Background technique
Rubber product being widely used in worldwide makes increasingly to see increasing to the demand of robber materials latex.
There was only 30% natural rubber from the latex cut off on rubber tree, to improve rubber solubility in latex, saves transportation cost, factory
Family improves the concentration of natural rubber in latex using latex centrifuger.
Fresh latex is in gravitational field, and since the severe of rubber particles and whey is not much different, the diameter of rubber particles is very
Small, it is done irregular movement by the shock of hydrone warm-up movement in whey, and the hydrophily of rubber particles protective layer and
Negatively charged, therefore, the separating rate of rubber particles Yu Ru Cheongju are very slow.Centrifugal process concentrated latex, be fresh latex is placed in from
In mental and physical efforts field (i.e. in latex separator drum), gravity is replaced with centrifugal force, is replaced with the centrifugal acceleration of big manyfold
Acceleration of gravity, make the rubber particles in fresh latex within a very short time with whey and nonrubber therein-a little at
Separation, thus the higher high-quality concentrated latex of purity required for obtaining rubber product industrially.
Existing latex seperator is usually a kind of disk centrifugal separator, and used disk centrifugal separator can be quickly continuously to solid
Liquid and liquid liquid are one kind of vertical centrifugal machine, rotary drum is mounted in vertical shaft upper end, by transmission device by motor drive into separation
High speed rotation, being mainly characterized by structure are equipped with many taper disks in rotary drum, rotary drum space is separated between many
Channel.When fresh latex passes through regulation pipe into people's oviduct, then along oviduct base cone portion with certain static pressure by feed hopper
Point and disk on neutral hole between people's disk in channel, under the influence of centrifugal force, the whey of different severes and some non-rubbers
Glue substance and rubber particles generate different centrifugal force, and the biggish whey of severe and some nonrubber materials and minute quantity diameter are very
Micro- rubber particles — Jiao Cheongju (heavy-fluid) generates biggish centrifugal force and is thrown to the inner wall of disk, and the lesser rubber of severe
The centrifugal force that one concentrated latex of particle (light liquid) and portion of water generate is smaller and is pressed against the outer wall of lower disk, thus makes glue
Cleer and peaceful concentrated latex is divided into two layers significantly, and glue is clearly in outer layer, and concentrated latex is in internal layer.The glue of outer layer is clearly by the work of centrifugal force
With, the inner wall surface along upward disk flows downward, and rises through rotary drum peripheral channel, it is discharged from adjusting in screw hole, and internal layer
Concentrated latex by the centripetal force for pressing to lower dish effect, along lower disk outer wall surface to axle center flow, through rotary drum neck
Aperture discharge.To realize separation of the fresh latex in latex seperator.
The basic principle separated from latex may know that the separation process of latex is substantially also the sedimentation of liquid particles
Journey, it is very similar with the infall process of particle androgynous in suspension.According to relevant information, the calculating of production capacity can be answered
Estimated with the index of production capacity, can also be estimated by general centrifugal sedimentation process.To improve the production of latex seperator
Ability it is necessary to improving the sinking speed and settling area of rubber particles as far as possible, that is, to improve turning for latex seperator as far as possible
Speed and the dress disk numbers as more as possible in rotary drum.
Every two hours left and right will clean primary, more than 30 minutes of cleaning cost, greatly consumption people every time to latex centrifuger at present
Power, material resources and water resource.Current country's centrifuge cleans all by the way of manually cleaning, not only large labor intensity,
Efficiency bottom, and work situation is severe, and construction workshop stench assails the nostrils, and environment is unfriendly, and water resource waste is serious etc..
In addition, needing to dismount lower centrifugation disk when the cleaning of existing centrifugation disk, and cannot be protected during cleaning
The relative mounting location of card centrifugation disk remains unchanged, and the centrifugation disk after leading to cleaning influences experiment effect reinstalling
Cause experimental error.
