CN109396566B - Blade cylinder device suitable for slab deburring machine - Google Patents
Blade cylinder device suitable for slab deburring machine Download PDFInfo
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- CN109396566B CN109396566B CN201710711396.4A CN201710711396A CN109396566B CN 109396566 B CN109396566 B CN 109396566B CN 201710711396 A CN201710711396 A CN 201710711396A CN 109396566 B CN109396566 B CN 109396566B
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- piston rod
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- deburring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
- B23D79/06—Machines or devices for scraping with reciprocating cutting-tool
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Abstract
The invention discloses a blade cylinder device suitable for a slab deburring machine, which comprises a cylinder tool rest, wherein a plurality of fixing holes are arranged on the cylinder tool rest, a blade cylinder is arranged in each fixing hole, the blade cylinders comprise cylinder piston parts, deburring blades and cylinder end covers, the cylinder piston parts are arranged in the fixed holes, and is fixed on the cylinder tool rest through the cylinder end cover, the lower section of the cylinder piston rod in the cylinder piston component is inserted in the lower bushing, the upper end of lower liner bushing is step-like structure, and the upper segment of cylinder piston rod is located to the uide bushing cover, and the lower extreme of uide bushing contacts with step-like structure's upper end, goes up the bush cover and locates on the uide bushing, and the lower extreme of going up the bush contacts with step-like structure's lower extreme, and fixed fender ring and dust ring all locate the upper end of cylinder piston rod, and the lower surface of burring cutting edge links to each other with the upper end terminal surface of cylinder piston rod. The invention can prolong the service life of the deburring machine, ensure the functional precision of the deburring machine and ensure the deburring effect of the plate blank.
Description
Technical Field
The invention relates to steel plate surface deburring machine equipment, in particular to a blade cylinder device suitable for a slab deburring machine.
Background
The deburring device used in the wire board processing area of the iron and steel enterprise is generally arranged at the rear path of an automatic flame cutting machine, is used for removing slag burrs generated on the lower surface of a plate blank when a long plate blank conveyed to a thick plate by continuous casting is changed into 2 or 3 sub-blanks after automatic flame cutting, is also arranged on a charging roller way of a heating furnace, and is used for removing steel plate slag at the notch of the lower surface of the plate blank after part of the steel plate blank is manually cut.
During the field use, the problems that often appear are mainly:
1. when burrs at the head edge and the tail edge of a plate blank are removed by a cutting edge of the deburring machine, the cutting edge is influenced by the reaction force of the plate blank to generate a turnover moment, 3 hexagon socket head cap bolts fixed by the cutting edge are sheared and broken under the action of frequent alternating turnover moment, the cutting edge flies out in the deburring process, and meanwhile, the cutting edge is unstable because threaded holes in a piston rod are damaged due to frequent breakage of the bolts, and the cutting edge can be installed again when the machine is stopped and the piston rod is replaced;
2. the cylinder gland is impacted positively and negatively by the piston rod, the fixing bolt is sheared and broken, the cylinder leaks air after the cylinder gland is jacked up, and the air pressure of compressed air of the deburring machine is reduced, so that the piston rod is not lifted in place;
3. the piston rod is provided with 1 guide sleeve made of composite carbon fiber, a pneumatic component generates a dry friction phenomenon in the reciprocating process due to the fact that a cylinder adopts compressed air as a medium, the self-lubricating performance of the guide sleeve is required to be superior, carbon fibers are good in lubricating performance, but a deburring machine is large in impact vibration in the using process, the material is prone to brittle fracture under the impact working condition, the gap between the piston rod and a bush is enlarged, the piston rod deflects in the deburring process, the piston rod is often bent under the transverse reaction force of a plate blank, the piston rod is finally blocked up and down or is pressed against a cylinder end cover to cause the breakage of an end cover bolt, and the guide sleeve is expensive due to the composite carbon fiber material, long in purchase period and incapable of meeting the field requirements;
4. the piston rod is sealed to lose efficacy, so that the two cavities of the cylinder barrel blow by gas, the piston rod does not act, and the cutting edge cannot be lifted to remove burrs;
5. because some plate types of the continuously cast supplied material plate blank are poor and are in a downward winding type, the length of the plate blank is shortened after being cut, the distance between the front roller way and the rear roller way of the deburring machine is large, the plate blank has obvious knocking and downward collision phenomena in the advancing process, and when the plate blank is advanced to the deburring machine, the cylinder frame of the deburring machine stops at a working waiting position, the plate type with serious knocking easily collides the cutting edge of the cylinder of the deburring machine, so that the equipment is damaged;
6. the deburring machine cutting edge is arranged on same axis along the knife rest, and all cutting edges are used on the slab burr simultaneously when getting rid of the burr, and the cutting burr is great for the reaction force of line contact production to the deburring machine this moment, and the slab often can't drive by the roll table, must increase the push rod effect and just can accomplish the burring operation, and great transverse force is unfavorable for the life of deburring machine cylinder and internals on the deburring cylinder.
