CN109423899A - A kind of weaving method of wirerope - Google Patents
A kind of weaving method of wirerope Download PDFInfo
- Publication number
- CN109423899A CN109423899A CN201710722548.0A CN201710722548A CN109423899A CN 109423899 A CN109423899 A CN 109423899A CN 201710722548 A CN201710722548 A CN 201710722548A CN 109423899 A CN109423899 A CN 109423899A
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- single cord
- strand
- annular guide
- wire rope
- wirerope
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000009941 weaving Methods 0.000 title claims abstract description 22
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 7
- 238000004804 winding Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000009954 braiding Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 239000011490 mineral wool Substances 0.000 description 5
- 241000209094 Oryza Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/10—Rope or cable structures
- D07B2201/1028—Rope or cable structures characterised by the number of strands
- D07B2201/1032—Rope or cable structures characterised by the number of strands three to eight strands respectively forming a single layer
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/2055—Improving load capacity
Landscapes
- Ropes Or Cables (AREA)
Abstract
A kind of weaving method of wirerope is disclosed herein, includes the following steps: step a: removing a wire rope core that root long degree is m single cord and length is n, m=7n from wirerope parent, and wire rope core head and end is connected to constitute annular guide；Wherein, single cord is set as helical structure, and the helical structure is identical as structure of the single cord in its wirerope parent；Step b: the wire rope core head and end is connected, to constitute annular guide；Single cord is wrapped in annular guide, annular guide is set to the helical structure central location of single cord；Step c: single cord is set as being wrapped on the outside of the annular guide, and is close to be arranged, waits operation；Present invention can apply to rope apparatus fields, it can be realized the braiding of cyclic annular non junction formula rope belt using the present invention, the annular wire rope woven by the weaving method can effectively avoid the case where being mutated because of rope diameter brought by connector, and can have preferable tensile property.
Description
Technical field
This application involves but be not limited to rope apparatus field, especially a kind of weaving method of wirerope.
Background technique
Wirerope is that mechanical property and the satisfactory steel wire of geometric dimension are twisted together according to certain rules
Helical form steel tendon, wirerope is by steel wire, wire rope core and grease composition.Wirerope is first to be twisted stock by multilayer steel wire, then with rope
Centered on core, helically wound rope is twisted by certain amount stock.In material carrying machine, for promotion, traction, tension and carrying
It is used.The intensity of wirerope is high, from heavy and light, stable working, be not easy whole root fracture suddenly, reliable operation.It is more next based on this characteristic
More producers starts optimal setting wirerope, to be applied in the production line of its own.
By taking mineral wool board as an example, the dry kiln kiln temperature in mineral wool board production is higher, and the drive apparatus of past transport mineral wool board is set
It is set to the kind of drive that chain adds carrier bar, weight is big, and motor driven is power-consuming, easy break-down；Due to rotation and torque etc. because
Element, chain are easy stuck, high failure rate；Wherein, the connection type of belt wheel and belt be generally belt directly with belt wheel face contact,
And belt is often easy aging at a higher temperature.To solve the above-mentioned problems, start the transmission side of research and development setting wirerope
Formula to substitute belt as new pumped (conveying) medium, and can adapt to the work condition environment of mineral wool board.
However, above-mentioned wirerope is in application process, connected by the binding at head and the tail both ends, to form the biography of closed circular
Dynamic wirerope；There are raised joint structure, outer diameter is significantly greater than the biography at other positions for the binding position at above-mentioned head and the tail both ends
Running rope diameter.Raised connector at above-mentioned binding position usually scratches mineral wool plate surface during transportation, and passes through belt pulley
When generate certain vibration, influence the transmission precision of equipment.
Summary of the invention
The technical issues of the application solves is to provide a kind of weaving method of wirerope, can effectively overcome in the prior art
There are the shortcomings that, can be realized the braiding of cyclic annular non junction formula rope belt, the annular wire rope woven by the weaving method
The case where being mutated because of rope diameter brought by connector can be effectively avoided, and there can be preferable tensile property.