To improve current latex centrifuger workshop status, labour is discharged, workshop condition quality is improved, cleaning effect is provided
Rate, while water resource is saved, a kind of equipment that can quickly and effectively clean latex centrifuger centrifugation dish is invented here.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of latex centrifugers to be centrifuged apparatus for cleaning disc,
It is characterized in that,
Including rack, disk conveying device, disk cleaning device and waste water reclaiming device,
On the ground, the rack upper surface is provided with for conveying several centrifugation disks to the dish for the rack setting
It is cleaned in piece cleaning device, the disk cleaning device is arranged in described rack one end;
The disk conveying device includes driving device, feed arrangement, pendulous device and coupling or uncoupling means,
The driving device is mounted on rack side, for driving the feed arrangement horizontal motion, the feeding
The pendulous device is provided on device, the pendulous device drives the swing rod for being equipped with several centrifugation disks to complete to swing;
The coupling or uncoupling means include several wirerope, and the wirerope is cleaned by being arranged on the rack far from the disk
First distribution spacing of the side of device is not less than the thickness for being centrifuged disk, and second of the side far from the disk cleaning device
It is distributed spacing and is greater than the first distribution spacing.
Preferably, the disk cleaning device includes being centrifuged several giants of disc surface and positioned at institute for rinsing
It is cotton roller or change that wirerope bottom, which is stated, for cleaning the rotating cylinder of centrifugation disc surface viscosity spot, the rotating cylinder
Fine roller.
Preferably, the pendulous device includes combined type swing rod and swing rod, and the combined type swing rod is mounted on the pendulum
On pole socket, the combined type swing rod is including the first swing rod, the second swing rod and is mounted on first swing rod and second swing rod
On for carrying the dish stand of several centrifugation disks, installation site of the dish stand adjustment on first swing rod adjusts
Position of several centrifugation disks on second swing rod.
Preferably, the centrifugation disk is the centrifugation disk in latex centrifuger, and disk is arranged in the centrifugation disk center
Through-hole, the centrifugation disk are installed on the swing rod by the disk through-hole.
Preferably, second swing rod is smooth guide rod, and the guide rod chrome-faced guarantees that the guide rod surface is smooth,
It prevents from damaging the centrifugation disk.
Preferably, the waste water reclaiming device includes that the shield of the rack upper surface is arranged in and is arranged in the machine
Frame bottom is used to collect the circulating water pool of cleaning liquid.
Preferably, the feed arrangement includes the first feed screw mechanism and the second feed screw mechanism, the swing dress
It installs in first feed screw mechanism, is provided in second feed screw mechanism and matches with the pendulous device
The fixing seat of conjunction is provided with the fixing groove or described for fixing first swing rod and second swing rod in the fixing seat
The quarter butt for fixing first swing rod and second swing rod, first swing rod and described second are provided in fixing seat
Swing rod swings 90 ° of arrival axis horizontal directions from axis vertical direction.
Preferably, the driving device includes first servo motor and the second servo motor,
The first servo motor setting is in first feed screw mechanism one end, for driving the swing seat to drive
The second swing rod movement,
Second servo motor is arranged in second feed screw mechanism one end, for driving the fixing seat companion
The second swing rod movement,
The first servo motor and second servo motor use Parallel Control.
Preferably, the uniform divergence expression of several wirerope of the coupling or uncoupling means is distributed in the rack upper surface, for providing
The centrifugation disk separation guide path collapses guide path;
Edge base angle of the dispersion angle of the wirerope not less than the centrifugation disk.
