A kind of fully-automatic intelligent turning-over device
Technical field
The present invention relates to a kind of turning-over device, especially a kind of fully-automatic intelligent turning-over device.
Background technique
Black vinegar needs to carry out the vinegar fermented grains such as wine junket, wheat bran, rice chaff material to turn over unstrained spirits operation, i.e., to vinegar fermented grain material in brewing process
Inside and outside overturning is carried out, on the one hand can prevent surface vinegar fermented grain material continuing fermentation from generating high temperature and it is caused to stop growing, on the other hand
It can avoid internal vinegar fermented grain material not contact with oxygen and stop fermentation.By turning over unstrained spirits operation, it can reach and adjust vinegar fermented grain material temperature degree, make vinegar
Fermented grains stablize the purpose of fermentation.
Currently, manually turning over unstrained spirits to realize that the machinery of turning-over device turns over unstrained spirits substitution, usually vinegar fermented grain material is placed in vinegar fermented grain pond, vinegar
The two sides pool wall in unstrained spirits pond constitutes the traveling track of turning-over device, so that turning-over device, which can walk, turns over unstrained spirits.However, in the prior art
For turning-over device when turning over unstrained spirits, the operation of turning-over device relies on artificial judgment mostly, and it is uncontrollable to turn over the stroke of unstrained spirits, depth, frequency, causes
Existing turning-over device turns over that unstrained spirits efficiency is lower, and not can guarantee vinegar fermented grain material stablizes fermentation.
Summary of the invention
Goal of the invention: it in view of the above-mentioned problems, the object of the present invention is to provide a kind of fully-automatic intelligent turning-over device, is effectively promoted
Unstrained spirits efficiency is turned over, guarantees that vinegar fermented grain material stablizes fermentation.
Technical solution: a kind of fully-automatic intelligent turning-over device, including rack are mounted on the walking mechanism of the bottom of the frame,
Swing mechanism, the turning-over device structure, control mechanism being mounted on the rack, the walking mechanism, swing mechanism, turning-over device structure point
It is not associated with the control mechanism signal;The walking mechanism is arranged on the pool wall in vinegar fermented grain pond and along its walking, described to turn over unstrained spirits
Mechanism is located in front of the swing mechanism and is secured to be formed fixed point, and the swing mechanism overturning is to turn over unstrained spirits described in driving
Mechanism is swung using the fixed point as fulcrum in fan, is protruded into the turning-over device structure inside vinegar fermented grain pond and is turned over unstrained spirits.
The principle of the present invention is: using rack as fixed walking mechanism, the load of swing mechanism, turning-over device structure, control mechanism
Body forms turning-over device overall structure.Walking mechanism, swing mechanism, turning-over device structure are associated with control mechanism signal, and form synchronization
Control walks in use, control mechanism signal controls pool wall of the walking mechanism along vinegar fermented grain pond, drives the traveling of turning-over device entirety;
Signal controls swing mechanism overturning to drive turning-over device structure fan to be rocked to vinegar fermented grain bottom of pond portion;Signal control turning-over device structure turns over unstrained spirits
Movement completes the Automatic Control that turning-over device turns over unstrained spirits operation to form linkage, so that the vinegar fermented grain material in vinegar fermented grain pond is obtained stabilization and holds
Turn up unstrained spirits in continuous, ensures its whole fermentation efficiency, avoid vinegar fermented grain material as lack turn over unstrained spirits and caused by surface temperature it is excessively high
Or internal the problems such as lacking oxygen.
Preferably, the walking mechanism includes driving device A, lower drive shaft, conveyer belt, driving wheel, driven wheel, the master
Setting, is mounted on the bottom of the frame by bearing block respectively, the conveyer belt is wound around the active before and after driving wheel, driven wheel
Revolution is formed on wheel, driven wheel, the lower drive shaft is arranged in the driving wheel, the driving device A and the lower drive shaft
It connects and is associated with the control mechanism signal, the driving wheel, driven wheel are fallen on the pool wall in vinegar fermented grain pond and along its walking.
Preferably, the swing mechanism includes driving device B, upper transmission shaft, driving gear, driven gear, the upload
Moving axis is mounted on the rack, and the driving device B connect with the upper transmission shaft and is associated with the control mechanism signal,
The driving gear is sheathed on the upper transmission shaft, and the driven gear and turning-over device structure fixation form the fixed point,
The driving gear and driven gear engaged transmission, the driving gear positive and negative rotation make the driven gear reciprocating rotating.
