CN109378670A - Assembly test assembly line and its assembly test method with protective door socket - Google Patents
Assembly test assembly line and its assembly test method with protective door socket Download PDFInfo
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- CN109378670A CN109378670A CN201811255846.4A CN201811255846A CN109378670A CN 109378670 A CN109378670 A CN 109378670A CN 201811255846 A CN201811255846 A CN 201811255846A CN 109378670 A CN109378670 A CN 109378670A
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- outer casing
- testing station
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- 238000012360 testing method Methods 0.000 title claims abstract description 107
- 230000001681 protective effect Effects 0.000 title claims abstract description 50
- 238000010998 test method Methods 0.000 title claims description 6
- 238000007689 inspection Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 8
- 238000003780 insertion Methods 0.000 claims description 34
- 230000037431 insertion Effects 0.000 claims description 34
- 238000002347 injection Methods 0.000 claims description 21
- 239000007924 injection Substances 0.000 claims description 21
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000011002 quantification Methods 0.000 claims description 3
- 230000004069 differentiation Effects 0.000 claims description 2
- 238000001338 self-assembly Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 15
- 230000006872 improvement Effects 0.000 description 8
- 230000004807 localization Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 206010014357 Electric shock Diseases 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
A kind of assembly test assembly line with protective door socket; it is related to field of automation technology; including assemble mechanism and inspection body; assemble mechanism includes assembly work turntable; inspection body includes inspection Work turning table; assembly work turntable is equipped with one group of fixed block, outer casing bottom conveying device, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover conveying device；It examines Work turning table to be equipped with locating piece, is equipped with the two poles of the earth testing station, the pole circular hole N testing station, the pole flat hole N testing station, the pole flat hole L testing station, the pole circular hole L testing station and three pole testing stations above locating piece.Of the invention is structurally reasonable, compact, pass through the combination of assemble mechanism and inspection body, using the assembly work turntable in turntable structure and examine Work turning table, assembly test is carried out in cooperation assembly manipulator and each testing station, cycle operation in cycles reaches the full-automation of assembly test, substantially increases processing efficiency, using effect is significant, is suitable for promoting.
Description
Technical field
The present invention relates to automatic assembly line technical field, specifically a kind of assembly test assembly line with protective door socket
And its assembly test method.
Background technique
Now with the continuous promotion of scientific and technological level, more and more things start electrification in routine work, as electricity
One of the terminal of power supply, socket has also come into huge numbers of families, and most of household socket is all directly by jack now
It is exposed to outside, the jack of this exposure might have the risk of electric shock to the children of family, in order to make child be not easy to contact
Receptacle sockets and get an electric shock, then have an appearance of the socket with protective door, it is flexible flexible inside this socket and open and close jack
Door component is protected, blocks jack due to opening to protect under door component general state, this avoid child getting in contact jacks.This
Kind socket improves the requirement of socket assembly, and protect between door component due to add protection door component inside socket
Accessory need to assemble spring, substantially reduce assembly efficiency, and need check protection door whether effective after assembling, and into one
Step increases assembly test difficulty, it is now desired to a kind of assembly line of energy automatic assembling and the white protective door socket of inspection, it is fast to meet
The requirement of fast inspection during manufacture.
Summary of the invention
The invention solves the above-mentioned problems of the prior art, provide a kind of assembly test flowing water with protective door socket
Line solves the problems, such as that low with protective door socket assembly test automatization level at present, processing efficiency is low, meets rapid processing
The demand with protective door socket of inspection.