The invention also discloses a kind of disc cleaning method, specific steps are as follows:
Step 100: several centrifugation disks being taken out and pacified from dish-style latex seperator by hanging apparatus or mechanical arm
It is attached on second swing rod;
Step 200: position of the dish stand on first swing rod is adjusted at the first station until several dish
Gap between piece and several wirerope is corresponding;
Step 300: 90 ° of the pendulous device swing and first swing rod and second swing rod are fixed to described solid
Match in the fixing groove of reservation or with the quarter butt in the fixing seat and be combined into guide rod, and several centrifugation disks are separately located in
In the wirerope gap, the centrifugation disk reaches second station;
Step 400: the driving device drives the feed arrangement that the pendulous device is driven to move horizontally, moving process
In, the centrifugation disk is under the wirerope effect that the divergence expression is arranged, so that several centrifugation disks are along guide rod direction
It is evenly dispersed;
Step 500: centrifugation disk after dispersion reaches 3rd station, and several giants are to the scattered centrifugation dish
Piece sprays highly pressurised liquid, rinses several centrifugation disc surface spots;
Step 600: the rotating cylinder is contacted and is rotated with the centrifugation disk, and the centrifugation disc surface is cleaned in wiping
Stain, the waste water of cleaning realizes that filtration cycle makes under the action of shield and circulating water pool in above-mentioned cleaning process
With;
Step 700: cleaning and contact in 3rd station, the driving device drives the feed arrangement horizontal movement to return to the
Two stations, several centrifugation disks keep former sequence to collapse again in return course, the rotation between several centrifugation disks
Inertia remains unchanged;
Step 800: cleaned centrifugation disk is rotated by 90 ° and returns to station one by the pendulous device;
Step 900: cleaned centrifugation disk is removed by mechanical arm or lifting machine and be installed to latex dish-style from
In the heart.
Compared with the existing technology, beneficial effects of the present invention are as follows:
1, seizing wire is uniform, divergence expression arrangement provides guiding for centrifugation dish separation;
2, is centrifuged the sliding guide rod of dish center inner ring light passing, and guide rod chrome-faced guarantees smooth and do not damage centrifugation disk, is
The evenly dispersed offer support of dish is provided;
3, using combined type swing rod, space, structure consolidation are saved;
4, two servo motors drive lead screw to provide precise positioning for combined type guide rod;
5, after centrifugation disk is evenly dispersed, four pipelines that spray water with high pressure provide comprehensive cleaning for centrifugation dish cleaning;
6, the rotating cylinder of the fixed cotton of ad hoc two root surface cleans centrifugation dish surface with speed appropriate, while again not
Damage disk;
7, unique dispersion, cleaning, gathering process do not change centrifugation disk sequence, will not generate dynamic equilibrium problems;
8, cleaning equipment has an ejected wash water collecting hood, realizes cleaning water circulation use, at the same ejected wash water will not spluttering cause ring
Border is moist, saves water resource again while protecting environment;
9, collecting water segregation cover is tempered glass, and intensity is big, transparent easy monitoring device operating status.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right" etc. indicate
Orientation and positional relationship be the orientation or positional relationship based on attached drawing, be merely for convenience of description of the present invention and simplification of the description,
Rather than the device or component of indication or suggestion meaning must have a particular orientation, and be constructed and operated in a specific orientation,
Therefore it should not be understood as limitation of the invention.In addition, term " first ", " second " etc. are used for description purposes only, and cannot understand
For index or implies relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " first ",
The feature of " second " etc. can explicitly or implicitly include one or more this feature.In the description of the present invention, unless
It is otherwise noted, " several " are meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even " " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected, can
To be mechanical connection, it is also possible to be electrically connected;It can be oneself connection, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, it can understand that above-mentioned term exists by concrete condition
Concrete meaning in the present invention.
Existing latex seperator is usually a kind of disk centrifugal separator, and used disk centrifugal separator can be quickly continuously to solid
Liquid and liquid liquid are one kind of vertical centrifugal machine, rotary drum is mounted in vertical shaft upper end, by transmission device by motor drive into separation
High speed rotation, being mainly characterized by structure are equipped with many taper disks in rotary drum, rotary drum space is separated between many
Channel.The basic principle separated from latex may know that the separation process of latex is substantially also the infall process of liquid particles,
It is very similar with the infall process of particle androgynous in suspension.To improve the production capacity of latex seperator it is necessary to as far as possible
The sinking speed and settling area of rubber particles are improved, that is, to improve the revolving speed of latex seperator as far as possible and be use up in rotary drum
Disk number may be filled more.
Every two hours left and right will clean primary, more than 30 minutes of cleaning cost, greatly consumption people every time to latex centrifuger at present
Power, material resources and water resource, current country's centrifuge clean all by the way of manually cleaning, not only large labor intensity,
Efficiency bottom, and work situation is severe, and construction workshop stench assails the nostrils, and environment is unfriendly, and water resource waste is serious etc..