In order to solve the above technical problems, including the following steps: this application provides a kind of weaving method of wirerope
Step a: a wire rope core that root long degree is m single cord and length is n, m=7n are removed from wirerope parent, and will be restricted
Core head and end is connected to constitute annular guide；Wherein, single cord is set as helical structure, and helical structure and single cord are at it
Structure in wirerope parent is identical；
Step b: wire rope core head and end is connected, to constitute annular guide；Single cord is wrapped in annular guide,
Annular guide to be set to the helical structure central location of single cord；
Step c: single cord is set as being wrapped on the outside of annular guide, and is close to be arranged；
Strand winds first week of annular guide, to constitute the first strand of closed circular structure；Single cord winds ring
The second week of shape guiding piece, and the first strand is compressed, to constitute the second strand of closed circular structure；Single cord winding annular is drawn
The third week of guiding element, and the second strand is compressed, to constitute the third strand of closed circular structure；Single cord winds annular guide
4th week, and third strand is compressed, to constitute the four-stranded of closed circular structure；Single cord winds the of annular guide
Five weeks, and four-stranded is compressed, to constitute the 5th strand of closed circular structure；Single cord winds the 6th of annular guide
Week, and the 5th strand is compressed, to constitute the 6th strand of closed circular structure；
Step d: after single cord winds the 6th week of annular guide, annular guide is extracted out, to be detached from current location；
Step e: the head and end of single cord is straightened, and is inserted respectively into annular guide and is detached from rear enclosed cyclic structure
In hollow structure, it is inserted into head end in hollow structure, end combination constitutes the core strand of closed circular structure.
The weaving method of above-mentioned wirerope can also have following features,
The first strand, the second strand, third strand, four-stranded, the 5th strand, the 6th strand in closed circular structure
The winding arrangement of composition is identical as the winding arrangement of six strands in the wirerope parent of single cord.
The weaving method of above-mentioned wirerope can also have following features,
Single cord is set as 210 meters long, and wire rope core is set as 30 meters long, and the circumference of wire rope of closed ring structure is set as 30
Rice.
The weaving method of above-mentioned wirerope can also have following features,
Single cord is set as 70 meters long, and wire rope core is set as 10 meters long, and the circumference of wire rope of closed ring structure is set as 10
Rice.
The weaving method of above-mentioned wirerope can also have following features,
Single cord is set as 140 meters long, and wire rope core is set as 20 meters long, and the circumference of wire rope of closed ring structure is set as 20
Rice.
The weaving method of above-mentioned wirerope can also have following features,
Single cord is set as 280 meters long, and wire rope core is set as 40 meters long, and the circumference of wire rope of closed ring structure is set as 40
Rice.
The application above-mentioned technical proposal has the following beneficial effects:
The annular wire rope that the application is woven by the method for above-mentioned optimal setting can be realized the nothing of annular wire rope
Connector characteristic, and the case where being mutated because of rope diameter brought by connector can be effectively avoided, and the anti-of wirerope can be effectively improved
Draw performance.
Other features and advantage will illustrate in the following description, also, partly become from specification
It obtains it is clear that being understood by implementing the embodiment of the present invention.The purpose of the application and other advantages can be by illustrating
Specifically noted structure is achieved and obtained in book, claims and attached drawing.
Detailed description of the invention
Attached drawing is used to provide to further understand technical scheme, and constitutes part of specification, with this
The embodiment of application is used to explain the technical solution of the application together, does not constitute the limitation to technical scheme.
Fig. 1 is the status diagram one of the embodiment of the present invention one；
Fig. 2 is the status diagram two of the embodiment of the present invention one；
Fig. 3 is the status diagram three of the embodiment of the present invention one；
Fig. 4 is the status diagram four of the embodiment of the present invention one；
Fig. 5 is the status diagram five of the embodiment of the present invention one；
Fig. 6 is the status diagram six of the embodiment of the present invention one；
Fig. 7 is the status diagram seven of the embodiment of the present invention one；
Fig. 8 is the status diagram eight of the embodiment of the present invention one.
Specific embodiment
Embodiments herein is described in detail below in conjunction with attached drawing.It should be noted that not conflicting
In the case of, the features in the embodiments and the embodiments of the present application can mutual any combination.
Embodiment one:
The embodiment of the present application one provides a kind of wirerope, wherein wirerope is set as closed circular structure；Closed circular
Structure setting has 1 single cord；The length of single cord is set as m, and the perimeter of closed circular structure is set as n, and m=a*n, a >=
4, a be integer；The ontology of single cord is set as helical structure, structure phase of the helical structure with single cord in its wirerope parent
Together；The hollow structure of helical structure is set as, and annular guide is inserted into when weaving original state, and insertion is single when weaving completion status
The head and end of strand；The cross section of closed circular structure is provided with a-1 root strand and 1 core strand；The first and last two of single cord
End constitutes core strand；The head and end of single cord is set as being straightened and being inserted into the hollow structure, to constitute above-mentioned core strand.