The technical scheme adopted by the invention to solve the technical problem: this assembly test assembly line with protective door socket,
Including assemble mechanism and inspection body, assemble mechanism includes assembly work turntable, and inspection body includes that work is examined to turn
Platform, is connected with conveyer belt between assemble mechanism and inspection body, conveyer belt both ends are respectively equipped with catching robot and unload machinery
Hand is along the circumferential direction evenly equipped with one group of fixed block on assembly work turntable, and it is solid that fixed block left and right ends are respectively equipped with jack housing
Determine slot and protection door component fixing groove, the top of assembly work turntable is respectively cooperating with corresponding fixed block equipped with one according to manufacturing procedure
The moveable assembly manipulator of group, assembly work turntable outside, which is surrounded with, cooperates the outer casing bottom of respective assembly manipulator to convey
Device, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover conveying device, outer casing bottom conveying
Device, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover conveying device are equipped with the fixed dress of band
Supply block with element locating slot, the supply block that protective door spring assembles device is assembly supply block, assembly supply block right-hand end
Equipped with groove, access recess end is equipped with the injection pipe with injection spring, and assembly supply block, which is equipped with, gos deep into push the spring in groove
Mobile pushing block, groove floor be equipped with is communicated to assembly supply block in pressure channel, assembly supply block side be equipped with face pressure
The flexible compression bar in contracting channel.After being arranged in this way, outer casing bottom conveying device, protection fitting for door conveying device and outer casing upper cover
Assembly accessory is continually conveyed and is fixed on supply block respectively by conveying device, is respectively fixed on each supply block outer
Accessory accessory and outer casing upper cover after shell bottom, protection door component；Protective door spring assembles first solid on the assembly supply block of device
Surely there is accessory before protecting door component, the spring junction face pressure channel before protection door component on accessory will using injection pipe
Spring is released in groove, and mobile pushing block push the spring is mobile to make spring be directed at pressure channel, and the compression bar that stretches is to pressure channel top
It goes, spring is directly connect with accessory before protection door component；The starting operating of assembly work turntable, when going to the first station, dress
The outer casing bottom accessory that outer casing bottom conveying device is supplied on block is grabbed with manipulator and is fixed to the jack housing of fixed block
In fixing groove；Fixed block, which continues to rotate, comes second station, and assembly manipulator will match before the protection door component for having loaded onto spring
Part is grabbed and is fixed in the protection door component fixing groove of fixed block；Fixed block, which continues to rotate, comes 3rd station, make-up machinery
Accessory after the protection door component protected on fitting for door conveying device supply block is grabbed and is fixed to protection door component fixing groove by hand
It is interior, protect accessory before door component to pass through accessory formation protection door component after spring connection protection door component at this time；Fixed block continues
The 4th station is come in rotation, and assembly manipulator will be protected door component to grab and is placed into outer casing bottom；Fixed block continues to rotate
The 5th station is come, the outer casing upper cover that outer casing upper cover conveying device is supplied on block is grabbed and covered at shell bottom by assembly manipulator
In portion, entire socket assembly work is completed.
The locating piece 12 for being along the circumferential direction evenly equipped with one group of fixed socket on Work turning table 2 is examined, is pressed above locating piece 12
According to inspection process, successively circumference is placed with one group of testing station, and each testing station includes to insert positioned at bottom for being inserted into socket
Insertion section 13 in hole, each insertion section 13 is according to socket outlet type and tests number of poles difference successively quantification and shape
Shape is fixed with the sensor 14 that detection insertion section 13 goes up and down situation on testing station, examines 2 outlet end of Work turning table to be equipped with and distinguishes
The qualified or not slideway collection device of product, slideway collection device include that picking manipulator 15 and collection have inspected socket
Slideway 16, sensor 14 is connected by PLC with slideway collection device.After being arranged in this way, socket is come each by conveyer belt
It is sequentially inserted into socket outlet by insertion section when the lower section of testing station, due to being to there is having for spring centainly to hinder in protection door component
Power, insertion section needs to make to protect door component under this predetermined force when being inserted into while uniform stressed could be inserted into, an independent pin
Insertion section is since protection door component discontinuity can not be inserted into, when protecting door component spring failure, all insertion sections
Insertion section including an independent pin can also be readily inserted into socket, and thus sensor detects corresponding insertion section insertion feelings
Condition can confirm whether protection door component works normally with predetermined insertion Comparative result, judged qualified or not by PLC and remembered
Record.Picking manipulator picks up the socket after having inspected, and slideway collection device is according to PLC qualified or not record case and area
Division acceptance or rejection, picking manipulator pick up socket and are put into different slideway collection processing.
As a further improvement of the present invention, assembly manipulator is respectively the first manipulator, the second machinery according to manufacturing procedure
Hand, third manipulator, the 4th manipulator and the 5th manipulator, the 4th manipulator include to close up to be clamped in protection door component
The grip block at both ends.First manipulator, the second manipulator, third manipulator, the 4th manipulator and the 5th manipulator are used to
It picks up accessory and carries out installment work, due to having spring among protection door component, the 4th manipulator is then that door component will be protected to fix
Protection door component in slot compresses protection fitting for door from both ends and picks up and be put into outer casing bottom.