In addition, needing to dismount lower centrifugation disk 00 when the cleaning of existing centrifugation disk 00, and during cleaning not
It can guarantee that the relative mounting location of centrifugation disk 00 remains unchanged, the centrifugation disk 00 after leading to cleaning is influenced reinstalling
Experiment effect causes experimental error.
To improve current latex centrifuger workshop status, labour is discharged, workshop condition quality is improved, cleaning effect is provided
Rate, while water resource is saved, a kind of equipment that can quickly and effectively clean latex centrifuger centrifugation dish is invented here.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
With reference to shown in 1~attached drawing of attached drawing 8, the present invention provides a kind of latex centrifugers to be centrifuged apparatus for cleaning disc, including
Rack 10, disk conveying device 20, disk cleaning device 30 and waste water reclaiming device 40 are different from existing ultrasonic cleaning and fill
It sets, is realized the present invention provides one kind by combined type swing rod and advanced in feed direction under 21 driving effect of driving device,
Centrifugation disk 00 is installed on swing rod, and the separation and gathering movement of centrifugation disk 00 is realized on swing rod, and guarantee to be centrifuged dish
Installation site between piece 00 is constant, and it is constant for latex that centrifugation disk 00 after guaranteeing cleaning reinstalls rear rotary inertia
Separating effect and subsequent experimental measurement do not cause excessive error to influence.
Rack 10 is arranged on the ground, and 10 upper surface of rack, which is provided with, to be cleaned for conveying several centrifugation disks 00 to disk
It is cleaned in device 30, disk cleaning device 30 is arranged in 10 one end of rack;
Disk conveying device 20 includes driving device 21, feed arrangement 22, pendulous device 23 and coupling or uncoupling means 24,
Driving device 21 is mounted on 10 side of rack, for driving 22 horizontal motion of feed arrangement, feed arrangement 22
On be provided with pendulous device 23, pendulous device 23 drives the swing rods for being equipped with several centrifugation disks 00 to complete to swing;
Coupling or uncoupling means 24 include several wirerope 241, and wirerope 241 is equal by seizing wire 241 by being arranged in rack 10
Even, divergence expression arrangement provides guiding for the centrifugation separation of disk 00, the first distribution spacing of the side far from disk cleaning device 30
Not less than the thickness of centrifugation disk 00, the second distribution spacing of the side far from disk cleaning device 30 is greater than between the first distribution
Away from one end of wirerope 241 is fixed on tensioning wheel 242, and the other end is gripped by steel wire rope support.
In a specific embodiment provided by the invention, the fixation at the first spacing of several wirerope 241 is led to
The tensioning and fixation for being wound into and realizing wirerope 241 in 242 structure of tensioning wheel are crossed, it is recessed that limit is wherein provided on tensioning wheel 242
Slot or wirerope 241 are fixed on 242 one end of tensioning wheel, emit to the other end of rack 10 in capitate from the transmitting of this end.
241 spacing of wirerope be uniform divergence expression arrangement, be the arrangement of tight type at the position of station one,
Spacing between wirerope 241 is not less than the thickness value of disk itself, and in the position of station two, swing rod is rotated by 90 °, and is centrifuged disk
00 is located just in 241 gap of wirerope, feed arrangement 22 of being overdrived movement, realizes that separation and gathering act, and unique point
It dissipates, cleaning, collapse process, do not change 00 sequence of centrifugation disk, dynamic equilibrium problems will not be generated.
In one particular embodiment of the present invention, disk cleaning device 30 includes for rinsing centrifugation 00 surface of disk
Several giants 31 and the rotating cylinder 32 for being used to clean centrifugation 00 surface viscosity spot of disk positioned at 241 bottom of wirerope,
Generally, four pipelines that spray water with high pressure (i.e. giant 31) are provided with, after centrifugation disk 00 is evenly dispersed, four high pressure sprays
Waterpipe provides comprehensive cleaning for the centrifugation cleaning of disk 00;Rotating cylinder 32 is cotton roller or chemical fibre roller simultaneously, with suitable
When speed clean centrifugation dish surface, guarantee does not damage disk, it is preferable that opposite put is provided with above and below rack 10
The clear of centrifugation disk 00 is realized by the centrifugation disk 00 being distributed in the cotton roller set, the cotton roller centre being oppositely arranged
It washes, wherein cotton roller is provided with independent drive motor 33 and drives rotation.