In concrete operations, above-mentioned single cord is directly removed from finished product wirerope；The single cord is in wirerope mother
Helically state in body, removes and remains to retain above-mentioned spiral status.In turn, above-mentioned single cord is wrapped in outside annular guide
Side, and it is able to maintain its winding state on wirerope parent；When winding above-mentioned annular guide one week, above-mentioned single cord
Constitute the first strand of closed circular structure；Continue to wind with one circuit, and compress the first strand, to constitute the of closed circular structure
Two strands；And so on.
Preferably, the length of the single cord in the application is set as 7 times of closed circular structure perimeter；Closed circular structure
Cross section be provided with 6 strands and 1 core strand.Correspondingly, the wirerope that annular guide is set as being derived from single cord is female
The length of wire rope core in body, wire rope core is set as n；Wherein, the head and end connection of wire rope core is set as constituting the ring of annular guide
Shape structure.
In concrete operations, above-mentioned annular guide is the wire rope core removed from the wirerope parent where single cord, and
Intercepted length is equal to the length of closed ring structure.And then connect above-mentioned wire rope core head and end, it may be selected viscous using adhesive tape
Firmly；In turn, single cord is wrapped in above-mentioned annular guide according to the spiral status of itself, and is close to be arranged above-mentioned
In annular guide.
It is described in detail now in conjunction with attached drawing:
Single cord is set as being wrapped in 1 outside of annular guide, and is close to be arranged；Wherein, it (illustrates as shown in Figure 1 and Figure 2
In a part of closed circular structure is shown, not the annular of closed circular structure is whole, and Fig. 3-Fig. 6 is same as above), single cord
First week of annular guide is wound, the first strand 2 of closed circular structure is constituted；As shown in Figure 3, Figure 4, single cord winds ring
The second week of shape guiding piece, and the first strand 2 is compressed, constitute the second strand 3 of closed circular structure；As shown in Figure 5, Figure 6, single
Strand winds the third week of annular guide, and compresses the second strand 3, constitutes the third strand 4 of closed circular structure.
And so on, single cord winds the 4th week of annular guide, and compresses third strand, constitutes closed circular structure
Four-stranded；Single cord winds the 5th week of annular guide, and compresses four-stranded, constitutes the 5th of closed circular structure
Strand；Single cord winds the 6th week of annular guide, and compresses the 5th strand, constitutes the 6th strand of closed circular structure,
Cross sectional shape is orderly arranged outside each as the first strand, the second strand, third as shown in fig. 7, centre is set as annular guide 1
Strand, four-stranded, the 5th strand and the 6th strand.
It should be noted that above-mentioned annular guide is set as, after single cord winds the 6th week of annular guide, it is detached from
Current location, as shown in Figure 8；The head and end of single cord is set as, and is straightened and is inserted into annular guide disengaging rear enclosed ring
In the hollow structure of shape structure.That is, when single cord was around annular guide the 7th week, need to by above-mentioned annular guide from
Central location extraction is detached from, and then the head and end of single cord is straightened and is inserted respectively into above-mentioned central location.Wherein, it closes
The winding knot that the first strand, the second strand, third strand, four-stranded, the 5th strand, the 6th strand in cyclic structure are constituted
Structure is identical as the winding arrangement of six strands in the wirerope parent of single cord.
In concrete operations, above-mentioned single cord is set as 210 meters, and the perimeter of closed ring structure is set as 30 meters；It is i.e. final
30 meters of annular wire rope Zhou Changwei as made of the braiding of above-mentioned single cord.
The closed ring structure of above-mentioned optimal setting, can nuzzle the head and end of single cord central location, Neng Gouyou
Effect avoids exposed connector on the outside of the wirerope of closed circular structure, can be realized the rope belt of cyclic annular non junction formula, Neng Gouyou
Effect avoids the case where being mutated because of rope diameter brought by connector；In turn, additionally it is possible to realize most phase sections between single cord
Contact, i.e. contact tangent to each other between the adjacent strand in outside, and with central strand is tangent contacts；It can be realized between strand
Close-packed arrays can effectively improve the tensile property of cyclic structure ontology.