As a further improvement of the present invention, fixed block side, which is run through, the compression bar being pressed in protection door component, the 4th machine
Tool hand side is equipped with the first pushing block for pushing compression bar to pass through fixed block, and the 5th manipulator side removes equipped with promotion compression bar and fixes
Second pushing block of block.Due to having spring among protection door component, shell bottom is put into the state that protection door component compression is collapsed
Behind portion, protection door component, which struts moment by spring, may pop up outer casing bottom, and compression bar is passed through under the promotion of the first pushing block and fixed
Block is pressed in protection door component, effectively prevent protection door component pop-up outer casing bottom, subsequent since outer casing upper cover needs to cover outside
On shell bottom, at this point, the second pushing block pushes the mobile fixed block of compression bar to carry out upper cover assembly work to concede space.
As a further improvement of the present invention, the top lifting of assembly work turntable is connected with the compression of alignment and fixation block
Block, compact heap are located on the rear station of the 5th manipulator.After outer casing bottom and outer casing upper cover fit on, subsequent work stations
Compact heap pushes the connection that can further compress between outer casing bottom and outer casing upper cover, avoids outer casing bottom and outer casing upper cover
Between connect it is not close and the case where fall off.
As a further improvement of the present invention, outer casing bottom conveying device, protective door spring assembly device, protection fitting for door
Conveying device and outer casing upper cover conveying device are equipped with the vibrating disk of conveying assembly accessory, outer casing bottom conveying device, protection
The supply block of fitting for door conveying device and outer casing upper cover conveying device is connect by manipulator with vibrating disk, protective door spring
The assembly supply block side of assembly device, which directly passes through manipulator and connect the other side with vibrating disk, passes through injection pipe and vibrating disk phase
Even, injection pipe is connected by air valve with air pump, and injection pipe is transparent plastic hose.Vibrating disk is responsible for conveying each assembly
On accessory to supply block, condition is provided for subsequent assembly；Protective door spring assembly device then will first protect door component by vibrating disk
Preceding accessory is fixed on assembly fixed block, and vibrating disk conveys in spring to injection pipe, by air valve and air pump control injection pipe inspection
In spring to assembly fixed block, condition is provided for the assembly of subsequent spring, there is transparent plastic hose itself elasticity spring to be facilitated to transport
Defeated while being also convenient for wiring installation, transparent pipe conveniently checks the delivery situation of pipe inner spring.
As a further improvement of the present invention, Work turning table is examined to be equipped with exit sensors, discharging sensing close to arrival end
Device examines the localization region of end alignment locating piece.Whether the localization region that exit sensors are used to detect locating piece has socket solid
It is fixed, it is not not turned on follow-up test station then and is tested, has socket to fix on locating piece until detecting, just opens subsequent survey
Examination station is tested, and is reinforced the validity examined, can also be saved electric power energy.
As a further improvement of the present invention, slideway is extended obliquely downward and is divided into two, in slideway among slideway
Separately place is equipped with the baffle that can be swung, and baffle is connected by PLC with sensor.It can be sealed by deflecting for baffle
The slideway for closing certain side, make socket only along certain side slideway fall, according to sensor check after feedback arrive PLC, PLC is in turn
Baffle is controlled toward certain LRO Lateral Runout, examines qualification just to allow baffle toward unqualified LRO Lateral Runout, socket just can only be under qualified side slideway
It falls, otherwise socket can fall along unqualified side slideway, realizes that qualified and unqualified socket differentiation is collected.
As a further improvement of the present invention, testing station respectively is the two poles of the earth testing station, the pole circular hole N testing station, flat hole N
Pole testing station, the pole flat hole L testing station, the pole circular hole L testing station and three pole testing stations, three pole testing stations and inspection Work turning table
Second three pole testing station is equipped between outlet end.The two poles of the earth testing station, the pole circular hole N testing station, the pole flat hole N testing station, flat hole L
Pole testing station, the pole circular hole L testing station and three pole testing stations are directed to two prongs and Where Three Faults Meet specifications design respectively, respectively to two
The independent socket of each of prong and Where Three Faults Meet, part socket and whole sockets are sequentially inserted into test, it is ensured that product reliability,
Whether second three pole testing station is used to further confirm that, protects door component effective, improve the effect of inspection.