In one particular embodiment of the present invention, pendulous device 23 includes combined type swing rod and swing rod, combined type pendulum
Bar is mounted on swing rod, and combined type swing rod includes the first swing rod 231, the second swing rod 232 and is mounted on the first swing rod 231 and the
For carrying the dish stand 235 of several centrifugation disks 00 on two swing rods 232, dish stand 235 adjusts the installation position on the first swing rod 231
The position to adjust several centrifugation disks 00 on the second swing rod 232 is set, combined type swing rod can save space, structure consolidation;
Swing rod includes the first swing rod 231 and the second swing rod 232, and the first swing rod 233 is arranged in the first swing rod 231
On, the second swing rod 234 is arranged on the second swing rod 232, wherein the first swing rod 231 is fixedly connected with rack 10, the first pendulum
Bar 231 and the second swing rod 232 are all chromium plating polished rod, and dish stand 235 can hold out against fixation on the first swing rod 233.
In one particular embodiment of the present invention, centrifugation disk 00 is the centrifugation disk 00 in latex centrifuger, centrifugation
Disk through-hole is arranged in 00 center of disk, and centrifugation disk 00 is installed on swing rod by disk through-hole.
In one particular embodiment of the present invention, the second swing rod is guide rod, and guide rod chrome-faced guarantees guide rod surface light
It slides, prevents damage centrifugation disk 00, centrifugation 00 central through hole of disk is by smooth guide rod, and dish is evenly dispersed to provide branch to be centrifuged
Support.
In one particular embodiment of the present invention, waste water reclaiming device 40 includes the protection that 10 upper surface of rack is arranged in
It covers 41 and 10 bottom of rack is set and realize that ejected wash water is followed for collecting the circulating water pool 42 of cleaning liquid, waste water reclaiming device 40
Ring utilizes, at the same ejected wash water will not spluttering cause humid environment, save water resource again while protecting environment;Shield 41 is steel
Change glass, intensity is big, transparent easy monitoring device operating status.
Preferably, for shield 41 for convenience of the transparent toughened glass cover of observation, shield 41 described in Fig. 6 to Fig. 8 is side
Just the mode that observation has used part wire frame to show is presented, and the structure that should not be construed as shield 41 is part, and protection is provide with
It sets in the upper surface of rack 10, is to complete closed cover structure.
In one particular embodiment of the present invention, feed arrangement 22 include the first feed screw mechanism 221 and second into
To screw mechanism 222, pendulous device 23 is arranged in the first feed screw mechanism 221, is arranged in the second feed screw mechanism 222
There is the fixing seat matched with pendulous device 23, is provided in fixing seat for fixing the first swing rod 233 and the second swing rod 234
The quarter butt for fixing the first swing rod 233 and second swing rod 234, the first swing rod 233 are provided in fixing groove or fixing seat
90 ° of arrival axis horizontal directions are swung from axis vertical direction with the second swing rod 234;
First swing rod 231 and the second swing rod 232 are provided with the first fixing seat 251 and the second fixing seat 252,
Wherein the first fixing seat 251 is fixedly connected with rack 10, and the second fixing seat 252 can follow feed arrangement uplink in the horizontal direction
Into centrifugation disk is mounted on the second swing rod 234, and realizes separation and gathering movement on the second swing rod 234.
In one particular embodiment of the present invention, driving device 21 includes first servo motor 211 and the second servo electricity
Machine 212, wherein
The setting of first servo motor 211 is in 221 one end of the first feed screw mechanism, for driving swing seat to drive the first pendulum
Bar and the movement of the second swing rod,
The setting of second servo motor 212 is in 222 one end of the second feed screw mechanism, for driving fixing seat to put in company with first
Bar and the movement of the second swing rod,
First servo motor 211 and the second servo motor 212 use Parallel Control, and two servo motors are feed arrangement 22
Precise positioning is provided.