Embodiment two:
The embodiment of the present application two provides a kind of weaving method using above-mentioned wirerope, includes the following steps:
Step a: a wire rope core that root long degree is m single cord and length is n, m=7n are removed from wirerope parent, and will be restricted
Core head and end is connected to constitute annular guide；Wherein, single cord is set as helical structure, the helical structure and single cord
Structure in its wirerope parent is identical；
Step b: the wire rope core head and end is connected, to constitute annular guide；Single cord is wrapped in annular guidance
On part, annular guide is set to the helical structure central location of single cord；
Step c: single cord is set as being wrapped on the outside of the annular guide, and is close to be arranged；
Strand winds first week of the annular guide, to constitute the first strand of the closed circular structure；Sub-thread
Rope winds the second week of the annular guide, and compresses first strand, to constitute the second of the closed circular structure
Strand；Single cord winds the third week of the annular guide, and compresses second strand, to constitute the closed circular knot
The third strand of structure；Single cord winds the 4th week of the annular guide, and compresses the third strand, to constitute the envelope
The four-stranded of loop-like structure；Single cord winds the 5th week of the annular guide, and compresses the four-stranded, with structure
At the 5th strand of the closed circular structure；Single cord winds the 6th week of the annular guide, and compresses the described 5th
Strand, to constitute the 6th strand of the closed circular structure；Wherein, the first strand in the closed circular structure, second
The winding arrangement that strand, third strand, four-stranded, the 5th strand, the 6th strand are constituted, it is female with the wirerope of the single cord
The winding arrangement of six strands in body is identical；
Step d: after single cord winds the 6th week of the annular guide, annular guide being extracted out, current to be detached from
Position；
Step e: in turn, the head and end of single cord being straightened, and is inserted respectively into described after the annular guide is detached from
In the hollow structure of closed circular structure, it is inserted into head end in hollow structure, end combination constitutes the closed circular structure
Core strand.
Preferably, in the above-mentioned braiding operation of the application, used single cord length is 210 meters, closed ring structure
Perimeter is set as 30 meters, finally 30 meters of annular wire rope Zhou Changwei as made of the braiding of above-mentioned single cord.
Embodiment three:
In above-mentioned establishment operation in the present embodiment, single cord is set as 70 meters long, and wire rope core is set as 10 meters long, closed-loop
The circumference of wire rope of shape structure is set as 10 meters.
Example IV:
In above-mentioned establishment operation in the present embodiment, single cord is set as 140 meters long, and wire rope core is set as 20 meters long, closing
The circumference of wire rope of ring structure is set as 20 meters.
Embodiment five:
In above-mentioned establishment operation in the present embodiment, single cord is set as 280 meters long, and wire rope core is set as 40 meters long, closing
The circumference of wire rope of ring structure is set as 40 meters.
The application can be realized the non junction characteristic of annular wire rope by the structures and methods of above-mentioned optimal setting, and
The case where being mutated because of rope diameter brought by connector can be effectively avoided, and the tensile property of wirerope can be effectively improved.
Although those skilled in the art should be understood that embodiment disclosed by the embodiment of the present invention is as above, described
The content only embodiment of the present invention and the embodiment that uses for ease of understanding, be not intended to limit the invention embodiment.It is any
Technical staff in fields of the embodiment of the present invention, in the premise for not departing from spirit and scope disclosed by the embodiment of the present invention
Under, any modification and variation, but the scope of patent protection of the embodiment of the present invention can be carried out in the form and details of implementation,
Still it should be subject to the scope of the claims as defined in the appended claims.
Claims (6)
1. a kind of weaving method of wirerope, which comprises the steps of:
Step a: removing a wire rope core that root long degree is m single cord and length is n from wirerope parent, m=7n, and by wire rope core head
Last both ends connection is to constitute annular guide；Wherein, single cord is set as helical structure, helical structure and single cord in its steel wire
Structure in rope parent is identical；
Step b: wire rope core head and end is connected, to constitute annular guide；Single cord is wrapped in annular guide, it will
Annular guide is set to the helical structure central location of single cord；
Step c: single cord is set as being wrapped on the outside of annular guide, and is close to be arranged；
Strand winds first week of annular guide, to constitute the first strand of closed circular structure；Single cord winding annular is drawn
The second week of guiding element, and the first strand is compressed, to constitute the second strand of closed circular structure；Single cord winds annular guide
Third week, and compress the second strand, to constitute the third strand of closed circular structure；Single cord winds the of annular guide
Surrounding, and third strand is compressed, to constitute the four-stranded of closed circular structure；Single cord winds the 5th of annular guide
Week, and four-stranded is compressed, to constitute the 5th strand of closed circular structure；Single cord winds the 6th week of annular guide,
And the 5th strand is compressed, to constitute the 6th strand of closed circular structure；
Step d: after single cord winds the 6th week of annular guide, annular guide is extracted out, to be detached from current location；
Step e: the head and end of single cord is straightened, and is inserted respectively into annular guide and is detached from the hollow of rear enclosed cyclic structure
In structure, it is inserted into head end in hollow structure, end combination constitutes the core strand of closed circular structure.