As a further improvement of the present invention, the two poles of the earth testing station, the pole circular hole N testing station, the pole flat hole N testing station, flat hole L
The bracket of fixed insertion section, vertical shift on bracket are equipped on pole testing station, the pole circular hole L testing station and three pole testing stations
It is connected with the pressing plate of face socket, pressure spring is equipped between pressing plate and bracket, insertion section is through pressing plate to lower section.Inspection when
It waits, as bracket declines, pressing plate, which is pressed on socket, can stablize socket and avoid its movement, guarantee the stability examined, and be inserted into
Portion, to lower section, makes pressing plate play the guiding role to insertion section, moves up and down insertion section in designated position through pressing plate, presses
Pressure spring between plate and bracket makes pressing plate be that elasticity is pressed on socket, and automatic adjusting position reduces directly hard contact socket, can be with
Effectively reduce the damage to socket.
The assembly test method of assembly test assembly line of this use with protective door socket, the steps include:
A: outer casing bottom conveying device, protection fitting for door conveying device and outer casing upper cover conveying device respectively match assembly
Part is continually conveyed and is fixed on supply block, is matched after outer casing bottom, protection door component are respectively fixed on each supply block
Part accessory and outer casing upper cover；
B: it is first fixed with accessory before protection door component on the assembly supply block of protective door spring assembly device, protects door component
Spring junction face pressure channel on preceding accessory is released spring into groove using injection pipe, and mobile pushing block pushes bullet
Spring is mobile to make spring be directed at pressure channel, and flexible compression bar is gone to pressure channel top, by spring directly with accessory before protection door component
In connection；
B: the starting operating of assembly work turntable, when going to the first station, assembly manipulator supplies outer casing bottom conveying device
The outer casing bottom accessory on block is answered to grab and be fixed in the jack housing fixing groove of fixed block；
C: fixed block, which continues to rotate, comes second station, and assembly manipulator will match before the protection door component for having loaded onto spring
Part is grabbed and is fixed in the protection door component fixing groove of fixed block；
D: fixed block, which continues to rotate, comes 3rd station, and assembly manipulator will be protected on fitting for door conveying device supply block
Accessory is grabbed and is fixed in protection door component fixing groove after protection door component, protects accessory before door component to pass through spring at this time
Accessory forms protection door component after connection protection door component；
E: fixed block, which continues to rotate, comes the 4th station, and assembly manipulator will protect door component to grab and be placed into shell bottom
In portion；
F: fixed block, which continues to rotate, comes the 5th station, and assembly manipulator supplies outer casing upper cover conveying device outer on block
Shell upper cover is grabbed and is covered on outer casing bottom；
G: it is subsequent to repeat A-F step, i.e., it is recyclable to complete all assembly works with protective door socket；
H: socket comes inspection Work turning table by conveyer belt, is attached the socket on locating piece by catching robot,
Work turning table rotation is examined, when socket is successively come below testing station, insertion section is relied on and is sequentially inserted into socket, when insertion will
Situation feedback is inserted into sensor, is judged qualified or not by PLC and is recorded；
I: after completing all inspections, picking manipulator picks up socket, the slideway collection device record qualified or not according to PLC
Situation simultaneously distinguishes acceptance or rejection, and picking manipulator picks up socket and is put into different slideway collection processing.
The invention has the advantages that: of the invention is structurally reasonable, compact, passes through the knot of assemble mechanism and inspection body
It closes, using the assembly work turntable in turntable structure and examines Work turning table, assembly manipulator and each testing station is cooperated to fill
With inspection, cycle operation, reaches the full-automation of assembly test, substantially increases processing efficiency, use effect in cycles
Fruit is significant, is suitable for promoting.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is structural schematic diagram of the invention；
Fig. 3 is the structural schematic diagram of assemble mechanism of the present invention；
Fig. 4 is the structural schematic diagram of assemble mechanism of the present invention；
Fig. 5 is the structural schematic diagram of inspection body of the present invention；
Fig. 6 is the structural schematic diagram of inspection body of the present invention；
Fig. 7 is the structural schematic diagram of inspection body of the present invention；
Fig. 8 is the structural schematic diagram that protective door spring of the present invention assembles device；
Fig. 9 is the structural schematic diagram that present invention assembly supply block portion divides original state；
Figure 10 is the top view that present invention assembly supply block portion divides original state；
Figure 11 is the cross-sectional view in the direction C-C in Figure 10；
Figure 12 is the structural schematic diagram of present invention assembly supply block partially operational state；
Figure 13 is the cross-sectional view of assembly supply block portion point；
Figure 14 is the structural schematic diagram of the two poles of the earth testing station of the present invention；
Figure 15 is the structural schematic diagram of the pole circular hole N of the present invention testing station；
Figure 16 is the structural schematic diagram of the pole flat hole N of the invention testing station；
Figure 17 is the structural schematic diagram of the pole flat hole L of the invention testing station；
Figure 18 is the structural schematic diagram of the pole circular hole L of the present invention testing station；
Figure 19 is the explosive view of three pole testing stations of the invention.