In one particular embodiment of the present invention, the 24 uniform divergence expression of several wirerope 241 of coupling or uncoupling means is distributed in machine
10 upper surface of frame separates guide path or gathering guide path for providing centrifugation disk 00;
Edge base angle of the dispersion angle of wirerope 241 not less than centrifugation disk 00.
In one particular embodiment of the present invention, the present invention provides a kind of disc cleaning method, steps are as follows:
Step 100: being taken out several centrifugation disks 00 simultaneously from dish-style latex seperator by hanging apparatus or mechanical arm
It is installed on the second swing rod;
Step 200: position of the dish stand 235 on the first swing rod is adjusted at the first station until several disks and several steel
Gap between cord 241 is corresponding;
Step 300: pendulous device 23 swings 90 °, i.e. the first swing rod and the second swing rod are fixed in the fixing groove of fixing seat
Or it being combined into guide rod with quarter butt, and several centrifugation disks 00 are separately located in 241 gap of wirerope, centrifugation disk 00 reaches
Second station;
Step 400: driving device 21 drives feed arrangement 22 that pendulous device 23 is driven to move horizontally, in moving process, from
Heart disk 00 is in the case where the wirerope 241 that divergence expression is arranged acts on, so that several centrifugation disks 00 are evenly dispersed along guide rod direction;
Step 500: centrifugation disk 00 after dispersion reaches 3rd station, and several giants 31 are to scattered centrifugation dish
Piece 00 sprays highly pressurised liquid, rinses several 00 surface blots of centrifugation disk;
Step 600: rotating cylinder 32 is contacted and is rotated with centrifugation disk 00, and wiping cleaning centrifugation 00 surface of disk is obstinate dirty
Stain;The waste water of cleaning realizes that filtration cycle uses under the action of shield 41 and circulating water pool 42 in above-mentioned cleaning process;
Step 700: cleaning and contact in 3rd station, driving device 21 drives 22 horizontal movement of feed arrangement to return to the second work
Position, several centrifugation disks 00 keep former sequence to collapse again in return course, the rotary inertia between several centrifugation disks 00
It remains unchanged;
Step 800: cleaned centrifugation disk 00 is rotated by 90 ° and returns to station one by pendulous device 23;
Step 900: cleaned centrifugation disk 00 being removed by mechanical arm or lifting machine and is installed to latex dish-style
In centrifugation.
In one particular embodiment of the present invention, the working principle of latex centrifuger centrifugation apparatus for cleaning disc is as follows:
There is mechanical arm to be lifted into disk 00 is centrifuged on the dish stand 235 of centrifugation disk 00 first, dish stand 235 moves down into fixed station one
Afterwards, oscillating rod device swings 90 ° and is allowed to combine completely with the groove of the swing rod other end or quarter butt, drives combined type pendulum at the same time
Bar, dish stand 235 and centrifugation disk 00 arrive fixed station two;Latter two right servo motor, which is powered to rotating, drives swing rod to be moved to
Up to washing station three, during being somebody's turn to do, dish is centrifuged under the action of wirerope 241, makes to be centrifuged dish along guide rod, i.e. the second oscillating bar length
Direction is evenly spread out;Next, four high-pressure water pipelines spray high pressure water, while motor band to scattered centrifugation disk 00
Dynamic rotating cylinder 32 rotates, the wiping of band water cotton whipping, cleaning centrifugation dish surface stubbornness gel;Cleaning process cleaning used is useless
Water is collected by tempered glass cover through circulating water pool 42, and filtration cycle uses;After having cleaned, servo motor, which is powered, to be rotated
Swing rod is driven, is allowed to return to station two, centrifugation disk 00 collapses again, and sequence is constant, does not generate the variation of rotary inertia;Most
Swing rod rotates 90 ° of drive swing rods afterwards, and dish stand 235 and centrifugation disk 00 return to station one, completes centrifugation dish cleaning.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows
Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly
Determine or deduce out many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers all such other variations or modifications.