The cylinder of the deburring machine does not act or is not in place and the like, the problem of the surface quality of a plate blank is directly influenced, if the blank which is not deburred or unclean in burr removal is heated, the blank is rolled again to press iron oxide burrs at the head and the tail of the formed steel plate, the surface quality of the steel plate is seriously influenced, the trimming amount is increased, the yield is reduced, and therefore once the deburring machine is found to be abnormal in the production process, the deburring machine must be stopped for rush repair treatment to ensure the functional precision of the deburring machine. However, a common deburring machine is composed of 25 blade cylinders, once any one or more blade cylinders do not act or blades are abnormal, a production worker cannot confirm the situation in the operating room at the first time, finally, a plate blank is heated by loading steel in a heating furnace, and is cooled in a cooling bed area after being rolled by a rolling mill, quality inspection workers find that the head and the tail of the steel plate have quality defects, and then feedback information to a wire binding production worker, the quality problems of batch quality are caused, and in severe cases, the furnace blank needs to be returned to the furnace after being completely blocked, so that the normal production operation is greatly influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the blade cylinder device suitable for the slab deburring machine, which can prolong the service life of the deburring machine, ensure the functional precision of the deburring machine and ensure the slab deburring effect.
In order to achieve the purpose, the invention adopts the following technical scheme:
a blade cylinder device suitable for a slab deburring machine comprises a cylinder knife rest, a plurality of fixing holes are formed in the cylinder knife rest, a blade cylinder is arranged in each fixing hole and comprises a cylinder piston part, a deburring blade and a cylinder end cover, the cylinder piston part is arranged in the fixing holes and pressed into the fixing holes through the cylinder end cover and fixed on the cylinder knife rest, the cylinder piston part comprises a cylinder piston rod, a lower bushing, an upper bushing, a guide sleeve, a fixed baffle ring and a dust ring, the lower section of the cylinder piston rod is inserted into the lower bushing, the upper end of the lower bushing is of a step-shaped structure, the guide sleeve is arranged at the upper section of the cylinder piston rod, the lower end of the guide sleeve is contacted with the upper end of the step-shaped structure, the upper bushing is sleeved on the guide sleeve, the lower end of the upper bushing is contacted with the lower end of the step-shaped structure, and the fixed, the lower surface of the deburring cutting edge is connected with the end face of the upper end of the piston rod of the air cylinder, and the upper surface of the deburring cutting edge is a cutting edge face.
And sealing rings are arranged between the lower bushing and the fixing hole, between the lower bushing and the upper bushing, and between the guide sleeve and the piston rod of the air cylinder.
A Gelai sealing assembly is arranged between the lower section of the piston rod of the air cylinder and the lower bushing.
The deburring cutting edge on seted up 3 bolt holes, the deburring cutting edge lower surface is opened has fixed counter bore, the upper end terminal surface of cylinder piston rod is equipped with 6 bolt holes, the upper end of cylinder piston rod is located to fixed counter bore cover to rethread bolt makes the deburring cutting edge fixed connection in the upper end of cylinder piston rod.
The guide sleeve is made of polyformaldehyde materials.
And a chromium coating is arranged on the surface of the piston rod of the cylinder.
The center of the deburring blade is also provided with a threaded jackscrew hole.
The fixing hole is provided with a clamping groove, and the cylinder end cover is fixed in the clamping groove.
The plurality of cutting edge cylinders are arranged in a row on the cylinder tool rest along the axis direction of the cylinder tool rest at included angles of +/-1 degree.
The cylinder knife rest on still be equipped with several anticollision dogs, anticollision dog is the U word shape, the both sides limit of a row of cutting edge cylinder is located at the both ends of U word shape.