Description of symbols: assembly work turntable 1 examines Work turning table 2, conveyer belt 3, and catching robot 4 unloads machine
Tool hand 5, fixed block 6, jack housing fixing groove 7 protect door component fixing groove 8, assembly supply block 9, injection pipe 10, pressure of stretching
Bar 11, locating piece 12, insertion section 13, sensor 14, picking manipulator 15, slideway 16, the first manipulator 17, the second manipulator
18, third manipulator 19, the 4th manipulator 20, the 5th manipulator 21, compression bar 22, compact heap 23, vibrating disk 24, discharging sensing
Device 25, baffle 26, bracket 27, pressing plate 28, mobile pushing block 29.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings:
Referring to attached drawing: this assembly test assembly line with protective door socket in the present embodiment, including assemble mechanism and
Inspection body, assemble mechanism include assembly work turntable 1, and inspection body includes to examine Work turning table 2, assemble mechanism and
Conveyer belt 3 is connected between inspection body, 3 both ends of conveyer belt are respectively equipped with catching robot 4 and unload manipulator 5, assembler
Make along the circumferential direction to be evenly equipped with one group of fixed block 6 on turntable 1,6 left and right ends of fixed block are respectively equipped with jack housing fixing groove 7
Corresponding fixed block 6 is respectively cooperating with equipped with one group according to manufacturing procedure with the top of protection door component fixing groove 8, assembly work turntable 1
Moveable assembly manipulator is surrounded on the outside of assembly work turntable 1 and the outer casing bottom of respective assembly manipulator is cooperated to convey dress
It sets, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover conveying device, outer casing bottom conveying fill
It sets, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover conveying device are equipped with band fixing assembling
The supply block of element locating slot, the supply block that protective door spring assembles device is assembly supply block 9, assembly supply 9 right-hand end of block
Equipped with groove, access recess end is equipped with the injection pipe 10 with injection spring, and assembly supply block 9, which is equipped with, to be goed deep into groove pushing
The mobile pushing block 29 of spring, groove floor are equipped with the pressure channel being communicated in assembly supply block 9, and assembly supply 9 side of block is set
There is the flexible compression bar 11 of face pressure channel；
The locating piece 12 for being along the circumferential direction evenly equipped with one group of fixed socket on Work turning table 2 is examined, is pressed above locating piece 12
According to inspection process, successively circumference is placed with one group of testing station, and each testing station includes to insert positioned at bottom for being inserted into socket
Insertion section 13 in hole, each insertion section 13 is according to socket outlet type and tests number of poles difference successively quantification and shape
Shape is fixed with the sensor 14 that detection insertion section 13 goes up and down situation on testing station, examines 2 outlet end of Work turning table to be equipped with and distinguishes
The qualified or not slideway collection device of product, slideway collection device include that picking manipulator 15 and collection have inspected socket
Slideway 16, sensor 14 is connected by PLC with slideway collection device.
Assembly manipulator is respectively the first manipulator 17, the second manipulator 18, third manipulator the 19, the 4th according to manufacturing procedure
Manipulator 20 and the 5th manipulator 21, the 4th manipulator 20 include to close up the grip block for being clamped in protection door component both ends.
6 side level of fixed block, which runs through, the compression bar 22 being pressed in protection door component, and 20 side of the 4th manipulator is equipped with and pushes away
Dynamic pressure bar 22 passes through the first pushing block of fixed block 6, and 21 side of the 5th manipulator is equipped with push compression bar 22 to remove fixed block 6 the
Two pushing blocks.
The top lifting of assembly work turntable 1 is connected with the compact heap 23 of alignment and fixation block 6, and compact heap 23 is located at the 5th machine
On the rear station of tool hand 21.
