling 2 hours, by magnesia mud, mountain flour, potassium
The two, is then mixed into matter needed for body recipe by sodium sand and remaining clay ball milling 4 hours in another ball mill in proportion
Measure the mud of percentage；
(2) uniformly mixed mud is prepared into the green body powder of moisture content mass percent 6.6~7.2% through spray tower, then
Through press compression moulding；
(3) the adobe of compression moulding applies one layer of glaze through drenching glaze process, then makees surface dress to adobe using ink-jet, rubber roller technique
Decorations；
(4) the adobe decorated is burnt into roller kilns, and 1320~1380 DEG C of firing temperature, firing time 42~50 minutes.
5. the preparation method of light-weight ceramic tile according to claim 4, which is characterized in that (1) the step further comprises:
(1.1) by polished waste material, edging waste material and clay, by the mass percent of 50:5:5, the ball milling 2 in same ball mill is small
When；By magnesia mud, mountain flour, potassium sodium sand and clay by 5:5:15:15 mass percent in another ball mill ball milling 4 hours；
Then the two is mixed into the mud of mass percent needed for body recipe by the mass percent of 3:2.
6. the preparation method of light-weight ceramic tile according to claim 4, which is characterized in that (1) the step further comprises:
(1.1) by polished waste material, edging waste material and clay, by the mass percent of 35:5:10, the ball milling 2 in same ball mill is small
When；By magnesia mud, mountain flour, potassium sodium sand and clay by 5:10:20:15 mass percent in another ball mill ball milling 4 hours；
Then the two is mixed into the mud of mass percent needed for body recipe by the mass percent of 1:1.
7. the preparation method of light-weight ceramic tile according to claim 4, which is characterized in that (4) the step further comprises:
(4.1) adobe decorated is burnt into roller kilns, and 1340 DEG C of firing temperature, firing time 43 minutes；Wherein 1300
DEG C or more firing time be 12 minutes.
8. the preparation method of light-weight ceramic tile according to claim 4, which is characterized in that (4) the step further comprises:
(4.1) adobe decorated is burnt into roller kilns, and 1370 DEG C of firing temperature, firing time 48 minutes；Wherein 1300
DEG C or more firing time be 15 minutes.
9. the preparation method of light-weight ceramic tile according to claim 1, which is characterized in that (4) the step further comprises:
In 1300 DEG C or more of firing times at 10 minutes or more.
10. a kind of light-weight ceramic tile, which is characterized in that obtained using the described in any item preparation methods of claim 4 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811608523.9A CN109437847A (en) | 2018-12-27 | 2018-12-27 | Light-weight ceramic tile and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811608523.9A CN109437847A (en) | 2018-12-27 | 2018-12-27 | Light-weight ceramic tile and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109437847A true CN109437847A (en) | 2019-03-08 |
Family
ID=65537630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811608523.9A Pending CN109437847A (en) | 2018-12-27 | 2018-12-27 | Light-weight ceramic tile and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109437847A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110066163A (en) * | 2019-05-24 | 2019-07-30 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method and the big plate of ceramics of the big plate of stone multi-panel ceramics |
| CN112340991A (en) * | 2020-11-25 | 2021-02-09 | 珠海市白兔陶瓷有限公司 | Ink-jet brick and production process thereof |
| CN113698216A (en) * | 2020-05-22 | 2021-11-26 | 广东永航新材料实业股份有限公司 | Porcelain glazed brick using waste materials and production method thereof |
| CN114716261A (en) * | 2022-03-23 | 2022-07-08 | 福建德胜新建材有限公司 | Foamed ceramic plate and preparation method thereof |
-
2018
- 2018-12-27 CN CN201811608523.9A patent/CN109437847A/en active Pending
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| 上海市经济团体联合会等: "《节能减排KJJ小组活动 建材行业篇》", 30 April 2010, 北京：中国建材工业出版社 * |
| 周平安: "《水泥工业耐磨材料与技术手册》", 31 August 2007, 北京：中国建材工业出版社 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110066163A (en) * | 2019-05-24 | 2019-07-30 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method and the big plate of ceramics of the big plate of stone multi-panel ceramics |
| CN110066163B (en) * | 2019-05-24 | 2021-08-31 | 佛山市东鹏陶瓷有限公司 | Preparation method of stone multi-face ceramic large plate and ceramic large plate |
| CN113698216A (en) * | 2020-05-22 | 2021-11-26 | 广东永航新材料实业股份有限公司 | Porcelain glazed brick using waste materials and production method thereof |
| CN112340991A (en) * | 2020-11-25 | 2021-02-09 | 珠海市白兔陶瓷有限公司 | Ink-jet brick and production process thereof |
| CN114716261A (en) * | 2022-03-23 | 2022-07-08 | 福建德胜新建材有限公司 | Foamed ceramic plate and preparation method thereof |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20211206 Address after: No.2, innovation Avenue, Fengcheng hi tech Industrial Park, Yichun City, Jiangxi Province Applicant after: JIANGXI HEMEI CERAMICS Co.,Ltd. Applicant after: JIANGXI WONDERFUL CERAMICS Co.,Ltd. Applicant after: DONGGUAN CITY WONDERFUL CERAMICS INDUSTRIAL PARK Co.,Ltd. Address before: No.2, innovation Avenue, Fengcheng hi tech Industrial Park, Yichun City, Jiangxi Province Applicant before: JIANGXI HEMEI CERAMICS Co.,Ltd. Applicant before: JIANGXI WONDERFUL CERAMICS Co.,Ltd. Applicant before: DONGGUAN CITY WONDERFUL CERAMICS INDUSTRIAL PARK Co.,Ltd. Applicant before: DONGGUAN CITY WONDERFUL DECORATION MATERIALS Co.,Ltd. |
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Application publication date: 20190308 |
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| RJ01 | Rejection of invention patent application after publication |