In the technical scheme, the blade cylinder device suitable for the slab deburring machine, provided by the invention, can prolong the service life of the deburring machine cylinder, prevents the deburring blade connecting and fixing bolt from being sheared and broken, improves the effect of removing cutting, and prevents the deburring machine cylinder from being subjected to huge reaction force.
Drawings
FIG. 1 is a schematic view of the construction of the cylinder block of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view taken in the direction Y-Y of FIG. 2;
FIG. 4 is a schematic view of the construction of the piston rod of the cylinder of the present invention;
fig. 5 is a left side view of fig. 4.
Detailed Description
The technical scheme of the invention is further explained by combining the drawings and the embodiment.
Referring to fig. 1 to 5, the blade cylinder device for a slab deburring machine according to the present invention includes a cylinder holder 1, the cylinder holder 1 is fixed to a C-shaped channel steel base 12 by welding, 25 fixing holes 2 are provided on the cylinder holder 1, and a blade cylinder 20 is installed in each fixing hole 2. Different from the prior art, the blade cylinders comprise cylinder piston parts, deburring blades 3 and cylinder end covers 4, the cylinder piston parts comprise cylinder piston rods 6, lower bushings 7, upper bushings 8, guide sleeves 9, fixed baffle rings 10 and dust rings 11, Gray sealing components 13 are firstly installed on the lower sections of the cylinder piston rods 6, then the lower sections of the cylinder piston rods 6 and the Gray sealing components 13 are installed in the lower bushings 7 together, proper amount of lubricating grease is coated on the inner surfaces of the lower bushings 7 and the cylindrical surfaces of the cylinder piston rods 6 during installation so as to facilitate installation and avoid sealing damage, the upper ends of the lower bushings 7 are arranged into step-shaped structures, 4 guide sleeves 9 are sequentially sleeved on the upper sections of the cylinder piston rods 6, the lower ends of the guide sleeves 9 are in contact with the upper ends of the step-shaped structures, the upper bushings 8 are sleeved on the peripheries of the 4 guide sleeves 9, the lower ends of the upper bushings 8 are in contact with the lower ends, the upper end of the cylinder piston rod 6 is sleeved with a fixed baffle ring 10, the fixed baffle ring 10 is contacted with the upper end of the guide sleeve 9, and the dustproof ring 11 is arranged at the top of the cylinder piston rod 6. Install cylinder piston part in fixed orifices 2 on cylinder knife rest 1, utilize cylinder end cover 4 to impress cylinder piston part in fixed orifices 2, seted up draw-in groove 14 on the opening of fixed orifices, and cylinder end cover 4 fixes in draw-in groove 14 through 4 hexagon socket head cap screw 5 again, and draw-in groove 14 has effectively resisted the transverse impact force to hexagon socket head cap screw 5 when just, reverse burring, avoids hexagon socket head cap screw 5 shear fracture. The lower surface of the deburring blade 3 is provided with a fixing counter bore 15, the fixing counter bore 15 is sleeved at the upper end of the cylinder piston rod 6, and the upper surface of the deburring blade 3 is a blade surface.
Preferably, sealing rings 16 are arranged between the lower bushing 7 and the inner surface of the fixing hole 2, between the lower bushing 7 and the upper bushing 8, and between the guide sleeve 9 and the cylinder piston rod 6.
Preferably, the largest factor influencing the service life of the pneumatic element is friction, the guide sleeve 9 is made of polyformaldehyde, which is often called "stainless steel", compared with the original nylon material, polyformaldehyde has very high hardness and rigidity, has high creep resistance and stress relaxation resistance, excellent wear resistance, self-lubrication, stable size, luster and low friction resistance, can provide effective supporting and guiding functions in piston rod movement, and in addition, the roughness of the matching surface of the cylinder piston rod 6 and the guide sleeve 9 is improved from the original 0.8 to 0.4 similar to the surface roughness requirement of the cylinder piston rod 6.
Preferably, the surface of the cylinder piston rod 6 is provided with a chromium coating, so that the surface hardness of the cylinder piston rod reaches HRC55-60, and the friction between the cylinder piston rod 6 and the guide sleeve 9 is reduced.
Preferably, the gley seal assembly 13 is composed of a high-wear-resistance polytetrafluoroethylene composite rectangular ring and an O-shaped rubber ring, the O-shaped rubber ring provides enough sealing force, compensation is provided for abrasion of the rectangular ring, bidirectional sealing can be achieved, and the gley seal assembly 13 is matched with the polyformaldehyde guide sleeve 9 for use, so that the service life of the cylinder of the deburring machine can be greatly prolonged.