Outer casing bottom conveying device, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover are defeated
The vibrating disk 24 for sending device to be equipped with conveying assembly accessory, outer casing bottom conveying device, protection fitting for door conveying device and outer
The supply block of shell upper cover conveying device is connect by manipulator with vibrating disk 24, and protective door spring assembles the assembly supply of device
9 side of block, which directly passes through manipulator and connect the other side with vibrating disk 24, to be connected by injection pipe 10 with vibrating disk 24, injection pipe 10
It is connected by air valve with air pump, injection pipe 10 is transparent plastic hose.
Work turning table 2 is examined to be equipped with exit sensors 25 close to arrival end, exit sensors 25 examine end to be directed at locating piece
12 localization region.
Slideway is extended obliquely downward and is divided into two, and separately place is equipped with the gear that can be swung among slideway in slideway
Plate 26, baffle 26 are connected by PLC with sensor 14.
Testing station respectively be the two poles of the earth testing station, the pole circular hole N testing station, the pole flat hole N testing station, the pole flat hole L testing station,
The pole circular hole L testing station and three pole testing stations are equipped with second three between three pole testing stations and inspection 2 outlet end of Work turning table
Pole testing station.
The two poles of the earth testing station, the pole circular hole N testing station, the pole flat hole N testing station, the pole flat hole L testing station, the pole circular hole L testing station with
And three be equipped with fixed insertion section 13 on the testing station of pole bracket 27, vertical shift is connected with the pressure of face socket on bracket 27
Plate 28, is equipped with pressure spring between pressing plate 28 and bracket 27, lower section is arrived through pressing plate 28 in insertion section 13.
The assembly test method of assembly test assembly line of this use with protective door socket, the steps include:
A: outer casing bottom conveying device, protection fitting for door conveying device and outer casing upper cover conveying device respectively match assembly
Part is continually conveyed and is fixed on supply block, is matched after outer casing bottom, protection door component are respectively fixed on each supply block
Part accessory and outer casing upper cover；
B: accessory before protection door component, protective door group are first fixed on the assembly supply block 9 of protective door spring assembly device
Spring junction face pressure channel before part on accessory is released spring into groove using injection pipe 10, and mobile pushing block pushes away
Spring of moving is mobile to make spring be directed at pressure channel, and flexible compression bar 11 is gone to pressure channel top, by spring directly with protection door component
In preceding accessory connection；
B: the starting operating of assembly work turntable 1, when going to the first station, assembly manipulator supplies outer casing bottom conveying device
The outer casing bottom accessory on block is answered to grab and be fixed in the jack housing fixing groove 7 of fixed block 6；
C: fixed block 6, which continues to rotate, comes second station, and assembly manipulator will be before the protection door component that load onto spring
Accessory is grabbed and is fixed in the protection door component fixing groove 8 of fixed block 6；
D: fixed block 6, which continues to rotate, comes 3rd station, and assembly manipulator will be protected on fitting for door conveying device supply block
Protection door component after accessory grab and be fixed to protection door component fixing groove 8 in, at this time protect door component before accessory pass through bullet
Accessory forms protection door component after spring connection protection door component；
E: fixed block 6, which continues to rotate, comes the 4th station, and assembly manipulator will protect door component to grab and be placed into shell
In bottom；
F: fixed block 6, which continues to rotate, comes the 5th station, and assembly manipulator supplies outer casing upper cover conveying device on block
Outer casing upper cover is grabbed and is covered on outer casing bottom；
G: it is subsequent to repeat A-F step, i.e., it is recyclable to complete all assembly works with protective door socket；
H: socket is come by conveyer belt and examines Work turning table 2, attaches the socket to locating piece 12 by catching robot 4
On, it examines Work turning table 2 to rotate, when socket is successively come below testing station, relies on insertion section 13 and be sequentially inserted into socket, insert
It is fashionable to feed back insertion situation to sensor 14, judged qualified or not by PLC and is recorded；
I: after completing all inspections, picking manipulator 15 picks up socket, the slideway collection device note qualified or not according to PLC
Record situation simultaneously distinguishes acceptance or rejection, and picking manipulator 15 picks up socket and is put into different slideway collection processing.
Although the present invention has been illustrated and described with reference to preferred embodiments, this profession ordinary skill
Personnel are it is to be appreciated that within the scope of the claims, can make various variation in form and details.