Further, the upper transmission shaft is by that can adjust the column installation of height on the bracket.It is carrying out actively
Gear, driven gear engagement installation when, the height by designing column adjusts the mounting height of driving gear, guarantee its with
The engagement of driven gear is installed.
Further, the driven gear is that fan gear is also convenient for while saving material and installation space according to fan
The extreme position that the angle design of gear is swung.
Further, the swing mechanism further includes limited post, and the limited post is mounted on the rack, and is corresponded to described
The extreme position of driven gear reciprocating rotating forms mechanical position limitation protection.With the swing of control mechanism electronic control driven gear
Position, and limited post is cooperated to form mechanical position limitation protection, prevent the tooth matching angle of driving gear and driven gear beyond design
Outside range.
Preferably, the turning-over device structure includes driving device C, front propeller shaft, inter-axle shaft, transmission device, support plate, turns over
Unstrained spirits shovel, the inter-axle shaft is mounted on the rack, the driving device C connect with the inter-axle shaft and with the control
The association of mechanism signal, the both ends difference empty set of the support plate is on the front propeller shaft, inter-axle shaft, and the support plate
Rear end and swing mechanism fixation form the fixed point, and the transmission device is wound around the front propeller shaft, inter-axle shaft
Upper formation revolution, the unstrained spirits shovel that turns over are mounted on the transmission device.
Further, it is described turn over unstrained spirits shovel outer ledge position be provided with scraping article, protrude into turn over unstrained spirits inside vinegar fermented grain pond when, it is described
Scraping article is contacted with the wall surface in vinegar fermented grain pond, is actually turned over unstrained spirits radius with what unstrained spirits shovel was turned in a small amount of extension, and is scraped and be completely adhered on pool wall
Vinegar fermented grain material avoids leakage from turning over.
Preferably, the transmission device is chain and sprocket wheel, and the sprocket wheel is sleeved on the front propeller shaft, inter-axle shaft
On, the chain is wound around the front propeller shaft, forms revolution on sprocket wheel described in one group on inter-axle shaft.
Further, partition is installed in the rack, the partition is set between the turning-over device structure and the rack,
With the electric elements being isolated in the rack, the lower end of the partition is protruded into the vinegar fermented grain pond.Turning-over device structure is avoided to turn over unstrained spirits
When by the electric elements in the vinegar fermented grain material throwing to rack with sour characteristic, influence its use, meanwhile, the lower end of partition is stretched
Enter in vinegar fermented grain pond, the vinegar fermented grain material in vinegar fermented grain pond can also be flattened when turning over unstrained spirits.
It further, further include power supply module, the power supply module includes the lithium battery group and charging brush board of electrical connection, described
Lithium battery group and charging brush board are separately fixed in the rack, the walking mechanism, swing mechanism, turning-over device structure, control machine
Structure is powered by the lithium battery group.It is powered using integrated lithium battery group on the rack, to realize that radio operation provides base
Plinth, meanwhile, the recharge for lithium battery group can be realized using charging brush board, realize the recycling of lithium battery group.
Further, the ultrasonic sensor for anticollision is provided in the rack, the bottom of the frame front end is provided with
Alignment sensor, the ultrasonic sensor, alignment sensor are associated with the control mechanism signal.Pass through ultrasonic sensor
It realizes active collision prevention function, positioning function is realized by alignment sensor, the control of turning-over device is carried out convenient for cooperation control mechanism
Operation.
The utility model has the advantages that compared with prior art, the invention has the advantages that 1, using with walking mechanism, swing mechanism, turn over unstrained spirits
The walking motion of the associated control mechanism automatic synchronization control turning-over device of mechanism signal, turns over unstrained spirits movement at wobbling action, realizes and turns over
The full-automatic intelligent of unstrained spirits machine turns over unstrained spirits, turns over unstrained spirits efficiency to be promoted, and guarantees that vinegar fermented grain material stablizes fermentation;2, swing mechanism and turning-over device
Structure closely links, and is precisely controlled and turns over unstrained spirits depth, overturns inside and outside vinegar fermented grain material sufficiently, unstrained spirits dead angle is turned in elimination.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is standby mode schematic diagram of the present invention on vinegar fermented grain pond;
Fig. 3 is use state diagram of the present invention on vinegar fermented grain pond;
Fig. 4 is schematic diagram of the three-dimensional structure;
Fig. 5 is machine frame inside structural schematic diagram;
Fig. 6 is the rearview of Fig. 5;
Fig. 7 is the structural schematic diagram of turning-over device structure.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated, these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.