Preferably, the upper end face of the cylinder piston rod 6 is processed with 6 bolt holes 17 which are equally divided by 60 degrees, the deburring blade 3 is processed with 3 bolt holes which are equally divided by 120 degrees, when the deburring blade 3 is installed, 3 bolt holes on the deburring blade 3 correspond to 3 bolt holes 17 on the cylinder piston rod 6, and are fixedly connected through bolts 18, the other 3 bolt holes 17 on the cylinder piston rod 6 are standby, once the threaded holes 17 are damaged, the quick switching to the standby threaded holes 17 can be realized, and the whole cylinder piston rod 6 does not need to be replaced.
The preferred, the original degree of depth of fixed counter bore 15 on the burring cutting edge 3 is 4.8mm, burring cutting edge 3 and 6 mating holes of cylinder piston rod, the axle is clearance fit, get rid of 6 tip chamfers of cylinder piston rod, actual contact length is only 2.8mm, when the deburring, the fixing bolt 18 of burring cutting edge 3 very easily breaks, will fix counter bore 15 deepening to 7.8mm for this reason, with increase contact length, improve the hole simultaneously, the axle cooperation is transition fit, avoid 18 direct atress of bolt.
Preferably, the center of the deburring blade 3 is further provided with a threaded jackscrew hole 19, so that when the installation angle of the deburring blade 3 is removed or adjusted, the deburring blade 3 can be ejected out of the cylinder piston rod 6 by using the reaction force of the bolt jackscrew.
The preferred, 25 cutting edge cylinders 20 be one row along cylinder knife rest 1 axis direction on cylinder knife rest 1 and be 1 degree contained angle setting, make when deburring, no matter when removing steel sheet head or afterbody burr, at first contact board base lower part burr with a bit all the time, then lean on the roller way drive power to drive the steel sheet and slant cutting board base below burr gradually, reduce the lifting surface area, improved the cutting effect, avoided the burr-grinding machine cylinder to receive huge reaction force.
Preferably, the two side edges of the row of cutting edge cylinders 20 are also provided with anti-collision stoppers 21, the anti-collision stoppers 21 are U-shaped and are provided with 3 blocks, 1 block is welded at the position of the central line of the cylinder tool rest 1, and the rest 2 blocks are arranged along the position of the central line of the cylinder tool rest 1 along the width of the plate blank towards the two sides. The installation height of the bump stop 21 is higher than the position of the upper surface of the deburring blade 3 when the cylinder piston rod 6 does not extend (see the mark A in fig. 1) and lower than the position of the upper surface of the deburring blade 3 after the cylinder piston rod 6 fully extends (see the mark D in fig. 1). When the severe slab of kowtowing carries out burr clearance through the burr-grinding machine, 3 upper surfaces of burring cutting edge are in primary importance (see sign A in figure 1), this moment this position is less than crashproof dog 21, kowtowing slab head or afterbody striking crashproof dog 21 and buffering stop behind the cylinder knife rest 1 through the burr-grinding machine, cutting edge cylinder 20 action, cylinder piston rod 6 stretches out burring cutting edge 3 and only laminates at steel sheet lower surface position (see sign C in figure 1), the roll table rotates once more this moment, the cylinder knife rest 1 through the burr-grinding machine with the slab operation, burring cutting edge 3 utilizes the burr of slab relative effort with the slab lower surface to get rid of totally.
When the blade surface of the deburring blade at the working position is worn or the fixing bolt hole is damaged after the deburring blade is used for a period of time, the inner hexagon bolt can be detached, one inner hexagon bolt is screwed into the thread jackscrew hole of the deburring blade, the deburring blade is ejected out from the cylinder piston rod by using the reaction force, and the deburring blade is rotated by a certain angle and then is reinstalled for normal use.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above described embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.