Claims (10)
1. a kind of assembly test assembly line with protective door socket, including assemble mechanism and inspection body, assemble mechanism include
Assembly work turntable (1), inspection body include to examine Work turning table (2), and biography is connected between assemble mechanism and inspection body
Band (3) is sent, conveyer belt (3) both ends are respectively equipped with catching robot (4) and unload manipulator (5), it is characterized in that: the assembler
Make along the circumferential direction to be evenly equipped with one group of fixed block (6) on turntable (1), fixed block (6) left and right ends are respectively equipped with outside socket
Shell fixing groove (7) and protection door component fixing groove (8), the top of the assembly work turntable (1) is respectively cooperating with according to manufacturing procedure
Fixed block (6) is equipped with one group of moveable assembly manipulator, and each self-assembly of cooperation is surrounded on the outside of the assembly work turntable (1)
The outer casing bottom conveying device of manipulator, protects fitting for door conveying device and outer casing upper cover defeated at protective door spring assembly device
Send device, the outer casing bottom conveying device, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover
Conveying device is equipped with the supply block with fixing assembling element locating slot, and the supply block of the protective door spring assembly device is dress
With supply block (9), assembly supply block (9) right-hand end is equipped with groove, and the access recess end is equipped with the spray with injection spring
It penetrates pipe (10), assembly supply block (9) is equipped with the mobile pushing block (29) for going deep into push the spring in groove, the groove floor
Equipped with the pressure channel being communicated in assembly supply block (9), assembly supply block (9) side is equipped with stretching for face pressure channel
Contracting compression bar (11)；
It is described to examine the locating piece (12) that one group of fixed socket is along the circumferential direction evenly equipped on Work turning table (2), the locating piece
(12) according to inspection process, successively circumference is placed with one group of testing station for top, and each testing station includes to use positioned at bottom
Insertion section (13) in insertion receptacle sockets, each insertion section (13) is according to socket outlet type and test number of poles point
Not successively quantification and shape are fixed with the sensor (14) of detection insertion section (13) lifting situation, institute on the testing station
It states and Work turning table (2) outlet end is examined to be equipped with the qualified or not slideway collection device of differentiation product, the slideway collection device packet
It includes picking manipulator (15) and collects the slideway (16) for having inspected socket, the sensor (14) is received by PLC and slideway
Acquisition means are connected.
2. the assembly test assembly line according to claim 1 with protective door socket, it is characterized in that: the assembly manipulator
According to manufacturing procedure be respectively the first manipulator (17), the second manipulator (18), third manipulator (19), the 4th manipulator (20) with
And the 5th manipulator (21), the 4th manipulator (20) include to close up the grip block for being clamped in protection door component both ends.
3. the assembly test assembly line according to claim 2 with protective door socket, it is characterized in that: the fixed block (6)
Side level, which runs through, the compression bar (22) being pressed in protection door component, and the 4th manipulator (20) side, which is equipped with, pushes compression bar
(22) first pushing block of fixed block (6) is passed through, the 5th manipulator (21) side, which is equipped with, pushes compression bar (22) to remove fixed block
(6) the second pushing block.
4. the assembly test assembly line according to claim 2 or 3 with protective door socket, it is characterized in that: the assembler
The top lifting for making turntable (1) is connected with the compact heap (23) of alignment and fixation block (6), and it is mechanical that the compact heap (23) is located at the 5th
On the rear station of hand (21).
5. the assembly test assembly line according to claim 1 with protective door socket, it is characterized in that: the outer casing bottom is defeated
Device, protective door spring assembly device, protection fitting for door conveying device and outer casing upper cover conveying device is sent to be equipped with conveying dress
Vibrating disk (24) with accessory, the outer casing bottom conveying device, protection fitting for door conveying device and outer casing upper cover conveying dress
The supply block set is connect by manipulator with vibrating disk (24), and block (9) one is supplied in the assembly of the protective door spring assembly device
Side is directly connect the other side with vibrating disk (24) by manipulator and is connected by injection pipe (10) with vibrating disk, the injection pipe
(10) it is connected by air valve with air pump, the injection pipe (10) is transparent plastic hose.
6. the assembly test assembly line according to claim 1 with protective door socket, it is characterized in that: the inspection work turns
Platform (2) is equipped with exit sensors (25) close to arrival end, and the exit sensors (25) examine determining for end alignment locating piece (12)
Position region.