A kind of fully-automatic intelligent turning-over device, as shown in attached drawing 1-4, including rack 1, it is mounted on the vehicle with walking machine of 1 bottom of rack
Structure 2, alignment sensor 8, swing mechanism 3, turning-over device structure 4, control mechanism 5, the power supply module 6, ultrasonic wave being mounted in rack 1
Sensor 7.
Walking mechanism 2, swing mechanism 3, turning-over device structure 4, ultrasonic sensor 7, alignment sensor 8 respectively with control mechanism
The association of 5 signals;Walking mechanism 2 is arranged on the pool wall in vinegar fermented grain pond and along its walking, and turning-over device structure 4 is located at 3 front of swing mechanism
And be secured to form fixed point, swing mechanism 3 overturns that turning-over device structure 4 is driven to swing using fixed point as fulcrum in fan,
It protrudes into turning-over device structure 4 inside vinegar fermented grain pond and turns over unstrained spirits.Power supply module 6 includes the lithium battery group 61 and charging brush board 62 of electrical connection, lithium
Battery pack 61 and charging brush board 62 are separately fixed in rack 1, walking mechanism 2, swing mechanism 3, turning-over device structure 4, control mechanism 5
It is powered by lithium battery group 61.Alignment sensor 8 is preferably mounted to 1 bottom front position of rack.
In the present embodiment, walking mechanism 2 specifically includes driving device A21, lower drive shaft 22, passes as shown in attached drawing 1,5,6
Send band 23, driving wheel 24, driven wheel 25, holding section 26, accessory whorl 27.It is arranged before and after driving wheel 24, driven wheel 25, passes through axis respectively
It holds seat and is mounted on 1 bottom of rack, conveyer belt 23 is wound around driving wheel 24, forms revolution on driven wheel 25, and lower drive shaft 22 is worn
In driving wheel 24, driving device A21 connect with lower drive shaft 22 and is associated with 5 signal of control mechanism, driving wheel 24, driven wheel 25
It falls on the pool wall in vinegar fermented grain pond and along its walking.Driving device A21 is specially the servo motor A211 and speed reducer being connected
A212, driving wheel 24, driven wheel 25 are symmetrically arranged at the left and right sides position of bottom of the frame, driving wheel 24, driven wheel 25
Inside all there is holding section 26, which is resisted against on the inside of the pool wall in vinegar fermented grain pond that left and right occurs is inclined to prevent from turning over unstrained spirits vehicle
It moves.Accessory whorl 27 is mounted on the rear and front end of rack and falls on the pool wall in vinegar fermented grain pond and along its walking, with accessory whorl, driving wheel, from
Driving wheel, holding section cooperate the pool wall in vinegar fermented grain pond to complete stable walking motion jointly.
Swing mechanism 3 as shown in attached drawing 1,5,7, specifically include driving device B31, upper transmission shaft 32, driving gear 33, from
Moving gear 34, column 35, limited post 36.Upper transmission shaft 32 is mounted on bracket 1 by that can adjust the column 35 of height, is driven
Device B31 connect with upper transmission shaft 32 and is associated with 5 signal of control mechanism, and driving gear 33 is sheathed on transmission shaft 32, actively
34 engaged transmission of gear 33 and driven gear, 33 positive and negative rotation of driving gear make 34 reciprocating rotating of driven gear.Limited post 36 is installed
In rack 1, corresponding to the extreme position of 34 reciprocating rotating of driven gear, mechanical position limitation protection is formed, with control mechanism electronics
The swing position of driven gear is controlled, and limited post is cooperated to form mechanical position limitation protection, prevents driving gear and driven gear
Outside range of the tooth matching angle beyond design.In the present embodiment, driving device B31 is specially the servo motor B 311 being connected and subtracts
Fast machine B312.Driven gear 34 is preferably fan gear.