Claims (9)
1. A blade cylinder device suitable for a slab deburring machine comprises a cylinder knife rest, a plurality of fixing holes are formed in the cylinder knife rest, and a blade cylinder is arranged in each fixing hole and is characterized in that each blade cylinder comprises a cylinder piston part, a deburring blade and a cylinder end cover, the cylinder piston part is arranged in the fixing holes and is pressed into the fixing holes through the cylinder end cover and is fixed on the cylinder knife rest, the cylinder piston part comprises a cylinder piston rod, a lower bushing, an upper bushing, a guide sleeve, a fixed baffle ring and a dust ring, the lower section of the cylinder piston rod is inserted into the lower bushing, the upper end of the lower bushing is of a step-shaped structure, the guide sleeve is sleeved on the upper section of the cylinder piston rod, the lower end of the guide sleeve is in contact with the upper end of the step-shaped structure, the upper bushing is sleeved on the guide sleeve, the lower end of the upper bushing is in contact with the lower end of the, the lower surface of the deburring blade is connected with the upper end face of the cylinder piston rod, the upper surface of the deburring blade is a blade surface,
the cylinder knife rest on still be equipped with several anticollision dogs, anticollision dog is the U word shape, the both sides limit of a row of cutting edge cylinder is located at the both ends of U word shape.
2. The blade cylinder device suitable for the slab deburring machine as claimed in claim 1, wherein seal rings are respectively provided between the lower bushing and the fixing hole, between the lower bushing and the upper bushing, and between the guide sleeve and the cylinder piston rod.
3. The blade cylinder device suitable for the slab deburring machine as claimed in claim 1, wherein a gurley seal assembly is provided between the lower section of the cylinder piston rod and the lower bushing.
4. The blade cylinder device for a slab deburring machine as claimed in claim 1, wherein the deburring blade is provided with 3 bolt holes, the lower surface of the deburring blade is provided with a fixing counter bore, the upper end face of the cylinder piston rod is provided with 6 bolt holes, the fixing counter bore is sleeved on the upper end of the cylinder piston rod, and the deburring blade is fixedly connected to the upper end of the cylinder piston rod through a bolt.
5. The blade cylinder device suitable for the slab deburring machine as claimed in claim 1, wherein said guide sleeve is made of polyoxymethylene.
6. The blade cylinder device suitable for the slab deburring machine as claimed in claim 1, wherein the surface of the cylinder piston rod is provided with a chromium plating layer.
7. The blade cylinder device for a slab deburring machine as claimed in claim 4, wherein said deburring blade is further provided with a screw hole at a center thereof.
8. The blade cylinder device suitable for the slab deburring machine as claimed in claim 1, wherein a clamping groove is provided on the fixing hole, and the cylinder end cover is fixed in the clamping groove.
9. The apparatus as claimed in claim 1, wherein the plurality of blade cylinders are arranged in a row on the cylinder head at an angle of ± 1 ° in the direction of the axis of the cylinder head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710711396.4A CN109396566B (en) | 2017-08-18 | 2017-08-18 | Blade cylinder device suitable for slab deburring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710711396.4A CN109396566B (en) | 2017-08-18 | 2017-08-18 | Blade cylinder device suitable for slab deburring machine |
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| Publication Number | Publication Date |
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| CN109396566A CN109396566A (en) | 2019-03-01 |
| CN109396566B true CN109396566B (en) | 2020-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710711396.4A Active CN109396566B (en) | 2017-08-18 | 2017-08-18 | Blade cylinder device suitable for slab deburring machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749730A (en) * | 2022-05-07 | 2022-07-15 | 江苏京生管业有限公司 | Strip steel surface deburring equipment |
| CN114918493A (en) * | 2022-06-28 | 2022-08-19 | 广东韶钢松山股份有限公司 | Scraper and steel plate deburring device, system and method |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2505208Y (en) * | 2001-11-15 | 2002-08-14 | 鞍钢集团机械制造公司设计研究院 | Scraper-type slab burring device |
| CN201214141Y (en) * | 2008-06-17 | 2009-04-01 | 莱芜钢铁股份有限公司 | Special-shaped continuous casting billet deburring machine |
| JP5528824B2 (en) * | 2010-01-18 | 2014-06-25 | ブリヂストンフローテック株式会社 | Deburring and cleaning apparatus and deburring and cleaning method |
| CN101961772A (en) * | 2010-08-05 | 2011-02-02 | 中冶赛迪上海工程技术有限公司 | Deburring device |
| CN201913216U (en) * | 2011-01-25 | 2011-08-03 | 中冶赛迪工程技术股份有限公司 | Oscillating device for slab deburring mechanism |
| KR101260056B1 (en) * | 2011-03-21 | 2013-04-30 | 주식회사 포스코 | Duburrer |
| CN203463668U (en) * | 2013-08-09 | 2014-03-05 | 鞍钢重型机械有限责任公司 | Seal structure used for disc scraper type deburring machine |
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