7. the assembly test assembly line according to claim 1 with protective door socket, it is characterized in that: the slideway is tilted towards
Lower extension is simultaneously divided into two, and separately place is equipped with the baffle (26) that can be swung, the gear among slideway in the slideway
Plate (26) is connected by PLC with sensor (14).
8. the assembly test assembly line according to claim 1 with protective door socket, it is characterized in that: the testing station is successively
Respectively the two poles of the earth testing station, the pole circular hole N testing station, the pole flat hole N testing station, the pole flat hole L testing station, the pole circular hole L testing station and
Three poles testing station are equipped with second three pole testing station between three pole testing station and inspection Work turning table (2) outlet end.
9. the assembly test assembly line according to claim 1 with protective door socket, it is characterized in that: described the two poles of the earth are tested
It stands, is equal on the pole circular hole N testing station, the pole flat hole N testing station, the pole flat hole L testing station, the pole circular hole L testing station and three pole testing stations
Equipped with the bracket (27) for fixing insertion section (13), vertical shift is connected with the pressing plate (28) of face socket on the bracket (27),
Pressure spring is equipped between the pressing plate (28) and bracket (27), the insertion section (13) arrives lower section through pressing plate (28).
10. a kind of assembly test method using the assembly test assembly line described in claim 1 with protective door socket, step
Suddenly it is:
A: the outer casing bottom conveying device, protection fitting for door conveying device and outer casing upper cover conveying device respectively match assembly
Part is continually conveyed and is fixed on supply block, is matched after outer casing bottom, protection door component are respectively fixed on each supply block
Part accessory and outer casing upper cover；
B: it is first fixed with accessory before protection door component in assembly supply block (9) of protective door spring assembly device, protects door component
Spring junction face pressure channel on preceding accessory is released spring into groove using injection pipe (10), and mobile pushing block pushes away
Spring of moving is mobile to make spring be directed at pressure channel, and flexible compression bar (11) are gone to pressure channel top, by spring directly with protective door group
Before part in accessory connection；
B: assembly work turntable (1) starting operating, when going to the first station, assembly manipulator supplies outer casing bottom conveying device
Outer casing bottom accessory on block is grabbed and is fixed in the jack housing fixing groove (7) of fixed block (6)；
C: fixed block (6), which continues to rotate, comes second station, and assembly manipulator will match before the protection door component for having loaded onto spring
Part is grabbed and is fixed in the protection door component fixing groove (8) of fixed block (6)；
D: fixed block (6), which continues to rotate, comes 3rd station, and assembly manipulator will be protected on fitting for door conveying device supply block
Accessory is grabbed and is fixed in protection door component fixing groove (8) after protection door component, protects accessory before door component to pass through bullet at this time
Accessory forms protection door component after spring connection protection door component；
E: fixed block (6), which continues to rotate, comes the 4th station, and assembly manipulator will protect door component to grab and be placed into shell bottom
In portion；
F: fixed block (6), which continues to rotate, comes the 5th station, and assembly manipulator supplies outer casing upper cover conveying device outer on block
Shell upper cover is grabbed and is covered on outer casing bottom；
G: it is subsequent to repeat A-F step, i.e., it is recyclable to complete all assembly works with protective door socket；
H: socket is come by conveyer belt and examines Work turning table (2), attaches the socket to locating piece by catching robot (4)
(12) on, Work turning table (2) rotation is examined to rely on insertion section (13) when socket is successively come below testing station and be sequentially inserted into
Socket, when insertion will insertion situation feedback to sensor (14), judged qualified or not by PLC and recorded；
I: after completing all inspections, picking manipulator (15) picks up socket, the slideway collection device record qualified or not according to PLC
Situation simultaneously distinguishes acceptance or rejection, and picking manipulator (15) picks up socket and is put into different slideway collection processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811255846.4A CN109378670A (en) | 2018-10-26 | 2018-10-26 | Assembly test assembly line and its assembly test method with protective door socket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811255846.4A CN109378670A (en) | 2018-10-26 | 2018-10-26 | Assembly test assembly line and its assembly test method with protective door socket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109378670A true CN109378670A (en) | 2019-02-22 |
Family
ID=65389798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811255846.4A Pending CN109378670A (en) | 2018-10-26 | 2018-10-26 | Assembly test assembly line and its assembly test method with protective door socket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109378670A (en) |
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