Turning-over device structure 4 specifically includes driving device C41, front propeller shaft 42, inter-axle shaft 43, passes as shown in attached drawing 4,5,7
It send device 44, support plate 45, turn over unstrained spirits shovel 46, scraping article 47.Inter-axle shaft 43 is mounted in rack 1, driving device C41 and rear transmission
Axis 43 is connected and is associated with 5 signal of control mechanism, and the both ends difference empty set of support plate 45 is in front propeller shaft 42, inter-axle shaft 43
On, and the driven gear 34 of 45 rear end of support plate and empty set on inter-axle shaft 43 is fixed, forms fixed point, transmission device
44 are wound around front propeller shaft 42, form revolution on inter-axle shaft 43, turn over unstrained spirits shovel 46 and are mounted on transmission device 44, scraping article 47 is arranged
In turn over unstrained spirits shovel 46 outer ledge position, protrude into turn over unstrained spirits inside vinegar fermented grain pond when, scraping article 47 is contacted with the wall surface in vinegar fermented grain pond.This reality
It applies in example, driving device C41 is specially the servo motor C411 and speed reducer C412 being connected;Transmission device 44 is preferably chain
441 and sprocket wheel 442, sprocket wheel 442 is sleeved on front propeller shaft 42, on inter-axle shaft 43, chain 441 be wound around front propeller shaft 42, after
Revolution is formed on one group of sprocket wheel 442 on transmission shaft 43;By empty set in inter-axle shaft between inter-axle shaft 43 and support plate 45
Axle sleeve 37 on 43 is fixed, to form fixed point.In use, driving gear, driven gear are reciprocal under the driving of driving device B
Engagement, using the fixed point as fulcrum, to drive the front propeller shaft fan of its front end to swing, to control turning-over device by support plate
Structure turns over unstrained spirits depth.It is " empty in the present embodiment " the both ends difference empty set of support plate 45 is on front propeller shaft 42, inter-axle shaft 43 "
Set " refer to support plate be sleeved on front propeller shaft, on inter-axle shaft but support plate not with its from then rotate, such as in suit
When fagging in such a way that bearing is installed between support plate and front propeller shaft, inter-axle shaft or support plate and front propeller shaft, after
The mounting means etc. being gap-matched between transmission shaft, " driven gear 34 of the empty set on inter-axle shaft 43 ", " empty set is rear
37 " principle of axle sleeve on transmission shaft 43 is identical.
In the present embodiment, as shown in attached drawing 1,4, in order to avoid vinegar fermented grain material causes sour to the electrical component in rack,
Partition 11 is installed in rack 1, partition 11 is set between turning-over device structure 4 and rack 1, with the electric elements being isolated in rack 1,
The lower end of partition 11 is protruded into vinegar fermented grain pond, to implement leveling by turning over the vinegar fermented grain material of unstrained spirits in vinegar fermented grain pond.Partition 11 specifically includes
Upper spacer 111, rear bulkhead 112, side partition 113, pick on upper spacer 111 1 top of frame, 112 top of rear bulkhead and upper spacer 111
Connect, bottom is protruded into vinegar fermented grain pond, side partition 113 is mounted on the two sides of rear bulkhead 112 and its front end and extends outward rack 1
Outside, the top of side partition 113 connects with upper spacer 111.Meanwhile the present embodiment for the ease of walking mechanism 2, swing mechanism 3, turn over
The driving device A21 of unstrained spirits mechanism 4, driving device B31, driving device C41 installing concentratedly and being associated with 5 signal of control mechanism,
As shown in Fig. 5, panel weldment 12 is provided in rack 1, the front end of panel weldment 12 connects with partition 11, driving device
A21, driving device B31, driving device C41 are installed concentratedly on panel weldment 12, and are utilized respectively chain and chain wheel drive company
Connect lower drive shaft, upper transmission shaft, inter-axle shaft.
The present embodiment is the influence for preventing the sour characteristic of vinegar fermented grain material to electrical component in rack, and control mechanism 5 is used
Electrical control cabinet, lithium battery group 61 used by power supply module 6 installed by the sealing protection cover of 304 stainless steel materials respectively
On the rack, meanwhile, the drive mechanisms such as driving gear, driven gear, chain, sprocket wheel also use 304 stainless steel materials.
In use, control mechanism by driving device a-signal control driving wheel, driven wheel vinegar fermented grain pond pool wall uplink
It walks, and is assisted using holding section, accessory whorl, advanced with controlling pool wall Forward stability of the turning-over device along vinegar fermented grain pond;Pass through driving device B
Signal controls the reciprocal engagement of driving gear, driven gear, is swung using the fan of driven gear, passes through formed fixed point
Support plate to drive front propeller shaft using the fixed point be fulcrum in fan swing, i.e., with the linkage of swing mechanism and control mechanism letter
Number control turning-over device structure swing in the depth inside vinegar fermented grain pond;The connection of front propeller shaft, inter-axle shaft is controlled by driving device C signal
Dynamic rotation moves in a circle under the action of conveyer belt to drive and turn over unstrained spirits shovel, to overturn inside and outside vinegar fermented grain material by turning over unstrained spirits shovel.This
Turning-over device structure is rocked to position as shown in Fig. 3 using swing mechanism at work by embodiment, turn over unstrained spirits operation,
Turning-over device structure is rocked to position as shown in Fig. 2 using swing mechanism when not working, in order to park.