2. the weaving method of wirerope according to claim 1, which is characterized in that
The first strand, the second strand, third strand, four-stranded, the 5th strand, the 6th strand in closed circular structure are constituted
Winding arrangement, it is identical as the winding arrangement of six strands in the wirerope parent of single cord.
3. the weaving method of wirerope according to claim 2, which is characterized in that
Single cord is set as 210 meters long, and wire rope core is set as 30 meters long, and the circumference of wire rope of closed ring structure is set as 30 meters.
4. the weaving method of wirerope according to claim 2, which is characterized in that
Single cord is set as 70 meters long, and wire rope core is set as 10 meters long, and the circumference of wire rope of closed ring structure is set as 10 meters.
5. the weaving method of wirerope according to claim 2, which is characterized in that
Single cord is set as 140 meters long, and wire rope core is set as 20 meters long, and the circumference of wire rope of closed ring structure is set as 20 meters.
6. the weaving method of wirerope according to claim 2, which is characterized in that
Single cord is set as 280 meters long, and wire rope core is set as 40 meters long, and the circumference of wire rope of closed ring structure is set as 40 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710722548.0A CN109423899A (en) | 2017-08-21 | 2017-08-21 | A kind of weaving method of wirerope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710722548.0A CN109423899A (en) | 2017-08-21 | 2017-08-21 | A kind of weaving method of wirerope |
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| CN109423899A true CN109423899A (en) | 2019-03-05 |
Family
ID=65498772
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| CN201710722548.0A Pending CN109423899A (en) | 2017-08-21 | 2017-08-21 | A kind of weaving method of wirerope |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110882411A (en) * | 2019-12-18 | 2020-03-17 | 山东朱氏药业集团有限公司 | Preparation method of degradable and absorbable medical suture and batching equipment of suture |
| CN110947025A (en) * | 2019-12-18 | 2020-04-03 | 山东朱氏药业集团有限公司 | Absorbable medical suture line with good degradation resistance and compatibility and preparation method thereof |
| CN112211120A (en) * | 2019-07-09 | 2021-01-12 | 成都安比特建筑工程有限公司 | Preparation method of endless loop and engineering protective net |
| CN112252063A (en) * | 2020-09-30 | 2021-01-22 | 江阴泰阳成索业有限公司 | Steel wire rope woven stress-free loop-free grommet and weaving method thereof |
| CN114368071A (en) * | 2022-01-14 | 2022-04-19 | 长沙岱勒新材料科技股份有限公司 | A segmented annular wire saw, manufacturing method and injection mold |
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| CN1989017A (en) * | 2005-06-01 | 2007-06-27 | 住友电工钢铁电缆株式会社 | Annular concentric stranded bead cord and method for producing the same |
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| CN102277756A (en) * | 2011-07-20 | 2011-12-14 | 江苏宏泰不锈钢丝绳有限公司 | Method for manufacturing steel wire rope special for electrified railway |
| CN202610628U (en) * | 2012-06-25 | 2012-12-19 | 天津华源天伦绳业有限公司 | Point-thread mixing contact type steel wire rope |
| CN103046407A (en) * | 2013-01-10 | 2013-04-17 | 鞍钢钢绳有限责任公司 | Joint-free closed-loop steel wire rope and winding method thereof |
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| CN1989017A (en) * | 2005-06-01 | 2007-06-27 | 住友电工钢铁电缆株式会社 | Annular concentric stranded bead cord and method for producing the same |
| CN101360861A (en) * | 2006-09-05 | 2009-02-04 | 住友电工钢铁电线株式会社 | Endless metal wire, endless metal belt and method for manufacturing endless metal wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112211120A (en) * | 2019-07-09 | 2021-01-12 | 成都安比特建筑工程有限公司 | Preparation method of endless loop and engineering protective net |
| CN110882411A (en) * | 2019-12-18 | 2020-03-17 | 山东朱氏药业集团有限公司 | Preparation method of degradable and absorbable medical suture and batching equipment of suture |
| CN110947025A (en) * | 2019-12-18 | 2020-04-03 | 山东朱氏药业集团有限公司 | Absorbable medical suture line with good degradation resistance and compatibility and preparation method thereof |
| CN112252063A (en) * | 2020-09-30 | 2021-01-22 | 江阴泰阳成索业有限公司 | Steel wire rope woven stress-free loop-free grommet and weaving method thereof |
| CN114368071A (en) * | 2022-01-14 | 2022-04-19 | 长沙岱勒新材料科技股份有限公司 | A segmented annular wire saw, manufacturing method and injection mold |
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Application publication date: 20190305 |
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